Group Ib Metal Containing Catalyst Utilized For The Fischer-tropsch Reaction (i.e., Cu, Ag, Or Au) Patents (Class 518/713)
  • Publication number: 20020132863
    Abstract: A catalyst which consists of amorphous carbon with molecular planes that have curved surfaces and contain six-membered and non-six-membered carbon rings, optionally having at least one catalytically active, low-valency metal covalently bound thereto. Methods of producing the catalyst and applications thereof are included.
    Type: Application
    Filed: April 15, 2002
    Publication date: September 19, 2002
    Applicant: Max Planck-Gesellschaft Zur Forderung Der Wissenscharten E.V.
    Inventors: Robert Schlogl, Michael Wohlers, Thilo Belz, Thomas Braun
  • Publication number: 20020128329
    Abstract: A combination comprising a bed of a particulate copper-containing catalyst and, a guard bed of a particulate composition containing a) lead and/or at least one lead compound that reacts with hydrogen chloride and b) a support therefor. The lead compound is preferably lead nitrate. The combination is of particular utility for the low temperature shift reaction wherein carbon monoxide is reacted with steam to produce hydrogen and carbon dioxide.
    Type: Application
    Filed: March 5, 2002
    Publication date: September 12, 2002
    Inventor: Michael J. Watson
  • Patent number: 6410477
    Abstract: Provided is a hydrogenation catalyst of carbon monoxide, which is suited to the manufacture of a hydrogenation product containing target components (e.g., gasoline fuel oil components or diesel fuel oil components) at high selectivity from a gas mixture of hydrogen and carbon monoxide. This hydrogenation catalyst of carbon monoxide has a structure in which a transition metal is carried by a porous material in which 90% or more of all pores are fine pores each having a diameter of 1 to 50 nm.
    Type: Grant
    Filed: September 8, 2000
    Date of Patent: June 25, 2002
    Assignee: President of Tohoku University
    Inventors: Yasuo Ohtsuka, Muneyoshi Yamada, Ye Wang
  • Patent number: 6376562
    Abstract: The present invention provides a hybrid catalyst which is prepared by mixing a methanol synthesis catalyst with SAPO-type zeolite as a methanol conversion catalyst, and a process for the preparation of hydrocarbons from carbon dioxide by using the hybrid catalyst. The hybrid catalyst of the invention can be used for preparing hydrocarbons having a carbon number of more than 2 from carbon dioxide under a relatively on the hydrocarbons produced. Therefore, the hybrid catalyst may be used for preparing various high-valued hydrocarbons from an ubiquitous carbon source of carbon dioxide.
    Type: Grant
    Filed: September 30, 1999
    Date of Patent: April 23, 2002
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Son-Ki Ihm, Young-Kwon Park, Jong-Ki Jeon, Kwang-Eun Jeong
  • Patent number: 6368997
    Abstract: A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention the catalyst used in the process includes at least one catalytic metal selected for Fischer-Tropsch reactions (e.g., iron, cobalt, nickel and/or ruthenium); and a support selected from the group consisting of fluorides and fluorided oxides of at least one element selected from the elements of Groups 2 through 15 of the periodic table of elements and elements with atomic numbers 58 through 71 (e.g., zinc, magnesium, calcium, barium, chromium, yttrium, lanthanum, samarium, europium and/or dysprosium).
    Type: Grant
    Filed: May 19, 1999
    Date of Patent: April 9, 2002
    Assignee: Conoco Inc.
    Inventors: Norman Herron, Leo E. Manzer, Munirpallam A. Subramanian
  • Patent number: 6362239
    Abstract: Co-precipitated CoCuMn and CoCuMg catalysts are used in Fischer-Tropsch synthesis.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: March 26, 2002
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Philippe Buess, Raphael Frans Ivo Caers, Alfred Frennet, Eric Ghenne, Claude Hubert, Norbert Kruse
  • Publication number: 20020028853
    Abstract: A Fischer-Tropsch process for producing hydrocarbons, comprising contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons, wherein the catalyst comprises at least one catalytically active metal selected from the group consisting of cobalt, iron, nickel and ruthenium and combinations thereof, a catalyst support, and silver. The catalyst may include a promoter. A preferred catalyst comprises cobalt, platinum and/or ruthenium and/or rhenium, and silver supported on a support selected from the group consisting of Al2O3, ZrO2, sulfated ZrO2, WO3—ZrO2, MCM-41, H-Beta, Sylopol SiO2, AlF3, fluorided Al2O3, bentonite, zeolite, TiO2, and SiO2—Al2O3, molecular sieves, and combinations thereof.
