Walls Of Modular Construction Patents (Class 52/270)
  • Patent number: 8104587
    Abstract: An elevator car consists of a floor, side walls, a back wall and a roof which are each constructed in a modular manner from a plurality of panels and which can be held together by means of connecting elements. The floor is formed from, in total, eight floor panels. The threshold is connected with the floor panels. The side walls each consist of ten wall panels. The back wall consists of eight wall panels and the roof consists of six roof panels. On site, the elevator car can be constructed in a short assembly time by means of plug connections and with a few screw connections. The panel mode of construction enables a low-volume transport of the elevator car to the construction site directly from the punching and changing machine.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: January 31, 2012
    Assignee: Inventio AG
    Inventor: Raffaele Starace
  • Patent number: 8082711
    Abstract: A tough, water-proof building system which provides walls and wall sections for use on upright walls, ceilings, and floors, and appurtenances, as well as accessories which make such structures more versatile. The walls and wall sections can be designed to have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions. A wall section has inner and outer layers, and structurally reinforcing members which extend, typically as a layer and/or stud, the full height of the wall section, at spaced locations along the length of the wall section. The spaces between the structurally reinforcing members are optionally filled with rigid foam. An optional reinforcing stud is attached to, or overlaid by, the inner layer, and extends inwardly into the building from what is otherwise the inner surface of the wall or wall section.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: December 27, 2011
    Assignee: Composite Panel Systems, LLC
    Inventors: Glenn P. Schiffmann, Gerhard P. Schiffmann
  • Patent number: 8065840
    Abstract: A modular building construction system including a plurality of free-standing, molded polymer components that may be assembled to form a weatherproof structure. Components include a center, corner, interior passageway, door, and roof panels, as well as supporting beams that may be arranged in a nearly infinite number of configurations to easily, quickly and inexpensively form nearly any structure desired by the user.
    Type: Grant
    Filed: April 6, 2009
    Date of Patent: November 29, 2011
    Inventor: Syed Azmat Ali Zaidi
  • Patent number: 8025252
    Abstract: The individual room units presently used in aircraft, e.g. crew rest rooms, are usually fixed installations so that quick on-demand changeover of passenger seats to such a room unit may only be feasible with an extended change-over period in the repair hangar. According to an exemplary embodiment of the present invention, a modular wall construction system for aircraft cabins is provided, which comprises individually prefabricated wall construction panels (701, 702, 703) adapted for a quick installation with connecting elements without additional tools. This may result in the formation of at least one room of a room unit (1) of individual size and geometry.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: September 27, 2011
    Assignee: Airbus Deutschland GmbH
    Inventors: Gerold Hupperich, Klaus Kruber, Oliver Doebertin, Hermann Schotte
  • Patent number: 7937895
    Abstract: An air chamber for the housing of air handling components including an interior shell surrounded by an exterior shell, the shells being separated by materials of relatively low thermal conductivity. The interior shell is peripherally mounted on an interior base. The interior base is disposed within an exterior base that supports the exterior shell. A structural thermal insulation material is disposed interstitially between the interior and exterior bases and the interior base and interior shell are thermally isolated from the exterior base and exterior shell.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: May 10, 2011
    Assignee: Concepts and Designs, Inc.
    Inventors: Troy M. Janka, Michael S. Peterson, Thomas R. Peterson
  • Patent number: 7930861
    Abstract: A tough, water-proof building system provides wall, ceiling, and floor structures, as well as accessories. The walls can be designed to have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions. Walls have inner and outer layers, and structurally reinforcing members extending, typically as a layer and/or stud, the full height of the wall, at spaced locations along the length of the wall. The spaces between the structurally reinforcing members are optionally filled with insulating foam. An optional reinforcing stud is attached to, or overlaid by, the inner layer, and extends inwardly into the building from what is otherwise the inner surface of the building panel/wall panel. A building floor can be supported from the load-bearing wall, at locations on the floor support members which are below the top of the load-bearing wall.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: April 26, 2011
    Assignee: Composite Panel Systems LLC
    Inventors: Glenn P. Schiffmann, Gerhard P. Schiffmann
  • Patent number: 7926227
    Abstract: A modular enclosure, such as a shed, may include a plurality of corner panels that are constructed from blow-molded plastic. Each of the corner panels may include a living hinge that generally divides the corner panel in half and allows the corner panel to be moved between a generally planar position to facilitate packaging of the shed and an angled position. The shed may also include a plurality of wall panels constructed from blow-molded plastic and disposed between the corner panels. The living hinge is preferably generally vertically positioned when the corner panels are used to construct the shed and the living hinge preferably extends generally from a top portion of the corner panel to a lower portion of the corner panel. Advantageously, the living hinge may be used to construct other portions of the shed such as shelves, skylights and roof caps.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: April 19, 2011
    Assignee: Lifetime Products, Inc.
