Zsm Type Patents (Class 502/77)
  • Publication number: 20140256010
    Abstract: A method for converting an alcohol to a hydrocarbon fraction having a lowered benzene content, the method comprising: converting said alcohol to a hydrocarbon fraction by contacting said alcohol, under conditions suitable for converting said alcohol to said hydrocarbon fraction, with a metal-loaded zeolite catalyst catalytically active for converting said alcohol to said hydrocarbon fraction, and contacting said hydrocarbon fraction with a benzene alkylation catalyst, under conditions suitable for alkylating benzene, to form alkylated benzene product in said hydrocarbon fraction. Also described is a catalyst composition useful in the method, comprising a mixture of (i) a metal-loaded zeolite catalyst catalytically active for converting said alcohol to said hydrocarbon, and (ii) a benzene alkylation catalyst, in which (i) and (ii) may be in a mixed or separated state. A reactor for housing the catalyst and conducting the reaction is also described.
    Type: Application
    Filed: March 6, 2013
    Publication date: September 11, 2014
    Applicant: UT-BATTELLE, LLC
    Inventors: Chaitanya K. Narula, Brian H. Davison, Martin Keller
  • Patent number: 8815763
    Abstract: A method of manufacturing a catalyst body which includes: soaking at least part of a fired zeolite-based body in a transition metal oxide solution; removing the body from the transition metal oxide solution; exposing the body to a humidified atmosphere at one or more temperatures above 20° C.; then drying the body; and calcining the body.
    Type: Grant
    Filed: May 26, 2011
    Date of Patent: August 26, 2014
    Assignee: Corning Incorporated
    Inventors: Steven Bruce Dawes, Steven Bolaji Ogunwumi
  • Patent number: 8809216
    Abstract: The present invention relates to a catalyst for converting inferior acid-containing crude oil. Based on the total amount of the catalyst, said catalyst comprises from 1 to 50 wt % of a mesopore material, from 1 to 60 wt % of molecular sieves and from 5 to 98 wt % of thermotolerant inorganic oxides and from 0 to 70 wt % of clays. Said mesopore material is an amorphous material containing alkaline earth oxide, silica and alumina, and has an anhydrous chemical formula of (0-0.3)Na2O.(1-50)MO.(6-58)Al2O3.(40-92)SiO2, based on the weight percent of the oxides, wherein M is one or more selected from Mg, Ca and Ba. Said mesopore material has a specific surface area of 200-400 m2/g, a pore volume of 0.5-2.0 ml/g, an average pore diameter of 8-20 nm, and a most probable pore size of 5-15 nm. The catalyst provided in the present invention is suitable for the catalytic conversion of crude oil having a total acid number of greater than 0.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: August 19, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Jun Long, Jiushun Zhang, Huiping Tian, Yuxia Zhu
  • Publication number: 20140228204
    Abstract: A catalyst composition useful for producing olefins and aromatic compounds from a feedstock is formed from a fluidized catalytic cracking (FCC) catalyst and a ZSM-5 zeolite catalyst, wherein the amount of ZSM-5 zeolite catalyst makes up from 10 wt. % or more by total weight of the FCC catalyst and the ZSM-5 zeolite catalyst. The catalyst composition may be used in a method of producing olefins and aromatic compounds from a feedstock by introducing a hydrocarbon feedstock and the catalyst composition within a reactor, at least a portion of the reactor being at a reactor temperature of 550° C. or higher. The feedstock and catalyst composition are introduced into the reactor at a catalyst-to-feed (C/F) ratio of from 6 or greater.
    Type: Application
    Filed: February 12, 2013
    Publication date: August 14, 2014
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Ravichander Narayanaswamy, Krishna Kumar Ramamurthy, P. S. Sreenivasan
  • Publication number: 20140228205
    Abstract: A catalyst composition useful for producing olefins and aromatic compounds from a feedstock is formed from a fluidized catalytic cracking (FCC) catalyst and a ZSM-5 zeolite catalyst, wherein the amount of ZSM-5 zeolite catalyst makes up from 10 wt. % or more by total weight of the FCC catalyst and the ZSM-5 zeolite catalyst. The catalyst composition may be used in a method of producing olefins and aromatic compounds from a feedstock by introducing a hydrocarbon feedstock and the catalyst composition within a reactor, at least a portion of the reactor being at a reactor temperature of 550° C. or higher. The feedstock and catalyst composition are introduced into the reactor at a catalyst-to-feed (C/F) ratio of from 6 or greater.
    Type: Application
    Filed: July 23, 2013
    Publication date: August 14, 2014
    Inventors: Ravichander Narayanaswamy, Krishna Kumar Ramamurthy, P. S. Sreenivasan
  • Patent number: 8785707
    Abstract: A catalyst that comprises at least one binder and at least one crystallized material with hierarchized and organized porosity in the fields of microporosity and mesoporosity is described, whereby said crystallized material consists of at least two elementary spherical particles, each of said particles comprising a mesostructured silicon-oxide-based matrix that has a mesopore diameter of between 1.5 and 30 nm and that has microporous and crystallized walls with a thickness of between 1 and 60 nm, whereby said elementary spherical particles have a maximum diameter of 200 microns. Said catalyst is used in a process for oligomerization of an olefinic feedstock that contains hydrocarbon molecules that have 2 to 12 carbon atoms per molecule.
