Impregnating Or Coating An Abrasive Tool Patents (Class 51/295)
  • Patent number: 4521222
    Abstract: Disclosed is an improvement in method for both dry grinding and wet grinding a workpiece selected from cemented tungsten carbide and combinations of cemented tungsten carbide and steel with a single resin bonded grinding element having metal-coated diamond particles embedded in the grinding surface thereof. Such improved method comprises providing coated diamond particles useful for both dry grinding and wet grinding operations which comprises diamond coated particles coated with two layers of metal, the inner layer consisting of between about 40% and 130% by weight of said diamond particle of nickel and the outer layer consisting of between about 20% and 70% by weight of said diamond particle of silver, wherein the total weight of both said silver and nickel coatings does not exceed above about 200% by weight of the uncoated diamond particle.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: June 4, 1985
    Assignee: General Electric Company
    Inventors: Philippe D. St. Pierre, Michael T. Buckner
  • Patent number: 4514192
    Abstract: Enhanced micromachining rates are observed when lapping discs with standard SiO.sub.x lapping coatings are doped with trivalent or pentavalent additives, such as boron or phosphorous. Doping can be accomplished by subjecting the SiO.sub.x material to a "post glow", i.e., an argon plasma in the presence of a source of the dopant.
    Type: Grant
    Filed: July 27, 1982
    Date of Patent: April 30, 1985
    Assignee: RCA Corporation
    Inventors: Surendra K. Verma, George A. Kim
  • Patent number: 4505720
    Abstract: Improved granular abrasive material comprises silicon carbide particles at least partially coated with an integral, durable surface layer of a hard refractory material comprising metal nitride or carbide. Hard refractory materials which provide a useful coating include, for example, silicon nitride or carbide, titanium nitride or carbide, sialon, and others. The surface layer is preferably provided by chemical vapor deposition, most preferably utilizing a fluidized bed. The improved granular abrasive material is particularly useful in various abrasive products such as coated abrasive products, nonwoven abrasive products and abrasive grinding wheels.
    Type: Grant
    Filed: June 29, 1983
    Date of Patent: March 19, 1985
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Thomas Gabor, David E. Broberg, Gunther H. Dierssen, Donley D. Rowenhorst
  • Patent number: 4501786
    Abstract: Improved adherence of oxide wear layers on hard metal or cemented carbide substrates is attained by providing a thin surface-oxidized bonding layer comprising a carbide or oxycarbide of at least one of tantalum, niobium or vanadium, optionally adding aluminum to the bonding layer, and finally providing an outer oxide wear layer.
    Type: Grant
    Filed: January 25, 1984
    Date of Patent: February 26, 1985
    Assignee: General Electric Company
    Inventor: Thomas E. Hale
  • Patent number: 4490158
    Abstract: A grinding wheel having a circumferential rim and a plurality of electrically conductive zone and non-grinding zones therebetween the rim. A method of using such a grindstone as disclosed. Further, certain alternative methods of making such a grindstone are disclosed.
    Type: Grant
    Filed: July 15, 1983
    Date of Patent: December 25, 1984
    Assignees: Ohyo Jiki Lab. Co., Nicco Machine Tool Company, Ltd.
    Inventor: Akio Kuromatsu
  • Patent number: 4488882
    Abstract: To apply hard cutting particles, for example of tungsten carbide, on the surface of the cutting edge of a cutting tool, such as a saw blade, a drill, or the like, the cutting edge is partially melted by an energy beam, for example a laser beam, or an electron beam. A laser beam is preferred since, then, the process can be carried out in air, or in a protective gas atmosphere, rather than in a vacuum. The beam partially melts the cutting edge and the granules of the hard metal particles, preferably in a random grain size of between 0.3 to 1.5 mm is permitted to run down, over the partially melted surface, excess being collected for reuse; alternatively, the partially melted surface can be dipped into the granules, and permitted to solidify.