    Inventors: Barry D. Mower, Brent Steed, Jay Calkin, Neil Watson, Robert A. Astle, L. Curtis Strong, Rich Howe, David C. Winter, Kent Ashby
  • Patent number: 7926233
    Abstract: A tough, water-proof building system, and methods of making the system elements and constructing buildings, which provides wall, ceiling, and floor structural panels and corresponding walls, ceilings, and floors. The walls can be designed to have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions, such that no concrete need be used except for floor slabs. Panels have inner and outer layers, and structurally reinforcing members. Structurally-reinforcing members extend, typically as a layer and/or stud, the full height of a wall, at spaced locations along the length of the wall. Spaces between the structurally reinforcing members are optionally filled with rigid foam. An optional reinforcing stud is attached to, or overlaid by, the inner layer, and extends inwardly into the building from what is otherwise the inner surface of the building panel.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: April 19, 2011
    Assignee: Composite Panel Systems, LLC
    Inventors: Glenn P. Schiffmann, Gerhard P. Schiffmann
  • Patent number: 7926241
    Abstract: A tough, water-proof building panel, made of fiber-reinforced polymer, is useful in making structural walls, ceilings, and floors of buildings. Upstanding such walls can have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions. Panels effectively have inner and outer layers, and structurally reinforcing members. Structurally-reinforcing members extend, typically as layer and/or stud, the full height of the wall panel, at spaced locations along the length of the panel. Spaces between the structurally reinforcing members are optionally filled with rigid thermally insulating foam. Optional reinforcing studs are attached to, or overlaid by, the inner layer, and extend inwardly into the building from what is otherwise the inner surface of the building panel. Panels can be made by e.g. assembling pre-fabricated blocks and/or webs, by evacuating a mold, and by pultrusion.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: April 19, 2011
    Assignee: Composite Panel Systems, LLC
    Inventors: Glenn P. Schiffmann, Gerhard P. Schiffmann
  • Publication number: 20100325989
    Abstract: Systems and methods providing a modular building having pre-fabricated panel wall components are easily assembled to form a predetermined structure that provides for mating alignment and securement of the modular panels with each other along their adjoining seams, without requiring additional locking mechanisms for stabilizing the panels.
    Type: Application
    Filed: June 29, 2009
    Publication date: December 30, 2010
    Inventor: Charles H. LEAHY
  • Patent number: 7797897
    Abstract: A building construction assembly composed of factory-manufactured thermoplastic structural modules which when interconnected at a building site then create the entire shell of an edifice having side walls and a roof. Each module which is formed of a pair of parallel panels bridged by transverse webs is provided on either side along its length with a pair of flexible catch flanges projecting from the panels. When assembling these modules to create the shell of the edifice, adjacent modules are interconnected in coplanar relation by a double-faced joiner on each face of which is a pair of teeth. When one face of the joiner is pressed against a side of a module, its catch flanges then flex to snap into and behind the teeth to connect the joiner to this module. The other face of the joiner is similarly connected to the side of an adjacent module whereby the modules are then interconnected in coplanar relation.
    Type: Grant
    Filed: February 26, 2003
    Date of Patent: September 21, 2010
    Assignee: Dynamic Shells Ltd
    Inventor: Jonathan Roth
  • Patent number: 7797885
    Abstract: A modular enclosure may include a number of interlocking components, such as panels, that may be interconnected to form sidewalls, roof and/or floor. The panels may be constructed from blow-molded plastic and a first pattern may be disposed on one surface and a second pattern may be disposed on an opposing surface. One or more points of intersection may be located where the first pattern and the second pattern overlie, and a depression may be disposed at the points of intersection. The depressions are preferably sized and configured to increase the strength and/or rigidity of the panel.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: September 21, 2010
    Assignee: Lifetime Products, Inc.
