Abstract: A wall assembly is manufactured for supporting an exterior covering of a structure. The wall assembly includes a frame assembly including a top member and a bottom member spaced from the top member. The frame assembly further includes a plurality of vertical members spaced from each other and coupled to and extending between the top and bottom members. The plurality of vertical members each have an exterior surface configured to face an exterior of the structure. A rigid foam layer is directly coupled to the exterior surface of the plurality of vertical members. A sheathing layer is coupled to the rigid foam layer opposite the plurality of vertical members with the sheathing layer configured to receive the exterior covering.

Abstract: Techniques for providing custom formed panels for transport structures including vehicles and aircraft are disclosed. In one aspect of the disclosure, a panel for a transport structure includes a first face sheet, a second face sheet arranged opposite the first face sheet, the second face sheet comprising a different geometrical profile than the first face sheet to define a space between the first and second face sheets having a variable thickness, a core configured to occupy the space. In another aspect, a node can be additively manufactured to form the custom panels by engaging opposing face sheets. The node has an inlet port for providing a foam-like substance into the space between the face sheets to thereafter solidify into a core.

Abstract: A pipe-support device is used to retain a pipe in a desired position and orientation. The pipe-support device has a baseplate, a support platform, a set of channels, and a weatherproof coating. The support platform is attached to the baseplate and function as a force distribution system that transfers the weight of the pipe into the baseplate. The channels traverse into a support surface of the support platform. Thus, creating trenches within which the pipe rests. The support platform is constructed from a semirigid material that facilitates retaining the pipe in a desired position. The weatherproof coating is an impermeable liner that isolates the support platform and the baseplate from hazards in the external environment. Thereby, providing a robust device designed to resist damage due to external environmental factors.

Abstract: A composite panel assembly and method of forming the same includes a core, an inner skin coupled to a first side of the core, and an outer skin coupled to a second side of the core. A peripheral edge including portions of the core, the inner skin, and the outer skin, is compressed to close a path into the core.

Abstract: A trailer frame is disclosed that comprises a panel with a plurality of inserts installed at certain hard point locations where external components and equipment may be attached. In one embodiment, the inserts are two-piece formed hard points, whereas in other embodiments, the inserts are one piece solid hard points. In some embodiments, the panel is a sandwich panel. The inserts may be installed in the panel in a variety of manners, for example, they may be set flush within shallow pockets machined or routed into the panel's outer skins. Also, brackets may be utilized to interconnect components or equipment to the hard point inserts.

Abstract: Some embodiments of the present disclosure relate to an apparatus including an additively manufactured node having a socket. The apparatus includes a panel interconnected with node. The panel includes opposing surface layers and a core between at least a portion of the surface layers. The socket engages an end portion of the panel and shapes the surface layers on the end portion of the panel.

Abstract: A foam backed composite panel having two or more layers of materials adhesively bonded to each other. The panel is comprised of a cementitious material as a face layer and/or an optional core layer backed by polyurethane foam bonded to the face or core layer. The polyurethane foam bonds the panel to a supporting frame. The foam backed panel has increased impact and fire resistance.

Abstract: A frame supported, foam composite panel with a cladding backed by polyurethane foam bonding the cladding to the frame. The panel has a cantilevered extension projecting beyond the frame to enable the panel to overlap the outside edge of a column, beam, floor or other structure the panel is attached to. The cantilevered section may have reinforcing ribs embedded in the foam and may have a sealing material between the cantilever and the structure it overlays.

Abstract: Composite walls have the structural components connected to form a substantially unitary structure. A composite wall is described that includes a block and/or brick wythe adhered to a poured concrete wall. The composite wall may also have a panel sheet material adhered to the poured concrete opposite surface of the poured concrete wall. Further, the composite wall may include a first wythe comprising concrete blocks, bricks, or a combination thereof, a poured concrete core, and a rigid insulation panel, wherein at least a portion of the blocks and/or bricks of the first wythe are adhered to a first surface of the concrete core and the rigid insulation panel is adhered to a second surface of the poured concrete core. Wire ties may extend from the mortar joints in the first wythe through the rigid insulation panel.