    Type: Grant
    Filed: April 22, 1983
    Date of Patent: December 18, 1984
    Inventors: Friedrich Dausinger, Werner Muller, Eckart von Roda, Wilbert Reibetanz, Otto Baumann
  • Patent number: 4486200
    Abstract: An abrasive article comprising a plurality of separated abrasive agglomerates distributed within a matrix of undulated filaments is provided. The invention also provides a method of making an abrasive article comprising forming, within a lofty open web comprising undulated filaments bonded at points of mutual contact, a plurality of separated abrasive agglomerates to provide an abrasive agglomerate-impregnated web. Articles may be prepared of the agglomerate-impregnated web per se or by laminating layers of the web together preferably under pressure. Exemplary articles include abrasive wheels, discs, belts, sheets, blocks and the like.
    Type: Grant
    Filed: September 9, 1982
    Date of Patent: December 4, 1984
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Raymond F. Heyer, William R. Lovness
  • Patent number: 4481016
    Abstract: A method of making inserts suitable for tool or drill bits which includes the step of fragmenting, e.g. by means of a laser beam, an abrasive compact in a plurality of discrete, non-segmental fragments. The inserts may have a variety of shapes, some of which are new, such as conical, truncated conical or truncated pyrimidal. The inserts are particularly useful for wire-drawing die blanks and core or oil-well drill bits.
    Type: Grant
    Filed: November 30, 1981
    Date of Patent: November 6, 1984
    Inventors: Nicoll A. D. Campbell, Henry B. Dyer, Rainer Dietrich, Cornelius Phaal, Douglas J. Reid
  • Patent number: 4478609
    Abstract: A machine for surface finishing wood veneer feeds the veneer to a grinding drum positioned over a rigid bed plate. A continuous loop feed belt carries the veneer to and away from the bed plate but passes thereunder to permit a rigid gap between the bed plate and the drum grinding surface. The drum is carried on a swing arm that is independently driven about an arc between a working position and a retracted, repair position.
    Type: Grant
    Filed: March 19, 1984
    Date of Patent: October 23, 1984
    Assignee: Westvaco Corporation
    Inventor: John DeLigt
  • Patent number: 4469489
    Abstract: Coated wear resistant composite ceramic cutting tools comprise a composite substrate body consisting essentially of a particulate material selected from the group consisting of the refractory metal carbides, nitrides, carbonitrides and combinations thereof uniformly distributed in a matrix, coated with at least one intermediate adherent coating layer of a refractory material and an outer adherent coating layer. The intermediate adherent coating layer has a different chemical composition than the outer adherent coating layer. The particulate material is of an average particle size ranging between about 0.5 microns to about 20 microns and comprises from about 5 to about 60 volume percent of the composite cutting tool. The matrix consists essentially of a modified silicon aluminum oxynitride having about 2 to about 25 volume percent of a modifier selected from the oxides of silicon, yttrium, magnesium, hafnium, zirconium, beryllium, the lanthanides and combinations thereof.
    Type: Grant
    Filed: September 26, 1983
    Date of Patent: September 4, 1984
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4466218
    Abstract: The disclosure is directed to a method and apparatus for superfinishing magnetic disk substrates using a non-friable polishing pad including a high density polyurethane foam binder in which at least 50 per cent by weight of classified hard particles are retained. Polishing occurs by rotating the pad against the surface to be ultrafinished in the presence of a water soluable liquid vehicle maintaining a minimum pressure of 5 pounds per square inch at a rotational speed that achieves the desired aggressiveness of the polishing media. The method and apparatus contemplate both the ultrafinishing of newly prepared substrate disks and the restoring of previously coated disks to a ultrafinished substrate condition without producing substances or conditions toxic to the ecology or the operator.
