Activating Treatment Patents (Class 502/85)
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Patent number: 6020281Abstract: Difluoromethane (R-32) is of current interest as a partial replacement for chlorodifluoromethane (R-22) refrigerant heretofore widely used in vapor compression refrigeration systems. R-32 has, however, proved to be more reactive than is desirable with the zeolite A adsorbent-desiccant compositions used in such systems to prevent corrosion and freeze-up problems. The potassium cation form of a zeolite A molecular sieve--with at least 60 per cent of the sodium cations replaced with potassium ions, agglomerated with a clay binder and pore-reduced to essentially exclude the adsorption of R-32, and having essentially no reactivity with difluoromethane--has been found to be an effective desiccant for refrigerants comprising difluoromethane.Type: GrantFiled: June 20, 1997Date of Patent: February 1, 2000Assignee: UOP LLCInventors: MaryEllen Lavin, Alan P. Cohen, Jack E. Hurst
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Patent number: 6017508Abstract: A process of modifying the porosity of an aluminosilicate or silica whose porosity is not amenable to modification by acid extraction. The process involves contacting said aluminosilicate or silica with an alkali aluminate, and then extracting the aluminate-treated material with an extraction agent so as to form the porosity-modified aluminosilicate or silica. The process is applicable to zeolites which are unreactive under acid extraction conditions, e.g. ferrierite, and applicable to zeolites which are structurally unstable under acid extraction conditions, such as the mineral bikitaite. Mesoporous compositions are disclosed, including a mesoporous ferrierite and a mesoporous zeolite DCM-3.Type: GrantFiled: April 20, 1998Date of Patent: January 25, 2000Assignee: The Dow Chemical CompanyInventors: Dean M. Millar, Juan M. Garces
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Patent number: 6004896Abstract: A method for improving the adsorption properties of a hydrocarbon adsorber involves contacting a molecular sieve hydrocarbon adsorber at ambient temperature with an agent for modifying the acid sites of the molecular sieve to impregnate the molecular sieve with the agent. The average pore diameter of the intracrystalline porosity of the molecular sieve is about 3 to 20 angstroms. The agent has an anionic portion which is retained within the structure of the molecular sieve. The modified molecular sieve has the ability to retain adsorbed hydrocarbons at higher temperatures than the unmodified molecular sieve. The acid-modified molecular sieve can be used to remove hydrocarbons from a hydrocarbon-containing stream. The hydrocarbon-containing stream is passed through the modified adsorber at atmospheric pressure at a temperature ranging from room temperature to about 150.degree. C. to cause adsorption and retention of the hydrocarbons.Type: GrantFiled: May 4, 1998Date of Patent: December 21, 1999Assignee: Corning IncorporatedInventor: William P. Addiego
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Patent number: 6005155Abstract: A method for modifying a molecular sieve catalyst to reduce methane production during conversion of oxygenates to olefins. The molecular sieve catalyst comprises a separately synthesized framework comprising a material selected from the group consisting of silica, alumina, phosphate, and combinations thereof. The framework is contacted with a modifier, in the absence of a salt comprising a metal selected from the group consisting of manganese, zirconium, and hafnium, under conditions effective to modify the framework but insufficient to dealuminize or deironize the framework. The modifier comprises an oxygenated chelating agent comprising a parent compound which is readily removable from the framework by calcination to leave the modified molecular sieve catalyst. Also encompassed are the modified molecular sieve catalysts produced by the method, and a method of using the modified molecular sieve catalysts to reduce methane production during conversion of oxygenates to olefins.Type: GrantFiled: December 3, 1997Date of Patent: December 21, 1999Assignee: Exxon Chemicals Patents Inc.Inventor: Hsiang-ning Sun
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Patent number: 5997730Abstract: A novel catalyst for the conversion of hydrocarbons comprising a material containing an acid treated zeolite, a boron component and a zinc component wherein the material is treated with a silylating agent. A method of making such novel catalyst and the use of the novel catalyst for converting paraffin hydrocarbons with a low rate of coke formation during such conversion are disclosed.Type: GrantFiled: February 2, 1998Date of Patent: December 7, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu
