Abstract: The present invention relates to zeolites X, most of the exchangeable sites of which are occupied by lithium and di- and/or trivalent cations, having an improved thermal stability and an improved crystallinity with respect to zeolites of the prior art with the same degree of exchange of lithium and of di- and/or trivalent cations. The zeolites of the present invention are particularly effective as adsorbents of the nitrogen present in various gas mixtures and are well suited to the noncryogenic separation of the gases of the air.

Abstract: Removing silicon species from hydrocarbon solvents such as cyclohexane by flowing the hydrocarbon solvent through a selective adsorbent selected from the group consisting of aluminas, silicon-aluminas, ion exchange resins, zeolite Y, and combinations thereof.

Abstract: The invention, in one embodiment, is a method for preparing crystalline zeolites by (a) contacting a calcined essentially aluminum free borosilicate zeolite with an aqueous acid solution, thereby producing an at least partially deboronated zeolite; (b) contacting said at least partially deboronated zeolite with a solution selected from the group consisting of an aqueous aluminum salt solution, thereby producing an aluminosilicate zeolite; an aqueous gallium salt solution, thereby producing a gallosilicate zeolite; an aqueous iron salt solution, thereby producing a ferrosilicate zeolite; and mixtures thereof; and (c) where the contacting in step (b) occurs at a pH of not greater than about 3.5.

Abstract: The present invention discloses a high stability rare earth zeolite Y with high rare earth and the preparation process thereof, which zeolite has a content of rare earth of 4-15 wt %, a unit cell constant of 2.450-2.458 nm, a differential thermal collapsed temperature of 1000-1056° C., a silica to alumina ratio of 8.3-8.8, and a content of sodium oxide less than 1.0 wt %. Said zeolite is prepared by drying a rare earth-containing zeolite Y, introducing gaseous silicon tetrachloride carried by dry air and reacting at a temperature of 150-600° C. for 10 min to 6 h, then purging with dry air and washing with de-cationized water to remove the soluble by-products. The rare earth zeolite Y possesses high activity and selectivity for cracking the heavy oils, high activity for hydrogen transfer, has good coke selectivity, can effectively increase the yield of light oils, and improve the quality of gasoline and thus can directly serve as an active component for preparing various hydrocarbon cracking catalysts.

Abstract: Applicants have synthesized a new crystalline aluminosilicate zeolite identified as UZM-4M. This new zeolite is obtained by treating a UZM-4 zeolite with a fluorosilicate salt to obtain a zeolite having the empirical formula: M1an+Al1-xExSiyOz where M1 is an alkali metal, alkaline earth metal, rare earth metal, hydronium ion or ammonium ion, E can be gallium, iron, boron, indium and mixtures thereof and has a Si/Al ratio of 1.5 to about 10.

Abstract: A zeolite of the faujasite structure having a silica to alumina molar ratio (bulk) of greater than about 13, a unit cell size in the range of from 24.10 to 24.40 Å, and a surface area of at least about 875 m2/g as measured by the BET method and ASTM D4365-95 with nitrogen adsorption at p/po values of 0.02, 0.03 and 0.04, is prepared by a combination of hydrothermal and dealumination techniques, and finds use as, for example, an adsorbent for polar and non-polar materials.

Abstract: A process for the production of a bleaching clay product which includes the steps of selecting a naturally occurring hormite clay product, cleaning and crushing the clay product to form clay clumps less than 6 in. in diameter, and aging the crushed hormite clay for at least about one (1) month. Acceptable bleaching clay products can also be produced by the addition of extremely small quantities of a concentrated acid to the aged hormite clay.

Abstract: A method for the post synthesis modification of molecular sieves with organometallic reagents. The method may be used for large pore molecular sieves and small pore molecular sieves, such as SAPO-34. SAPO-34 is a useful catalyst for the conversion of oxygenates, such as methanol, to olefins. Post synthesis organometallic modification improves catalyst performance and increases light olefin selectivity in the conversion of methanol to olefins.