    Inventors: Barry D. Mower, Brent Steed, Jay Calkin, Neil Watson, Robert A. Astle, L. Curtis Strong, Rich Howe, David C. Winter, Kent Ashby
  • Patent number: 7784227
    Abstract: Modular pool constructive design whose walls are constituted by metallic panels (17, 18, 19), made up by folding metallic sheets, comprising a bottom including a structure that supports a plurality of metallic panels-tiles (16) —said walls (11, 12, 13, 14) are connected to said bottom's structure, making up a unique and non-deformable structure, all the pool's elements are interlinked by semi-permanent connecting means, such as screws and nuts. The dimensions of the pool's elements allow its easy transport in small vehicles or buildings' elevators.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: August 31, 2010
    Assignee: WBA Consultoria e Vendas Internacionais LTDA
    Inventor: José Luiz Whitaker Ribeiro
  • Publication number: 20100170174
    Abstract: A modular component, panel, or building block, is used to construct modular styled systems. Such module contains specifically designed slots or openings. Such slots extend substantially perpendicular from the modules' edges and into the center of the panel. The interlocking mechanism provided by the slots allows the modules to be combined to form a modular styled system. The module further contains a number of drill holes that runs across its edges and can be threaded with metal rods for structural support.
    Type: Application
    Filed: January 5, 2009
    Publication date: July 8, 2010
    Inventor: Lama Pema WANGDAK
  • Publication number: 20100095615
    Abstract: A prefabricated wall panel has a top frame structure defining an upward-opening channel extending lengthwise along the upper edge of the panel. An elongate header member is normally disposed within this channel. The header member is vertically slidably supported on supports fixed to the top frame structure so that the header member, in a storage position, is retained in the space. When the panel has been swung upwardly so that the upper edge is aligned below a preinstalled ceiling track, then the header member is manually displaced upwardly until the header telescopes over the ceiling track. A fixed connection is then formed between the header and the ceiling track to provide lateral stability at the upper edge of the wall panel.
    Type: Application
    Filed: October 21, 2008
    Publication date: April 22, 2010
    Inventors: Alain Leo Houle, Charine Ella Roy, Steven Charles McIlvenna
  • Publication number: 20100058688
    Abstract: A partition system for dividing a building space, the building space having a floor, a ceiling and walls bounding the space between the ceiling and floor. The partition system includes self-supporting wire mesh paneling, which is attached to least one post that is mounted to the floor of the building space. Each post extends from the floor up to a predefined height that may be less than the height of the ceiling of the building.
    Type: Application
    Filed: December 18, 2008
    Publication date: March 11, 2010
    Inventor: Derek Goddard
  • Publication number: 20100058689
    Abstract: A modular building structure is provided. The building structure has a support framework comprising a pair of longitudinally extending beams, a plurality of vertically and transversely extending identical arched ribs spaced apart from one another, a plurality of level one joists coupled at each transverse end to one of the ribs and one of the beams, a plurality of level two joists coupled at each transverse end to one of the ribs at a location above the level one joists, and a plurality of longitudinally extending hat bars coupled to the transverse insides of all of the arched ribs. The hat bars may have a generally trapezoidal cross-section. The beams, arched ribs, level one joists, level two joists, and hat bars are preformed and provided with pre-drilled holes for coupling to other components of the support framework. Methods and kits for building a modular building structure are also provided.
    Type: Application
    Filed: December 21, 2007
    Publication date: March 11, 2010
    Inventor: Ronald Weldon Campbell
  • Publication number: 20100050548
    Abstract: A modular wall system (10) includes a number of decorative panels that are received in an extruded panel frame (22). The panel frames (22) are positioned by connecting them to a wall rail (16) that is attached to the building. The wall rail (16) and the panel frame (22) each have a groove (52, 62) that accepts a fastener or clip (18) by interference or snap fit to attach the panel frame (22) to the wall rail (16). The grooves (52, 62) have a dove-tail shape that permits a snap fit to secure the panels (12) yet permit the panels to be easily removed or reconfigured.
    Type: Application
    Filed: January 30, 2008
    Publication date: March 4, 2010
    Applicant: MARLITE, INC.