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Patent number: 5990031Abstract: An improved zeolite catalyst having enhanced dealkylation activity is provided. The catalyst is prepared by incorporating fluorine into the zeolite structure. In another embodiment, a transition element such as nickel is additionally incorporated into the zeolite structure. The process for producing the catalyst also includes ion-exchange and calcining steps. A mordenite type catalyst has been found to be particularly effective. The catalyst of the present invention demonstrates improved activity for the dealkylation of polyalkylaromatic compounds found in residue from the alkylation process and in heavy reformate streams from refineries. A dealkylation process using the catalyst of the present invention is provided. The dealkylation process shows good selectivity for benzene and monoalkylated aromatic products, and catalyst stability, particularly at high reaction temperatures.Type: GrantFiled: November 26, 1996Date of Patent: November 23, 1999Assignee: Fina Technology, Inc.Inventor: Ashim Kumar Ghosh
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Patent number: 5990365Abstract: There is provided a catalyst comprising ZSM-5, rhenium which is impregnated onto the catalyst, and a selectivating agent. The selectivating agent may be coke and/or a siliceous material. The catalyst is particularly useful for catalyzing toluene disproportionation reactions. Methods for making this catalyst and processes for using this catalyst in toluene disproportionation are also provided.Type: GrantFiled: February 3, 1997Date of Patent: November 23, 1999Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Frank T. DiGuiseppi, Scott Han
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Patent number: 5990032Abstract: A catalyst composition, a process for producing the catalyst composition, and a hydroconversion process for converting a fluid stream comprising at least one saturated hydrocarbon to C.sub.6 to C.sub.8 aromatic hydrocarbons such as benzene, toluene, and xylenes are disclosed. The catalyst composition comprises a zeolite and a promoter. The process for producing the composition comprises the steps of: (1) combining a zeolite with a complexing ligand and a promoter compound under a condition sufficient to produce a modified zeolite; and (2) heating the modified zeolite to produce a promoted zeolite. The hydroconversion process comprises contacting a fluid stream with the catalyst composition under a condition sufficient to effect the conversion of a saturated hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: September 30, 1997Date of Patent: November 23, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5986156Abstract: The invention concerns a catalyst comprising at least one matrix and at least one zeolite of structure type mazzite, preferably omega zeolite, comprising silicon and aluminium, at least partially, preferably practically completely in its acid form, said zeolite having been prepared by dealuminization of the framework, by means of at least one treatment using at least one solution of a fluorosilicate of a cation in a proportion of 0.05 to 5 moles per mole of aluminium contained in the dry zeolite, said catalyst optionally comprising at least one element selected from groups IB and VIII of the periodic classification of the elements. The invention also concerns the use of said catalyst for the dismutation of alkylaromatic hydrocarbons, and preferably for the dismutation of toluene to produce benzene and xylenes, and/or for the transalkylation of alkylaromatic hydrocarbons, preferably for the transalkylation of toluene and trimethylbenzenes to produce xylenes.Type: GrantFiled: April 6, 1998Date of Patent: November 16, 1999Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Fabio Alario
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Patent number: 5985782Abstract: Applicants have prepared a novel zeolite identified as LZ-281. This zeolite has the framework topology of zeolite EMT. The LZ-281 zeolite is prepared by removing framework aluminum atoms from EMC-2 zeolite while simultaneously replacing the aluminum atoms with extraneous silicon atoms. This increases the SiO.sub.2 /Al.sub.2 O.sub.3 ratio versus the starting EMC-2 zeolite and results in the LZ-281 zeolite having increased thermal stability, increased number and/or strength of acid sites and increased activity in hydrocarbon processes requiring strong acid sites.Type: GrantFiled: February 19, 1997Date of Patent: November 16, 1999Assignee: UOP LLCInventors: Ben A. Wilson, Robert Lyle Patton, Vinayan Nair, Deng-Yang Jan, Hemant B. Gala
