Mordenite Type Patents (Class 502/78)
  • Patent number: 7109141
    Abstract: The present invention is directed to novel alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same. The catalyst compositions comprise zeolite Y and mordenite zeolite having a controlled macropore structure. The present invention is also directed to the preparation of the catalyst compositions and their use in the preparation of novel alkylated aromatic compositions. The catalyst compositions of the present invention exhibit reduced deactivation rates during the alkylation process, thereby increasing the life of the catalysts.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: September 19, 2006
    Assignees: Chevron Oronite Company LLC, Chevron Oronite S.A.
    Inventors: Curt B. Campbell, Thomas V. Harris, Pierre Tequi, Jean-Louis Le Coent
  • Patent number: 7098353
    Abstract: The present invention generally relates to a process for the skeletal isomerization of unsaturated linear fatty acids and/or alkyl esters thereof to their branched counterparts. Said skeletal isomerization process comprises contacting said unsaturated linear fatty acids and/or alkyl esters thereof with at least one metal ion exchanged solid material catalyst. The present invention also relates to a process for the preparation of branched fatty acids and/or alkyl esters thereof from their straight chain counterparts. Finally, the invention also relates to various derivatives prepared from the branched fatty acids and/or alkyl esters prepared in accordance with the present invention.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: August 29, 2006
    Assignee: Akzo Nobel N.V.
    Inventors: Zongchao Zhang, Shuguang Zhang
  • Patent number: 7094722
    Abstract: The activity and durability of a zeolite lean-bum NOx catalyst can be increased by loading metal cations on the outer surface of the zeolite. However, the metal loadings can also oxidize sulfur dioxide to cause sulfate formation in the exhaust. The present invention is a method of suppressing sulfate formation in an exhaust purification system including a NOx catalyst. The NOx catalyst includes a zeolite loaded with at least one metal. The metal is selected from among an alkali metal, an alkaline earth metal, a lanthanide metal, a noble metal, and a transition metal. In order to suppress sulfate formation, at least a portion of the loaded metal is complexed with at least one of sulfate, phosphate, and carbonate.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: August 22, 2006
    Assignee: Caterpillar Inc.
    Inventors: Mari Lou Balmer-Millar, Paul W. Park, Alexander G. Panov
  • Patent number: 7060644
    Abstract: A catalyst for use in aromatic alkylation, such as toluene alkylation with methanol, is comprised of a zeolite with pore size from about 5.0 to about 7.0 ? containing a hydrogenating metal. The catalyst may be used in preparing an alkyl aromatic product by providing the catalyst within a reactor. The catalyst may be contacted with an aromatic hydrocarbon and an alkylating agent in the presence of hydrogen under reaction conditions suitable for aromatic alkylation. The catalyst may also be treated to further increase its stability. This is accomplished by heating the hydrogenating metal loaded zeolite catalyst in the presence of a reducing agent prior to use in an aromatic alkylation reaction to a temperature of from about 400° C. to about 500 ° C. for about 0.5 to about 10 hours.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: June 13, 2006
    Assignee: Saudi Basic Industries Corporation
    Inventors: Ashim Kumar Ghosh, Gopalakrishnan Juttu, Pamela Harvey
  • Patent number: 7041774
    Abstract: Disclosed herein are zeolite compositions comprising structural units of the formulae: wherein “B” and “C” are spacer groups comprising C2 to C20 hydrocarbyl groups; and R1 and R2 independently of each other comprise alkali metal, hydrogen, or C1 to C20 alkyl groups. The zeolite compositions further comprise structural units derived from a heteropolyacid compound of the formula: (M3)3(M4)(M5)12O40; where M3 comprises hydrogen or an alkali metal; M4 comprises phosphorus or silicon, and M5 comprises tungsten or molybdenum. Methods for preparing these zeolite compositions are also disclosed. The zeolite compositions are useful as catalysts for producing bisphenols.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: May 9, 2006
    Assignee: General Electric Company
    Inventors: Gurram Kishan, Rajappan Vetrivel, Nileshkumar Prakash Kukalyekar, Adil Minoo Dhalla, Jonathan L. Male, James L. Spivack, Arumugamangalam Venkataraman Ramaswamy, Anand Pal Singh
  • Patent number: 7033969
    Abstract: Porous materials are disclosed for use in the catalytic conversion of exhaust gases comprising a carrier including a first porous structure, an oxidation catalyst capable of catalyzing the oxidation of NO to NO2 in the presence of oxygen and catalyzing the oxidation of reducing agent, the oxidation catalyst enclosed within the first porous structure, the first porous structure including pores having dimensions such that the reducing agent is substantially prevented from contacting the oxidation catalyst, whereby the oxidation catalyst primarily catalyses the oxidation of NO to NO2 as compared to oxidation of the reducing agent during the catalytic conversion of the exhaust gases. Methods for catalytic conversion or exhaust gases using these materials are also disclosed.