    Type: Grant
    Filed: April 22, 1983
    Date of Patent: August 21, 1984
    Assignee: International Business Machines Corporation
    Inventors: John C. Ottman, John C. S. Shen
  • Patent number: 4461799
    Abstract: Cutting tools according to the invention are provided with a wear-resistant coating of heat-resistant compounds of high-melting metals. A layer of a pure metal is provided between the base material and the coating. The base material is a ceramic or an aluminum oxide-based metal-ceramic material. The intermediate layer is discontinuous. Such tools are manufactured by using condensation of plasma material and ion bombardment in order to successively deposit an intermediate layer of a pure metal and a coating of heat-resistant compounds of high-melting metals on the surface of the base material. The intermediate layer is deposited at a temperature of 1/2T.sub.S >T>1/3T.sub.S, where T.sub.S is the melting temperature of the metal being deposited and T is the temperature of the tool in .degree. K. The condensation rate and the duration of deposition are selected bearing in mind that metal is to be deposited only on defects found on the surface of the base material.
    Type: Grant
    Filed: February 14, 1983
    Date of Patent: July 24, 1984
    Assignee: Vsesojuzny Nauchnoissledovatelsky Instrumentalny Institut
    Inventors: Alexei G. Gavrilov, Galina K. Galitskaya, Viktor P. Zhed, Andrei K. Sinelschikov, Valentin G. Padalka, Albert M. Boyarunas, Vyacheslav N. Panin, Vitaly N. Barinov
  • Patent number: 4460382
    Abstract: A composite wafer bonded to a carbide substrate is formed by preparing a dispersion of super-hard crystals and carbon black in a temporary binder such as paraffin, by preparing a base mixture of carbon fiber, carbon black and filler in the temporary binder, and by preparing an additional mixture of cobalt and carbon black in the temporary binder. The dispersion, base mixture and additional mixture are compacted to form an intermediate composite, the additional mixture forming a layer on one surface of the base mixture. The intermediate composite is heated to allow for the removal of the temporary binder and the infiltration of liquefied silicon into the composite which is then reaction sintered to form the composite wafer.
    Type: Grant
    Filed: December 16, 1981
    Date of Patent: July 17, 1984
    Assignee: General Electric Company
    Inventor: John M. Ohno
  • Patent number: 4457765
    Abstract: The invention provides an abrasive body suitable for mounting in a tool for abrading operations, the body including an abrasive compact comprising a mass of abrasive particles, present in an amount of at least 70 percent by volume of the compact, bonded into a hard conglomerate and support means covering a part of the surface of the compact and bonded to the compact, characterized in that the support means covers more than 50 percent of the surface of the compact and the compact presents an arcuate formation, salient in relation to the support means, capable of abrading a workpiece.
    Type: Grant
    Filed: January 19, 1983
    Date of Patent: July 3, 1984
    Inventor: William I. Wilson
  • Patent number: 4449989
    Abstract: Coated cutting tools and coated cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a silicon nitride substrate body having at least one hard, intermediate adherent coating layer of a refractory material and an outer adherent coating layer. The intermediate adherent coating layer has a different chemical composition than the outer adherent coating layer. The silicon nitride substrate body consists essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: September 26, 1983
    Date of Patent: May 22, 1984
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4446657
    Abstract: A resinoid-bonded grinding wheel employing hard abrasives such as cubic boron nitride or diamond is formed with a support member made of a vitrified grinding wheel. The support member has sealing layers on the surfaces thereof for avoiding the penetration of coolant into the support member. A method for forming the wheel includes mounting a grinding element on a radial peripheral surface portion of the support member and applying a sealing layer to the remaining surface portions of the grinding element for preventing penetration of the coolant into the support member and generation of vibrations in the grinding wheel during operation due to rotational imbalance caused by the presence of coolant within the support member.