Abstract: A process for preparing molecular sieves of type Y faujasite structure is described, as well as pre-shaped bodies of faujasite structure type Y molecular sieves. The process comprises preparing a precursor gel from a source of silica-alumina or a source of alumina and a source of silica with a template agent at a SiO2/Al2O3 greater than 7 and suitable for forming a type Y zeolite, drying the precursor gel and contacting the dried precursor gel with steam, optionally followed by caustic washing, without the formation of crystalline phases other than type Y zeolite being observed. Advantageously, the pre-shaped bodies prepared with the precursor gel of Y zeolite, when subjected to the process of the invention, will have their outer surface covered by type Y zeolite crystals. The molecular sieves so obtained may be employed as catalysts or adsorbents in various processes of the chemical or oil industry.

Abstract: An aluminosilicate zeolite and substituted version designated UZM-16 have been synthesized. These zeolites are prepared using benzyltrimethyl-ammonium (BzTMA) cation or a combination of BzTMA and at least one other quaternary ammonium cation These zeolites have a structure that is related to offretite, but shows structurally different and distinct features. The UZM-16 zeolites can be dealuminated to form UZM-16HS zeolites which have different acidity, porosity and ion-exchange properties. Both UZM-16 and UZM-16HS are useful in various hydrocarbon conversion processes.

Abstract: A structure directing agent is removed from a microporous solid at a temperature below the temperature that would cause the structure directing agent to decompose by cleaving the structure directing agent within the pores of the microporous solid, at a temperature below the temperature that would cause the structure directing agent to decompose, into two or more fragments and removing the fragments from the pores of the microporous solid at a temperature below the temperature that would cause the structure directing agent or its fragments to decompose.

Abstract: A catalyst support including a zeolite having an Al/Si atomic ratio of 0.01-0.1 and mesopores having a pore diameter in the range of 5-30 nm, and ultrafine particles composited to inside walls of the mesopores. The superfine particles are those of an oxide of a metal selected from Ti, Zr and Hf.

Abstract: Zeolite granulates having improved abrasion resistance, obtained by spraying the zeolite granulates with an aqueous silica sol solution and then optionally drying and calcining them.

Abstract: A catalyst component, a catalyst, and a process for making the component and catalyst are disclosed herein. Also disclosed herein is a fluid catalytic cracking process for converting petroleum feedstocks to lower boiling products wherein the feedstock is contacted with the catalyst. The catalyst component is a crystalline microporous oxide catalyst to which a compound for promoting dehydrogenation and increasing Lewis acidity is effectively added. This catalyst component can be included in an inorganic oxide matrix material and used as a catalyst. Preferably, the compound for promoting dehydrogenation and increasing Lewis acidity is effectively added to a non-framework portion of the crystalline microporous oxide.

Abstract: Structure-directing agents, such as quaternary ammonium, are removed from silicalite or zeolite crystals by oxidative attack (e.g., using CO2, H2O or NH3) first, by using a combination of ammonia, water and hydrogen peroxide at an elevated temperature; second, by using choline, hydrogen peroxide and a surfactant; third, by using ozonated water; and fourth, by exposing the crystals to an oxygen-containing plasma. Thin porous films of silicalite or zeolite crystals are useful, for example, in forming low dielectric constant insulating layers in semiconductor chip fabrication. In order for the silicalite or zeolite crystals to form a low dielectric constant film, however, the entrained molecules of the structure-directing agent must be removed.

Abstract: A description is given of agglomerates of faujasite X with an Si/Al ratio of 1, the inert binder of which, on the one hand, has been converted to active zeolite by conversion to zeolite in an alkaline liquor, and which have been subjected, on the other hand, to an exhaustive lithium exchange. These adsorbents develop a nitrogen adsorption capacity (1 bar/25° C.) of at least 26 cm3/g, which makes them excellent adsorbents for the non-cryogenic separation of gases from air and for the purification of hydrogen.

Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.

Abstract: The present invention relates to a method for the removal of the templating agent from synthetic zeolites in general and in particular from silicalite, titanium silicalite and from composite materials containing zeolites and for their activation as catalysts. The method consists in treating the above materials with solvents in vapor phase and at a low temperature.