    Type: Grant
    Filed: April 28, 2009
    Date of Patent: July 22, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Amandine Cabiac, Alexandra Chaumonnot, Laurent Simon
  • Patent number: 8772192
    Abstract: A catalyst and its preparation and use are disclosed. The catalyst is a silicalite having germanium (Ge) included within the framework of the silicalite prepared in a particular manner. The catalyst may be used in a method of converting hydrocarbons wherein a hydrocarbon feed is contacted with the catalyst. The catalyst may be formed by preparing an aqueous reaction mixture of a silica-containing silicalite precursor material and a germanium source. The reactants of the reaction mixture are allowed to react. The reacted reaction mixture is heated under conditions to form crystals of a silicalite having germanium included within the framework of the silicalite. The crystals are then calcined to form the catalyst. In certain embodiments, a noble metal may be deposited upon the germanium-containing silicalite.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: July 8, 2014
    Assignee: Saudi Basic Industries Corporation
    Inventors: Alla Khanmamedova, Scott Stevenson, Dustin Farmer, Mike Mier
  • Patent number: 8765095
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: September 23, 2009
    Date of Patent: July 1, 2014
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y. Ying, Javier Garcia-Martinez
  • Patent number: 8758596
    Abstract: A first hydroisomerization catalyst contains a support being a extruded product prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more and at least one metal supported on the support and selected from the group consisting of metals belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten, wherein the support contains (a1) a calcined zeolite prepared by calcination having a thermal treatment that includes thermally treating at 350° C. or more of an ion-exchanged zeolite obtained by ion exchange of an organic template-containing zeolite containing an organic template and having a 10-membered ring one-dimensional porous structure in a solution containing ammonium ions and/or protons, and (b1) a calcined inorganic oxide prepared by calcination having a thermal treatment that includes thermally treating at 350° C.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: June 24, 2014
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Kazuaki Hayasaka, Motoya Okazaki, Mayumi Yokoi
  • Publication number: 20140171293
    Abstract: The invention concerns a xylenes isomerization process for the production of equilibrium or near-equilibrium xylenes. The process utilizes a catalyst comprising HZSM-5 or MCM-49 and process conditions including a temperature of less than 295° C. and a pressure sufficient to maintain the xylenes in liquid phase. In embodiments, the process can be operated in a continuous mode with ppm levels of dissolved H2 in the feed and in other embodiments in a cyclic mode without the H2 in feed but with periodic regenerations using a feed having low ppm levels of H2.
    Type: Application
    Filed: February 21, 2014
    Publication date: June 19, 2014
    Inventors: John D. Ou, April D. Ross, Doron Levin, Mohan Kalyanaraman, Wenyih F. Lai
  • Publication number: 20140162867
    Abstract: Methods are provided for synthesizing crystals having a ZSM-5 framework structure from synthesis mixtures suitable for synthesis of ZSM-12 framework structure crystals in the absence of seed crystals with a ZSM-5 framework structure, such as in the absence of any seed crystals. For synthesis mixtures with a sufficiently high XO2:Y2O3 ratio, seeding a synthesis mixture with ZSM-5 seed crystals can result in production of pure phase ZSM-5 crystals with a new morphology. The morphology can include rod-like primary crystallites with a length of about 0.5 ?m or less that are organized/aggregated into larger secondary crystal structures. The aggregation of the primary crystallites into a secondary crystal structure can allow for an unexpectedly large mesoporous surface area for the ZSM-5 crystals.
    Type: Application
    Filed: October 25, 2013
    Publication date: June 12, 2014
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Wenyih Frank Lai, Nicholas S. Rollman
  • Patent number: 8748333
    Abstract: Surface-modified zeolites and methods for preparing surface-modified zeolites are provided. A hybrid polymer formed from a silicon alkoxide and a metal alkoxide, a co-monomer, or both, is contacted with a zeolite suspension. The zeolite suspension comprises a sodium-, an ammonium-, or a hydrogen-form zeolite and a solvent. The hybrid polymer and zeolite suspension are contacted under conditions sufficient to deposit hybrid polymer on external surfaces of the zeolite to form a treated zeolite. Solvent is removed therefrom. The treated zeolite is dried and calcinated to form a dried and calcinated treated zeolite. Forming of the zeolite suspension and the contacting, removing, drying, and calcinating steps are provided in one selectivation sequence to produce a surface-modified zeolite from the ammonium-form zeolite and the hydrogen-form zeolite. If the dried and calcinated treated zeolite is a sodium-form zeolite, the sodium is exchanged with ammonium and then additionally dried and calcinated.