Abstract: A sandwich panel includes a first plate member and a second plate member, each of which is metallic, a spacer unit which is metallic and formed in the shape of a rectangular frame, and a core member. The core member is arranged in a region surrounded with the spacer unit between the first plate member and the second plate member. The spacer unit is made up of a plurality of spacers that are formed as separate members. The first plate member and the second plate member are bonded to the core member and each of the plurality of spacers.

Abstract: A foam backed panel comprised of a cladding with polyurethane foam is anchored to a frame by an anchor embedded in the foam and straps attaching the anchor to frame members. The anchored frame enables 100% continuous insulation since it eliminates nails and other fasteners that cause thermal bridges. Anchors also increase a panel's uplift resistance and may be used to attach roof panels to trusses. This all results in a stronger, better insulated structure.

Abstract: A method of stiffening a frame supported panel by inducing a new condition on the panel is disclosed. When a fixed/continuous/dropped condition is induced on a continuous panel by bonding polyurethane to the panel's backside and to the sides of supporting frame members, the panel's load capacity can be greatly increased, with the lower the panel's flexural stiffness, the greater the increase in load capacity. This enables weaker, lighter, thinner and less costly panels to to become stiffer, stronger and more versatile.

Abstract: The present invention concerns a modular building system comprising a plurality of building elements (1), which are assembled to form a building section, such as a wall, a floor and/or a ceiling, said building elements (1) each comprises an elongated insulation panel (2) having a first side (23) and an opposite second side (24) with two oppositely positioned end sides (25, 26) and two oppositely positioned panel contact sides (21, 22) therebetween, and at least one of said first and second sides (23, 24) are provided with a cover profile (3), which covers the width of the first side (23) and/or the second side (24), wherein said cover profile (3) has a base portion (31) at which the cover profile (3) is attached to the first or second side (23, 24) of the insulation panel (2), and first and second side flange portions (32) on each side of the base portion (31); said first side flange portion (32) having a tongue (37) at the side edge (35), and said second side flange portion (32) having a groove (36) compleme

Abstract: Provided are a highly durable textile reinforcing panel used as a concrete form and a method for constructing a reinforced concrete structure using the same. The highly durable textile reinforcing panel is configured to resist a lateral pressure caused due to a self-load of concrete which is not cured during construction and function as a structure reinforcing material by being integrated with concrete cured after the construction, is integrated with the concrete structure via a textile shear connector formed on a highly durable concrete panel, and allows a lattice-shaped reinforcing material to remarkably increase flexural strength of the highly durable concrete panel, and thus a flexural strength of the entire concrete structure is remarkably increased when the highly durable textile reinforcing panel used as a concrete form is structurally integrated with the concrete structure.

Abstract: A panel for a surface covering system of a plurality of like panels, the panel comprising: a base layer; a first joint extrusion attached along a first edge of the base layer; a second joint extrusion attached along a second edge of the base layer, opposite the first edge; a covering layer covering at least part of the first joint extrusion and at least part of the second joint extrusion; wherein the first extrusion is configured to join to a second extrusion of an adjacent like panel, and the covering layer substantially conceals the first extrusion and the second extrusion when installed.

Abstract: A freezer structure (12) includes a floor structure (20), side walls (22) and a ceiling (24), each of which includes a substantially hollow inner or upper layer or zone (30) behind or beneath which is disposed an intermediate layer or zone (32) substantially filled with insulating filler material and a bottom or outer layer or zone (34) that is substantially hollow. A monitoring system (16) monitors the temperature, moisture level and pressure of a substantially dry gas circulating through the first layer or zone to maintain the first layer or zone in substantially dry condition.

Abstract: A core member for a sandwich panel and a method of forming the core member for the sandwich panel which are capable of attaining a desired profile, a desired pattern on their surfaces, and a desired inner structure in accordance with an application of the sandwich panel. There is provided a thermoplastic resin core member interposed between two resin skin sheets comprising a closed hollow portion located to be inside of a desired position in accordance with an application of the sandwiched panel, and it is formed by clamping parison of a molten thermoplastic resin positioned to be between two split molds so as to exhibit a desired profile and/or a surface shape, two surfaces against each of which the molten parison is pressed to form an adhesive surface on which the corresponding resin skin sheet is formed.