    Type: Grant
    Filed: December 10, 1997
    Date of Patent: April 25, 2006
    Assignee: Volvo Car Corporation
    Inventors: Edward Jobson, John A. Martens, Anne Cauvel, Francois Jayat
  • Patent number: 6964935
    Abstract: The present invention is directed to a mordenite zeolite catalyst having a controlled macropore structure. The present invention is also directed to a mordenite zeolite catalyst composite and a process for preparing the catalyst composite. The catalyst composite exhibits reduced deactivation rates during the alkylation process, thereby increasing the life of the catalyst.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: November 15, 2005
    Assignees: Chevron Oronite Company LLC., Chevron Oronite S.A.
    Inventors: Thomas V. Harris, Curt B. Campbell, Pierre Tequi, Jean-Louis Le Coent
  • Patent number: 6958305
    Abstract: There is provided a zeolite bound zeolite catalyst which can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises a first zeolite and a binder comprising a second zeolite. The structure type of the second zeolite is different from the structure type of the first zeolite. The zeolite bound zeolite finds particular application in hydrocarbon conversion process, e.g., catalytic cracking, alkylation, disproportional of toluene, isomerization, and transalkylation reactions.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: October 25, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jannetje Maatje van den Berge, Gary D. Mohr, Johannes Petrus Verduijn
  • Patent number: 6914026
    Abstract: The present invention is directed to an iron-promoted zeolite beta catalyst useful in the selective catalytic reduction of nitrogen oxides with ammonia in which the iron-promoted zeolite beta is treated so as to provide increased amounts of the iron promoter in the form of Fe(OH). The stabilized zeolite is formed by cation exchange of an iron salt into a zeolite beta which has a reduced sodium content such as by exchanging a sodium beta with ammonium or hydrogen cations. A zeolite beta having a reduced carbon content and a Si/Al ratio of no more than 10 also increases the Fe(OH) content of the iron-promoted catalyst. The iron-promoted catalyst which has the iron in the form of Fe(OH) is characterized by a peak at 3680±5 cm?1 in the IR spectra.
    Type: Grant
    Filed: September 7, 2001
    Date of Patent: July 5, 2005
    Assignee: Engelhard Corporation
    Inventors: Pascaline H. Tran, Xinsheng Liu, James M. Chen
  • Patent number: 6864203
    Abstract: A process is provided for the alkylation, transalkylation, or isomerization of aromatic hydrocarbons. The processes comprises contacting aromatic hydrocarbons under conversion conditions with a zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises first crystals of a first large pore zeolite which are bound together by second crystals of a second zeolite.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: March 8, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Dan Eldon Hendriksen, Gary David Mohr, Johannes Petrus Verduijn, Robert Scott Smith
  • Patent number: 6858555
    Abstract: A catalyst composition for the cracking of heavy oil, which has high cracking activity for heavy components in the heavy oil and features reduced deposition of coke. The catalyst composition is comprised of a zeolite, a mixed metal oxide, clay and a metal oxide, and the total acidity of a portion of said catalyst, said portion being composed of said catalyst components other than said zeolite, is from 0.02 to 0.08 mmol/g.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: February 22, 2005
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Masato Shibasaki, Nobuo Ootake
  • Patent number: 6858556
    Abstract: A process for the preparation of a stabilized dual zeolite catalyst-comprising two types of zeolites, a low silica molecular sieve and a stabilized high silica zeolite is disclosed. The catalyst is useful for cracking heavier hydrocarbons into lighter useful products.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: February 22, 2005
    Assignee: Indian Oil Corporation Limited
    Inventors: Mohan Prabhu Kuvettu, Sanjay Kumar Ray, Gopal Ravichandran, Venkatchalam Krishnan, Satyen Kumar Das, Satish Makhija, Sobhan Ghosh
  • Patent number: 6831184
    Abstract: The present invention relates to a process for the skeletal isomerization of unsaturated linear fatty acids to branched fatty acids which comprises contacting said unsaturated linear fatty acids with at least one large pore zeolite catalyst wherein said at least one zeolite catalyst comprises a material having a three dimensional channel structure having a pore diameter of at least 6.0 Å. In another embodiment, the invention relates to a process for the skeletal isomerization and hydrogenation of unsaturated linear fatty acids to saturated branched fatty acids which comprises contacting said unsaturated linear fatty acids with at least one metal-zeolite catalyst.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: December 14, 2004
    Assignee: Akzo Nobel N.V.