    Type: Grant
    Filed: July 10, 2013
    Date of Patent: June 10, 2014
    Assignee: UOP LLC
    Inventors: Laszlo T. Nemeth, Feng Xu
  • Patent number: 8747652
    Abstract: The present invention concerns a catalyst comprising at least one crystalline material comprising silicon with a hierarchical and organized porosity and at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and/or group VIII of the periodic table of the elements. Said crystalline material comprising silicon with a hierarchical and organized porosity is constituted by at least two spherical elementary particles, each of said particles comprising a matrix based on oxide of silicon, which is mesostructured, with a mesopore diameter in the range 1.5 to 30 nm and having microporous and crystalline walls with a thickness in the range 1.5 to 60 nm, said elementary spherical particles having a maximum diameter of 200 microns. The invention also concerns hydrocracking/hydroconversion and hydrotreatment processes employing said catalyst.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: June 10, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Audrey Bonduelle, Alexandra Chaumonnot
  • Patent number: 8742189
    Abstract: The present invention relates to a catalyst for dehydroaromatizing C1-C4-aliphatics, said catalyst being obtainable by twice treating a zeolite from the group of MFI and MWW with NH4-containing mixtures, in each case with subsequent drying and calcination. The catalyst comprises molybdenum and, if appropriate, as further elements, Cu, Ni, Fe, Co, Mn, Cr, Nb, Ta, Zr, V, Zn and/or Ga. The present invention further provides a process for dehydroaromatizing a mixture comprising C1-C4-aliphatics by conversion in the presence of the catalyst.
    Type: Grant
    Filed: April 8, 2009
    Date of Patent: June 3, 2014
    Assignee: BASF SE
    Inventors: Frank Kiesslich, Joana Coelho Tsou, Bilge Yilmaz, Sebastian Ahrens, Thomas Heidemann, Veronika Will, Christian Bechtold
  • Publication number: 20140148632
    Abstract: A process and catalyst for improving the yield of propylene from residual oil feedstock includes obtaining residual oil feedstock from a vacuum distillation tower. The residual oil feedstock has contaminant metals such as sodium or vanadium. The residual oil feedstock is contacted with a cracking catalyst in a catalytic cracking zone to make products. A ZSM-5 zeolite, a binder, a filler and a metal trap are components of the cracking catalyst. The metal trap has a trapping agent in an outer shell of the catalyst, a trapping agent in the ZSM-5 binder or combinations thereof. After reacting, the cracking catalyst is separated from the products in a separator zone, then regenerated by combusting coke deposited on a surface of the cracking catalyst in an oxygen-containing environment. The cracking catalyst is returned to the catalytic cracking zone. The catalyst with the metal trap is also disclosed.
    Type: Application
    Filed: January 31, 2014
    Publication date: May 29, 2014
    Applicant: UOP LLC
    Inventors: Robert L. Mehlberg, Erick D. Gamas-Castellanos, Chad R. Huovie, Christopher P. Nicholas
  • Publication number: 20140141963
    Abstract: According to the invention there is provided a zeolite having a porous structure produced by forming the zeolite on a porous carbon substrate which has been substantially or completely removed, wherein (i) the zeolite was formed on the substrate at a loading of at least 8% by weight and/or (ii) the zeolite has a reinforcing layer.
    Type: Application
    Filed: June 27, 2012
    Publication date: May 22, 2014
    Inventors: Susan Jones, Paul Sermon
  • Patent number: 8703636
    Abstract: A method of manufacturing a catalyst body which includes: combining one or more inorganic components with an inorganic binder, and optionally with an organic binder, to form a mixture, the one or more inorganic components comprising a primary phase material being zeolite, or CeO2—ZrO2, or a combination; forming the mixture into a shaped body; firing the shaped body to allow the inorganic binder to bind the one or more inorganic components; impregnating the shaped body with a source of a reducing or oxidizing element; and heating the impregnated shaped body to form a redox oxide from the source, the redox oxide being supported by the shaped body.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: April 22, 2014
    Assignee: Corning Incorporated
    Inventors: Steven Bolaji Ogunwumi, Mallanagouda Dyamanagouda Patil
  • Patent number: 8703635
    Abstract: This disclosure relates to a catalyst composition comprising (a) MCM-22 family material; and (b) a binder comprising at least 1 wt. % of a titanium compound based on the weight of said catalyst composition, wherein said titanium compound was anatase and rutile phases.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: April 22, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Christine N. Elia, Frederick Y. Lo, Jeffrey T. Elks, Darryl D. Lacy, Mohan Kalyanaraman
  • Patent number: 8685875
    Abstract: Methods for enhancing the mesoporosity of a zeolite-containing material. Such methods may comprise contacting a composite shaped article containing at least one zeolite and at least one non-zeolitic material with at least one pH controlling agent and at least one surfactant. Such methods may be performed under conditions sufficient to increase the pore volume of at least one 10 angstrom subset of mesoporosity.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: April 1, 2014
    Assignee: Rive Technology, Inc.