Abstract: The present invention concerns a process for pretreating a catalyst used in hydrocarbon conversion processes, comprising the following steps: a) pretreating a catalyst containing at least one zeolite with structure type EUO and at least one hydrodehydrogenating metal in the presence of a hydrocarbon feed, at a temperature such that a catalyst comprising carbon is obtained; b) then treating the hydrocarbon feed and the catalyst at a temperature which is lower than the temperature applied in step a). The invention also concerns an activated catalyst and its use in a process for isomerizing aromatic compounds containing 8 carbon atoms.

Abstract: A process for preparing pillared chromium phyllosilicate clay &agr;-olefin catalysts is disclosed. This process utilizes palygorskite and sepiolite clays. The pillaring of said clays comprises the steps of: (a) preparing a hydrolyzed first solution by dissolving a chromium salt and a base in water, heating said first solution to a temperature in the range of about 20° C. to about 100° C. while stirring continuously until the solution reaches a pH in the range of about 1.5 to about 2.5 and thereby producing a master batch; (b) diluting said master batch with water to produce a diluted second solution and heating said diluted second solution to produce a heated second solution; (c) adding a solid clay selected from the group consisting of sepiolites and palagorskites to said heated second solution, and continuing heating; (d) recovering said pillared chain silicate clay; and (e) drying said pillared chain silicate clay to form first product.

Abstract: It has been discovered that catalysts may be modified by depositing an agent derivative from an agent such as an organometallic compound upon them. Such a modification gives a catalyst useful in increased selectivity to para-substituted alkyl benzenes, such as para-xylene (PX), through reacting an aromatic compound such as toluene and/or benzene with a methylating agent from hydrogen and carbon monoxide and/or carbon dioxide and/or methanol. Using these selectivated catalysts, para-substituted alkyl benzenes can be recovered in a selectivity of 80% or greater, significantly better than the equilibrium concentration of 24%.

Abstract: The present invention provides a chlorine-containing polymer vulcanizing composition with improved preservation stability. The present invention is a chlorine-containing polymer vulcanizing composition obtained by blending (a) a zeolite compound, (b) a vulcanizing agent, and (c) an optional organic vulcanization accelerator. The zeolite compound can be natural zeolite, an A-type, X-type, or Y-type synthetic zeolite, a sodatite, natural or synthetic mordenite, ZSM-5, or a metal substitution product thereof. The zeolite compound is preferably an activated zeolite compound. With respect to 100 parts by weight of chlorinated polyethylene, (a) preferably 0.5 to 30 parts by weight, more preferably 5 to 25 parts by weight, of the zeolite compound, (b) preferably 0.1 to 5 parts by weight, more preferably 0.5 to 3 parts by weight, of the vulcanizing agent, and (c) preferably 0.5 to 3 mol, more preferably 0.7 to 1.5 mol, of the vulcanization accelerator with respect to 1 mol of (b) the vulcanizing agent are blended.

Abstract: Activated regular-shaped clay particles forming macropores therein, preserving fine structure of the dioctahedral smectite clay minerals, and having particle diameters controlled to lie within a range in which they exhibit excellent filtering property. The invention further provides method of producing activated regular-shaped clay particles comprising the steps of adjusting the particle size of the dioctahedral smectite clay minerals to possess a volume-based median diameter (D50) of from 1 to 10 &mgr;m as found by a laser diffraction method, mixing an acid-soluble or acid-decomposing inorganic compound to the milled product thereof, granulating the mixture into regular particles having a volume-based median diameter (D50) of from 10 to 60 &mgr;m as found by a laser diffraction method, and treating the regular-shaped particles with an acid while maintaining the particle shapes.

Abstract: Process for dewatering organic liquids admixed with water wherein the admixture is brought into contact with a molecular sieve. The moleculat sieve is pretreated so as to reduce its acid site concentration and attain an ammonia TPD value of 18 mmol/g or less prior to contact with the admixture. The present invention relates to a process for dewatering organic liquids admixed with water, said process comprising bringing the admixture into contact with a molecular sieve, characterized in that the molecular sieve is pretreated so as to reduce its acid site concentration and attain an ammonia TPD value of 18 mmol/g or less prior to contact with the admixture.

Abstract: There is provided a substantially binder-free catalytic molecular sieve which has been modified by being ex situ selectivated with a silicon compound. The ex situ selectivation involves exposing the molecular sieve to at least two silicon impregnation sequences, each sequence comprising an impregnation with a silicon compound followed by calcination. The catalyst may be used in a hydrocarbon conversion process, such as toluene disproportionation.