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Patent number: 5981417Abstract: An improved zeolite catalyst containing an acid-treated zeolite, a boron component and a zinc component manufactured by a novel method having certain process steps necessary for providing the improved zeolite catalyst. The process steps include a first steam treatment of an acid-treated zeolite, followed by incorporation of such zeolite with a boron component and a zinc component, followed by a second steam treatment. Processes are also disclosed for using the improved zeolite catalyst in the conversion of hydrocarbons, preferably non-aromatic hydrocarbons, to lower olefins (such as ethylene and propylene) and aromatic hydrocarbons (such as benzene, toluene, and xylene).Type: GrantFiled: March 18, 1998Date of Patent: November 9, 1999Assignee: Phillips Petroleum CompanyInventor: Charles A. Drake
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Patent number: 5981418Abstract: A novel composition including either a zeolite or an acid leached zeolite containing boron, zinc and phosphorus, used in the conversion of hydrocarbons. The novel composition is prepared by a novel method including incorporating into a zeolite or an acid treated zeolite material, preferably by use of a liquid solution, a zinc component, a boron component, and a phosphorus component.Type: GrantFiled: April 8, 1998Date of Patent: November 9, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu, Jianhua Yao
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Patent number: 5976356Abstract: A novel zeolite catalyst comprising an acid treated zeolite impregnated with silver and boron, a method of making such zeolite catalyst, and the use thereof for converting paraffin hydrocarbons to olefins and aromatics.Type: GrantFiled: November 12, 1997Date of Patent: November 2, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, Jianhua Yao
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Patent number: 5977009Abstract: Useful catalyst compositions are produced by treating substituted molecular sieves with reactive titanium compounds such as titanium tetrahalides, preferably in the vapor phase at elevated temperatures. The molecular sieve starting materials contain tellurium, boron or germanium oxides in addition to silicon and titanium oxides. Olefins are efficiently transformed to epoxides using these catalyst compositions and an oxidizing agent such as hydrogen peroxide or an organic hydroperoxide.Type: GrantFiled: April 2, 1997Date of Patent: November 2, 1999Assignee: Arco Chemical Technology, LPInventor: Mahmoud K. Faraj
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Patent number: 5977008Abstract: A zeolite catalyst, which can be used in a process for hydroxylating benzene to phenol, is treated with an aqueous solution containing ferric or ferrous ions, and is treated with an aqueous solution containing dithionate ions. The treated catalyst exhibits improved selectivity and stability in the benzene hydroxylation process.Type: GrantFiled: May 13, 1998Date of Patent: November 2, 1999Assignee: Solutia Inc.Inventor: William D. McGhee
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Patent number: 5968341Abstract: The invention provides an activated silica enriched mazzite having a chemical formula in the anhydrous state, expressed in molar ratios of:a M.sub.2/n O; Al.sub.2 O.sub.3 ; b SiO.sub.2 ;with a variation from 0 to 0.5, M being an alkaline cation of valency n and b being greater than 7, and which has an acid strength corresponding to an amount of heat measured by ammonia absorption microcalorimetry, greater than 190 KJ/mol, and a pore volume, measured by cyclohexane adsorption, greater than 0.09 ml/g. The activated mazzites are useful in the conversion of hydrocarbons, in particular, the isomerization of C.sub.4 to C.sub.8 paraffin, and as molecular sieves in processes for the separation of hydrocarbons.Type: GrantFiled: June 8, 1998Date of Patent: October 19, 1999Assignee: Elf AquitaineInventors: Francesco Di Renzo, Francois Fajula, Fredj Fitoussi, Philippe Schulz
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Patent number: 5968475Abstract: The present invention relates to a dealuminated IM-5 zeolite and to any catalyst comprising that zeolite which is at least partially in its acid form. The invention also relates to the preparation of the catalyst and to the catalyst. Finally, the invention relates to the use of the zeolite in a hydrocarbon conversion process.Type: GrantFiled: January 23, 1998Date of Patent: October 19, 1999Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Herve Cauffriez
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Patent number: 5952259Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises an alumina and a silica wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.25:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: June 25, 1998Date of Patent: September 14, 1999Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, An-hsiang Wu
