Abstract: The invention relates to a floor or wall panel and to a method of producing such panel. The panel comprise at least one core layer comprising at least one composite material, said composite material comprising at least one mineral filler, and at least one thermoplastic binder, which are present in a preferred ratio and composition such that a relatively light weight and rigid panel is obtained.

Abstract: The invention relates to building products, in particular building boards, which comprise graphene and/or graphene oxide.

Abstract: A system includes an anchor body, having a head and a hollow chamber shaft coupled to the head. The system includes a housing component configured to support the anchor body. The system also includes one or more fasteners supported by the housing component. At least one of the fasteners is coupled to the head of the anchor body, and an apex of each fastener is positioned to be above the head of the anchor body.

Abstract: The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.

Abstract: Foam wall structures and methods for making them are described. The wall structures include a frame, a sheet metal sheathing overlying a front surface of the frame, a foam panel overlying the sheet metal sheathing, and a foam layer disposed in a cavity defined by the frame and the sheet metal sheathing. Buildings that include such wall structures are also described.

Abstract: A Method and Apparatus for a Fireproof Wall have been disclosed. By utilizing unique and novel thermal resistance and thermal capacitance combinations a fireproof wall can be constructed.

Abstract: A fire insulation precursor material formed of cement, in an amount of between 10-30% w/w; and an aluminium or magnesium hydroxide, huntite or hydromagnesite in an amount of between 60-90% w/w. A fire insulation material is provided including the previously mentioned precursor material. Further described are methods of forming a fire insulation material and applications for such material in sheaths, duct coatings, cable trays and other elongate components.

Abstract: A set of essentially identical panels, such as building panels, provided with a mechanical locking system including a displaceable tongue arranged in a displacement groove having a first opening at a first edge of a first panel. The tongue is configured to be displaced in the displacement groove along a displacement axis to attain a locking state wherein a first portion of the tongue cooperates with a first tongue groove having a second opening at a second edge of an adjacent second panel, for vertical locking of the first and the second edge. A second portion of the tongue is configured to cooperate with the second edge of the adjacent second panel via an elongated element for vertical unlocking of the first and the second edge.

Abstract: Floor panels are shown, which are provided with a mechanical locking system on long and short edges allowing installation with vertical folding and where the long edge locking system prevents separation of the short edges during the folding action. Floor panels with mechanical locking systems with a flexible and displaceable tongue allowing easy installation.

Abstract: A roof system and related methods for installing the roof system. The roof system includes a roof diaphragm including a nail board and an insulating panel connected to the nail board, wherein the insulating panel is adapted to be positioned between the nail board and a roof frame so that the insulating panel engages the roof frame. In several exemplary embodiments, the nail board comprises one or both of: oriented strand board (OSB) and plywood. In several exemplary embodiments, the insulating panel comprises one or both of: a closed-cell rigid polyisocyanurate (polyiso) foam core and a polystyrene foam core. In several exemplary embodiments, the roof system further includes a plurality of nail board fasteners connecting the roof diaphragm to the roof frame, the nail board fasteners each extending through the nail board, through the insulating panel, and into the roof frame to a depth.

Abstract: Described herein is an exterior wall member capable of reducing cooling and heating energy consumption by reducing influent and effluent heat amounts between indoor and outdoor environments in such a situation that the indoor temperature is kept constant by use of cooling and heating equipment independently of the outdoor air temperature changes, and to provide a construction including the exterior wall member. The disclosed exterior wall member includes an outdoor-side heat insulating layer (A); an indoor-side heat insulating layer (B); and a heat storage layer between the outdoor-side heat insulating layer (A) and the indoor-side heat insulating layer (B).

Abstract: Floor panels and floor elements therefore are made of sheet-shaped cores which are formed with sealing means for preventing or counteracting changes in the properties of the floor panels caused by moisture. A floor panel, including a body having a core, in which floor panel at least two opposite parallel joint edge portions are provided with connectors for mechanical joining of the floor panel in the horizontal direction with similar floor panels, the connectors having active locking surfaces for cooperation with corresponding active locking surfaces of adjacent floor panels after the floor panel has been joined therewith, the core having an upper surface layer, wherein a material seal of a resilient surface layer covers the upper surface layer of the core.

Abstract: Some embodiments of the disclosure provide a bamboo building curtain wall plate. According to an embodiment, the bamboo building curtain wall plate include a bamboo substrate, a metal connecting member, and a weather-resistant outer-decorative coating layer. The metal connecting member is disposed on the back surface of the bamboo substrate and connectable to the main body of a building. The weather-resistant outer-decorative coating layer is disposed on the front surface of the bamboo substrate. According to another embodiment, the bamboo substrate includes an outer layer which is a wood veneer or a bamboo material, and a core layer which is a bamboo material. According to a further embodiment, the bamboo substrate has a thickness of 8-15 mm.