Abstract: A form is made out of a molded foam devoid of any surrounding rigid wall structure. About the periphery of the form a plurality of spaced elongated slots are formed from top to bottom. Elongated strips of material such as oriented strand board are inserted within the slots and fastened in place. The inventive form consists of a liner placed within an existing contractor form. Fasteners are fastened through the walls of the contractor form into the walls of the inventive form liner and through the elongated strips to thereby fasten the inventive form liner within the existing contractor form. No adhesive is required between the outer surfaces of the inventive form liner and the existing form nor is there any need for any intermediate plywood walls surrounding the inventive form liner.

Abstract: A sandwich structure employs a core sheet including alternating peaks and valleys therein. In another aspect, a sandwich structure includes at least one metallic core and at least one adhesively bonded outer face sheet. Yet another aspect of a sandwich structure has raised ridges bridging between adjacent peaks in a core sheet in one direction but not in a perpendicular direction, thereby achieving different properties in the different sheet directions.

Abstract: ABSTRACT OF THE DISCLOSURE A method of manufacturing a composite panel comprises the steps of: a) Providing a first textile layer (10); b) Applying a first adhesive to at least a portion of the first textile layer (10); c) Placing a plurality of first profiles (11) adjacent to each other onto at least a portion of the first textile layer which has been contacted with the first adhesive, wherein each of the first profiles (11) comprises a foam core (12) and a reinforcement fabric (13) located on the foam core (12) and wherein each of the first profiles (11) is obtained by bonding a respective foam core (12) to a respective pre-formed reinforcement fabric (13); d) Applying a second adhesive to at least a portion of the reinforcement fabrics (13) of the first profiles (11); e) Placing, at least once, at least one second profile (14) between two first profiles (11); and f) Providing a second textile layer (15) onto the at least one second profile (14).

Abstract: A flooring assembly comprising a plurality of flooring units each unit comprising a first stability core layer having a top surface, a bottom surface and a plurality of edge surfaces, at least two of the edge surfaces having an interlocking mechanism for attachment to the edge surfaces of the first stability core of adjacent flooring units; a sound attenuating acoustic layer attached to the top surface of the first stability core layer; a second stability core layer attached to the top surface of the acoustic layer and having a top surface, a bottom surface and a plurality of edge surfaces, at least two of the edge surfaces having an interlocking mechanism for attachment to the edge surfaces of the second stability core of adjacent flooring units; and a finish layer attached to the top surface of the second stability core layer, wherein (1) each of the layers is polygonal, and the assembly of flooring units is attachable to a surface of a structure.

Abstract: An electromagnetic wave diffraction device for fixing onto an outer wall face comprising a plurality of electrically conductive resonant elements having an L-shaped profile fixed parallel on the outer face. Each element comprises a first and second wall secured at right angles to one another along a common edge. The first wall is fixed at a right angle to the outer face by a fixing edge parallel to the common edge. The second wall has a free edge parallel to the common edge. The free edges of all elements are parallel and arranged on the same side relative to the common edge of the corresponding element. A weather protection arrangement for reinforcing the protection of a capacitive area generated in a space between the outer face and the second wall, in the form of a water impermeable dielectric material panel, is fixed to the outer face and covers the elements.

Abstract: A prefabricated wall assembly receives an exterior covering of a building. The prefabricated wall assembly comprises a frame assembly and an outer foam layer. The outer foam layer is coupled to the frame assembly. The outer foam layer extends from the frame assembly to an exterior surface of the outer foam layer. The exterior surface of the outer foam layer is configured to receive the exterior covering of the building. The outer foam layer comprises a plurality of particles and a binder that define a plurality of pathways. The pathways extend vertically through the prefabricated wall assembly from the top member to the bottom member of the frame assembly for allowing airflow and drainage between the frame assembly and the exterior covering.

Abstract: A closure assembly and a method of making the closure assembly with a window. The closure assembly includes front and rear panels defining a space between them; an aperture in each of the front and rear panels, the apertures being aligned to form an aperture in the closure assembly for the window; a frame at least partly positioned between the front and rear panels and extending along the aperture of the closure assembly, delineating a portion of the space and defining a cavity between the front and rear panels; and filling material located in the cavity and bonding the front and rear panels together in a one-piece structure.