    Inventors: Shuguang Zhang, Zongchao Zhang, Dale Steichen
  • Patent number: 6812181
    Abstract: There is provided a coated zeolite catalyst in which the accessibility of the acid sites on the external surfaces of the zeolite is controlled and a process for converting hydrocarbons utilizing the coated zeolite catalyst. The zeolite catalyst comprises core crystals of a first zeolite and a discontinuous layer of smaller size second crystals of a second zeolite which cover at least a portion of the external surface of the first crystals The coated zeolite catalyst finds particular application in hydrocarbon conversion processes where catalyst activity in combination with zeolite structure are important for reaction selectivity, e.g., catalytic cracking, alkylation, disproportional of toluene, isomerization, and transalkylation reactions.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: November 2, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jannetje Maatje van der Berge, Gary David Mohr, Kenneth Ray Clem, Wilfried Jozef Mortier, Machteld Maria Mertens, Michael C. Bradford
  • Patent number: 6809055
    Abstract: An improved zeolite having a high number of strong acid sites wherein said zeolite has an AAI of at least 1.0. In a preferred embodiment, such zeolite is produced by controlling conditions after production of the crystalline structure such that loss of tetrahedral aluminum is minimized to thereby provide a zeolite with the above defined AAI.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: October 26, 2004
    Assignee: ABB Lummus Global, Inc.
    Inventors: Rudolf Overbeek, Nelleke van der Puil, Chuen Y. Yeh, Lawrence L. Murrell, Yun-Feng Chang, Philip Jay Angevine, Johannes Hendrik Koegler
  • Patent number: 6787023
    Abstract: There is provided a catalyst containing porous macrostructures comprised of: (a) a three-dimensional network of particles of porous inorganic material (e.g., zeolites); and, (b) at least one metal (e.g., a catalytically active metal). The particles of the at least one macrostructure occupy less than 75% of the total volume of the at least one macrostructure and are jointed together to form a three-dimensional interconnected network. The three-dimensional interconnected network will usually be comprised of pores having diameters greater than about 20 Å. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger (e.g., a polymer-based ion exchange resin) and a synthesis mixture (e.g., for zeolite formation) capable of forming the porous inorganic material and the at least one metal; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.
    Type: Grant
    Filed: May 20, 2000
    Date of Patent: September 7, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary David Mohr, Wilfried Jozef Mortier, Xiaobing Feng, Per Johan Sterte, Lubomira Borislavova Tosheva
  • Patent number: 6770251
    Abstract: A catalyst is provided that is capable of efficiently purifying NOx contained in a lean atmosphere containing moisture. The exhaust gas purifying catalyst contains a composition obtained by physically mixing a composite oxide containing zirconium and manganese and/or cobalt with a zeolite.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: August 3, 2004
    Assignees: ICT. Co., Ltd., International Catalyst Technology, Inc.
    Inventor: Tatsuya Yoshikawa
  • Patent number: 6726890
    Abstract: The present invention provides a catalyst for oxidizing reformed gas, which catalyst can selectively oxidize carbon monoxide—which is contained in the reformed gas used as a fuel of a solid polymer fuel cell and which acts as a catalyst poison of the fuel cell—into carbon dioxide with high performance. The reformed gas is oxidized by use of the catalyst of the present invention, which catalyst is characterized in that M-type mordenite, among different types of zeolite, is used as a carrier and a bimetallic alloy metal system containing platinum and an alloy-forming metal other than platinum is supported by the carrier, wherein the amount of the alloy-forming metal in the alloy is 20-50 at. %.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: April 27, 2004
    Assignees: Tanaka Kikinzoku Kogyo K.K.
    Inventor: Masahiro Watanabe
  • Publication number: 20040064008
    Abstract: A catalyst composition comprising molecular sieve particles in a matrix, at least 75% of the pore volume of the composition, as measured by mercury porosimetry, having a pore size of at most 20 nm, as well as processes for the manufacture of such catalysts and their use as catalysts, especially for methanol to hydrocarbon processes. These catalyst compositions have a high proportion of mesopores (pores of at most 20 nm as measured by mercury porosimetry).
    Type: Application
    Filed: September 30, 2002
    Publication date: April 1, 2004
    Inventors: Torsten Maurer, Bettina Kraushaar-Czarnetzki
  • Patent number: 6710003
    Abstract: A layered catalyst composition is disclosed where the composition is prepared by bonding an outer layer comprising a bound zeolite (e.g. zeolite beta) to an inner core material (e.g. cordierite). The use of an organic bonding agent in the catalyst preparation procedure provides a composition that is sufficiently resistant to mechanical attrition to be used commercially in aromatic alkylation processes (e.g. benzene alkylation to ethylbenzene). Advantages associated with the use of layered compositions include a significant reduction in the amount of zeolite used for a given reactor loading and improved selectivity to desired alkylated aromatic products. Further benefits are realized when the layered composition is formed into shapes having a sufficiently high void volume to reduce pressure drop across the alkylation catalyst bed. This is especially relevant for operation involving high recycle rates and consequently low alkylating agent concentrations in the reaction zone.
    Type: Grant
    Filed: December 13, 2001
    Date of Patent: March 23, 2004
    Assignee: UOP LLC
    Inventors: Deng-Yang Jan, James F. Mc Gehee, Guy B. Woodle, Masao Takayama, Raelynn M. Miller
  • Patent number: 6699811
    Abstract: There is provided a zeolite bound zeolite catalyst which does not contain significant amount of non-zeolitic binder and can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises core crystals containing first crystals of a first zeolite and optionally second crystals of a second zeolite having a composition, structure type, or both that is different from said first zeolite and binder crystals containing third crystals of a third zeolite and optionally fourth crystals of a fourth zeolite having a composition, structure type, or both that is different from said third zeolite. If the core crystals do not contain the second crystals of the second zeolite, then the binder crystals must contain the fourth crystals of the fourth zeolite. The zeolite bound zeolite finds application in hydrocarbon conversion processes, e.g.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: March 2, 2004
    Assignee: Exxon Mobil Chemical Patents Inc.