    Type: Grant
    Filed: June 9, 1981
    Date of Patent: May 8, 1984
    Assignees: Toyoda Koki Kabushiki Kaisha, Toshio Asaeda
    Inventors: Toshio Asaeda, Ikuo Suzuki, Tomoyasu Imai, Masato Kitajima
  • Patent number: 4441894
    Abstract: Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a composite silicon nitride substrate having at least one intermediate hard adherent coating layer of a refractory material and an outer adherent coating layer. The intermediate adherent coating layer has a different chemical composition than the outer adherent coating layer. The composite silicon nitride substrate body consists essentially of particles of a refractory material uniformly distributed in a matrix consisting essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of yttrium oxide, hafnium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: September 26, 1983
    Date of Patent: April 10, 1984
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4440547
    Abstract: Cutting tools and cuttng tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a silicon nitride substrate body having at least one hard, adherent coating layer of aluminum oxide. The silicon nitride substrate body consists essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: April 3, 1984
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4435189
    Abstract: An improved metal coated abrasive is prepared with a controlled, rough textured surface, which surface has improved adherence to resinous materials when said coated abrasives are incorporated into resin bonded tools. Disclosed is a process for achieving this rough texture through a modification to the known electroless or autocatalytic techniques for coating abrasives with metals such as copper and nickel. The improvement comprises: interrupting the electroless coating process by passivating the surface one or more times; and then reactivating the passivated surface each time with a catalytic material whereby an array of preferential sites for metal deposition is obtained; and resuming normal electroless coating.
    Type: Grant
    Filed: January 15, 1982
    Date of Patent: March 6, 1984
    Assignee: General Electric Company
    Inventor: Harold P. Bovenkerk
  • Patent number: 4431431
    Abstract: Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a silicon nitride substrate body having at least one hard, adherent coating layer of a refractory metal carbide. The silicon nitride substrate body consists essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: February 14, 1984
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4426209
    Abstract: Coated abrasion resistant composite ceramic cutting tools comprise a composite substrate body consisting essentially of a particulate material selected from the group consisting of the refractory metal carbides, nitrides, carbonitrides and combinations thereof uniformly distributed in a matrix, coated with at least one adherent coating layer comprising a refractory metal carbide. The particulate material is of an average particle size ranging between about 0.5 microns to about 20 microns and comprises from about 5 to about 60 volume percent of the composite cutting tool. The matrix consists essentially of a modified silicon aluminum oxynitride having about 2 to about 25 volume percent of a modifier selected from the oxides of silicon, yttrium, magnesium, hafnium, zirconium, beryllium, the lanthanides and combinations thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: January 17, 1984
    Assignee: GTE Laboratories
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4425141
    Abstract: Abrasion resistant composite cutting tools comprise a particulate material selected from the group consisting of the refractory metal carbides, nitrides, carbonitrides and combinations thereof uniformly distributed in a matrix. The particulate material is of an average particle size ranging between about 0.5 microns to about 20 microns and comprises from about 5 to about 60 volume percent of the composite cutting tool. The matrix consists essentially of a modified silicon aluminum oxynitride having about 2 to about 25 volume percent of a modifier selected from the oxides of silicon, yttrium, magnesium, hafnium, zirconium, beryllium, the lanthanides and combinations thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: January 10, 1984
    Assignee: GTE Laboratories Incorporated
    Inventors: Sergej-Tomislav Buljan, Vinod K. Sarin
  • Patent number: 4424066
    Abstract: Coated abrasion resistant composite ceramic cutting tools comprise a composite substrate body consisting essentially of a particulate material selected from the group consisting of the refractory metal carbides, nitrides, carbonitrides and combinations thereof uniformly distributed in a matrix, coated with at least one adherent coating layer of alumina. The particulate material is of an average particle size ranging between about 0.5 microns to about 20 microns and comprises from about 5 to about 60 volume percent of the composite cutting tool. The matrix consists essentially of a modified silicon aluminum oxynitride having about 2 to about 25 volume percent of a modifier selected from the oxides of silicon, yttrium, magnesium, hafnium, zirconium, beryllium, the lanthanides and combinations thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: January 3, 1984
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4421528
    Abstract: An improved modified silicon aluminum oxynitride based composite cutting tool is made by forming a homogeneous matrix of a modified silicon aluminum oxynitride prior to uniformly dispersing a hard refractory material throughout the homogeneous matrix, then densifying the combined materials to form a composite cutting tool having a density greater than 98 percent of the theoretical density of the combined materials.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: December 20, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Sergej-Tomislav Buljan, Vinod K. Sarin