    Inventors: Javier Garcia-Martinez, Lawrence B. Dight, Barry K. Speronello
  • Patent number: 8673803
    Abstract: An alkaline-earth metal compound-containing zeolite catalyst composed of a composite material comprising at least a first component, a second component, and a third component. The first component is composed of at least one of zeolites selected from a group consisting of proton-type zeolites and ammonium type zeolites. The second component is composed of at least one of alkaline-earth metal compounds. The third component is composed of at least one selected from a group consisting of aluminum oxides, aluminum hydroxides, silicon oxides, silicon hydroxides, and clay minerals. The first component has a molar ratio of Si/Al of 10 or more and 300 or less. Content of the second component relative to the first component is 0.3 mass % or more and less than 10 mass % as alkaline-earth metal. Content of the third component relative to the first component is 15 mass % or more and 200 mass % or less.
    Type: Grant
    Filed: October 18, 2012
    Date of Patent: March 18, 2014
    Assignee: JGC Corporation
    Inventors: Chizu Inaki, Hirofumi Ito, Kazunori Honda, Koji Oyama, Atsushi Okita
  • Patent number: 8673802
    Abstract: Disclosed are a molecular sieve catalyst and a preparation method thereof to produce light olefins from cracking naphtha catalytically in severe environments of high temperature and high moisture. In detail, the catalyst is prepared by spray-drying and calcining the mixed slurry, in which 0.01˜5.0 wt % of MnO2 and 1˜15 wt % of P2O5 are simultaneously imbedded in catalyst which consists of zeolite, clay and inorganic complex. According to the present invention, the method that manganese and phosphate are imbedded simultaneously in zeolite and inorganic complex is used to increases thermal-stability of obtained spherical catalyst, and increase olefin yield of cracking hydrocarbon such as naphtha by protecting acid-site of zeolite. To synthesize the required catalyst, the important procedures are mixing ratio and mixing sequence of Mn, P, zeolite, and inorganic complex.
    Type: Grant
    Filed: February 5, 2009
    Date of Patent: March 18, 2014
    Assignees: SK Innovation Co., Ltd., Korea Research Institute of Chemical Technology
    Inventors: Dae Hyun Choo, Hong Chan Kim, Suk Joon Kim, Ji Min Kim, Tae Jin Kim, Sun Choi, Seung Hoon Oh, Yong Seung Kim, Deuk Soo Park, Yong Ki Park, Chul Wee Lee, Hee Young Kim, Won Choon Choi, Na Young Kang, Bu Sub Song
  • Publication number: 20140073828
    Abstract: A catalyst for converting methane to aromatic hydrocarbons is described herein. The catalyst comprises an active metal or a compound thereof, zinc or a compound thereof and an inorganic oxide support wherein the active metal is added to the support as a metal oxalate. A method of making the catalyst and a method of using the catalyst are also described.
    Type: Application
    Filed: January 24, 2012
    Publication date: March 13, 2014
    Inventors: Armin Lange De Oliveira, Larry Lanier Marshall, Peter Tanev Tanev
  • Patent number: 8658024
    Abstract: The invention discloses a catalyst and a method for cracking hydrocarbons. The catalyst comprises, calculated by dry basis, 10˜65 wt % ZSM-5 zeolite, 0˜60 wt % clay, 15˜60 wt % inorganic oxide binder, 0.5˜15 wt % one or more metal additives selected from the metals of Group VIIIB and 2˜25 wt % P additive, in which the metal additive is calculated by metal oxide and the P additive is calculated by P2O5. The method for cracking hydrocarbons using this catalyst increases the yield of FCC liquefied petroleum gas (LPG) and the octane number of FCC gasoline, as well as it increases the concentration of propylene in LPG dramatically.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: February 25, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Jun Long, Wenbin Jiang, Mingde Xu, Huiping Tian, Yibin Luo, Xingtian Shu, Jiushun Zhang, Beiyan Chen, Haitao Song
  • Patent number: 8658553
    Abstract: A catalytic composition for transalkylation of aromatic hydrocarbons which contains a zeolite and an inorganic binder and has an extra-zeolitic porosity higher than or equal to 0.7 cc/g for a fraction of pores of which at least 30% have a diameter greater than 100 nanometers. A catalytic composition having a crushing strength not lower than 1.7 kg/mm and an apparent density not higher than 0.5 g/cc. A process for transalkylating polyalkylated aromatic hydrocarbons using a catalytic composition.
    Type: Grant
    Filed: April 24, 2012
    Date of Patent: February 25, 2014
    Assignee: Polimeri Europa S.p.A.
    Inventors: Elena Bencini, Gianni Girotti
  • Publication number: 20140051901
    Abstract: A process for producing a catalyst additive for an FCC catalytic cracking process, the process comprising the steps of providing an MFI or MEL aluminosilicate having a silicon/aluminium atomic ratio of from 10 to 250; de-aluminating the MFI or MEL aluminosilicate by extracting from 20 to 40 wt % of the alumina therefrom; combining the de-aluminated MFI or MEL aluminosilicate with a binder; and calcining the combination of the de-aluminated MFI or MEL aluminosilicate and the binder at elevated temperature to produce the catalyst additive.