Abstract: The present invention relates to the manufacture of novel molecular sieve adsorbents for the separation of a gaseous mixture of oxygen, nitrogen and argon. The adsorbent is useful for the separation of oxygen and/or nitrogen from air. More specifically, the invention relates to the manufacture of a molecular sieve adsorbent, which is selective towards nitrogen from its gaseous mixture with oxygen and/or argon and argon from its gaseous mixture with oxygen.

Abstract: A method for the treatment of catalyst or catalyst support material in an apparatus in which the treatment is carried out continuously in such a way that the physical and/or chemical conditions change during entry of the catalyst or catalyst support material into the apparatus and/or during exit thereof from the apparatus and/or the catalyst or catalyst support material is transported in the apparatus through zones (5, 6, 7) having different physical and/or chemical conditions.

Abstract: This invention provides a process for the activation of a metallic palladium containing catalyst which is useful for the direct oxidation of hydrogen by oxygen to hydrogen peroxide, by treating the catalyst with an oxidising agent in order to at least partially oxidise the metallic palladium contained in the catalyst to palladium (TT) oxide. The selectivity and yield of the catalyst for hydrogen peroxide are observed to increase substantially and the hydrogen peroxide decomposition activity of the catalyst is drastically reduced.

Abstract: A process of enhancing both the activity and the methane selectivity of a particulate Dispersed Active Metal (“DAM”) hydrogenation catalyst is disclosed wherein the DAM undergoes low temperature oxidation in a slurry phase to form a stable, unique oxidized catalyst precursor that is subsequently reduced to form an enhanced catalyst by treatment with hydrogen-containing gas at elevated temperature, wherein one or more promoter metal oxides of chromium, lanthanum and manganese are added to the DAM. Precursors of the promoter metal oxides may be combined with the DAMs prior to or during formation of the initial slurry, during the oxidation step or between recovery of the oxidized catalyst precursor and treatment of it with hydrogen-containing gas to reactivate the catalyst. Conversion of the precursors to the promoter metal oxides is carried out prior to the treatment with hydrogen-containing gas unless said treatment itself produces the conversion.

Abstract: The present invention relates to new crystalline, molecular sieve CIT-6 that has the topology of zeolite beta. CIT-6 can be in an all-silica form, in a form wherein zinc is in the crystal framework, or a form containing silicon oxide and non-silicon oxides. In a preferred embodiment, CIT-6 has a crystal size of less than one micron and a water adsorption capacity of less than 0.05 g/g.

Abstract: A hydrophobic zeolite is prepared having high Hydrophobicity Index number by calcining a zeolite with steam under turbulent condition with respect to flow pattern of the zeolite and at a temperature within the range of 650-1000° C.

Abstract: A process for making an improved zeolite catalyst composition comprising acid-treating a zeolite to provide an acid-treated zeolite, ion-exchanging the ions of such acid-treated zeolite with ions of zinc and at least one other metal in the presence of an ion-exchange medium, and then treating such acid-treated, ion-exchanged zeolite in a steam atmosphere. An improved zeolite catalyst composition made by such process is also disclosed. Processes are also disclosed for using the improved zeolite catalyst composition, made by the novel process, in the conversion of hydrocarbons, preferably non-aromatic hydrocarbons, to lower olefins (such as ethylene and propylene) and aromatic hydrocarbons (such as benzene, toluene, and xylene).

Abstract: Disclosed is a method of heat treating a molecular sieve. The method comprises providing a template-containing molecular sieve, heating the molecular sieve under conditions effective to remove a portion of the template from the molecular sieve, and cooling the heated molecular sieve to leave an amount of template effective to cover catalytic sites within the molecular sieve. A catalyst composition is also provided which comprises a molecular sieve having a microporous structure and a binder, wherein between 10 and 90 vol % of the microporous structure is occupied by a material, the material comprising a template or a carbonaceous residue of a template, and the catalyst composition exhibits a Davison Index of not greater than 30.