  • Patent number: 4421525
    Abstract: Coated composite ceramic cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a composite silicon nitride substrate having at least one hard adherent coating of alumina. The composite silicon nitride substrate consists essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from yttrium oxide, zirconium oxide, hafnium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: December 20, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan, Charles D'Angelo
  • Patent number: 4416670
    Abstract: Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a composite silicon nitride substrate having at least one hard adherent coating layer of a refractory metal carbide. The composite silicon nitride substrate body consists essentially of particles of a refractory material uniformly distributed in a matrix consisting essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of yttrium oxide, hafnium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: November 22, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan, Charles D'Angelo
  • Patent number: 4409004
    Abstract: Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a composite silicon nitride substrate having at least one hard adherent coating layer of a refractory metal carbonitride. The composite silicon nitride substrate body consists essentially of particles of a refractory material uniformly distributed in a matrix consisting essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of yttrium oxide, hafnium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: October 11, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan, Charles D'Angelo
  • Patent number: 4409003
    Abstract: Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a silicon nitride substrate body having at least one hard, adherent coating layer of a refractory metal carbonitride. The silicon nitride substrate body consists essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: October 11, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4406667
    Abstract: Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a composite silicon nitride substrate having at least one hard adherent coating layer of a refractory metal nitride. The composite silicon nitride substrate body consists essentially of particles of a refractory material uniformly distributed in a matrix consisting essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of yttrium oxide, hafnium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: September 27, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan, Charles D'Angelo
  • Patent number: 4406669
    Abstract: Coated abrasion resistant composite ceramic cutting tools comprise a composite substrate body consisting essentially of a particulate material selected from the group consisting of the refractory metal carbides, nitrides, carbonitrides and combinations thereof uniformly distributed in a matrix, coated with at least one adherent coating layer comprising a refractory metal carbonitride. The particulate material is of an average particle size ranging between about 0.5 microns to about 20 microns and comprises from about 5 to about 60 volume percent of the composite cutting tool. The matrix consists essentially of a modified silicon aluminum oxynitride having about 2 to about 25 volume percent of a modifier selected from the oxides of silicon, yttrium, magnesium, hafnium, zirconium, beryllium, the lanthanides and combinations thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: September 27, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4406668
    Abstract: Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a silicon nitride substrate body having at least one hard, adherent coating layer of a refractory metal nitride. The silicon nitride substrate body consists essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: September 27, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4406670
    Abstract: Coated abrasion resistant composite ceramic cutting tools comprise a composite substrate body consisting essentially of a particulate material selected from the group consisting of the refractory metal carbides, nitrides, carbonitrides and combinations thereof uniformly distributed in a matrix, coated with at least one adherent coating layer comprising a refractory metal nitride. The particulate material is of an average particle size ranging between about 0.5 microns to about 20 microns and comprises from about 5 to about 60 volume percent of the composite cutting tool. The matrix consists essentially of a modified silicon aluminum oxynitride having about 2 to about 25 volume percent of a modifier selected from the oxides of silicon, yttrium, magnesium, hafnium, zirconium, beryllium, the lanthanides and combinations thereof, and a silicon aluminum oxynitride.
    Type: Grant
    Filed: May 20, 1982
    Date of Patent: September 27, 1983
    Assignee: GTE Laboratories Incorporated
    Inventors: Vinod K. Sarin, Sergej-Tomislav Buljan
  • Patent number: 4399167
    Abstract: The invention provides a method of metal coating diamond or cubic boron nitride particles, the metal being capable of forming a chemical bond with the particles, including the steps of providing a mass of metal for the coating in powdered form in contact with the particles, heat treating the metal powder and the particles at a temperature below the melting point of the metal to deposit a layer of metal on the particles, and recovering the particles as discrete, metal coated particles, the heat treatment taking place in a non-oxidizing atmosphere and being chosen to allow chemical bond formation between the particles and the coating.