    Inventors: Gary David Mohr, Kenneth Ray Clem, Wilfried Jozef Mortier, Machteld Maria Mertens, Xiaobing Feng, Marc H. Anthonis, Bart Schoofs
  • Patent number: 6692640
    Abstract: A mordenite (MOR) zeolite membrane is formed on a porous substrate and has crystals that are substantially oriented in a specific crystalline direction. A method for producing the mordenite (MOR) zeolite membrane includes the steps of: immersing a porous substrate in a gel of raw materials which contains zeolite constitution elements in molar ratios of 40-400 of SiO2/Al2O3, 10-120 of H2O/Na2O, and 10-40 of H2O/SiO2; and subjecting the gel in the presence of the porous substrate to hydrothermal synthesis at 150° C. or more to crystallize the MOR zeolite constitution elements and form a MOR zeolite membrane on the porous substrate.
    Type: Grant
    Filed: February 21, 2001
    Date of Patent: February 17, 2004
    Assignees: NGK Insulators, Ltd.
    Inventor: Masahiko Matsukata
  • Patent number: 6689709
    Abstract: The present invention is directed to a metal-promoted zeolite beta catalyst useful in the selective catalytic reduction of nitrogen oxides with ammonia in which the zeolite beta is pre-treated so as to provide the zeolite with improved hydrothermal stability. The stabilized beta zeolite is provided by incorporating into the zeolite structure non-framework aluminum oxide chains. The aluminum oxide chains can be incorporated into the zeolite structure by a unique steaming regimen or by treatment with rare earth metals, such as cerium. The treatment process is unlike well-known methods of dealuminizing zeolites for the purpose of increasing the silica to alumina ratio. In the present invention, the non-framework aluminum oxide is characterized by FT-IR by a peak at 3781±2 cm−1, which when present, stabilizes the zeolite against further dealumination such as under oxidizing and harsh hydrothermal conditions.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: February 10, 2004
    Assignee: Engelhard Corporation
    Inventors: Pascaline H. Tran, Xinsheng Liu, James M. Chen, Gerard D. Lapadula, Howard Furbeck
  • Patent number: 6677264
    Abstract: A catalyst for purifying exhaust gases of a diesel engine. The catalyst contains two functional layers superimposed on an inert supporting body, whereby the first layer, which is situated directly on the supporting body, has a nitrogen oxide storage function and the second layer, which is in direct contact with the exhaust gas, has a catalytic function. The second functional layer additionally has a hydrocarbon-storage function and its catalytic function is provided by catalytically active noble metals of the platinum group which are deposited in highly dispersed form on finely divided, acidic carrier materials. Nitrogen oxides in the oxygen-rich exhaust gas of a diesel engine can be converted with optimal utilization of the reductive constituents contained in the exhaust gas. For this purpose, no reducing agents going beyond the reductive components (carbon monoxide and hydrocarbons) which are contained as a consequence of incomplete combustion need to be added to the exhaust gas.
    Type: Grant
    Filed: November 18, 1999
    Date of Patent: January 13, 2004
    Assignee: Degussa-Huls Aktiengesellschaft
    Inventors: Harald Klein, Wolfgang Strehlau, Egbert Lox, Thomas Kreuzer, Wilfried Müller
  • Patent number: 6632768
    Abstract: An adsorbent for HC in an exhaust gas is an agglomerate of double-structure particles, each of which includes an HC-adsorbing zeolite core, and a ceramic coat wrapping the zeolite core and having a plurality of through-pores communicating with a plurality of pores in the zeolite core. Each of the double-structure particles is at least one of a double-structure particle including the zeolite core comprising a single zeolite particle, and a double-structure particle including the zeolite core comprising a plurality of zeolite particles. Each of the through-pores in the ceramic coat has such a shape that the HC is easy to flow into the through-pore and difficult to flow out of the through-pore.