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Patent number: 5951963Abstract: The present invention discloses a phosphorus-containing zeolite having MFI type structure. The anhydrous composition (based on the mole ratios of oxides) of the above zeolite is0.01-0.3Na.sub.2 O.Al.sub.2 O.sub.3.0.2-1.5P.sub.2 O.sub.5.30-90SiO.sub.2Said zeolite possesses a X-ray diffraction pattern listed in Table 1. The pore volume ratio of 1.0-10 nm mesopore to 10-membered ring pore is no less than 0.5. The crystal particle size of said zeolite is in the range of 0.8-2.0 micron. Said zeolite exhibits superior hydrothermal stability in catalytic conversion of hydrocarbons. Especially, when said zeolite is applied in catalytic cracking of hydrocarbons, it will enhance the crackability of large molecules, improve gasoline octane value and stability, and reduce the sulfur content in the gasoline as well.Type: GrantFiled: March 24, 1998Date of Patent: September 14, 1999Assignees: China Petrochemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Mingyuan He, Xiaoming Yang, Xingtian Shu, Jinge Luo
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Patent number: 5945364Abstract: A catalyst composition and a process for hydrodealkylating C.sub.9 + aromatic compounds such as, for example, trimethylbenzenes, to C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The composition comprises an alumina and a silica wherein the weight ratio of aluminum to silicon is in the range of from about 0.005:1 to about 0.25:1. The process comprises contacting, in the presence of the catalyst composition, a fluid which comprises a C.sub.9 + aromatic compound with a hydrogen-containing fluid under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon; and the C.sub.9 + aromatic compound contains at least 9 carbon atoms.Type: GrantFiled: June 26, 1996Date of Patent: August 31, 1999Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 5932512Abstract: A method for fluorinating molecular sieve catalysts to increase selectivity to ethylene during conversion of oxygenates to olefins, fluorinated catalysts produced by such method, and methods of using the fluorinated molecular sieve catalysts to increase selectivity to ethylene during conversion of oxygenates to olefins.Type: GrantFiled: August 19, 1997Date of Patent: August 3, 1999Assignee: Exxon Chemical Patents, Inc.Inventor: Hsiang-ning Sun
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Patent number: 5925586Abstract: A process for the modification of a small pore molecular sieve catalyst to increase its selectivity to ethylene in the production of light olefins from oxygenated compounds, particularly methanol. The catalyst is modified with phosphorus by incorporating a phosphonitrilic oligomer with the catalyst, and then calcining the catalyst at temperature sufficient to decompose the phosphonitrilic oligomer, and deposit from about 0.001 wt. % to about 50 wt. % phosphorus on the catalyst. This modification provides a novel composition in that it increases the ethylene selectivity of the catalyst in the production of light olefins from oxygenates as contrasted with a small pore molecular sieve catalyst otherwise similar except that it has not been so treated and modified with the phosphonitrilic oligomer.Type: GrantFiled: October 3, 1997Date of Patent: July 20, 1999Assignee: Exxon Chemical Patents, Inc.Inventor: Hsiang-ning Sun
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Patent number: 5925330Abstract: A method for modifying a crystalline molecular sieve material is provided. The crystalline molecular sieve material is modified by functionalizing it and concurrently removing its templating surfactant. The method is accomplished by contacting the crystalline molecular sieve material with a treatment composition including a functionalizing agent, an exchanging moiety and a solvent.Type: GrantFiled: February 13, 1998Date of Patent: July 20, 1999Assignee: Mobil Oil CorporationInventor: Wieslaw J. Roth
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Patent number: 5922630Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, a C.sub.9 + aromatic compound to C.sub.6 to C.sub.8 aromatic hydrocarbons such as xylenes are disclosed. The catalyst composition comprises an aluminosilicate, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: May 20, 1998Date of Patent: July 13, 1999Assignee: Phillips Petroleum CompanyInventors: An-Hsiang Wu, Charles A. Drake