    Type: Application
    Filed: May 8, 2001
    Publication date: March 7, 2002
    Inventors: Leo E. Manzer, Stephan Schwarz, Sergej Maslov
  • Patent number: 6346555
    Abstract: In a process for preparing C2-oxygenates by reaction of CO and H2 over a rhodium-containing supported catalyst, the catalyst comprises, based on the total weight, from 0.01 to 10% by weight of rhodium, from 0.001 to 10% by weight of zirconium, from 0.01 to 5% by weight of iridium, from 0.01 to 10% by weight of at least one metal selected from among copper, cobalt, nickel, manganese, iron, ruthenium and molybdenum, from 0.01 to 10% by weight of at least one alkali metal or alkaline earth metal selected from among lithium, sodium, potassium, rubidium, magnesium and calcium, on an inert support.
    Type: Grant
    Filed: June 21, 2000
    Date of Patent: February 12, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Hongyuan Luo, Huanwen Zhou
  • Publication number: 20010051588
    Abstract: A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention the catalyst used in the process includes at least one catalytic metal for Fischer-Tropsch reactions (e.g., iron, cobalt, nickel and/or ruthenium); and a support selected from the group consisting of an aluminum fluoride and fluorided aluminas.
    Type: Application
    Filed: May 19, 1999
    Publication date: December 13, 2001
    Inventors: NORMAN HERRON, LEO E. MANZER, MUNIRPALLAM A. SUBRAMANIAN
  • Patent number: 6306359
    Abstract: Hydrogenation catalysts based on palladium, platinum or rhodium comprising at least one other metal M which are deposited on zirconium oxide and silicon oxide supports. Process for the manufacture of these catalysts by successive impregnation of the support using palladium, platinum or rhodium and using another metal M. Use of these catalysts in hydrogenation reactions and in particular in preparing hydrogen peroxide.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: October 23, 2001
    Assignee: Solvay Interox (Societe Anon.)
    Inventors: VĂ©ronique Mathieu, Pascal Pennetreau, Noel Vanlautem
  • Patent number: 6274096
    Abstract: The retrofitting of an existing methanol or methanol/ammonia plant to make acetic acid is disclosed. The plant is retrofitted to feed carbon dioxide into a reformer to which natural gas and steam (water) are fed. Syngas is formed in the reformer wherein both the natural gas and the carbon dioxide are reformed to produce syngas with a large proportion of carbon monoxide relative to reforming without added carbon dioxide. The syngas is split into a first part and a second part. The first syngas part is converted to methanol in a conventional methanol synthesis loop that is operated at about half of the design capacity of the original plant. The second syngas part is processed to separate out carbon dioxide and carbon monoxide, and the separated carbon dioxide is fed back into the feed to the reformer to enhance carbon monoxide formation. The separated carbon monoxide is then reacted with the methanol to produce acetic acid or an acetic acid precursor by a conventional process.
    Type: Grant
    Filed: November 1, 1999
    Date of Patent: August 14, 2001
    Assignee: Acetex (Cyprus) Limited
    Inventors: Daniel Marcel Thiebaut, Kenneth Ebenes Vidalin
  • Publication number: 20010007879
    Abstract: A process is disclosed for producing hydrocarbons by contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. The process is characterized by using a catalyst prepared by a method involving (1) forming a catalyst gel by destabilizing an aqueous colloid comprising (a) at least one catalytic metal for Fischer-Tropsch reactions (e.g., iron, cobalt, nickel and/or ruthenium), (b) colloidal cerium oxide, zirconium oxide, titanium oxide and/or aluminum oxide, and optionally (c) Al(OR)3, Si(OR)4, Ti(OR)4 and/or Zr(OR)4 where each R is an alkyl group having from 1 to 6 carbon atoms; and (2) drying the gel.
    Type: Application
    Filed: February 21, 2001
    Publication date: July 12, 2001
    Inventors: Leo E. Manzer, Kostantinos Kourtakis
  • Patent number: 6258860
    Abstract: The invention provides a process for the production of methanol from synthesis gas derived from a carbonaceous feedstock which comprises the following steps: (1) part of the unreacted gas stream from a first methanol synthesis zone is recycled to the first methanol zone; (2) another part of the unreacted gas stream from the first methanol synthesis zone is supplied to a second methanol synthesis zone; (3) part of the unreacted gas stream from the second methanol synthesis zone is recycled to the second methanol synthesis zone; (4) hydrogen is recovered from another part of the unreacted gas from the second methanol synthesis zone to give a hydrogen enriched gas stream and a hydrogen depleted gas stream; and (5) recycling the hydrogen depleted gas stream to the second methanol synthesis zone.