    Type: Grant
    Filed: March 12, 2001
    Date of Patent: October 14, 2003
    Assignees: University of Missouri-Columbia, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Sudarshan Loyalka, Tushar Ghosh, Robert V. Tompson, Jr., George Vosnidis, Gregory A. Holscher, Hiroshi Ogasa, Tetsuo Endo
  • Patent number: 6613710
    Abstract: A process for preparing bi-functional catalyst for Fluid Catalytic Cracking (FCC), that comprises molecular sieves, modified clay and semi-basic alumina and the catalyst for highly effective cracking of high boiling petroleum feedstock to provide simultaneously, enhanced yields of Liquefied Petroleum Gas (LPG) and reduction of undesirable bottoms.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: September 2, 2003
    Assignee: Indian Oil Corporation Limited
    Inventors: Sanjay Kumar Ray, Mohan Prabhu Kuvettu, Venkatchalam Krishnan, Gopal Ravichandran, Kamlesh Gupta, Sukumar Mandal, Satish Makhija, Sobhan Ghosh, Arumugam Velayutham Karthikeyani, Mitra Bhanu Patel
  • Patent number: 6589901
    Abstract: An exhaust gas purifying catalyst for exhaust gas discharged from an automotive internal combustion engine. The catalyst comprises a substrate over which a hydrocarbons adsorbing material layer is formed as a lower layer to absorb hydrocarbons contained in exhaust gas. The hydrocarbons adsorbing material layer contains zeolite and colloidal silica which has undergone firing. The colloidal silica is in a chain-like form and/or a spherical form before and after the firing. Additionally, a catalyst component layer is formed as an upper layer over the hydrocarbons adsorbing material layer. The catalyst component layer contains a catalyst metal.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: July 8, 2003
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Shinji Yamamoto, Masahiro Takaya
  • Patent number: 6582495
    Abstract: A process is described for preparing a supported zeolite membrane constituted by a composite continuous zeolite/support layer of controlled thickness, wherein the zeolitic phase is principally localized in the pores of a porous support and optionally on the external surface thereof, the process comprising at least the formation of a precursor gel of the zeolite, bringing the gel into contact with the support and crystallizing the zeolite. The zeolite is crystallized by carrying out a thermal program comprising at least three steps in succession: a first constant temperature stage carried out at a temperature in the range 50° C. to 300° C., cooling to a temperature of strictly less than 50° C. followed by a second constant temperature stage carried out at a temperature range of 50° C. to 300° C. The prepared membrane is used in particular in processes for separating gas or separating liquids.
    Type: Grant
    Filed: February 7, 2002
    Date of Patent: June 24, 2003
    Assignee: Institut Francais du Petrole
    Inventors: Christophe Chau, Isabelle Prevost, Jean-Alain Dalmon, Sylvain Miachon
  • Patent number: 6559086
    Abstract: An exhaust-gas-purifying catalyst wherein a first zeolite loaded with a catalyst metal and a second zeolite unloaded with a catalyst metal are mixed. By actively adsorbing HC onto the second zeolite, it is possible to inhibit the catalyst metal loaded on the first zeolite from being poisoned by HC, and to sufficiently adsorb HC. Accordingly, since the HC adsorbing capability is improved, and since the HC poisoning of the catalyst metal is suppressed, the NOx purifying capability is enhanced and the durability is also upgraded.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: May 6, 2003
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroaki Takahashi, Toshihiro Takada, Saeko Kurachi
  • Publication number: 20030073566
    Abstract: This invention discloses a catalyst and process for removing nitrogen oxides from exhaust streams under lean burn conditions using hydrocarbons as the reductant. Catalysts consists of two phases, a metal exchanged molecular sieve and a stabilizing metal oxide associated with the molecular sieve.
    Type: Application
    Filed: October 11, 2001
    Publication date: April 17, 2003
    Inventors: Christopher L. Marshall, Michael K. Neylon
  • Patent number: 6531106
    Abstract: According to the present invention, provided is a method of selectively removing carbon monoxide, comprising the steps of preparing a catalyst bed capable of selectively oxidizing carbon monoxide and including a plurality of catalyst layers arranged in series and the plurality of catalyst layers differing from each other in the temperature of application and arranged in the order of the application temperature such that the catalyst layer having the highest application temperature constitutes the upstream side of the catalyst bed, and introducing a gaseous mixture containing H2, CO and an oxidizing agent of O2 into the catalyst bed through the upstream side of the catalyst bed so as to selectively oxidize and remove CO from the gaseous mixture.
    Type: Grant
    Filed: June 7, 2000
    Date of Patent: March 11, 2003
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Shigeru Nojima, Toshinobu Yasutake
  • Patent number: 6528032
    Abstract: According to the present invention, provided is a method of selectively removing carbon monoxide, comprising the step of preparing a catalyst bed capable of selectively oxidizing carbon monoxide and including a plurality of catalyst layers arranged in series and the plurality of catalyst layers differing from each other in the temperature of application and arranged in the order of the application temperature such that the catalyst layer having the lowest application temperature constitutes the upstream side of the catalyst bed, and the step of introducing a gaseous mixture containing H2, CO and an oxidizing agent of O2 into the catalyst bed through the upstream side of the catalyst bed and supplying an additional oxidizing agent to the gaseous mixture when the gaseous mixture is introduced into the catalyst layer having a high application temperature so as to selectively oxidize and remove CO from the gaseous mixture.