    Type: Grant
    Filed: February 12, 1981
    Date of Patent: August 16, 1983
    Inventor: Noel J. Pipkin
  • Patent number: 4396403
    Abstract: Loading resistant coated abrasives can be made without the need for a supersize coating of metal stearates or any other material by incorporating phosphoric acids, partial esters of such acids, amine salts of such acids and partial esters, and/or quarternary ammonium salts with at least one long substituent group into amino resin or glue sizing adhesives used during the manufacture of the coated abrasives. Loading resistance equal or superior to that achieved with conventional zinc stearate supersized products can be achieved in this way.
    Type: Grant
    Filed: September 13, 1982
    Date of Patent: August 2, 1983
    Assignee: Norton Company
    Inventor: Mohamed M. Ibrahim
  • Patent number: 4381271
    Abstract: Disclosed is an improvement in a process for fabricating a polycrystalline diamond and/or cubic boron nitride-silicon carbide-silicon composite body fabricated by infiltrating silicon through a mixture of a carbonaceous material and non-diamond carbon coated diamond and/or cubic boron nitride under partial vacuum at elevated temperature. Such improvement comprises providing fibrous graphite for inclusion in the mixture, said fibrous graphite being subjected to heat treatment at a temperature of between about 800.degree. and 1700.degree. C. prior to its inclusion in the mixture and at a temperature of between about 800.degree. and 1550.degree. C. after its inclusion in the mixture. Such heat treatment is conducted under a total pressure of less than about 1 Torr. The vacuum silicon infiltration then is practiced on the mixture which includes the heat treated graphite fibers.
    Type: Grant
    Filed: February 2, 1981
    Date of Patent: April 26, 1983
    Assignee: General Electric Company
    Inventor: Stephen C. Hayden
  • Patent number: 4364329
    Abstract: An abrasive member for electrophotographic image-holding member comprising an abrasive dispersed in a resin of linear structure.
    Type: Grant
    Filed: September 26, 1980
    Date of Patent: December 21, 1982
    Assignee: Canon Kabushiki Kaisha
    Inventors: Keiichi Murai, Naoto Tanaka, Hideyo Kondo
  • Patent number: 4353714
    Abstract: A well-bonded polycrystalline cubic boron nitride body is produced by providing the cubic boron nitride particles with a discontinuous coating of tungsten or molybdenum and then infiltrating them in a mass with molten silicon or silicon-base alloy.
    Type: Grant
    Filed: October 26, 1981
    Date of Patent: October 12, 1982
    Assignee: General Electric Company
    Inventors: Minyoung Lee, Lawrence E. Szala
  • Patent number: 4338357
    Abstract: An improved method for coating fibers, for example, glass fibers, which are used in reinforcement webs for objects under high strain e.g. in grinding discs.The fibers are subjected to a two stage coating. In the first stage the fibers are coated with a liquid resin or resin solution.In the second stage resin in powdered form is deposited on the fibers.Thereafter, the fibers are subjected to a heat treatment.The products obtained are tacky to the touch and are used in this state in other mixtures of resinous binders and the like so that a good contact is made between the reinforcing material and the additional binder.
    Type: Grant
    Filed: November 26, 1980
    Date of Patent: July 6, 1982
    Assignee: Tyrolit Schleifmittelwerke Swarovski K.G.
    Inventors: Herwig Pichler, Harald Helletsberger, Ernst Geissler, Heinrich Ofer, Bernhard Fugenschuh
  • Patent number: 4333743
    Abstract: Method of producing sand-blasting abrasive materials, and the materials so produced, consisting of silica sand and/or slag, coated with a thermosetting resin by heat treatment, and the coating being then rendered unsoluble and unmeltable, by subsequent, separate heat treatment. The resin may contain a catalyst.