Abstract: A modular wall system including a plurality of panels, each having a plurality of interconnecting sides including a top, a bottom, a first joiner edge and a second joiner edge. The first and second joiner edges of the panels each further include a pair of first and second side edge projecting profiles, the profiles each exhibiting mating and friction fitting locations such that the panels are inter-engaged in either of linear or angled extending fashion. A floor supported track is provided for seating the bottoms of the interconnecting panels.

Abstract: Set of profile sections for the construction of walls, panels and angle sections in thermoplastic, which is a set of components in the form of a profile section, extruded from PVC-type semi-rigid or similar material, and each component has a male and a female recess along the generatrix of the profile section, and these are joined to form assemblies that constitute articles for industrial use, such as walls, cladding for existing walls, roofing, panels, doors, windows, enclosures, balconies, partitions, bus stops, telephone kiosks, bath panels, screens, etc.

Abstract: A prefabricated building element is configured to be connected to a lateral side of a prefabricated building structure for forming a part of a building such that the building element forms a wall or a roof slab or a floor slab of a building. The building element includes a wooden core arranged adjacent to at least one insulating layer, and at least one engagement means for later engagement with the prefabricated building structure by means of a connecting device, wherein the building structure is a prefabricated module or another prefabricated building element.

Abstract: Apparatus and methods for insulating a structure. A method for insulating a structure may include providing a frame that comprises a plurality of frame members coupled together. Sheathing panels may be coupled to the frame members such that adjacent sheathing panels abut and directly contact each other at an interface to form a wall having a front surface and a rear surface. A spray insulation material may be applied to the front surface of the wall such that the insulation material forms a substantially continuous insulation layer atop the front surface and such that the insulation material directly contacts the interface between adjacent sheathing panels to restrict passage of air between the adjacent panels to at or below 0.2 L/m2/s at a differential pressure across the wall of 75 Pa. The insulation layer may provide an R value of at least 5, or in some embodiments at least 10.

Abstract: A reinforced composite material cargo pallet including a core reinforced with two fused opposed layers of thermoplastic material and two opposed layers of aluminum is provided. The core, the layers of thermoplastic material and the two opposed layers of aluminum can be sized and designed to fit into a recess portion defined in the frame.

Abstract: A prefabricated, modular enclosure comprising a plurality of plastic foam EPS components forming an integrated structure characterized by energy efficiency and ease of assembly. Wall panels, window panels, door panels, gable panels and roofing panels may be custom configured and glued together, utilizing adaptors on their sides and corner assemblies at intersections. The panels include major and minor channel struts that longitudinally penetrate the panel bodies, snugly lodging within receptive slots. The struts do not contact each other, and no portions of the struts traverses the panel thickness from inside to outside, thus minimizing thermal loss pathways. The wider, major reinforcement struts have offset portions spaced from interior panel surfaces that project interiorly of the enclosure and form a rigid mounting for interior finishing. The chase defined between the modular panels and the interior wall finishing, afforded by the offset struts, may house plumbing, wiring or the like.

Abstract: A metal door comprising first and second side frames or stiles and upper and lower frames or rails which are joined together. Each of the frames includes front and rear panels which are spaced apart and which are secured together by means of insulating panel connectors. The space between the panel connectors in each of the frames is filled with an insulating foam material. The panel connectors are also comprised of an insulating material such as wood, fiberglass, plastic or other insulative material.

Abstract: A door facing is provided. The door facing includes a body portion, and male and female alignment members protruding from a main surface area of the body portion. Also provided are door assemblies including the door facing and methods of making the door facing and the door assembly.

Abstract: An insulated concrete form including of first and second spaced sidewalls forming a cavity therebetween, said sidewalls having an inside surface and interconnected by a plurality of form ties, and a form insert made of an insulative material positioned adjacent the inside surface of at least one sidewall which thereby increases the R-value of the resulting structure.