    Type: Grant
    Filed: June 7, 2000
    Date of Patent: March 4, 2003
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Shigeru Nojima, Toshinobu Yasutake
  • Patent number: 6503862
    Abstract: An exhaust gas purifying catalyst is constructed by laminating sequentially a first layer containing alumina, a second layer containing hydrocarbon adsorbent, and a third layer containing catalytic components on a monolithic support in which a cell sectional shape is a polygon. The second layer has a ratio Lmax/Lmin of a thickest portion (Lmax) at cell corner portions to a thinnest portion (Lmin) at cell flat portions in a range of 1 to 10, and has a thickness of 10 to 500 &mgr;m. The catalyst can achieve the purification of HC, CO, and NOx with good balance, and improve the purification performance of cold HC by controlling a diffusion speed of the exhaust gases that pass through cells in a support and diffuse into a coating layer.
    Type: Grant
    Filed: July 14, 2000
    Date of Patent: January 7, 2003
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Shinji Yamamoto
  • Patent number: 6500997
    Abstract: The present invention relates a catalyst for the conversion of aromatic hydrocarbons, comprising by weight 20 to 90 parts of a crystalline aluminosilicate zeolite with a SiO2/Al2O3 molar ratio of 10 to 100, 0.05 to 10 parts of metal bismuth or oxides thereof supported on the zeolite, 0 to 5 parts of one or more types of metal(s) M or oxides thereof, M being selected from the group consisting of molybdenum, copper, zirconium, strontium, lanthanum, rhenium, iron, cobalt, nickel and silver, and 10 to 60 parts of alumina as an adhesive. The present invention also relates to a process for the conversion of aromatic hydrocarbons using the catalyst of the present invention and uses thereof in the production of aromatic hydrocarbons.
    Type: Grant
    Filed: June 5, 1998
    Date of Patent: December 31, 2002
    Assignees: China Petro-Chemical Corporation, Shanghai Research Institute of Petrochemical Engineering
    Inventors: Wencai Cheng, Dejin Kong, Deqin Yang, Huaying Li, Zhirong Zhu
  • Patent number: 6486372
    Abstract: A catalyst for transforming aromatic hydrocarbons, preferably for dismutation of toluene to produce benzene and xylenes and transalkylation of toluene and aromatic compounds containing at least 9 carbon atoms per molecule to produce xylenes, contains 40% to 90% by weight of a mordenite in its acid form in a proportion of and 10% to 60% by weight of binders. The mordenite comprises less than 0.1% by weight of sodium and has a Si02/A2O3 molar ratio of over 70. The catalyst also contains at least one metal from groups VI, VII or VIII and optionally an additional metal from groups III or IV.
    Type: Grant
    Filed: April 8, 1998
    Date of Patent: November 26, 2002
    Assignee: Institut Francais du Petrole
    Inventors: Elisabeth Merlen, Fabio Alario
  • Patent number: 6455716
    Abstract: A process for the branching of saturated and/or unsaturated fatty acids and/or alkyl esters thereof comprises subjecting the fatty acids and/or alkyl esters to a skeletal isomerization reaction using a catalyst comprising a crystalline porous structure having incorporated therein a metal to form metal sites on said catalyst and isolating branched fatty acids, alkyl esters thereof, or mixtures thereof, from a reaction mixture obtained by said skeletal isomerization reaction. The catalyst used in the isomerization reaction is preferably a zeolite catalyst containing metal sites of a Group VIII metal. The process produces a mixture of fatty acids and/or alkyl esters that contain significant quantities of branched molecules.
    Type: Grant
    Filed: March 2, 2001
    Date of Patent: September 24, 2002
    Assignee: The Proctor & Gamble Company
    Inventors: Corey James Kenneally, Daniel Stedman Connor
  • Patent number: 6440885
    Abstract: The present invention is directed at a supported zeolite structure comprising substantially-sintered monolithic porous ceramic substrate having coated thereon a uniformly thin, essentially continuous zeolite crystal layer covering at least one surface and associated pores of the porous ceramic material. The zeolite crystal layer is comprised of a single layer of zeolite crystals and is free of any growth enhancing, selectivity enhancing, or reparation layer and exhibits an oriented structure whereby the crystals exhibit a substantially columnar cross-section. Preferably, the porous ceramic substrate support comprises, on an analyzed oxide basis, 10-90%, by weight alumina and exhibits a crystal phase assemblage selected from the group consisting of cordierite, mullite, alumina, and/or mixtures thereof. A method for forming a zeolite membrane disclosed herein is also provided.
    Type: Grant
    Filed: December 28, 1999
    Date of Patent: August 27, 2002
    Assignee: Corning Incorporated
    Inventors: Kim D. Pierotti, Dell J. St. Julien
  • Publication number: 20020091060
    Abstract: The present invention relates a catalyst for the conversion of aromatic hydrocarbons, comprising by weight 20 to 90 parts of a crystalline aluminosilicate zeolite with a SiO2/Al2O3 molar ratio of 10 to 100, 0.05 to 10 parts of metal bismuth or oxides thereof supported on the zeolite, 0 to 5 parts of one or more types of metal(s) M or oxides thereof, M being selected from the group consisting of molybdenum, copper, zirconium, strontium, lanthanum, rhenium, iron, cobalt, nickel and silver, and 10 to 60 parts of alumina as an adhesive. The present invention also relates to a process for the conversion of aromatic hydrocarbons using the catalyst of the present invention and uses thereof in the production of aromatic hydrocarbons.