Abstract: A fire and water resistant, integrated wall and roof expansion joint seal system includes an expansion joint seal for a structure. The seal includes a central portion having an underside and at least one central chamber disposed around a centerline, a first flange portion extending outwardly from the centerline and a second flange portion extending outwardly from the centerline in a direction opposite the first flange portion. The system further includes a joint closure. The joint closure includes a core and a layer of a water resistant material disposed on the core. The joint closure further includes an end portion configured to match and integrate with the underside of the central portion to form the watertight, integrated wall and roof expansion joint seal system.

Abstract: A ceiling system, a ceiling panel, and a method of covering a ceiling support with a plurality of ceiling panels. In one aspect, the invention may be a ceiling system comprising: a plurality of ceiling panels, each of the ceiling panels comprising: an upper face; a lower face opposite the upper face; a first edge, a second edge, a third edge opposite the first edge, and a fourth edge opposite the second edge; each of the first and second edges comprising a tongue; and each of the third and fourth edges comprising a groove; and a plurality of alignment clips, each of the alignment clips comprising a cruciform rib element.

Abstract: A foam wall structure includes a frame, at least one primary support member, a slab of polyiso board and a foam layer. The frame can include: a first member; a second member spaced apart from the first member; and two side members extending between the first and second members. The frame defining a front frame surface and an opposite rear frame surface. The at least one primary support member can be positioned between the two side members and extend between the first and second member. The primary support member defines a front support surface and an opposite rear support surface. The slab of polyiso board may be attached to the front frame surface. The foam layer can be received within at least a portion of the frame and overlies the front surface of the primary support member. A method of making a foam wall structure and a pre-fabricated wall is also disclosed.

Abstract: Some embodiments include an exterior insulated finish wall assembly including an exterior panel member and an insert member. The exterior panel member includes a rigid insulative substrate and a base coat selectively disposed on the rigid insulative substrate. The rigid insulative substrate includes a body portion and a tail portion extending from the body portion. The body portion has a first thickness and the tail portion having a second thickness less than the first thickness. The tail portion defines a recessed portion extending along a length of a lower edge. The insert member is configured to be disposed in the recessed portion. The insert member is sized and shaped to correspond to the recessed portion. The insert member includes the rigid insulative substrate and the base coat selectively disposed on the rigid insulative substrate. A drainage channel is defined between the tail portion and the insert member when assembled.

Abstract: A container apparatus includes a sandwich structure. In another aspect, a sandwich structure of a container apparatus employs at least one core sheet including alternating peaks and valleys therein in addition to at least one adhesively bonded outer face sheet. Moreover, another aspect of a container apparatus includes a wheeled box trailer, an intermodal shipping container, a railroad car, or other box-like holding and transporting device. An inner container liner, such as a floor, or structural container frame rail is attached to a structural sandwich in another aspect. A joint or connection between adjacent sandwich structures and/or a sandwich structure and an elongated beam, for a container apparatus is also provided.

Abstract: Insulated panel assemblies can be used to construct an insulating enclosure and the like. The insulated panel assemblies can have the same configuration and fit together to form a substantially sealed, insulated enclosure. The insulated panel assemblies themselves are particularly constructed for ease of formation and construction of the panel assemblies. Methods of forming an insulated panel assembly and using the panel assemblies to construct an insulated disclosure are also disclosed.

Abstract: A door core includes a first major surface having one or more first recesses, a second major surface opposite to the first major surface, and fire retardant material such as intumescent material applied to the first recesses and no more than about 20 percent by surface area of a remainder of the first major surface excluding the first recesses. A door skin includes an interior surface, an exterior surface, at least one contoured panel portion establishing a protrusion extending on the interior surface and an opposite depression extending into the exterior surface, and fire retardant material such as intumescent material applied to at least one of the protrusion or the depression and no more than about 20 percent by surface area of the remainders of the interior surface excluding the protrusion and the exterior surface excluding the depression. Doors including the cores and/or door skins are also provided.

Abstract: A ceiling system, a ceiling panel, and a method of covering a ceiling support with a plurality of ceiling panels. In one aspect, the invention may be a ceiling system comprising: a plurality of ceiling panels, each of the ceiling panels comprising: an upper face; a lower face opposite the upper face; a first edge, a second edge, a third edge opposite the first edge, and a fourth edge opposite the second edge; each of the first and second edges comprising a tongue; and each of the third and fourth edges comprising a groove; and a plurality of alignment clips, each of the alignment clips comprising a cruciform rib element.

Abstract: A door includes a single panel folded to form a latch face and first and second main faces of the door. The door preferably further includes edge tabs folded to form upper, lower and hinge faces of the door. The panel is preferably a composite panel including an inner metal sheet, an outer metal sheet, and a plastics core material between the metal sheets.