    Type: Grant
    Filed: January 14, 1998
    Date of Patent: July 10, 2001
    Inventors: Geoffrey Gerald Weedon, James Bernard Duhan
  • Patent number: 6248795
    Abstract: This invention relates to the process of preparing from carbon dioxide a mixture of dimethyl ether and methanol which are useful as clean fuel or raw materials in the chemical industry. More particularly, this invention relates to the process of preparing dimethyl ether and methanol in high yield without by-products such as hydrocarbons by means of chemical conversion of carbon dioxide, which is a major pollutant of the global environment, in the presence of a mixture of catalysts comprising Cu/ZnO-based catalyst and Y-type zeolite catalyst having a strong acidity with the pKa value of −6.0-−3.0.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: June 19, 2001
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Ki Won Jun, Kyu Wan Lee
  • Patent number: 6218439
    Abstract: A raw material gas containing hydrocarbon as a main component is supplied together with steam to a reformer through a moistening device to form a synthetic gas containing hydrogen, carbon monoxide and carbon dioxide as main components by the reaction between the hydrocarbon contained in the raw material gas and the steam. In forming the synthetic gas, carbon dioxide is supplied to at least one fluid passageway selected from the group consisting of the fluid passageway positioned upstream of the moistening device and the fluid passageway interposed between the moistening device and the reformer. As a result, the excess hydrogen contained in the gas formed in the reformer is effectively utilized without bringing about deactivation of the methanol synthesizing catalyst in the methanol synthesizing step. Also, carbon dioxide is effectively utilized to decrease the amount of carbon dioxide discharged to the outside of the system. Further, it is possible to decrease the amount of steam supplied to the reformer.
    Type: Grant
    Filed: December 7, 1999
    Date of Patent: April 17, 2001
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kazuto Kobayashi, Hideaki Nagai, Hiroyuki Osora, Yoshio Seiki, Tetsuya Imai
  • Patent number: 6197271
    Abstract: Disclosed is a reactor and process for exothermic vapour phase reaction, wherein the reactor (1; 101) comprises a pressure vessel (2; 102) having an inlet (3;103) for reactant(s) and an outlet (4; 104) for products; a plurality of beds (5; 105) with heterogeneous catalyst, each bed supported by a catalyst support grating (6; 106); a vapour collection chamber (9; 109) and a vapour redistribution chamber (10; 110) between successive pair(s) of beds for redistribution of vapourous reaction mixture over the inlet of the next bed; a diaphragm (11; 111) separating the vapour collection chamber (9; 109) from the vapour redistribution chamber; at least one pair of nested trough members extending at least partially across the diaphragm, each comprising an inner trough member (14; 114) having one or more apertures (18; 118), an outer trough (20; 120) having one or more apertures (21; 121) and a quench gas conduit (15; 115) provided with apertures (17; 117); the apertures (18; 118; 21; 121; 17; 117) arranged to provide
    Type: Grant
    Filed: December 10, 1998
    Date of Patent: March 6, 2001
    Assignee: Kvaerner Process Technology Limited
    Inventors: Simon Robert Early, George Edwin Harrison, John Wilson Kippax
  • Patent number: 6191175
    Abstract: An improved process for the production of a methanol and dimethyl ether mixture rich in DME from essentially stoichiometrically balanced synthesis gas by a novel combination of synthesis steps.
    Type: Grant
    Filed: January 25, 2000
    Date of Patent: February 20, 2001
    Assignee: Haldor Topsoe A/S
    Inventors: Jesper Haugaard, Bodil Voss
  • Patent number: 6174927
    Abstract: An exothermic catalytic process, particularly methanol synthesis, wherein reactants are passed through a fixed bed of a catalyst and heat evolved by the reaction is transferred to at least part of the reactants fed to the catalyst bed by heat exchange means to which said part of the reactants are fed, characterized by operation of the process under conditions whereby increasing the temperature at which said reactants are fed to the catalyst bed has the effect of increasing the temperature to which said reactants are heated in said heat exchange means, and vice versa, and controlling said process by monitoring the temperature of said reactants leaving said heat exchange means and/or entering said bed, decreasing the temperature at which the reactants are fed to said heat exchange means in response to any increase in said monitored temperature from a desired level, and increasing the temperature at which the reactants are fed to said heat exchange means in response to any decrease in said monitored temperature
    Type: Grant
    Filed: April 6, 1999
    Date of Patent: January 16, 2001
    Inventor: Peter Edward James Abbott
  • Patent number: 6147125
    Abstract: A method for producing dimethyl ether by forming a slurry by introducing a catalyst into a solvent and introducing a mixed gas comprising carbon monoxide and hydrogen into the slurry. The catalyst comprises alumina particles having an average size of 200 .mu.m or less and a methanol synthesis catalyst layer formed around each of the alumina particles. The methanol synthesis catalyst has a weight ratio of 0.05 to 5 to a weight of the alumina particles. The catalyst is produced by forming a layer comprising a methanol synthesis catalyst around each of the alumina particles.
    Type: Grant
    Filed: April 24, 1997
    Date of Patent: November 14, 2000
    Assignee: NKK Corporation
    Inventors: Tsutomu Shikada, Yotaro Ohno, Takashi Ogawa, Masatsugu Mizuguchi, Masami Ono, Kaoru Fujimoto
  • Patent number: 6100303
    Abstract: The present invention provides a process for producing methanol which gives reduced construction costs of plant and improved energy efficiency of the whole plant. According to this process for producing methanol, methanol is manufactured by subjecting a feedstock mixed gas comprising a feedstock gas and steam to primary reforming, to secondary reforming, and then to methanol synthesis reaction.