    Inventor: Kevin Krieger
  • Publication number: 20100018141
    Abstract: A modular wall system is provided. The modular wall system includes a support base, a plurality of horizontal panels, each having opposite vertical edges, and a plurality of vertical members secured to the support base. Each of the vertical members has at least one groove for receiving the opposite vertical edges of the horizontal panels. A decorative layer is applied on at least the exterior surfaces of the horizontal panels and the vertical members.
    Type: Application
    Filed: January 31, 2007
    Publication date: January 28, 2010
    Inventor: Kevin P. Kelly
  • Patent number: 7631460
    Abstract: A transportable building system including at least partially erecting a building, transporting the at least partially erected building (6) on its side to a building location, locating the at least partially erected building on a support at the building location, and orientating the at least partially erected building so that it is correctly orientated relative to its support. Further disclosed is a transportable building, including a first structural component (51; 58), a second structural component (40; 56) and a hinge (68) coupling the first and second structural components whereby the second structural component is pivotable between a folded position and an unfolded erected position of the building. The hinge is reconfigurable to allow the second structural component to be relatively displaced away from the first structural component in the unfolded erected position of the second structural component.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: December 15, 2009
    Assignee: Prebuilt Pty Ltd's
    Inventor: Donald Stewart Napier
  • Patent number: 7581357
    Abstract: The present invention provides a system, or kit, of injection molded panels having integrated connectors which combine to form an enclosure, commonly in the form of a utility shed. The panels are formed of injection molded plastic to interlock with one another without the need for separate I-beam connectors. The ends of the wall panels have cavities to accept both roof and floor outwardly projecting locking bosses for interlocking cooperative engagement which serve to rigidly connect the components together. The symmetry of the wall, roof, floor and door components also minimizes component shapes and simplifies enclosure construction.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: September 1, 2009
    Assignee: Suncast Corporation
    Inventors: Jed C. Richardson, Lyle A. Rosine, Rob Stein, Robert Kopp, Michael Uffner, Torrence Anderson
  • Publication number: 20090193734
    Abstract: A modular wall panel have a wall face, a top cap, a bottom pan and two side framing studs at the perimeter sides extending vertically from the bottom pan to the top cap are all constructed integrally. The side framing studs also define a surface for at attaching finishing strips that extend from the base pan to the top cap. A foundation wall is constructed from a plurality of modular wall panels. The wall panels may also have interior vertical reinforcing studs with surfaces for attaching finishing strips at regular intervals. The panels may include a support column for a cross wall beam or for a support beam over a door frame opening.
    Type: Application
    Filed: April 13, 2009
    Publication date: August 6, 2009
    Inventors: Christopher W. Harig, Walter B. Bradley
  • Publication number: 20090188188
    Abstract: The present invention provides an apparatus and method for simulating a building environment through which emergency personnel may be trained by practicing search and rescue. The present invention provides an apparatus including a plurality of wall panels which can be joined together and simulate a floor plan of a building. The wall panels preferably are modular prefabricated wall panels adapted to be assembled and disassembled permitting the same wall panels to be adapted for use to provide different floor plans. Thus, a modular kit incorporating a plurality of different wall panels may be arranged and subsequently rearranged into as many different floor plans as desired thus providing a variety of different floor plans which will provide challenging training in search and rescue.
    Type: Application
    Filed: July 24, 2008
    Publication date: July 30, 2009
    Inventor: Robert Rivet
  • Publication number: 20090120021
    Abstract: A modular building system including methods and kits is provided. The system comprises C-channels anchored to a base. Structural insulated panels are slid into the channels to form walls. Adaptors are provided to provide channels at an angle for the insertion of roof panels. The building system provides for the rapis construction of a building without the need for framing or the use of roof trusses.
    Type: Application
    Filed: November 13, 2007
    Publication date: May 14, 2009
    Inventor: Don A. Hill
  • Publication number: 20090084052
    Abstract: An external wall constructing structure excellent in ornamental appearance, weather resistance, contractibility, and safety is provided. An external wail constructing structure 1 comprising external wall panels that are joined to each other by vertical and horizontal shiplap joints and secured to a skeleton of a building by securing a metal fitting 5. A cut-off end portion 23 of a dimension-adjusted external wall panel 20 among the plurality of external wall panels is fixed to a skeleton 10 of the building via end constructing bracket 3. Left and right joint end portions of the dimension-adjusted external wall panel 20 are fixed to the skeleton 10 via lateral end securing metal fittings 6. In the end constructing bracket 3, a rear plate portion 31 is abutted on rear surface 26 of the dimension-adjusted external wall panel 20 and forward-bending portion 32 is abutted on cut-off end surface 231 of the dimension-adjusted external wall panel 20.