Abstract: A web structure for connecting two foam panels comprising a pair of web inserts adapted to be molded in the foam panels. Each of the web inserts has an elongated end plate and a pair of central male connector members supported by the elongated end plate. A pair of bridges is connected to the web inserts so as to extend between the foam panels. Each of the bridges having a cross member, a first female connector member formed on one end of the cross member and a second female connector member formed on an opposing end of the cross member. The first and second female connector members each having a cavity shaped to matingly receive one of the central male connector members of the web inserts from a lateral side of the first and second female connector members.

Abstract: The invention comprises a product. The product comprises a foam insulating panel, the panel having a first primary surface and an opposite second primary surface, wherein the foam insulating panel defines at least one recessed channel in the first primary surface, the at least one recessed channel being sized and shaped to provide a mold for a structural reinforcing member. The product also comprises a concrete panel formed on the first primary surface and filling the at least one recessed channel so as to provide a structural reinforcing member for the concrete panel. The product further comprises an elongate anchor member in the foam insulating panel and extending from the first primary surface of the foam insulating panel into the concrete panel. A method of making a composite reinforced insulated concrete structure is also disclosed.

Abstract: A load transfer device is provided to connect concrete elements including, but not limited to, sandwich and double wall panel wythes, roof, floor, balcony and canopy members, and pavement. The device may be used to connect and transfer loads between the components of sandwich and double wall panels. The device includes two load transfer members positioned at an angle with respect to one another. Additionally provided are a retention housing for retaining one or more load transfer members at their angled positions and a depth locating means for retaining one or more load transfer members at their proper depth. Also provided are sandwich wall panels and double wall panels employing the load transfer device and methods for manufacturing sandwich wall panels and double wall panels employing the disclosed load transfer device.

Abstract: The present invention relates to various types of connectors used to form concrete columns and beams using a structural insulating core wall as a mold for forming column and beam molds. Some connectors can extend above the structural insulating core, used as support channels within the column and beam molds or are flange extensions of the support channels. Some connectors have grooves within the inner and outer boards so the connectors can twist and lock into the grooves while other slide within the grooves to form column and beam molds. Many connectors have air gaps at the connector flanges for additional fasteners connections. Other connectors are installed horizontally interlocking the vertical support channels and connectors together. Some connectors are full height connectors while other can be short clip or brackets that attach to other connectors.

Abstract: The present invention relates to a method and system for reinforcing building structural components. The system includes a rigid continuous stirrup elongated along a longitudinal axis. Portions of the stirrup may be inserted from a lateral direction into cells between webs of the building structural component in an unobstructed fashion. The system also includes at least one reinforcing member situated within a corridor along the length of the stirrup.

Abstract: A building panel structure is disclosed, in which building panels are used to form a structure. The building panel includes a core and a coating covering a portion of the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers and a fiberglass mesh. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A coating/frame coupler is disclosed which securely couples the coating to the frame so that the building panel remains strong and stable even if the EPS foam blocks are melted or damaged in extreme conditions such as a fire.

Abstract: A subfloor component comprises an insulating rigid foam panel having first and second opposing faces and a plurality of intersecting grooves to define, in cross-section, a plurality of pedestals having at least one wall extending into the panel from the first face toward the second face; a film of substantially moisture-impervious material attached to the first face of the panel and that conforms to the tops and walls of the pedestals and to the bottoms of the grooves; and a hardboard layer on the second face of the panel.

Abstract: The present disclosure relates to a wall structure of a building, including a first plate-shaped support body made of a solid foam material, the surface of which to be directed toward the inside of the building adjoins an insulation layer, a first wavelike metal wire grille, which is foamed at least partially into a surface of the first support body to be directed toward the outside of the building, and first fastening elements, which penetrate both the first metal wire grille and the first support body in order to fasten support elements, between which the insulation layer is accommodated.

Abstract: An interlocking web for use in insulated concrete form construction configured to engage with a like interlocking web to prevent horizontal and vertical relative movement between webs, the web including a pair of pillars adapted to be embedded within foam insulation panels, each pillar having a male connector at a first end and a female connector at a second end, the male and female connectors having complementary shapes to engage with respective female and male connectors of like vertically-aligned interlocking webs and a pair of bridges interconnecting the pillars.