    Type: Grant
    Filed: October 25, 1977
    Date of Patent: June 8, 1982
    Assignee: Nojimagumi Co., Ltd.
    Inventor: Nobuo Nojima
  • Patent number: 4322922
    Abstract: A simplified method of making and sharpening tools used in electrical discharge machining to avoid the laborious process of making a master die, a plastic master, several graphite blocks, a steel cutting tool and a final graphite block as a finished electrode. The present process uses a Surfalloy process wherein metal is deposited on a prepared block to have a sharpness characteristic equal to that of a finished steel tool. Thus, new tools can be made in about one hour where previous steps required about 90 hours.
    Type: Grant
    Filed: April 3, 1980
    Date of Patent: April 6, 1982
    Inventor: Dennis D. Gilliam
  • Patent number: 4317660
    Abstract: Abrasive grains are bound to a flexible support by a pattern of resin applied by means of a curved stencil having a wall thickness of 0.08 to 1 mm and having holes with a diameter of 0.05 to 3 mm, the total hole area amounting to 5 to 50% of the area of the stencil. A top binding agent is applied before or after the drying or hardening of the resin.
    Type: Grant
    Filed: April 28, 1980
    Date of Patent: March 2, 1982
    Assignee: SIA Schweizer Schmirgel-und Schleif-Industrie AG
    Inventors: Jost Kramis, Jakob Ackermann
  • Patent number: 4311489
    Abstract: A coated abrasive product has abrasive particles secured to a flexible backing by maker and size coats, each abrasive particle consisting essentially of an agglomerate of fine abrasive grains having an average diameter less than about 200 microns and an inorganic, brittle, matrix. The volume percent of the matrix solids in each agglomerate is from 45 to 75% of the total solids volume of the agglomerate. The agglomerates have an irregular surface permitting a bond to the maker and size coats which is stronger than the crush strength of the agglomerates to permit gradual wearing down of the agglomerates during grinding by gradual removal of dulled abrasive grains from the agglomerates.
    Type: Grant
    Filed: March 10, 1980
    Date of Patent: January 19, 1982
    Assignee: Norton Company
    Inventor: Bernhardt E. Kressner
  • Patent number: 4307544
    Abstract: The present application provides a finishing chamber lining, particularly suited for use in an industrial type finishing machine, comprising a compressible elastomeric substrate having a particulate, insoluble, abrasive material uniformly distributed therethrough and having a working or outer surface, the abrasive material having a particle size between one (1) and 100 microns and a hardness, as measured on the Mohs Hardness Scale, of at least one (1), the abrasive material being insoluble in the elastomeric substrate and in reactants and solvents employed in producing the same, the working surface comprising an outermost abrasive-interspersed, gripping surface which is adapted to be self-regenerating upon erosion in use. The finishing chamber lining increases the work action within the finishing chamber and minimizes inactivity, depression, or dead spots within the finishing chamber when in use with loose finishing media and workpieces to be finished therein.
    Type: Grant
    Filed: November 28, 1979
    Date of Patent: December 29, 1981
    Assignee: Roto-Finish Company, Inc.
    Inventor: Gunther W. Balz
  • Patent number: 4298356
    Abstract: Process for the manufacture of an abrasive material comprising at least two binder layers formed from at least one aqueous resol I prepared from a monohydric phenol and formaldehyde (molar ratio of phenol to formaldehyde 1:(1.1 to 2.
    Type: Grant
    Filed: December 6, 1979
    Date of Patent: November 3, 1981
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Eckart Teschner, Richard Sattelmeyer, Wolfgang Hesse
  • Patent number: 4288233
    Abstract: A method for making replaceable abrasive pads for ophthalmic lens lapping tools wherein a substrate sheet is metal plated with abrasive particles and then shapes suitable for lens lapping tools are cut therefrom. The abrasive pads are suitable for abrading glass or plastic lenses.