    Type: Application
    Filed: July 30, 2008
    Publication date: April 2, 2009
    Applicant: NICHIHA CORPORATION
    Inventors: Tsuneaki Ito, Koji Sawada, Shin Takami
  • Publication number: 20090056255
    Abstract: The invention is a prefabricated rigid wall panel assembly constructed of a plurality of C-shaped studs inserted into kerfs in a foam block. The closed ends of the C-shaped studs and the foam block form substantially planar longitudinal edges of the panel assembly capable of abutting an adjacent panel assembly. Optionally, a header and/or footer plate inserted is into a transverse kerf such that the plate overlaps the ends of the studs, and the header and/or footer plate and the foam block form a substantially planar transverse edge of the panel assembly. Adjacent panel assemblies are preferably secured to one another using a clip, the shape of which depends on the angle at which the panel assemblies abut. Each panel assembly may also have a wire chase.
    Type: Application
    Filed: September 5, 2008
    Publication date: March 5, 2009
    Applicant: GREENSTEEL TECHNOLOGY, INC.
    Inventor: Steven Barton
  • Patent number: 7497056
    Abstract: A floor/ceiling 10 has downwardly extending ribs (14) separated by downwardly opening channels (16). The floor/ceiling member (10) sits down on a horizontal header (32) that is on top of a building wall that extends perpendicular to the ribs (14) and the channels (16). A preformed wall panel (24) has a lower strip portion (26) that is connected to a side flange (36) on the header (32). Preformed wall panel (24) has upwardly directed peaks (28) and upwardly opening valleys (30). The peaks (28) are sized and shaped to snuggly fit within the ceiling channels (16). The valleys (30) are sized and shaped to snuggly receive the ribs (14) when the peaks (28) are in the channels (16). A continuous lower strip portion of the preformed wall panel (24) is connected to the flange (36) of the header (32), below the ribs (14). The peaks (28) extend into and block or close off the channel openings formed in and by the channel (16) above the web (38).
    Type: Grant
    Filed: June 12, 2006
    Date of Patent: March 3, 2009
    Inventor: Matt F. Surowiecki
  • Patent number: 7493731
    Abstract: An insert type building model, comprising layer members, wall members and accessories such as doors and windows. Said layer members are jointed to one another with joint pieces embedded at jointing portions thereof. Said wall members include plate pieces and switchover pieces connected to each other in an embedment fashion. Said layer members are combined with said plate pieces and said switchover pieces in an embedment fashion.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: February 24, 2009
    Inventor: Changqing Zhang
  • Patent number: 7464504
    Abstract: A thermal protection system for an ISO container includes roof panels attached to factory installed corner fittings on the container roof. The roof panels may be level or inclined and may include cavities for insulation. The standoff distance between the roof panels and the container roof is adjustable in certain embodiments. The roof panels may be layered to enhance thermal protection. Reflective coatings applied to the panels further enhance thermal protection from solar radiation.
    Type: Grant
    Filed: February 7, 2007
    Date of Patent: December 16, 2008
    Inventors: Craig Hartzell, Kevin Koch, Zenovy Wowczuk, John Ruth, Kenneth H. Means, James E. Smith
  • Patent number: 7461488
    Abstract: Systems and methods of internally bracing straw bales during construction of a straw bale wall using ladder structures that eliminate the need for external bracing and form a permanent part of the wall's internal structure.
    Type: Grant
    Filed: February 10, 2004
    Date of Patent: December 9, 2008
    Assignee: Integrated Structures, Inc.
    Inventor: Roy Gary Black
  • Publication number: 20080172982
    Abstract: To install a wall, a placement area for a set of prefabricated wall sections is determined. The placement area includes a starting end and a terminating end. A wall section of the set of prefabricated wall sections includes a first layer of urethane foam, a second layer of urethane foam, an extension and depression to mate with a corresponding depression and extension of another wall section of the set of prefabricated wall sections, and a through bore extending from an upper face of the extension, passing through the extension and exiting a lower face of the extension. During installation, surface vegetation is removed from the placement area in response to surface vegetation being present on the placement area, the soil is compacted in the placement area, and a first wall section of the set of prefabricated wall sections is placed at the starting end.