    Type: Application
    Filed: June 5, 1998
    Publication date: July 11, 2002
    Inventors: WENCAI CHENG, DEJIN KONG, DEQIN YANG, HUAYING LI, ZHIRONG ZHU
  • Patent number: 6407025
    Abstract: Zeolites exchanged with lithium cations and polyvalent cations are prepared by first partially ion-exchanging a sodium-containing zeolite, a potassium-containing zeolite or a sodium- and potassium-containing zeolite with polyvalent cations, then heat-treating the partially polyvalent cation-exchanged zeolite, then ion exchanging the heat-treated zeolite with ammonium cations, and then reacting the ammonium cation-exchanged zeolite with a water-soluble lithium compound under conditions which result in the removal of ammonia from the reaction zone.
    Type: Grant
    Filed: February 10, 2000
    Date of Patent: June 18, 2002
    Assignees: The BOC Group, Inc., Chemiewerk Bad Köstritz GmbH
    Inventors: Alfons Brandt, Baldur Unger, Hartmut Tschritter, Martin Bülow, Frank R. Fitch, Adeola F. Ojo
  • Patent number: 6395070
    Abstract: A method for removing trace moisture from a gas is disclosed. The method involves heating a zeolite having a high silica-to-alumina ratio to about 400° C. to remove physically adsorbed water from the zeolite, followed by heating the zeolite to a temperature in excess of 650° C., to form a superheated zeolite. The superheated zeolite is contacted with the gas, thereby adsorbing water from the gas. A dehydroxylated zeolite for removing trace moisture from a gas wherein the zeolite has a high silica-to-alumina ratio and a low level of metallic impurities is also disclosed. A method for removing metallic impurities from a gas using the low metals zeolite is also disclosed. The zeolites and methods of the invention are particularly useful for removing trace water and trace metal impurities from acid gases such as hydrogen chloride and hydrogen bromide.
    Type: Grant
    Filed: April 5, 2000
    Date of Patent: May 28, 2002
    Assignee: Matheson Tri-Gas, Inc.
    Inventors: Paul M. Bhadha, Tadaharu Watanabe, Dan Fraenkel
  • Patent number: 6355591
    Abstract: A fluid catalytic cracking additive composition to obtain enhanced yield of Liquified Petroleum Gas in catalytic cracking of high boiling petroleum feed stocks comprising 4 to 20 wt. % aluminum phosphate composite, 1-40 wt. % crystalline molecular sieve Zeolites from the group selected from mordenite ZSM-5, Beta and mixtures thereof and 40-90 wt. % clay.
    Type: Grant
    Filed: January 3, 2000
    Date of Patent: March 12, 2002
    Assignee: Indian Oil Corporation Limited
    Inventors: Mohan Prabhu Kuvettu, Gopal Ravi Chandran, Sanjay Kumar Ray, Kamlesh Gupta, Ganga Shankar Misra, Venkatachalam Krishnan, Mitra Bhanu Patel, Satish Makhija, Sobhan Ghosh
  • Patent number: 6333289
    Abstract: The present invention relates to a process for activating catalysts for isomerizing aromatic compounds containing 8 carbon atoms, the catalysts containing at least one group VIII metal, comprising at least one sulfurization and at least one passivation using ammonia.
    Type: Grant
    Filed: April 9, 1999
    Date of Patent: December 25, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Jean-François Joly, Julia Magne-Drisch, Fabio Alario, Elisabeth Merlen, Eric Benazzi, Sylvie Lacombe
  • Patent number: 6319484
    Abstract: A composition for abatement of airborne pollution by volatile organic compounds (“VOCs”) has an upstream composition which contains a protective adsorbent, e.g., Y zeolite, which is effective for adsorbing large VOC molecules, e.g., toluene, and a protective oxidation catalyst intimately intermingled therewith. The downstream composition contains a second adsorbent, e.g., a silver-containing ZSM-5, which is effective for adsorbing relatively smaller VOC molecules, e.g., propylene, and a second oxidation catalyst intimately intermingled therewith. Oxidation of VOCs while they are still retained on the adsorbents is promoted at temperatures lower than would be required if the VOCs were desorbed into the gaseous phase. Apparatus is provided including a first contact member (24) coated with the upstream composition and positioned upstream of a second contact member (32) coated with the downstream composition.