Abstract: A process for the production of a bleaching clay product which includes the steps of selecting a naturally occurring hormite clay product, cleaning and crushing the clay product to form clay clumps less than 6 in. in diameter, aging the crushed hormite clay and activating the clay with extremely small amounts of acid, in the range of less than 1 percent, by weight. Also, an acceptable bleaching clay product can be produced without the addition of any acid to the aged hormite clay.

Abstract: A shape-selective catalyst comprises a synthetic porous crystalline material having the structure of ZSM-5 and a composition involving the molar relationship: X2O3:(n)YO2, wherein X is a trivalent element, such as aluminum, boron, iron and/or gallium, preferably aluminum; Y is a tetravalent element such as silicon and/or germanium, preferably silicon; and n is greater than about 12, and wherein the crystals have a major dimension of at least about 0.5 micron and a surface YO2/X2O3 ratio which is no more than 20% less than the bulk YO2/X2O3 ratio of the crystal. The crystals have a diffusion-modifying surface coating of a refractory material such as silica or coke. The catalyst is useful in a wide variety of selective hydrocarbon conversion processes, particularly the selective disproportionation of toluene to para-xylene.

Abstract: Anionic clay compounds such as hydrotalcite-like compounds can be made by a process wherein a non-hydrotalcite-like compound (or a hydrotalcite-like compound) are heat treated and then hydrated to form hydrotalcite-like compounds having properties (e.g.., increased hardness and/or density) that differ from those of hydrotalcite-like compounds made by prior art methods wherein non-hydrotalcite-like compounds (or hydrotalcite-like compounds) are not similarly heat treated and hydrated to form such hydrotalcite-like compounds.

Abstract: The present invention relates to a titanium-silicalite (TS-1) molecular sieve and the method for preparation of the same, wherein each crystallite of said titanium-silicalite molecular sieve has a hollow cavity with a radial length of 5-300 nm. The benzene adsorption capacity of the molecular sieve determined at 25° C. and P/P0=0.10 for 1 hour is at least 70 mg/g; and the method for preparation of said molecular sieve comprises an acid-treatment and then an organic-base treatment of the synthesized TS-1 molecular sieve, or only an organic-base treatment. The TS-1 molecular sieve of the present invention has a relatively high reactivity and activity stability in the catalytic oxidation.

Abstract: The instant invention is directed to a process for selectively removing detrital material from boro-aluminosilicate selected from EUO, NES and intergrown mixtures of EUO and NES boro-aluminosilicate topology zeolites having a Si/M ratio of greater than about 50, comprising treating said boro-aluminosilicate with a base for a time and at a temperature sufficient to remove said detrital material from said boro-aluminosilicate wherein the concentration of said base is less than about 0.5 normal. Base concentrations in excess of this level may cause the removal of framework components leading to subsequent structural degradation.

Abstract: The present invention provides a method for preparing a zeolite having lattice substituted heteroatoms. The method includes: (a) contacting a calcined borosilicate zeolite with an acid, thereby producing an at least partially deboronated zeolite; and (b) contacting the at least partially deboronated zeolite with a salt-containing aqueous solution comprising one or more salts selected from the group consisting of aluminum salt, gallium salt, and iron salt, thereby producing a silicate or borosilicate zeolite having a lattice comprising aluminum atoms; gallium atoms, iron atoms or a combination thereof. Step (b) is conducted at a pH of about 3.5 or less. Preferably, step (a), step (b) or both are conducted at a temperature of from about ambient temperature to about 300° C., preferably, under stirring/tumbling.

Abstract: The low stability of some molecular sieves can be overcome during calcination by a solid state reaction between the molecular sieve and a salt. Molecular sieves including zeolites, metal substituted aluminosilicates, and metallosilicates can be stabilized by this method. The inventive process comprises mixing such molecular sieve with a salt, either directly or as a slurry; and then heating the resulting mixture to remove water, organics and adsorbed species.

Abstract: There is disclosed a new form of zeolite beta which shows substantially greater stability and greater catalyst lifetime when used in the alkylation and transalkylation of aromatic compounds. The new, surface-modified zeolite beta is characterized by having surface aluminum 2p binding energies, as measured by X-ray photoelectron spectroscopy, of at least 74.8 electron volts. This surface-modified zeolite beta is prepared by treating an as synthesized and templated zeolite beta with an acid at a pH between about 0 and about 2 at a temperature up to about 125° C. for a time sufficient to modify the chemical environment of the surface aluminum atom without bringing about dealumination of the zeolite beta, then calcining the acid-treated templated material at 550-700° C. to remove the template.