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Patent number: 5914028Abstract: A catalytic reforming process using a halided zeolite catalyst containing platinum in a metal-coated reactor system where, prior to catalyst loading and reforming, halide acid is removed from the catalyst. The process comprises providing a reforming reactor system having a metal coating; providing a halided zeolite catalyst containing platinum prepared by a method which includes removing volatile halide acid; loading said catalyst into said reactor system; and catalytically reforming hydrocarbons to aromatics, wherein metal from the metal-coated reactor system does not deactivate the catalyst. The coating metal preferably comprises tin and the zeolite catalyst is preferably a platinum L-zeolite catalyst. The invention is also a method for reducing catalyst contamination from a metal which was used to coat a reactor system. The method comprises pretreating a halided catalyst with hydrogen to remove volatile halide acid.Type: GrantFiled: January 10, 1997Date of Patent: June 22, 1999Assignee: Chevron Chemical CompanyInventors: Charles R. Wilson, Dennis L. Holtermann
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Patent number: 5906954Abstract: This invention relates to the preparation of novel titanium silicate molecular sieves with modified properties such as adsorption, ion-exchange and catalytic behavior by selective extraction of framework titanium atoms after synthesis of the sieves.Type: GrantFiled: October 13, 1998Date of Patent: May 25, 1999Assignee: Engelhard CorporationInventor: Gerald S. Koermer
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Patent number: 5883035Abstract: Disclosed is a process of making mesoporous silico-aluminates from calcium bentonite by controlled extraction of octahedral aluminum under mild condition, by acid, preferably phosphoric acid. The mesoporous silicoaluminates contain only tetrahedral aluminum as the residual aluminum. As the result of the selective removal of the octahedral aluminum, the mesoporous silico-aluminates have several unprecedented properties compared to products produced by conventional processes either by mild acid-activation or by a removal of all the aluminum.Type: GrantFiled: November 5, 1997Date of Patent: March 16, 1999Assignee: Engelhard CorporationInventor: Xiaolin Yang
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Patent number: 5880053Abstract: Y zeolites with an SiO.sub.2 /Al.sub.2 O.sub.3 ratio in the framework of>100 with a high hydrothermal stability and resistance to aqueous, alkaline solutions are produced by treating a Y zeolite with a SiO.sub.2 /Al.sub.2 O.sub.3 ratio between 8 and 50, partially dealuminized according to known methods from NaY zeolite by treatment with silicon tetrachloride, with water vapor at temperatures between 500.degree. C. and 1000.degree. C.Type: GrantFiled: August 26, 1996Date of Patent: March 9, 1999Assignee: Degussa AktiengesellschaftInventors: Eckehart Roland, Wolfgang Lutz
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Patent number: 5880052Abstract: An adsorbent for selective removal of nitrile from a hydrocarbon feedstock includes a substantially homogeneous mixture of a cationic nonacidic zeolite and an inorganic oxide matrix, the zeolite having an accessibility index of between about 0.1 to about 0.4, and the adsorbent being capable, when contacted with a hydrocarbon feedstock containing nitrile and containing dienes in an amount of at least about 1.0% by volume, of adsorbing at least about 80% of the nitrile during contact with at least about 200 volumes of the feedstock per volume of adsorbent.Type: GrantFiled: June 15, 1998Date of Patent: March 9, 1999Assignee: Intevep, S.A.Inventors: Maria Magdalena Ramirez de Agudelo, Julia Guerra, Marisela Gonzalez
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Patent number: 5811067Abstract: A method for the catalytic removal of nitrogen oxides, methane and carbon monoxide out of oxygen-rich exhaust gases emitted from motors that may combust natural gas by contacting the exhaust gas with a zeolite of the NFI structure that contains palladium. The palladium containing zeolite has been activated under oxygen prior to use by calcining the palladium containing zeolite at about 300.degree. C. for about one hour, then calcining the palladium containing zeolite at about 500.degree. C. for about one hour, and cooling the palladium containing zeolite to about 300.degree. C.Type: GrantFiled: March 14, 1997Date of Patent: September 22, 1998Assignee: Gaz de FranceInventors: Christine Lecuyer, Ahmed Fakche, Edouard Garbowski, Bernard Pommier, Michel Primet
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Patent number: 5789331Abstract: A method for partially dealuminating a zeolite catalyst by steaming, which comprises feeding steam to and flowing the steam through a reactor containing a catalyst bed of a zeolite catalyst to contact the zeolite catalyst with the steam for 0.1 to 50 hours under temperature distribution conditions which satisfies the following requirements (1) and (2):(1) 500.degree. C..ltoreq.T.sub.0 .ltoreq.T.ltoreq.T.sub.2 .ltoreq.700.degree. C. wherein T.sub.0 is the temperature (.degree.C.) of the fed steam; T.sub.2 is the maximum temperature (.degree.C.) of the catalyst bed; and T is the average temperature (.degree.C.) of the catalyst bed, which is defined by the formula: ##EQU1## wherein T.sub.i is the time average temperature (.degree.C.) of the i-th block of n equilength blocks of the catalyst bed, which are arranged along the direction of steam flow; and(2) cv(T).times.1000.ltoreq.Type: GrantFiled: July 7, 1997Date of Patent: August 4, 1998Assignee: Sanyo Petrochemical Co., Ltd.Inventors: Takashi Tsunoda, Kazuyoshi Kiyama, Masatsugu Kawase