    Type: Application
    Filed: December 14, 2006
    Publication date: February 20, 2014
    Applicant: Total Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Walter Vermeiren, Andre Noiret
  • Publication number: 20140046109
    Abstract: In an embodiment, a method of forming a catalyst can comprises: treating a detemplated pentasil zeolite material with a phosphorus-containing compound to form a phosphorus treated zeolite; combining a hydrogenating material, the phosphorus treated zeolite, and a binder material to form a mixture; forming the mixture into a shaped body, wherein the mixture is formed into the shaped body without the mixture being heat-treated; and calcining the shaped body to form the catalyst. Combining the hydrogenating material with the phosphorus treated zeolite and the binder material occurs prior to forming of the shaped body.
    Type: Application
    Filed: August 9, 2012
    Publication date: February 13, 2014
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventors: Ashim Kumar Ghosh, Neeta Kulkarni, Pamela Lawyer Harvey
  • Publication number: 20140044625
    Abstract: A hydrocarbon trap is provided for reducing cold-start hydrocarbon emissions. The trap is formed by extruding from about 60 to 80% by weight zeolite and from about 20 to 40% by weight of a binder to form an extruded zeolite monolith. A three-way catalyst and an oxygen storage capacity material may also be included in the trap. The hydrocarbon trap contains from about 5.0 to 8.0 g/in.3 zeolite, which provides increased hydrocarbon retention. The hydrocarbon trap may be positioned in the exhaust gas passage of a vehicle such that hydrocarbons are adsorbed on the trap and stored until the monolith reaches a sufficient temperature for catalyst activation.
    Type: Application
    Filed: August 8, 2012
    Publication date: February 13, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Jason Aaron Lupescu, Hungwen Jen, Jeffrey Scott Hepburn
  • Publication number: 20140018592
    Abstract: The present invention relates to a catalyst for the conversion of methanol to aromatics and the preparation of the same. The catalyst comprising 85 to 99 parts by weight of a ZSM-5 zeolite, 0.1 to 15 parts by weight of element M1, which is at least one selected from the group consisted of Ag, Zn and Ga, and 0 to 5 parts by weight of element M2, which is at least one selected from the group consisted of Mo, Cu, La, P, Ce and Co, wherein the total specific surface area of the catalyst ranges from 350 to 500 m2/g, and the micropore specific surface area ranges from 200 to 350 m2/g. The catalyst has high total specific surface area, micropore specific surface area and micropore volume. Good catalytic activity can be shown from the results of the reaction of aromatics preparation from methanol using the catalyst provided by the present invention.
    Type: Application
    Filed: July 11, 2013
    Publication date: January 16, 2014
    Inventors: Xiqiang CHEN, Zheming Wang, Jinxian Xiao, Feng Xu
  • Patent number: 8629074
    Abstract: The zeolite honeycomb structure is constituted of a zeolite raw material containing zeolite particles, noble metal loaded catalyst carriers containing a noble metal loaded onto catalyst carriers, and an inorganic binding material in a honeycomb shape. An average particle diameter of the noble metal loaded catalyst carriers is ten or more times an average particle diameter of the zeolite particles. Moreover, the noble metal loaded catalyst carriers are contained in an amount corresponding to a volume ratio which is from 5 to 25 vol % with respect to 100 vol % of the zeolite particles, and the noble metal is loaded onto the noble metal loaded catalyst carriers in an amount corresponding to a mass ratio which is from 0.2 to 2.0 mass % with respect to 100 mass % of the zeolite particles in the zeolite honeycomb structure.
    Type: Grant
    Filed: March 23, 2011
    Date of Patent: January 14, 2014
    Assignee: NGK Insulators, Ltd.
    Inventor: Yoshio Kikuchi
  • Publication number: 20140005033
    Abstract: A method of modifying a phosphorus-treated zeolite catalyst is carried out by contacting an unbound and calcined phosphorus-treated pentasil zeolite with water in a water treatment wherein at least a portion of the water is in a liquid phase. The water treatment is sufficient to remove at least 80% by weight or more of phosphorus from the phosphorus-treated zeolite and provide an increase in the pore volume of the zeolite by at least 50% prior to the water treatment to form a modified phosphorus-treated zeolite catalyst. A zeolite catalyst is also provided in the form of a phosphorus-containing pentasil zeolite having a phosphorus content of 7.5% or less by weight of zeolite and a 27Al MAS NMR peak at 50 ppm that is greater than any other 27Al MAS NMR and a pore volume of 0.2 ml/g or more.
    Type: Application
    Filed: July 2, 2012
    Publication date: January 2, 2014
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventor: Ashim Kumar Ghosh
  • Patent number: 8614160
    Abstract: Catalyst compositions comprising a siliceous zeolite component, either in separately formed catalyst particles or dispersed in the same binder or matrix as other zeolites of the compositions, are described. The catalyst compositions, for example as blends of three different bound zeolite catalysts, are particularly useful in fluid catalytic cracking (FCC) processes due to the reductions in coke and dry gas yields that allow FCC throughput, which is normally constrained by gas handling and/or catalyst regeneration capacity, to be increased.