    Type: Application
    Filed: January 18, 2008
    Publication date: July 24, 2008
    Inventors: S. Brady ROTHGEB, W. James Wintzer, Volker Regenauer
  • Patent number: 7395634
    Abstract: The present invention provides a system, or kit, of injection molded panels having integrated connectors which combine to form an enclosure, commonly in the form of a utility shed. The panels are formed of injection molded plastic to interlock with one another without the need for separate I-beam connectors. The ends of the wall panels have cavities to accept both roof and floor outwardly projecting locking posts for interlocking cooperative engagement which serve to rigidly connect the components together. The symmetry of the wall, roof, floor and door components also minimizes component shapes and simplifies enclosure construction.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: July 8, 2008
    Assignee: Suncast Corporation
    Inventors: Torrence Anderson, Brian Moon, Jed C. Richardson
  • Publication number: 20080110105
    Abstract: A storage facility for an airship includes a wall that is made from a plurality of box-like ISO containers. The wall surrounds an area on the ground, and a semicylindrical member is affixed to the top of the wall. This creates an enclosed volume over the area for the storage and protection of the airship. Buttresses for supporting the wall can be made from additional containers, and restraints can be used to secure the containers of the facility to each other.
    Type: Application
    Filed: November 10, 2006
    Publication date: May 15, 2008
    Inventors: James H. Boschma, Michael McNabb, Callum R. Sullivan, Gregory Gottlieb
  • Patent number: 7356970
    Abstract: A metal building is disclosed that employs interlocking vertically extended panels of improved configuration including improved insulated wall panels, unique corner constructions, and unique window and door arrangements.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: April 15, 2008
    Inventor: Raymond C. Frobosilo
  • Publication number: 20080041013
    Abstract: A structural panel includes perimeter rails and parallel joists having top and bottom surfaces lying in common parallel planes. Between the joists and the rails are diagonal planar bridge members extending obliquely in zigzag manner such that an end of one of the bridge members butts an opposed end of a next one of the bridge members at a side face of the joist. Planar top cover sheets bottom cover sheet are adhesively bonded to the top and bottom surfaces of the rail members, bridge members and joists. When used in a modular building, the floor has sufficient stiffness for the module to be transported from an assembly location in finished condition with all interior and exterior cladding attached and with the walls are topped by finished sandwich ceiling panels. The roof structure spanning the assembled modules is built on at the installation location.
    Type: Application
    Filed: August 9, 2007
    Publication date: February 21, 2008
    Inventors: Alena Vetesnik, Jan Vetesnik
  • Publication number: 20080040999
    Abstract: A structural panel includes perimeter rails and parallel joists having top and bottom surfaces lying in common parallel planes. Between the joists and the rails are diagonal planar bridge members extending obliquely in zigzag manner such that an end of one of the bridge members butts an opposed end of a next one of the bridge members at a side face of the joist. Planar top cover sheets bottom cover sheet are adhesively bonded to the top and bottom surfaces of the rail members, bridge members and joists. When used in a modular building, the floor has sufficient stiffness for the module to be transported from an assembly location in finished condition with all interior and exterior cladding attached and with the walls are topped by finished sandwich ceiling panels. The roof structure spanning the assembled modules is built on at the installation location.
    Type: Application
    Filed: August 9, 2007
    Publication date: February 21, 2008
    Inventors: Alena Vetesnik, Jan Vetesnik
  • Patent number: 7313891
    Abstract: The wall insulating and finishing system is a system for finishing a concrete structure to increase the amount of useable space in a building. The finishing system comprises a plurality of connectable panels. An insulation layer is secured to the rear surface of the panels. The insulation layer has a generally flat front surface that is secured to the rear surface of the panels. The insulation layer also provides an uneven rear surface that is positioned adjacent to the existing basement foundation wall, and a pair of uneven side surfaces. The uneven rear and side surfaces of the insulation layer provide a plurality of grooves or dimples that allow moisture and air to move freely between the wall structure and the insulation layer. The panels and insulation layer are mounted to the existing wall structure by mounting brackets.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: January 1, 2008
    Inventor: Robert J. Showers
  • Patent number: 7243464
    Abstract: A modular building system (100) including preformed extrusion-molded polymeric material (116). Parts include integral connector elements (160, 162) which can be slidably and snappingly reversibly interconnected to form the basic frame (102) and panel structures (108) of an overall building. The interconnected region permits limited ranges of angular as well as translational relative motion between adjacent, connected elements. Parts are assembled simply and quickly in the field, without requiring skilled labor or specialized tools, to form a functionally solid and stable building which responds to loads and temperature changes with yieldable, accommodating deformations that minimize the likelihood of building structural damage, and effectively transmit necessary loads to the ground via load-transfer paths through the building.