Abstract: The invention relates to adsorbent materials having comparatively high intrinsic adsorption rates. Methods are disclosed whereby such rates can be achieved. In preferred embodiments, the adsorbent is a LiX zeolite material.

Abstract: There is provided a process for the selective production of para-xylene which comprises reacting toluene with methanol in the presence of a catalyst comprising a porous crystalline material having a Diffusion Parameter for 2,2 dimethylbutane of about 0.1-15 sec−1 when measured at a temperature of 120° C. and a 2,2 dimethylbutane pressure of 60 torr (8 kPa). The porous crystalline material is preferably a medium-pore zeolite, particularly ZSM-5, which has been severely steamed at a temperature of at least 950° C. The porous crystalline material is preferably combined with at least one oxide modifier, preferably including phosphorus, to control reduction of the micropore volume of the material during the steaming step.

Abstract: The invention provides a zeolite catalyst suitable for use in shape-selective hydrocarbon conversion processes. The catalyst is modified by incorporation therein of a hydrogenation-dehydrogenation functional metal, followed by gradient selectivation with an organosilicon compound under conversion conditions, wherein the gradient selectivation conditions are characterized by a progressive temperature gradient. The use of a progressive temperature gradient during the in situ selectivation procedure unexpectedly yields a catalyst in which the hydrogenation-dehydrogenation function is stabilized, thereby enabling long duration hydrocarbon conversion processes with low by-product make.

Abstract: A process for preparing pillared chromium phyllosilicate clay &agr;-olefin catalysts is disclosed. This process utilizes palygorskite and sepiolite clays. The pillaring of said clays comprise the steps of: (a) preparing a hydrolyzed first solution by dissolving a chromium salt and a base in water, heating said first solution to a temperature in the range of about 20° C. to about 100° C. while stirring continuously until the solution reaches a pH in the range of about 1.5 to about 2.5 and thereby producing a master batch; (b) diluting said master batch with water to produce a diluted second solution and heating said diluted second solution to produce a heated second solution; (c) adding a solid clay selected from the group consisting of sepiolites and palagorskites to said heated second solution, and continuing heating; (d) recovering said pillared chain silicate clay; (e) drying said pillared chain silicate clay to form first product.

Abstract: Disclosed is a method of heat treating a molecular sieve. The method comprises providing a template-containing molecular sieve, heating the molecular sieve under conditions effective to remove a portion of the template from the molecular sieve, and cooling the heated molecular sieve to leave an amount of template effective to cover catalytic sites within the molecular sieve. A catalyst composition is also provided which comprises a molecular sieve having a microporous structure and a binder, wherein between 10 and 90 vol % of the microporous structure is occupied by a material, the material comprising a template or a carbonaceous residue of a template, and the catalyst composition exhibits a Davison Index of not greater than 30.

Abstract: Highly active and selective epoxidation catalysts are prepared by combining highsurface area silica support or the like, having surface area greater than 1100 m2/g, with a titanium source. The titanium source is a non-oxygenated hydrocarbon solution of a titanium halide or a vapor stream of titanium tetrachloride. The impregnated support is then calcined at an elevated temperature (preferably, in a substantially oxygen-free atmosphere), and, optionally, reacted with water and/or silylated. The resulting materials are highly active heterogeneous epoxidation catalysts for the reaction of olefins with organic hydroperoxides.

Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.

Abstract: The invention concerns a process for skeletal isomerisation of linear olefins using a catalyst containing at least one pre-treated molecular sieve selected from the group formed by SAPO-31, SAPO-11, Theta-1, EU-1, omega zeolite, mordenite, Nu-10, Nu-86, Nu-87, ferrierite, ZSM-12 and ZSM-23.

Abstract: The present invention relates to a process for activating catalysts for isomerizing aromatic compounds containing 8 carbon atoms, the catalysts containing at least one group VIII metal, comprising at least one sulfurization and at least one passivation using ammonia.