    Type: Grant
    Filed: July 26, 1999
    Date of Patent: August 8, 2000
    Assignee: Toyo Engineering Corporation
    Inventors: Kunio Hirotani, Hitoshi Nakamura, Kazuo Shouji
  • Patent number: 6054497
    Abstract: A process for the synthesis of methanol on X-ray amorphous catalysts with a copper, zinc and zirconium oxide content in relative proportions of 10 to 70 weight percent of copper, 10 to 50 weight percent of zinc and 20 to 80 weight percent of zirconium. The process for the synthesis of methanol is distinguished by high space time yields.
    Type: Grant
    Filed: June 10, 1998
    Date of Patent: April 25, 2000
    Assignee: Lonza, A.G.
    Inventors: Alkis Sofianos, Erich Armbruster, Olaf Frei, Josef Heveling
  • Patent number: 6034141
    Abstract: The invention relates to a catalyst for conversion of methanol, ethanol alone or in combination with n-propanol to isobutanol and the process for making and using the catalyst. The catalyst is a noble metal supported on at least a first phase of mixed oxide crystallites containing from about 60 to about 74 atomic % (on a metals basis only) zirconium, from about 21 to about 31 atomic % manganese and from about 5 to about 9 atomic % zinc, and less than about 1 atomic % alkali, a second phase of zirconium-doped hetaerolite particles containing from about 65 to about 69 atomic % manganese, from about 31 to about 35 atomic % zinc, from about 0.5 to about 5 atomic % zirconium, and optionally a trace atomic % of alkali, and a third phase containing from about 29 to about 55 atomic % manganese, from about 13 to about 55 atomic % zinc and from about 13 to about 35 atomic % zirconium. The first phase mixed oxide crystallites have a zirconium oxide-like structure have a particle size of at least about 40 .ANG.
    Type: Grant
    Filed: March 24, 1998
    Date of Patent: March 7, 2000
    Assignee: Exxon Research and Engineering Co.
    Inventors: Thomas Henry Vanderspurt, Mark Alan Greaney, Daniel Paul Leta, Russell John Koveal, Mark Michael Disko, Angela V. Klaus, Sutinder K. Behal, Robert B. Harris
  • Patent number: 6028119
    Abstract: Methanol is produced by reacting carbon monoxide and hydrogen in the presence of a Raney copper catalyst containing 80 to 99.9 wt. % of copper in a solvent. The catalysts employed in the present invention showed a much higher activity even under the conditions of a low temperature in methanol production, than any of the known catalysts. The process of the methanol production may eliminate necessity for recycling an unreacted synthesis gas into the reaction system, and makes it feasible to conduct methanol synthesis at a lower pressure than conventional processes.
    Type: Grant
    Filed: February 24, 1998
    Date of Patent: February 22, 2000
    Assignees: Mitsui Chemicals, Inc., Petroleum Energy Center
    Inventors: Yoshimitsu Kokubu, Kenji Fujiwara, Hiroshi Ono, Harushige Sugawara, Kenichi Yamamoto, Takeshi Oomatsuzawa, Masamitsu Inomata
  • Patent number: 5925685
    Abstract: Catalytic distillation reactions are improved by having an inert condensing component present in the reaction which is boiling and condensing within the reaction which washes the catalyst in the system and, in the case of gaseous reactants, occludes a portion of the reactants to facilitate the reaction without unduly high pressures. The inert condensing component is boiling at the conditions within the reactor and is taken overhead for condensation and return as reflux. The inert condensing component may occlude the gaseous reactants allowing for better contact with the catalyst and provides the benefits of concurrent reaction and distillation, for example, the reaction of CO and H.sub.2 over a copper catalyst to produce methanol using propane as the inert condensing component.
    Type: Grant
    Filed: October 6, 1997
    Date of Patent: July 20, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: John R. Adams, Thomas P. Hickey
  • Patent number: 5886055
    Abstract: A process for the production of methanol is disclosed wherein the gaseous reactants of CO, H.sub.2 and optimally CO.sub.2 are reacted in a distillation column reactor in the presence of an inert C.sub.7 -C.sub.12 component, which is boiling at the reaction temperature within the catalyst bed. The inert component is taken overhead along with the methanol and separated therefrom for reflux of the inert component back to the reactor.
    Type: Grant
    Filed: January 13, 1997
    Date of Patent: March 23, 1999
    Assignee: Catalytic Distillation Technologies
    Inventors: Speros P. Nemphos, Willibrord A. Groten, John R. Adams
  • Patent number: 5859070
    Abstract: Synthesis of small quantities of compounds such as methanol from reagents, especially radio-labelled reagents such as .sup.11 C oxides, in a carrier gas by a catalytic reaction using a catalyst that has been pre-conditioned for the reaction by previous use for the desired reaction and has then been passivated, or has been maintained in the pre-conditioned state, until contacted with said carrier gas. Where the product is adsorbed by the catalyst, it may be desorbed by heating or displaced by contacting the catalyst with a material, e.g. a catalyst poison that is more strongly adsorbed. Such a more strongly adsorbed material may react with the adsorbed catalytic product to produce a desired product.