    Type: Grant
    Filed: December 14, 1999
    Date of Patent: November 20, 2001
    Assignee: Engelhard Corporation
    Inventors: Lawrence Shore, Robert J. Farrauto, Michel Deeba, Jordan K. Lampert, Ronald M. Heck
  • Patent number: 6306790
    Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the catalytic cracking of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica: alumina ratio, and are prepared from microemulsions containing surfactants.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: October 23, 2001
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Javier Agundez Rodriguez, Joaquin Perez Pariente, Antonio Chica Lara, Avelino Corma Canos, Tan Jen Chen, Philip A. Ruziska, Brian Erik Henry, Gordon F. Stuntz, Stephen M. Davis
  • Publication number: 20010012505
    Abstract: A mordenite (MOR) zeolite membrane is formed on a porous substrate and dominantly oriented in a specific crystalline direction. A method for producing a mordenite (MOR) zeolite membrane includes the steps of: immersing a porous substrate in a gel of raw material which contains zeolite constitution elements and contains 40-400 of SiO2/Al2O3 in molar ratio, 10-120 of H2O/Na2O in molar ratio, and 10-40 of H2O/SiO2 in molar ratio, and subjecting the gel in the presence of the porous substrate to hydrothermal synthesis at 150° C. or more to make zeolite crystallized to form a membrane thereof. The MOR zeolite membrane is oriented in a specific crystalline direction.
    Type: Application
    Filed: February 21, 2001
    Publication date: August 9, 2001
    Applicant: NGK Insulators, Ltd. and Masahiko MATSUKATA
    Inventor: Masahiko Matsukata
  • Patent number: 6242167
    Abstract: An electron accepting developer useful for producing visible images by reaction with an electron donor in carbonless paper and photo-imaging systems, the developer comprising an acid-treated, water insoluble alkali metal-modified, inorganic oxide or an acid-treated molecular sieve.
    Type: Grant
    Filed: April 12, 1999
    Date of Patent: June 5, 2001
    Assignee: Rentech, Inc.
    Inventors: Dale R. Shackle, Benjamin Chaloner-Gill
  • Patent number: 6168764
    Abstract: A catalyst and method is provided for reducing pollutants in gases. The catalyst is composed of two substances. A first material which is an adsorption material has an adsorbent effect on an additional substance, the additional substance often being a hydrocarbon, such as propene. A second material is an oxidation material. The oxidation material has an oxidizing effect on the pollutant. The adsorption material and the oxidation material are on the same catalyst.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: January 2, 2001
    Assignee: DaimlerChrysler AG
    Inventors: Walter Boegner, Christine De Saint-Aubin
  • Patent number: 6150292
    Abstract: The present invention relates to a process for isomerizing aromatic C8 cuts in the presence of a catalyst containing a mordenite which is slightly or not dealuminated and a binder. This mordenite is generally present at least in part in its acid form and its Si/Al atomic ratio is less than 20, preferably in the range 5 to 15, and more preferably in the range 5 to 10. The catalyst also contains at least one metal from group VIII of the periodic table, preferably selected from the group formed by palladium and platinum. Finally, the catalyst further contains at least one metal from group III of the periodic table, namely gallium, indium or thallium, preferably indium, and optionally at least one metal from group IV of the periodic table, namely germanium, tin or lead, preferably tin. The present invention also relates to the catalyst used in the isomerization process and to a process for its preparation.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: November 21, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Elisabeth Merlen, Fabio Alario
  • Patent number: 6147023
    Abstract: An HC-adsorbent capable of adsorbing various kinds of hydrocarbon including lower and higher hydrocarbon, of which the adsorbable amount per unit volume is large, and which exhibits excellent durability at elevated temperatures. The HC-adsorbent is composed of a first zeolite of ZSM-5 of which the silica/alumina (SiO.sub.2 /Al.sub.2 O.sub.3) mole-ratio is 500 or more, and a second zeolite of Y-type zeolite of which the silica/alumina (SiO.sub.2 /Al.sub.2 O.sub.3) mole-ratio is 200 or more. The second zeolite mainly adsorbs higher hydrocarbon while the first zeolite mainly adsorbs lower hydrocarbon, thus enabling adsorption of many kinds of hydrocarbon.
    Type: Grant
    Filed: October 22, 1998
    Date of Patent: November 14, 2000
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiroshi Hirayama, Takaaki Kanazawa, Kazuhiro Sakurai
  • Patent number: 6110258
    Abstract: A method for removing trace moisture from a gas is disclosed. The method involves heating a zeolite having a high silica-to-alumina ratio to about 400.degree. C. to remove physically absorbed water from the zeolite, followed by heating the zeolite to a temperature in excess of 650.degree. C., to form a superheated zeolite. Heating to temperatures of 650.degree. C. or above is believed to cause dehydroxylation of the zeolite. A method for the preparation of a dehydroxylated zeolite is also disclosed. The superheated zeolite is contacted with the gas, thereby adsorbing water from the gas. A dehydroxylated zeolite for removing trace moisture from a gas wherein the zeolite has a high silica-to-alumina ratio and a low level of metallic impurities is also disclosed. The zeolite and methods of the invention are particularly useful for removing trace water from acid gases such as hydrogen chloride and hydrogen bromide.
    Type: Grant
    Filed: October 6, 1998
    Date of Patent: August 29, 2000
    Assignee: Matheson Tri-Gas, Inc.
    Inventors: Dan Fraenkel, Hans H. Funke, Gerald Cooper