    Type: Grant
    Filed: February 8, 2012
    Date of Patent: December 24, 2013
    Assignee: UOP LLC
    Inventors: Lawrence L. Upson, Laszlo T. Nemeth
  • Patent number: 8609567
    Abstract: A catalyst is present for use in an olefin cracking process. The catalyst is a zeolite that has been loaded with an alkaline earth metal. The alkaline earth metal loaded catalyst has an increased steaming tolerance and increases the useful life of the catalyst during the cracking process and the regeneration cycle.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: December 17, 2013
    Assignee: UOP LLC
    Inventors: Timur V. Voskoboynikov, Aleksey Y. Pelekh, John J. Senetar
  • Patent number: 8598399
    Abstract: A process to prepare propylene showing desirably increased selectivity comprises contacting, at an elevated temperature, ethanol and a rhenium oxide-modified ZSM-5 zeolite catalyst, under conditions suitable to form propylene. The rhenium oxide-modified ZSM-5 zeolite catalyst may be prepared by impregnating, in an aqueous or organic medium, a ZSM-5 zeolite with a rhenium source, under conditions suitable to form a catalyst precursor, and calcining the catalyst precursor under conditions suitable to form a rhenium oxide-modified ZSM-5 zeolite catalyst.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: December 3, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Yu Liu, Andrzej M. Malek, Albert E. Schweizer, Jr.
  • Publication number: 20130299389
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Application
    Filed: July 17, 2013
    Publication date: November 14, 2013
    Inventor: Javier Garcia-Martinez
  • Patent number: 8574542
    Abstract: A new configuration of ZSM-5 is provided whereby the crystals have a higher average silica to alumina ratio at the edges of each crystallite than in the center as determined from a narrow slit line scan profile obtained from SEM/EDX or TEM/EDX elemental analysis. Such ZSM-5 crystals are obtained by a preparation process using L-tartaric acid. The new configuration ZSM-5 provides significantly reduced xylene losses in ethylbenzene dealkylation, especially when combined with silica as binder, and one or more hydrogenation metals selected from platinum, tin, lead, silver, copper, and nickel. Further advantages are found if used in combination with a small crystal size ZSM-5.
    Type: Grant
    Filed: September 10, 2008
    Date of Patent: November 5, 2013
    Assignee: Shell Oil Company
    Inventors: László Domokos, Ralph Haswell, Hong-Xin Li
  • Patent number: 8575054
    Abstract: The present invention provides a catalyst composition which can decompose an organic nitrogen compound at a relatively low temperature to convert the compound to N2 and render it harmless in the purification of an exhaust gas containing the compound (nitrogen-based exhaust gas); a catalyst containing the catalyst composition; a method for producing the catalyst; and an exhaust gas purification apparatus containing the catalyst. By using a catalyst composition formed by mixing copper oxide particles and zeolite particles, an organic nitrogen compound and/or ammonia can be converted to N2 highly selectively. The catalyst composition of the present invention may further contain a manganese oxide and/or a precious metal.
    Type: Grant
    Filed: July 15, 2005
    Date of Patent: November 5, 2013
    Assignee: Nikki-Universal Co., Ltd.
    Inventors: Tomoo Ikoma, Takanobu Sakurai, Yoshiki Nakano
  • Patent number: 8575055
    Abstract: Surface-modified zeolites and methods for preparing surface-modified zeolites are provided. A hybrid polymer formed from a silicon alkoxide and a metal alkoxide, a co-monomer, or both, is contacted with a zeolite suspension. The zeolite suspension comprises a sodium-, an ammonium-, or a hydrogen-form zeolite and a solvent. The hybrid polymer and zeolite suspension are contacted under conditions sufficient to deposit hybrid polymer on external surfaces of the zeolite to form a treated zeolite. Solvent is removed therefrom. The treated zeolite is dried and calcinated to form a dried and calcinated treated zeolite. Forming of the zeolite suspension and the contacting, removing, drying, and calcinating steps are provided in one selectivation sequence to produce a surface-modified zeolite from the ammonium-form zeolite and the hydrogen-form zeolite. If the dried and calcinated treated zeolite is a sodium-form zeolite, the sodium is exchanged with ammonium and then additionally dried and calcinated.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: November 5, 2013
    Assignee: UOP LLC
    Inventors: Laszlo Nemeth, Feng Xu
  • Publication number: 20130288885
    Abstract: A hydrocarbon conversion catalyst composition which comprises ZSM-48 and/or EU-2 zeolite particles and refractory oxide binder essentially free of alumina in which the average aluminium concentration of the ZSM-48 and/or EU-2 zeolite particles is at least 1.3 times the aluminium concentration at the surface of the particles, processes for preparing such catalyst compositions and processes for converting hydrocarbon feedstock with the help of such compositions.