    Type: Grant
    Filed: July 22, 1996
    Date of Patent: January 12, 1999
    Assignee: Imperial Chemical Industries, PLC
    Inventors: Samuel David Jackson, Frederick Ernest Hancock, Bernard John Crewdson
  • Patent number: 5783607
    Abstract: The invention concerns the preparation of a catalyst comprising a support comprising at least one oxide of the element Si, Al, Ti, Zr, Sn, Zn, Mg or Ln (where Ln is a rare earth), cobalt, titanium, at least one element A selected from the group formed by copper, ruthenium, platinum, palladium, scandium and yttrium, and characterized in that it comprises at least the following successive steps:(1) forming a precursor comprising at least cobalt, element A and the support;(2) at least partial reduction of said precursor in the presence of at least one reducing compound; and(3) depositing titanium on the reduced precursor.The invention also concerns the catalyst which can be produced using this process and the use of the catalyst in a process for synthesizing C.sub.5.sup.+ hydrocarbons from synthesis gas.
    Type: Grant
    Filed: April 8, 1997
    Date of Patent: July 21, 1998
    Assignees: Institut Francais du Petrole, AGIP Petroli S.p.A.
    Inventors: Patrick Chaumette, Olivier Clause, Hedi Azib
  • Patent number: 5776988
    Abstract: The invention relates to a process for synthesizing mainly linear and saturated hydrocarbons containing at least 80% by weight of C.sub.5 + hydrocarbons in relation to all of the hydrocarbons formed, from a synthesis gas CO--(CO.sub.2)--H.sub.2, the synthesis gas being converted into hydrocarbons under a total pressure ranging between 0.1 and 15 MPa, the temperature ranging between 150.degree. and 350.degree. C., the hourly space velocity ranging between 100 and 30,000 volumes of synthesis gas per volume of catalyst and per hour, and the H.sub.2 /CO molar ratio in the synthesis gas ranging between 1:2 and 5:1, said process being characterized in that it is carried out in a reaction zone with an ebullating catalytic bed in the presence of a catalyst comprising at least one metal from group VIII, and in the presence of a liquid phase.
    Type: Grant
    Filed: November 8, 1996
    Date of Patent: July 7, 1998
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Chaumette, Pierre Boucot, Frederic Morel
  • Patent number: 5770630
    Abstract: An improved process for the manufacture of organic liquids from gases containing hydrogen and carbon monoxide which avoids the build-up of nitrogen content through the use of a se ies of organic liquid reactors.
    Type: Grant
    Filed: February 1, 1995
    Date of Patent: June 23, 1998
    Assignee: Foster Wheeler Energy Limited
    Inventors: Wieslaw Mark Kowal, Geoffrey Frederick Skinner
  • Patent number: 5767166
    Abstract: Process for producing mixtures of methanol and higher alcohols comprising feeding, into the reaction zone equipped with a catalytic system, H.sub.2, CO and possibly inert products with a molar ratio H.sub.2 /CO of between 0.2 and 10, at a temperature of between 200.degree. and 460.degree. C., at a pressure of between 2,000 and 30,000 KPa, and at a space velocity of between 1,000 and 40,000 GHSV, wherein the catalytic system corresponds to the following empirical formula:Zn.sub.x Cr.sub.y O.sub.t +z%M.sub.2 Owherein the x/y ratio is greater than 0.5 and less than 1, t is what is necessary for satisfying the valence with which the various elements appear in the catalyst,M is an alkaline metal selected from potassium and cesium,z, representing the percentage of alkaline oxide of the final catalyst, when the metal is potassium, is between 0.01 and 8 and, when the metal is cesium, between 0.01 and 20.6.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: June 16, 1998
    Assignee: Snamprogetti S.p.A.
    Inventors: Giambattista Antonelli, Ugo Cornaro
  • Patent number: 5599849
    Abstract: A process for producing liquid and, optionally, gaseous products from gaseous reactants comprises feeding gaseous reactants into a slurry bed of solid particles suspended in a liquid; allowing the reactants to react as they pass upwardly through the slurry bed, thereby to form liquid and, optionally, gaseous products; and separating liquid product from the solid particles by passing, in a filtration zone within the slurry bed, liquid product through a filtration medium in a first direction, so that a cake of the solid particles forms on the filtration medium. The passage of liquid product through the filtering medium is interrupted. The filtering medium is then backflushed by passing a flushing fluid through the filtering medium in a second direction, opposite to the first direction, for at least portions of the periods that the liquid product passage is interrupted, thereby to dislodge the cake from the filtering medium.