    Type: Grant
    Filed: May 10, 2000
    Date of Patent: July 17, 2007
    Inventor: James H. Crowell
  • Patent number: 7225596
    Abstract: A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: June 5, 2007
    Assignee: PN II, Inc.
    Inventor: Lawrence J. Wrass
  • Patent number: 7226033
    Abstract: A method for manufacture and assembly of a concrete structure includes manufacturing, at a first location, wall sections and floor/ceiling sections. The wall sections include interior form walls of adjustable separation, and may include interior and exterior finish features, interior rebar, electrical and water supply, and optional fabric forms. The floor/ceiling sections include forms that have adjustable components, and may include rebar, interior finish features, and electrical and heating components. Wall sections and floor/ceiling sections are rotatably and slidably/rotatably attached to one another to define structure segments. Structure segments may be placed in shipping containers for transport. Structure segments are transported to a construction site in a compact orientation, manipulated to an assembled position, and then concrete is inserted into forms defined by the segments and permitted to cure.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: June 5, 2007
    Assignee: Good Ideas, LLC
    Inventors: Brian R. Foucher, Anthony Collins
  • Patent number: 7204060
    Abstract: This disclosure is a system which includes processes, machines, articles of manufacture and compositions of matter required to construct a habitable structure comprised of a cementitious product, preferably autoclaved aerated concrete (“AAC”), formed in unique blocks, panels and beams. This results in an extremely environmentally friendly habitable dwelling, residential or commercial, which, due to the resultant synergy of embodiments, when compared to a similar structure employing prior art and/or current industry's standard materials and methods of construction, is structurally superior and simultaneously yields substantial savings in labor, time and costs.
    Type: Grant
    Filed: July 23, 2002
    Date of Patent: April 17, 2007
    Inventor: Christopher M. Hunt
  • Patent number: 7185467
    Abstract: A permanent form building assembly includes one or more GRC forms having a one or more open cavities and a reinforcement structure. The GRC forms are designed and configured for a predetermined application. The reinforcement structure is inserted within the open cavities of the GRC forms prior to filling with concrete.
    Type: Grant
    Filed: October 6, 2003
    Date of Patent: March 6, 2007
    Inventor: Oscar Marty
  • Patent number: 7171786
    Abstract: A modular window well arrangement includes one or more window well members. The window well members can be interconnected in a vertically stacked arrangement to provide the required overall height. Snap-connectors interconnect the vertically adjacent window well members, and a plurality of steps provide for escape. The window well members may have different sizes, and extension walls may be utilized to increase the size of the window well members to provide for a wide variety of configurations. The window well members may be made of a relatively lightweight structural foam material.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: February 6, 2007
    Assignee: Tapco International Corporation
    Inventor: Glen R. George
  • Patent number: 7127865
    Abstract: The present invention is a polymeric panel system and method for production and use thereof, enabling the rapid construction of a building foundation wall or other structure and in particular a below-grade foundation. The polymeric foundation system includes polymeric wall panels and other components suitable for withstanding lateral and end compression loads. The walls include two parallel faces separated by a series of webs or ribs, where the webs and faces of the wall panels may be formed of a similar polymer material such as polyvinylchloride (PVC). The wall panels and/or other components may be extruded so as to enable the rapid production of sections of wall panels, where the panels may be cut to length and then affixed to adjacent panels to form a foundation wall. The method of affixing adjacent panels may include welding, gluing or other techniques and may be performed on the job site or in a pre-fabrication facility.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: October 31, 2006
    Inventor: Robert B. Douglas
  • Patent number: 7100332
    Abstract: The unfolding modular building system includes a main floor section having a plurality of square frames having inverted pyramidal support assemblies depending therefrom, hinged corner sections defining wall frames, hinged roof support and truss sections defining gable end frames, and hinged roof panel frames, whereby an interior perimeter may be defined by the interconnection of a system components. The system is easily transported and assembled and its modular construction enables the assembly of a structure having a plurality of interconnected modular units.