    Type: Application
    Filed: October 20, 2011
    Publication date: October 31, 2013
    Inventors: László Domokos, Laurent Georges Huve, Hermanus Jongkind, Aan Hendrik Klazinga, Marcello Stefano Rigutto
  • Publication number: 20130281753
    Abstract: An unbound catalyst composition comprises a zeolite and phosphorus in an amount between about 0.01 wt % and about 3 wt % of the total catalyst composition. The catalyst composition, as calcined at ˜1000° F. (˜538° C.) for at least ˜3 hours, can exhibit (i) 2,2-dimethylbutane diffusivity >1.5×10?2 sec?1 when measured at ˜120° C. and ˜60 torr (˜8 kPa), (ii) coke deactivation rate constant <˜0.15, and (iii) alpha value at least 10, and further exhibiting at least one of: (a) mesoporosity >0.2 ml/g; (b) microporous surface area at least 375 m2/g; and (c) coke deactivation rate constant <0.05 after steaming in ˜100% steam for ˜96 hours at ˜1000° F. (˜538° C.).
    Type: Application
    Filed: October 16, 2012
    Publication date: October 24, 2013
    Inventors: STEPHEN J. McCARTHY, TILMAN W. BEUTEL, MICHEL DAAGE, KARLTON J. HICKEY, BEAU WALDRUP
  • Patent number: 8557106
    Abstract: This invention relates to a process involving hydrocracking of a feedstream in which a converted fraction can exhibit relatively high distillate product yields and maintained or improved distillate fuel properties, while an unconverted fraction can exhibit improved properties particularly useful in the lubricant area. In this hydrocracking process, it can be advantageous for the yield of converted/unconverted product for gasoline fuel application to be reduced or minimized, relative to converted distillate fuel and unconverted lubricant. Catalysts and conditions can be chosen to assist in attaining, or to optimize, desirable product yields and/or properties.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: October 15, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: William J. Novak, Robert A. Bradway, Stuart S. Shih, Timothy L. Hilbert, Michel Daage
  • Publication number: 20130251611
    Abstract: The present invention is directed to a process for the production of ion-exchanged (metal-doped, metal-exchanged) Zeolites and Zeotypes, In particular, the method applied uses a sublimation step to incorporate the ion within the channels of the Zeolitic material. Hence, according to this dry procedure no solvent is involved which obviates certain drawbacks connected with wet exchange processes known in the art.
    Type: Application
    Filed: December 8, 2011
    Publication date: September 26, 2013
    Applicant: UMICORE AG & CO. KG
    Inventors: Fei Wen, Barry W.L. Southward, Liesbet Jongen, Alexander Hofmann, Daniel Herein
  • Patent number: 8541331
    Abstract: There is disclosed iron-containing aluminosilicate zeolites having both framework iron and iron cations on the ion-exchange sites. There is also disclosed a direct synthesis method of making an iron-containing aluminosilicate zeolite, which does not require the use of an intermediate step, such as ion-exchange or impregnation. In addition, there is disclosed a method of using the iron-containing aluminosilicate zeolite disclosed herein in a selective catalytic reduction reaction, typically in the presence of ammonia, to reduce or remove nitric oxides from exhaust emissions.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: September 24, 2013
    Assignee: PQ Corporation
    Inventors: Hong-Xin Li, William E. Cormier, Bjorn Moden
  • Publication number: 20130225397
    Abstract: The present invention relate to a binderless molecular sieve catalyst and a process for preparing the same, which are mainly useful for solving the problems of the current catalysts, such as lower activity, less pore volume and worse diffusivity. The present invention relates to a novel binderless molecular sieve catalyst, comprising, based on the weight of the catalyst, 90-100 wt. % of a molecular sieve, 0-10 wt. % of a binder, and 0-10 wt. % of an anti-wear agent, wherein said catalyst has a pore volume of 0.1-0.5 ml/g, an average pore diameter of 50-100 nm, and a porosity of 20-40%; the anti-wear agent is selected from the rod or needle-like inorganic materials having a length/diameter ratio of 2-20. Said catalyst has the advantages of higher activity, greater pore volume, larger average pore diameter and porosity, and better diffusivity, and well solves said problems and can be used for the industrial preparation of binderless molecular sieve catalysts.
    Type: Application
    Filed: August 23, 2011
    Publication date: August 29, 2013
    Applicants: SHANGHAI RESEARCH INSTITUTE OF PETROCHEMICAL TECHNOLOGY, SINOPEC, CHINA PETROLEUM & CHEMICAL CORPORATION
    Inventors: Guangwei Ma, Huiming Zhang, Jingxian Xiao, Liang Chen, Xiqiang Chen
  • Patent number: 8500991
    Abstract: A process is described of producing an MTT framework type molecular sieve by crystallizing a mixture capable of forming said molecular sieve, wherein the mixture comprises sources of alkali or alkaline earth metal (M), an oxide of trivalent element (X), an oxide of tetravalent element (Y), water and a directing agent (R) of the formula (CH3)3N+CH2CH2CH2N+(CH3)2CH2CH2CH2N+(CH3)3, and has a composition, in terms of mole ratios, within the following ranges. YO2/X2O3 less than 45 H2O/YO2 5 to 100 OH?/YO2 0.05 to 0.5 M/YO2 0.05 to 0.5 and R/YO2 >0 to <0.5.