    Type: Grant
    Filed: January 25, 1994
    Date of Patent: February 4, 1997
    Assignee: Sasol Chemical Industries (Proprietary) Limited
    Inventors: Berend Jager, Andre P. Steynberg, Juan R. Inga, Renus C. Kelfkens, Michael A. Smith, Francois E. J. Malherbe
  • Patent number: 5523326
    Abstract: A process is disclosed for the production of methanol from a synthesis gas stream comprising hydrogen and carbon dioxide in which an equilibrium reaction to methanol is achieved by conducting the reaction and the product separation in a pressure swing adsorption and reaction zone containing a uniformly distributed adsorbent for the selective adsorption of methanol and a catalyst for the equilibrium conversion of the synthesis gas to methanol. More specifically, the process achieves the production of methanol by the reaction of the hydrogen and the carbon oxide with the simultaneous adsorption of the product at the same temperature and pressure. The passing of the synthesis stream to the bed is terminated and the bed is purged and depressurized to desorb the methanol product. In one embodiment, the bed is cocurrently purged with at least a portion of an effluent stream prior to depressurizing the bed.
    Type: Grant
    Filed: October 28, 1994
    Date of Patent: June 4, 1996
    Assignee: UOP
    Inventors: Hemant W. Dandekar, Gregory A. Funk, John D. Swift, Richard T. Maurer
  • Patent number: 5506273
    Abstract: A catalyst for the hydrogenation of CO and CO.sub.2 consists essentially of a metal oxide and gold. Synthesis of methanol and hydrocarbons by hydrogenation of CO and CO.sub.2 comprises establishing contact between a gaseous mass consisting of CO, CO.sub.2, and hydrogen and a catalyst consisting essentially of a metal oxide and gold.
    Type: Grant
    Filed: June 21, 1994
    Date of Patent: April 9, 1996
    Assignees: Agency of Industrial Science and Technology, Ministry of International Trade and Industry
    Inventors: Masatake Haruta, Hiroaki Sakurai, Tetsuhiko Kobayashi, Susumu Tsubota, Atsushi Ueda, Masanori Ando
  • Patent number: 5466720
    Abstract: In a method of producing dimethyl ether from a mixed gas containing carbon monoxide and either or both of hydrogen and water vapor or a mixed gas of them further containing carbon dioxide, the improvement which comprises using a mixed catalyst prepared by pulverizing a mixed catalyst containing at least zinc oxide, copper oxide or chromium oxide, and aluminum oxide, compressing to bind them by a high pressure press and then pulverizing again or a mixed catalyst comprising at least zinc oxide, copper oxide and alumina, in a slurry state formed by suspending in a solvent. In the method of the invention, the yield of dimethyl ether is high, and the conversion water produced through reaction to hydrogen is high. There is no problem of clogging with catalyst, and mechanical strength is not required. Besides, the applicable range of the ratio of carbon monoxide and hydrogen is wide and the reaction is possible in the presence of carbon dioxide in a high concentration.
    Type: Grant
    Filed: October 12, 1994
    Date of Patent: November 14, 1995
    Assignees: Kaoru Fujimoto, NKK Corporation
    Inventors: Kaoru Fujimoto, Tsutomu Shikada, Yojiro Yamaoka, Takashi Sumigama
  • Patent number: 5459166
    Abstract: A process is provided whereby syngas is converted to gasoline via a liquid-phase process producing dimethyl ether as an intermediate.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: October 17, 1995
    Assignee: Electric Power Research Institute, Inc.
    Inventors: Sunggyu Lee, Makarand R. Gogate, Kathy L. Fullerton, Conrad J. Kulik
  • Patent number: 5449696
    Abstract: A process for the continuous production of methanol through contacting at least one feed stream containing at least carbon monoxide and hydrogen, and optionally carbon dioxide, with a simulated moving bed acting as a catalyst for methanol synthesis and an adsorbent for the methanol formed has been developed. The carbon monoxide and hydrogen are catalytically reacted to form methanol which is separated from the carbon monoxide and hydrogen by concurrent adsorption. The methanol is desorbed using a carbon dioxide or hydrogen desorbent and collected. A specific embodiment is one where the feed stream is introduced to the simulated moving bed at a temperature from about 210.degree. to about 270.degree. C. and the desorbent is introduced to the simulated moving bed at a temperature of about 150.degree. to about 250.degree. C.
    Type: Grant
    Filed: August 1, 1994
    Date of Patent: September 12, 1995
    Assignee: UOP
    Inventors: Hemant W. Dandekar, Gregory A. Funk
  • Patent number: 5443804
    Abstract: A method for the joint i) abatement of emission of a "greenhouse" gas by removing carbon dioxide from an effluent and ii) manufacture of methanol by reaction of hydrogen with carbon dioxide which includes:a) reacting carbon dioxide in the effluent by flowing contact of the effluent with a bed of basic metal oxide at a temperature suitable to form a metal carbonate,b) then stopping the effluent flow after said bed has become substantially converted to the carbonate,c) heating the carbonate to a temperature suitable to release carbon dioxide,d) then mixing the released carbon dioxide with hydrogen while passing the mixture over a catalyst of another metal oxide at a suitable temperature and pressure for a reaction, and thereby forming methanol.