    Type: Grant
    Filed: August 26, 2004
    Date of Patent: September 5, 2006
    Inventor: Ivan L. Loesch
  • Patent number: 7059093
    Abstract: Methods, kits, systems and fabrications of home theater presentation rooms, audio listening rooms, and other types of rooms having acoustical panels (collectively, “acoustical-paneled rooms”) are arranged inside existing wall structures, such as in a house. The component acoustical panels and bridging structures, such as vertically oriented columns, are arranged and constructed to permit a particular assemblage of such components to be able to extend across a range of wall widths, or spans. This is achieved by having the panels variably spaced from the centerline of the columns, to form gaps, with the columns nonetheless covering the edges of such panels and the gaps. In preferred embodiments, a particularly strong and easily assembled column assembly is utilized.
    Type: Grant
    Filed: January 6, 2003
    Date of Patent: June 13, 2006
    Assignee: Feature Presentation, Inc.
    Inventor: Frederick Jaye Akers
  • Patent number: 7021014
    Abstract: A manufactured building system has a pair of pre-stressed multi-stemmed concrete floors. The pre-stressed multi-stemmed concrete floors are adapted to contact each other on one parallel side edge to form peripheral edges and a central joining edge. A part of a building is coupled to a pre-stressed multi-stemmed concrete floor. Also described is a Method of Transporting the pre-stressed multi-stemmed concrete floors with the partial building coupled there to, to a site. Also described is a Method of Manufacturing a pre-stressed multi-stemmed concrete floor.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: April 4, 2006
    Inventor: Michael J. Wolfe
  • Patent number: 6976344
    Abstract: A method of constructing building module and resulting building module are provided, the building module including a building floor panel oriented substantially horizontally; a number of exterior wall panels having exterior wall panel faces and exterior wall panel ends, the exterior wall panels being positioned upright and end to end on the floor panel to form an enclosure; a number of wall panels having wall panel connection plates having a plate connection structure and having a plate anchor structure embedded in exterior wall panel faces at exterior side wall panel ends, the plate connection structure registering with and being immediately adjacent and welded to wall panel connection plates of adjacent exterior wall panels; and at least one roof panel having roof panel faces and roof panel ends and resting on top of a number of the exterior wall panels and having roof connection plates with plate connection structures registering with and being immediately adjacent and welded to plate connection structures
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: December 20, 2005
    Inventor: Wallace D. Sanger
  • Patent number: 6938382
    Abstract: A palisade comprises visible or wall surfaces disposed on opposing sides and intermediate end faces. One of the end faces is provided with a projecting convex head, while the other end face comprises a correspondingly formed concave receptacle for the head. When forming a palisade wall, the head of a palisade can engage in the receptacle of a neighboring palisade such that the head substantially completely fills the receptacle. To be able to bend neighboring palisades relative to one another over a large angle and to increase the design possibilities of a palisade wall, the head and the receptacle are disposed eccentrically on the respective end face and preferably in the corner region between the end face and the associated visible or wall surface.
    Type: Grant
    Filed: December 9, 2002
    Date of Patent: September 6, 2005
    Assignee: F. Von Langsdorff Licensing Limited
    Inventor: Michael Schmitz
  • Patent number: 6901710
    Abstract: A buried vault enclosure of fiber reinforced plastic, wherein earth material, such as dirt, sand, and rocks, substantially covers the entire enclosure. The vault enclosure includes a plurality of prefabricated panels formed from pultruded members having a plastic reinforced composition. The prefabricated panels, includes a plurality of bonded vertical panels, a floor panel attached to a lower end of the vertical panels; and a ceiling panel attached to an upper end of the vertical panels. The pultruded panels for constructing the vault enclosure include an outer planar sheet, an inner planar sheet and a plurality of support members that are spaced from each other. The support members are bonded or integrally connected between the inner sheet and the outer sheet so that the inner and outer sheets sandwich the support members. Each support member preferably includes opposing substantially planar surfaces for supporting the inner and outer sheets and a web member between the planner surface.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: June 7, 2005
    Assignee: Featherlite Vault Structures, Inc.
    Inventor: Carey Cooper