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Patent number: 5779882Abstract: A layered composition of matter, MCM-56, has an X-ray diffraction pattern including lines at d-spacing values of 12.4.+-.0.2, 9.9.+-.0.3, 6.9.+-.0.1, 6.2.+-.0.1, 3.55.+-.0.07 and 3.42.+-.0.07 Angstroms and has been selectively modified so that the ratio of the number of active acid sites at its external surface to the number of internal active acid sites is greater than that of the unmodified material. When used as an additive to a large pore zeolite catalyst in the catalytic cracking of a petroleum feedstock, the modified MCM-56 gives an improved gasoline yield/octane relationship, an improved coke selectivity and a higher combined gasoline and potential alkylate yield than an identical catalyst containing unmodified MCM-56.Type: GrantFiled: July 22, 1996Date of Patent: July 14, 1998Assignee: Mobil Oil CorporationInventors: Arthur W. Chester, Anthony S. Fung, Charles T. Kresge, Wieslaw J. Roth
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Patent number: 5756415Abstract: A method of preparing an enzyme immobilizing carrier includes the steps of providing a material consisting of kaolin mineral. The material is subject to acid treatment with a strong acid having a pH of 4 or less, and hydrothermal treatment at a temperature of from about 100.degree. C. to about 250.degree. C. The material is dried, thereby producing a porous powder. The porous powder is baked at a temperature of from about 350.degree. C. to about 1000.degree. C., for thereby producing the carrier.Type: GrantFiled: June 6, 1995Date of Patent: May 26, 1998Assignee: Toyo Denka Kogyo Co., Ltd.Inventors: Joji Takahashi, Eiji Kanazawa, Yoshitaka Yamashita, Tomio Kashiwai, Hideo Takenaka
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Patent number: 5716515Abstract: A high temperature treatment process is disclosed for increasing conversion and reducing the fouling rate of reforming catalysts. The process comprises reducing the catalyst in a reducing gas atmosphere at a temperature below 1025.degree. F. and then treating the reduced catalyst at a temperature of from 1025.degree. F. to 1275.degree. F. in an inert gas atmosphere.Type: GrantFiled: May 25, 1995Date of Patent: February 10, 1998Assignee: Chevron Chemical CompanyInventor: Robert A. Innes
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Patent number: 5705142Abstract: The present invention disclosed a crystalline aluminosilicate which has the following characteristics:(A) an SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio as determined by chemical analysis of from 5 to 11;(B) a unit cell dimension of from 24.45 to 24.55(C) a molar ratio of the Al contained in the zeolite framework to the total A1 contained in the aluminosilicate of from 0.3 to 0.9 calculated by the equations specified in the specification;(D) an alkali metal content, in terms of oxide, of from 0.02 to 1.5% by weight;(E) an X-ray diffraction pattern having peaks characteristic of zeolite Y; and(F) an ignition loss of from 0.5 to 20% by weight; anda process for producing the same, and a catalyst employing the same for the catalytic cracking of a hydrocarbon oil and the said catalyst which contains at least one metal selected from rare earth metals and alkaline earth metals.Type: GrantFiled: November 18, 1996Date of Patent: January 6, 1998Assignees: Cosmo Research Institute, Cosmo Oil Co., Ltd.Inventors: Masaki Tan-no, Seiichi Harima, Mitsugu Tsujii, Mitsuru Ohi
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Patent number: 5695736Abstract: A crystalline molecular sieve having a framework structure isomorphous with zeolite beta and containing Si and Ti, but essentially no framework Al, usefully catalyzes olefin epoxidation wherein hydrogen peroxide is the oxidant.Type: GrantFiled: December 20, 1996Date of Patent: December 9, 1997Assignee: ARCO Chemical Technology, L.P.Inventors: Robert J. Saxton, John G. Zajacek, Guy L. Crocco