    Type: Grant
    Filed: December 8, 2009
    Date of Patent: August 6, 2013
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Wenyih F. Lai, Christine N. Elia
  • Patent number: 8481443
    Abstract: In a process for producing xylene by transalkylation of a C9+aromatic hydrocarbon feedstock with a C6 and/or C7 aromatic hydrocarbon, the C9+aromatic hydrocarbon feedstock, at least one C6 and/or C7 aromatic hydrocarbon and hydrogen are contacted with a first catalyst under conditions effective to dealkylate aromatic hydrocarbons in the feedstock containing C2+alkyl groups and to saturate C2+olefins formed so as to produce a first effluent. At least a portion of the first effluent is then contacted with a second catalyst under conditions effective to transalkylate C9+aromatic hydrocarbons with said at least one C6-C7 aromatic hydrocarbon to form a second effluent comprising xylene.
    Type: Grant
    Filed: April 18, 2012
    Date of Patent: July 9, 2013
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Doron Levin, April D. Ross, James H. Beech, Jr.
  • Patent number: 8475649
    Abstract: Methods and apparatus relate to processing of petroleum with a bed having a sorbent based diluent that the petroleum contacts upon passing through the bed. Magnetic properties of the sorbent and any other material, such as zeolite, used in the bed enable separation of such bed constituents based on a sulfided form of the sorbent being magnetic in contrast to a non-sulfided form of the sorbent being non-magnetic. Dividing the bed constituents into first and second portions by magnetic separation facilitates in selective replacing and/or regenerating the first portion independent of the second portion.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: July 2, 2013
    Assignee: Phillips 66 Company
    Inventors: Sundararajan Uppili, Donald R. Engelbert
  • Publication number: 20130153463
    Abstract: Presented is a composition useful in the catalytic dewaxing of a waxy hydrocarbon feedstock. The composition includes a mixture of ZSM-12 zeolite and titania and may further include a noble metal. The ZSM-12 zeolite preferably has a high silica-to-alumina ratio within its framework. The mixture may be dealuminated either by acid leaching using a fluorosilicate salt or by steam treating.
    Type: Application
    Filed: December 14, 2012
    Publication date: June 20, 2013
    Applicant: SHELL OIL COMPANY
    Inventor: Shell Oil Company
  • Publication number: 20130144100
    Abstract: In a process for preparing a high activity, large crystal ZSM-5 type zeolite in the absence of a template, a reaction mixture can be prepared comprising water, a silica source having a surface area less than 150 m2/g, an alumina source, seeds, a source of an oxide of an alkali metal, M, and a source of gluconic acid or salt thereof, Q, wherein the mixture has a SiO2/Al2O3 molar ratio?40. The reaction mixture can be heated to a crystallization temperature from about 100° C. to 200° C. for a time sufficient for crystals of ZSM-5 to form Crystals of ZSM-5 can then be recovered from the reaction mixture which crystals can have a SiO2/Al2O3 molar ratio?40 and a majority of which crystals can have at least one crystalline dimension of at least about 2 ?m.
    Type: Application
    Filed: November 27, 2012
    Publication date: June 6, 2013
    Applicant: ExxonMobil Research and Engineering Company
    Inventor: ExxonMobil Research and Engineering Company
  • Patent number: 8450550
    Abstract: A process for producing propylene, which including feeding at least one of dimethyl ether and methanol to a reactor to be reacted in the presence of a catalyst; supplying an obtained reaction product to a separator by which low-boiling compounds having a boiling point of ?50° C. or lower at atmospheric pressure among the reaction product are separated; and recycling a proportion of at least 70% of a total amount of the separated low-boiling compounds to said reactor.
    Type: Grant
    Filed: September 19, 2007
    Date of Patent: May 28, 2013
    Assignee: JGC Corporation
    Inventors: Hirofumi Ito, Jiro Yoshida, Shuichi Funatsu, Koji Ooyama, Nobuyasu Chikamatsu
  • Patent number: 8450232
    Abstract: A catalyst useful for the alkylation or transalkylation of aromatic compounds is disclosed. The catalyst is an acid-treated zeolitic catalyst produced by a process including contacting an acidic zeolitic catalyst comprising surface non-framework aluminum and framework aluminum with an organic dibasic acid at a catalyst to acid weight ratio in the range from about 2:1 to about 20:1 and at a temperature in the range from about 50° C. to about 100° C. to selectively remove at least a portion of the surface non-framework aluminum. The resulting catalyst may have a measured first-order rate constant, kcum, for the alkylation of benzene with propylene to form cumene, of at least 2.0 cm3/s g.
    Type: Grant
    Filed: January 14, 2009
    Date of Patent: May 28, 2013
    Assignee: Lummus Technology Inc.
    Inventors: Chuen Yuan Yeh, Ruozhi Song, Anne Mae Gaffney, Tadeusz Langner, Marshall J. Margolis