    Type: Grant
    Filed: August 2, 1979
    Date of Patent: September 8, 1981
    Inventor: Ronald C. Wiand
  • Patent number: 4278449
    Abstract: Abrasive grain, corundum (Al.sub.2 O.sub.3) comprising titanium oxide, preferably Ti.sub.2 O.sub.3, is provided with a ceramic coating. The abrasive grain is subjected to a heat treatment whereby the Ti-oxides change from the trivalent into the quadrivalent degree of oxidation. The coating and the change of the degree of oxidation are effected simultaneously.
    Type: Grant
    Filed: December 6, 1979
    Date of Patent: July 14, 1981
    Assignee: Tyrolit-Schleifmittelwerke Swarovski K.G.
    Inventors: Harald Helletsberger, Anton Aichhorn, Erich Bogusch
  • Patent number: RE31128
    Abstract: A fused abrasive grain, useful for inclusion in coated abrasives and bonded abrasives, consists essentially of alumina; titanium oxide containing from about 0.42 to about 0.84% titanium, by weight of the abrasive grain, present as a reduced titanium oxide having an average oxidation state lower than in Ti.sub.2 O.sub.3 ; from about 0.05 to about 0.3% by weight carbon; from about 0.02 to about 0.1% by weight Na.sub.2 O; and from 0 to about 0.1% by weight total of calcium and silicon oxides. The grain before roasting has a gain on ignition of from about 0.4 to about 0.7% by weight, and is produced in an electric furnace by fusing high-purity titania, alumina containing Na.sub.2 O as the only significant oxide impurity, and carbon, followed by crushing and roasting the fused grain.
    Type: Grant
    Filed: September 2, 1980
    Date of Patent: January 18, 1983
    Assignee: Kennecott Corporation
    Inventors: Thomas B. Walker, Robert J. Seider, Paul Cichy
  • Patent number: RE31620
    Abstract: The cutting rate and useful life of conventional resin bonded coated abrasive products in extremely high pressure abrading operations is significantly increased by using abrasive mineral which consists essentially of fused zirconia. Substantial amounts of diluent may be included, e.g., by blending other less effective abrasive grains with fused zirconia grains or by crushing a hardened co-fusion of alumina and zirconia.
    Type: Grant
    Filed: March 18, 1981
    Date of Patent: July 3, 1984
    Assignee: Minnesota Mining and Manufacturing Co.
    Inventor: Sidney M. Leahy
  • Patent number: RE31725
    Abstract: A fused abrasive grain, useful for inclusion in coated abrasives and bonded abrasives, consists essentially of alumina; titanium oxide containing from about 0.42 to about 0.84% titaniun, by weight of the abrasive grain, present as a reduced titanium oxide having an average oxidation state lower than in Ti.sub.2 O.sub.3 ; from about 0.05 to about 0.3% by weight carbon; from about 0.02 to about 0.1% by weight Na.sub.2 O; and from 0 to about 0.1% by weight total of calcium and silicon oxides. The grain before roasting has a gain on ignition of from about 0.4 to about 0.7% by weight, and is produced in an electric furnace by fusing high-purity titania, alumina containing Na.sub.2 O as the only significant oxide impurity, and carbon, followed by crushing and roasting the fused grain.
    Type: Grant
    Filed: September 2, 1980
    Date of Patent: November 6, 1984
    Assignee: Kennecott Corporation
    Inventors: Thomas B. Walker, Robert J. Seider, Paul Cichy
  • Patent number: RE31883
    Abstract: An improved resinoid grinding wheel particularly useful for the wet or dry grinding of hardened steels and steel alloys utilizes nickel-coated cubic boron nitride particles as the abrasive medium.
    Type: Grant
    Filed: December 9, 1977
    Date of Patent: May 14, 1985
    Assignee: General Electric Company
    Inventors: Harold P. Bovenkerk, William A. Berecki