Abstract: A building wall system includes first and second barrier panels, and an exterior facade system. Each panel includes an inner sheet and an outer sheet with a foam core positioned between the inner and outer sheets. Each of the inner and outer sheets defines an inner surface and an outer surface, respectively. A joint is defined by the first and second barrier panels. The exterior facade is secured to the first and second barrier panels via a fastener extending through the outer and inner sheets of the first barrier panel and the inner sheet of the second barrier panel without penetrating the inner surfaces of the first and second barrier panels.

Abstract: A web structure for connecting two foam panels comprising a pair of web inserts adapted to be molded in the foam panels. Each of the web inserts has an elongated end plate and a pair of central male connector members supported by the elongated end plate. A pair of bridges is connected to the web inserts so as to extend between the foam panels. Each of the bridges having a cross member, a first female connector member formed on one end of the cross member and a second female connector member formed on an opposing end of the cross member. The first and second female connector members each having a cavity shaped to matingly receive one of the central male connector members of the web inserts from a lateral side of the first and second female connector members.

Abstract: The invention comprises a foam insulating panel having an outer surface and a reinforcing member adhered to at least a portion of the outer surface of the foam insulating panel. An insulated concrete form and a method of using the insulated concrete form are also disclosed.

Abstract: An insulating concrete form foam block bi-directional system comprises a pair of opposed and parallel foam sidewall panels spaced using a plurality of plastic and metal band ties that act as a fire-break between the two exterior finished concrete wall surfaces. Each tie comprises nearly full sidewall height, plastic flanges which engage the sidewalls and a metal band cross-connecting vertical holders of the ties. The metal band forms a wide opening to enhance concrete flow. The tie results in a minimal downward stress impact on the tie during concrete placement. The top and bottom surfaces of each sidewall are formed with raised areas and non-raised areas which interlock with adjacent blocks. The side surfaces of each sidewall are formed with vertical tongues and grooves which interlock with like tongues and grooves of corner pieces which are adapted to form right or left-hand corners.

Abstract: A subfloor component includes an insulating foam panel having first and second opposing faces and a plurality of intersecting grooves to define, in cross-section, a plurality of pedestals having walls that extend into the panel from the first face toward the second face. The subfloor component also includes a moisture-resistant film attached to the first face of the panel and that conforms to the pedestals, and a hardboard layer on the second face of the panel. Methods of manufacturing subfloor components are also disclosed.

Abstract: An apparatus for a concrete form of an insulated wall has opposed, spaced apart and parallel wall panels, each having an inner surface, upper edge surface and a lower edge surface. Plural retainers are secured within each of the panels at spaced apart intervals, each retainer including a connecting portion extending outwardly from the inner surface of each panel, and an anchoring portion. The anchoring portion includes a framework disposed within the panels, an upper connector extending upwardly from each panel's upper edge surface and a lower connector extending downwardly from each panel's lower edge surface. The upper and lower connectors respectively engage upper and lower connectors of the next vertically adjacent panel to securely attach the panels together. Plural cross webs extends between the panels to tie them together, the cross webs being connection to the connecting portions of opposed retainers in the panels.

Abstract: Tie beam formation apparatus includes parallel opposed sidewalls defining a channel constructed to receive concrete for the formation of a tie beam. The sidewalls are disposed to become a fixed part of the tie beam. The apparatus further includes mounting structure attached to the sidewalls for holding the sidewalls in the channel defining position. The mounting structure is designed to hold the sidewalls on an upper surface of a block wall and to engage the sidewalls with the block wall at regular intervals. The mounting structure is further designed to allow a flow of concrete into openings in the block wall at spaced apart regular intervals.

Abstract: A composite wall panel is provided. The composite wall panel comprises a first layer of molded structural material and a second layer of molded structural material. An insulating foam layer is disposed between the first and second molded structural layers. The foam layer includes a first major side in contact with the first layer of molded structural material and a second major side in contact with the second layer of molded structural material. The first and second major sides of the insulating foam layer each have at least one groove. Each groove has at least one groove shoulder. At least one connector is configured to anchor the first and second layers of structural material to the insulating foam layer. The first and second layers of molded structural material extend into the grooves and under the groove shoulders to form a mechanical engagement between the insulating foam layer and the first and second layers of molded structural material.