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Patent number: 5681789Abstract: An as-synthesized zeolite having titanium substituted in its lattice framework and containing an organic template such as a quaternary ammonium salt may be activated for use as a catalyst by treating said as-synthesized zeolite with ozone. At least partial removal and/or reaction of the organic template is accomplished even at moderate temperatures, in contrast to conventional calcination techniques which require the use of significantly higher activation temperatures.Type: GrantFiled: February 12, 1996Date of Patent: October 28, 1997Assignee: Arco Chemical Technology, L.P.Inventors: Robert J. Saxton, Guy L. Crocco, John G. Zajacek
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Patent number: 5653774Abstract: A method and nickel-containing catalyst are disclosed for preparing synthesis gas by the reforming of a hydrocarbyl compound using an oxygen-containing compound.Type: GrantFiled: May 22, 1995Date of Patent: August 5, 1997Assignee: Amoco CorporationInventors: Alakananda Bhattacharyya, Wen-Dong Chang, Mark S. Kleefisch, Carl A. Udovich
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Patent number: 5646082Abstract: The present invention disclosed a crystalline aluminosilicate which has the following characteristics:(A) an SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio as determined by chemical analysis of from 5 to 11;(B) a unit cell dimension of from 24.45 to 24.55 .ANG.;(C) a molar ratio of the Al contained in the zeolite framework to the total Al contained in the aluminosilicate of from 0.3 to 0.9 calculated by the equations specified in the specification;(D) an alkali metal content, in terms of oxide, of from 0.02 to 1.5% by weight;(E) an X-ray diffraction pattern having peaks characteristic of zeolite Y; and(F) an ignition loss of from 0.5 to 20% by weight; anda process for producing the same, and a catalyst employing the same for the catalytic cracking of a hydrocarbon oil and the said catalyst which contains at least one metal selected from rare earth metals and alkaline earth metals.Type: GrantFiled: June 6, 1995Date of Patent: July 8, 1997Assignees: Cosmo Research Institute, Cosmo Oil Co., Ltd.Inventors: Masaki Tan-no, Seiichi Harima, Mitsugu Tsujii, Mitsuru Ohi
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Patent number: 5620937Abstract: A pretreatment process is disclosed for increasing conversion and reducing the fouling rate of reforming catalysts wherein the catalyst is pretreated at a temperature from 1025.degree. F. to 1275.degree. F. in a reducing atmosphere prior to contacting the catalyst with a hydrocarbon feed in the presence of hydrogen.Type: GrantFiled: December 14, 1994Date of Patent: April 15, 1997Assignee: Chevron Chemical CompanyInventors: Bernard F. Mulaskey, Robert L. Hise, Steven E. Trumbull, William J. Cannella, Robert A. Innes
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Patent number: 5612269Abstract: An interlayer cross-linked clay used in a hydrothermal reaction is enabled to remain stable in the hydrothermal treatment by forming a suspension of the interlayer cross-linked clay in combination with an organic compound. The interlayer cross-linked clay used in the hydrothermal reaction under these conditions has carbon deposited on the pillars of the clay and remains stable when it is used in other hydrothermal reactions.Type: GrantFiled: August 30, 1995Date of Patent: March 18, 1997Assignee: Agency of Industrial Science and Technology, Ministry of International Trade & IndustryInventor: Kenzi Suzuki
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Patent number: 5612270Abstract: There is provided zeolite catalyst, which is first selectivated with a siliceous material and then treated with an aqueous solution comprising ammonium or organoammonium ions under ion exchange conditions.Type: GrantFiled: May 15, 1995Date of Patent: March 18, 1997Assignee: Mobil Oil CorporationInventors: Jeffrey S. Beck, David L. Stern
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Patent number: 5610112Abstract: A process for shape selective hydrocarbon conversion involves contacting a hydrocarbon feedsteam under conversion conditions with a modified catalytic molecular sieve which has been modified by being pre-selectivated with a first silicon source, then steamed. The feedstream may also contain a second silicon source which is a high efficiency para-xylene selectivating agent. The method for modifying the molecular sieve is also described.Type: GrantFiled: June 23, 1994Date of Patent: March 11, 1997Assignee: Mobil Oil CorporationInventors: Rudolph M. Lago, David O. Marler, Sharon B. McCullen
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Patent number: 5591238Abstract: A method and nickel-containing catalyst are disclosed for preparing synthesis gas by the reforming of a hydrocarbyl compound using an oxygen-containing compound.Type: GrantFiled: December 9, 1994Date of Patent: January 7, 1997Assignee: Amoco CorporationInventors: Alakananda Bhattacharyya, Wen-Dong Chang, Mark S. Kleefisch, Carl A. Udovich