    Type: Grant
    Filed: June 30, 1992
    Date of Patent: August 22, 1995
    Assignee: Solar Reactor Technologies, Inc.
    Inventors: Robin Z. Parker, Robert J. Hanrahan
  • Patent number: 5393793
    Abstract: A compound oxide X.sub.1 having the oxide composition CuO-ZnO-Cr.sub.2 O.sub.3 -Al.sub.2 O.sub.3 is physically admixed with a compound oxide X.sub.2 prepared by impregnating .gamma.-Al.sub.2 O.sub.3 with La(NO.sub.3).sub.3 and firing the same, to give a CuO-ZnO-Cr.sub.2 O.sub.3 -Al.sub.2 O.sub.3 -La.sub.2 O.sub.3 -based compound oxide with an La.sub.2 O.sub.3 addition level of 4% by weight. This compound oxide is reduced and packed into a reactor and a mixed gas composed of CO.sub.2 and H.sub.2 in a mole ratio of 1:3 is fed to the reactor, whereby methanol is obtained in high yield. The total conversion of CO.sub.2 amounts to 31.0%, the conversion to methanol being 22.9% (selectivity toward methanol 73.9%). When the pressure is 80 atmospheres, the conversion of CO.sub.2 amounts to 39%, the conversion to methanol being 29%.
    Type: Grant
    Filed: April 19, 1993
    Date of Patent: February 28, 1995
    Inventor: Tomoyuki Inui
  • Patent number: 5389689
    Abstract: In a method of producing dimethyl ether from a mixed gas containing carbon monoxide and either or both of hydrogen and water vapor or a mixed gas of them further containing carbon dioxide, the improvement which comprises using a mixed catalyst prepared by pulverizing a mixed catalyst containing at least zinc oxide, copper oxide or chrominum oxide, and aluminum oxide, compressing to bind them by a high pressure press and then pulverizing again or a mixed catalyst comprising at least zinc oxide, copper oxide and alumina, in a slurry state formed by suspending in a solvent. In the method of the invention, the yield of dimethyl ether is high, and the conversion water produced through reaction to hydrogen is high. There is no problem of clogging with catalyst, and mechanical strength is not required. Besides, the applicable range of the ratio of carbon monoxide and hydrogen is wide and the reaction is possible in the presence of carbon dioxide in a high concentration.
    Type: Grant
    Filed: September 9, 1993
    Date of Patent: February 14, 1995
    Assignees: Kaoru Fujimoto, NKK Corporation
    Inventors: Kaoru Fujimoto, Tsutomu Shikada, Yojiro Yamaoka, Takashi Sumigama
  • Patent number: 5364887
    Abstract: Methanol is catalytically produced from a synthesis gas which contains H.sub.2, CO and CO.sub.2 in a synthesis reactor at temperatures from 220.degree. to 300.degree. C. and under a pressure in the range from 20 to 120 bars. A product mixture which contains methyl formate is withdrawn from the synthesis reactor and is cooled to temperatures in the range from 20.degree. to 60.degree. to provide a condensate which contains methanol, water and methylformate. A gas mixture which contains H.sub.2, CO and CO.sub.2 is formed at the same time. A fraction which comprises 10 to 100% by weight methyl formate is separated from the condensate and is admixed with the synthesis gas which is fed to the synthesis reactor.
    Type: Grant
    Filed: October 27, 1993
    Date of Patent: November 15, 1994
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Peter Konig, Friedrich-Wilhelm Moller, Emil Supp
  • Patent number: 5344849
    Abstract: Single-stage catalytic conversion of a gas mixture, having a molar ratio of hydrogen to carbon monoxide greater than 1.9, to hydrocarbons boiling in the gasoline or diesel range, is achieved using three catalysts in admixture. The first is a Fischer-Tropsch catalyst with catalytic activity for the conversion of H.sub.2 and CO into hydrocarbons. The second is a methanol conversion catalyst with catalytic activity for the conversion of methanol into hydrocarbons, such as a crystalline aluminosilicate zeolite or crystalline silicate. Finally, the third is a methanol synthesis catalyst with catalytic activity for both the water-gas shift reaction and methanol synthesis. This combination of catalysts provides high carbon conversion of CO to hydrocarbons, and a high yield of liquid products.
    Type: Grant
    Filed: October 27, 1992
    Date of Patent: September 6, 1994
    Assignee: Canada Chemical Corporation
    Inventor: Conrad Ayasse
  • Patent number: 5302622
    Abstract: The invention relates to a process for the conversion of synthesis gases into a mixture of essentially linear and saturated hydrocarbons, characterized by the use of a catalyst prepared by a gelling procedure, incorporating cobalt, copper and ruthenium, the cobalt, copper and ruthenium being dispersed on a support having at least one oxide of a metal chosen from within the group formed by silica and alumina, the cobalt content, expressed by cobalt weight based on the catalyst weight, being between 1 and 60% by weight, the ruthenium content, expressed by ruthenium weight based on the cobalt weight, being between 0.1 and 20%, and the copper weight, expressed by copper weight based on the cobalt weight, being between 0.1 and 10%.
    Type: Grant
    Filed: May 5, 1993
    Date of Patent: April 12, 1994
    Assignee: Institut Francais Du Petrole
    Inventors: Patrick Chaumette, Catherine Verdon, Daniel Cruypelinck
  • Patent number: 5262443
    Abstract: A method of preparing methanol by reacting synthesis gas comprising hydrogen and carbon oxides in a fixed bed of methanol synthesis catalyst. The reaction of the synthesis gas is conducted under conditions where condensation of methanol occurs on the catalyst. Pressure, temperature and/or space velocity of the gas at the exit of the catalyst bed are adjusted to where conversion levels of the gas leads to formation of liquid methanol in the catalyst bed by exceeding the dew point of the reaction mixture.
    Type: Grant
    Filed: September 8, 1992
    Date of Patent: November 16, 1993
    Assignee: Haldor Topsoe A/S
    Inventors: Haldor F. A. Topsoe, John B. Hansen
  • Patent number: 5254520
    Abstract: A method of forming a methanol synthesis catalyst precursor comprises forming a precipitate comprising compounds, thermally decomposable to oxides or mixed oxides, of copper, zinc, aluminum and at least one element of Group IVB and/or Group VIIB of the Periodic Table of Elements.
    Type: Grant
    Filed: September 17, 1991
    Date of Patent: October 19, 1993
    Assignee: CSIR
    Inventor: Alkeos Sofianos
  • Patent number: 5248701
    Abstract: A copper promoted cobalt manganese spinel useful for Fischer-Tropsch synthesis of olefins and higher paraffins is prepared from an aqueous solution of cobalt and manganese salts of at least one alpha-hydroxy aliphatic carboxylic acid.
    Type: Grant
    Filed: September 8, 1992
    Date of Patent: September 28, 1993
    Assignee: Exxon Research and Engineering Company
    Inventors: Stuart L. Soled, Enrique Iglesia, Rocco A. Fiato
  • Patent number: 5221652
    Abstract: The present invention relates to a novel route for the synthesis of methanol, and more specifically to the production of methanol by contacting synthesis gas under relatively mild conditions in a slurry phase with a catalyst combination comprising reduced copper chromite and basic alkali salts or alkaline earth salts. The present invention allows the synthesis of methanol to occur in the temperature range of approximately 100.degree.-160.degree. C. and the pressure range of 40-65 atm. The process produces methanol with up to 90% syngas conversion per pass and up to 95% methanol selectivity. The only major by-product is a small amount of easily separated methyl formate. Very small amounts of water, carbon dioxide and dimethyl ether are also produced. The present catalyst combination also is capable of tolerating fluctuations in the H.sub.2 /CO ratio without major deleterious effect on the reaction rate. Furthermore, carbon dioxide and water are also tolerated without substantial catalyst deactivation.
    Type: Grant
    Filed: March 26, 1991
    Date of Patent: June 22, 1993
    Assignee: The University of Pittsburgh
    Inventors: John W. Tierney, Irving Wender, Vishwesh M. Palekar
  • Patent number: 5169869
    Abstract: A process for converting synthesis gas to n-paraffins or higher alcohols utilizes a mixed copper-chromium oxide catalyst. The process allows great flexibility in selecting the product mix by changing catalyst compositions and process conditions.
    Type: Grant
    Filed: July 3, 1991
    Date of Patent: December 8, 1992
    Assignee: Amoco Corporation
    Inventors: Jeffrey T. Miller, Thomas D. Nevitt, deceased
  • Patent number: 5162284
    Abstract: A copper promoted cobalt manganese spinel useful for Fischer-Tropsch synthesis of olefins and higher paraffins is prepared from an aqueous solution of cobalt and manganese salts of at least one alpha-hydroxy aliphatic carboxylic acid.
    Type: Grant
    Filed: August 5, 1991
    Date of Patent: November 10, 1992
    Assignee: Exxon Research and Engineering Co.
    Inventors: Stuart L. Soled, Enrique Iglesia, Rocco A. Fiato
  • Patent number: 5140049
    Abstract: This invention relates to a process for producing C.sub.2 -C.sub.20 olefins from a feed stream consisting of H.sub.2 and CO.sub.2 using an iron-carbide based catalyst.
    Type: Grant
    Filed: May 6, 1991
    Date of Patent: August 18, 1992
    Assignee: Exxon Research and Engineering Co.
    Inventors: Rocco A. Fiato, Stuart L. Soled, Gary W. Rice, Sabato Miseo
  • Patent number: H1311
    Abstract: A methanol synthesis process comprising reacting a methanol synthesis gas composition in the presence of a methanol synthesis catalyst. The methanol synthesis catalyst is a catalyst produced by drying and sintering a catalyst precursor.
    Type: Grant
    Filed: December 30, 1992
    Date of Patent: May 3, 1994
    Inventors: Tadasi Nakamura, Kinya Tsuji, Yoriko Obata