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Patent number: 5571768Abstract: There is provided a zeolite, such as ZSM-5, which is functionalized with at least one organosiliceous group of the formula, SiR.sub.n (OX).sub.4-n, where R is at least one hydrocarbyl group, n is 1 or 2 and X is Si or H. There is also provided a method for functionalizing a zeolite by treatment with a silicone compound, such as hexamethyldisiloxane, under vapor phase conditions. This contacting may take place in the presence of hydrogen and an organic carrier. The functionalized zeolites may provide a catalyst which is both highly active and highly selective for converting aromatic hydrocarbons, especially alkylbenzene compounds, to products comprising the para-isomer of dialkylbenzenes. The disproportionation of toluene is an example of such a reaction.Type: GrantFiled: September 15, 1994Date of Patent: November 5, 1996Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Paul G. Rodewald
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Patent number: 5567664Abstract: Novel membranes comprise crystals of a zeo-type material carried by a porous support. The crystal growth of the zeo-type material is essentially continuous over the pores of the support and the zeo-type material is crystallized directly from and bonds directly to the support. Membranes may be prepared by immersing the support in a synthesis gel, crystallizing the gel, removing the support, and repeating these steps at least once.Type: GrantFiled: August 4, 1994Date of Patent: October 22, 1996Assignee: British Petroleum Company, p.l.cInventors: Sami A. I. Barri, Graham J. Bratton, Timothy D. Naylor
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Patent number: 5534239Abstract: Process for the synthesis of a silica-enriched crystalline aluminosilicate having the offretite structure from a nucleation gel A containing sources of silicon, aluminium, alkali metal ions, an organic structuring agent and water and a growth gel B containing sources of silicon, aluminium, alkali metal ions and water. The crystals formed are calcined, the ions are replaced by protons and the crystals are subjected to a hydrothermal treatment followed by a treatment with a strong mineral acid. The aluminosilicate formed has a good selectivity in acid catalysis reactions and is characterized by its good stability.Type: GrantFiled: October 6, 1995Date of Patent: July 9, 1996Assignee: Societe Nationale Elf AquitaineInventors: Francois Fajula, Joel Patarin, Thierry Des Courieres, Fredj Fitoussi
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Patent number: 5534135Abstract: A novel zeolite characterized by a large number of secondary pores, a substantially decreased Lattice Constant of below about 24.19 .ANG., and a substantially decreased Acid Site Density is attained by hydrothermal and acid-treating of an ultrastable Y-zeolite.Type: GrantFiled: March 7, 1994Date of Patent: July 9, 1996Assignee: ABB Lummus Global Inc.Inventors: Pei-Shing E. Dai, David E. Sherwood, Jr., Burton H. Bartley
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Patent number: 5529964Abstract: Molecular sieves are modified by an ion exchange process where metal cations are introduced into the molecular sieves by means of solid state ion exchange. The solid state ion exchange can be carried out as follows: a weighed amount of calcined and activated zeolite is intimately mixed with a precalculated amount of PtCl.sub.2, PdCl.sub.2, RhCl.sub.3, CuCl.sub.2, V.sub.2 O.sub.5 or another compound of the noble metals (e.g., corresponding halides or oxides), the solids mixture is then heated in a current of inert gas (e.g., a current of helium gas or of nitrogen) to temperatures of 400.degree. to 600.degree. C., then cooled down to room temperature and subsequently reduced in a current of hydrogen for 10 to 14 hours at 280.degree. to 350.degree. C. in order to produce small metal clusters from the cationically introduced metal.Type: GrantFiled: February 15, 1995Date of Patent: June 25, 1996Assignee: Degussa AktiengesellschaftInventors: Jens Weitkamp, Stefan Ernst, Thomas Bock, Thomas Kromminga, Akos Kiss, Peter Kleinschmit
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Patent number: 5518708Abstract: Molecular sieve compositions are prepared by extracting aluminum and substituting chromium and/or tin for extracted aluminum to give molecular sieve products containing framework chromium and/or tin atoms. The process of preparing the chromium and/or tin-containing molecular sieves involves contacting a starting molecular sieve with a solution or slurry of at least one of a fluoro salt of chromium or a fluoro salt of tin under effective process conditions to provide for aluminum extraction and substitution of chromium and/or tin.Type: GrantFiled: November 8, 1994Date of Patent: May 21, 1996Assignee: UOPInventors: Gary W. Skeels, Diane M. Chapman, Edith M. Flanigen