Abstract: In a snap-in structure of aluminum alloy roof, roof panel, and corner-connecting materials, a roof panel's splicing base is connected with a splicing depression bar and secured by screws. Meanwhile, its bulge is connected with a snap-in groove, and its clasp is hooked with the clasp on the support section. A roof's splicing base is connected with a splicing depression bar and secured by screws. At the same time, its bulge is connected with a snap-in groove. The first corner-connecting material has an acute angle shape. Its transverse splicing base is engaged with the roof panel's splicing depression bar, and its longitudinal splicing base is engaged with the roof's splicing depression bar. The second corner-connecting material's splicing depression bar is attached with a roof panel's splicing base. A combination of the insert spell buckle and screws fixes without using any sealing materials. It is waterproof and easy to install. It is primarily applied to install at an aluminum alloy house's wall and roof.

Abstract: There is provided a vehicular structure including (i) a vehicular panel member configured by resin including reinforcing fibers, and (ii) a joined portion of a vehicle body that supports, all the way around, a peripheral portion of a predetermined area of the panel member and to which the peripheral portion of the predetermined area is joined, wherein the panel member has a bulging shape where both front and back surfaces of the panel member bulge out such that the thickness of the panel member gradually becomes thicker from a peripheral end portion to a central portion within the predetermined area supported all the way around by the joined portion

Abstract: A building material having a caulking on a shiplap portion. The caulking is covered with a caulking-coating film. The building material demonstrates superior cuttability and adhesion with the shiplap portion and demonstrates almost free of staining caused by bleeding of the oil and the like. The caulking preferably contains either a styrene-based block copolymer resin, or a mixture of an olefin-based resin and an adhesive resin. A method for producing the building material includes a step of heating a caulking material to a temperature equal to or higher than a softening point of the caulking material, a step of forming a bead-like caulking by applying the heated caulking material onto a shiplap portion formed in a base material, and a step of coating the caulking with a caulking-coating material.

Abstract: A clip for attaching and supporting wall panels to a building (such as for an exterior building envelope), a wall panel system, and systems and methods for supporting wall panels is provided. The clip includes a main body portion, a first extension portion, a second extension portion, and a face portion. The clip is used with a system of interlocking vapor barrier wall panels to support the wall panels and affix them to a building frame without compromising the vapor barrier. Exterior façade panels can also be affixed to the clip and building frame without compromising the vapor barrier.

Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard includes a gypsum layer having a first side with a first gypsum surface, a first encasing layer at least partially covering the first gypsum surface to form a first encasing layer portion, and a sound damping layer on the first side covering at least part of the first encasing layer portion.

Abstract: Hollow core door apparatus for preventing the build up of pressure in a room having a register through which air flows into the room and the door includes an inside door skin and an outer door skin, and the door skins includes openings through which air flows into and out of the room and which openings have substantially the same area to provide for a non-linear flow of air through the door to prevent the build up of pressure in the room. An embodiment combining a noxious gas absorbent material with the pressure build up prevention capability is also illustrated.

Abstract: An insulated foam panel for a refrigerated display case is presented. The insulated foam panel may include a polyurethane foam core, a number of polystyrene support rails surrounding the polyurethane foam core in whole or in part, and a pair of liners positioned about the polyurethane foam core.

Abstract: A multiple-material golf club head with an improved scarf joint between the crown and the body is disclosed herein. The golf club preferably is a driver that has a metal body comprising a striking face, a sole, a return portion, a front flange, and a rear flange, and a composite crown having a scarf joint region, a transitional thickness region directly behind the scarf joint region, and a constant thickness region directly behind the transitional thickness region. The thickness distribution along the crown, in combination with the tapered edge of the scarf joint and its intersection with the front flange, greatly reduces the stress placed on critical portions of the club head and improves overall golf club head durability.

Abstract: A device for fixing an item to a building structure, for example for use as a roof fixing, is disclosed. It consists of a base plate (30) having a projecting member projecting from one side of it, for example a threaded stud or bolt (40), and an impermeable cover member, for example in the form of a solid block (35) which can be threaded on to the projecting member. The cover member compresses a waterproof membrane located between it and the base plate (30) to form a waterproof seal. The waterproof membrane extends past the edges of the base plate (30) and its projecting edges are sealed to the structure.

Abstract: The invention relates to a set of panels (1, 2), in particular floor panels, comprising a first panel (1) and at least one second panel (2), wherein—the panels (1, 2) are respectively provided with a first edge (10) and with a second edge (30);—the first edge (10) and the second edge (30) are configured to establish a connection between the first and the second panels (1, 2);—the first edge (10) comprises a lower lip (11) with a step (12);—the second edge (30) comprises a downwardly open locking groove (31), which in a connected state of the panels (1, 2), or of the edges (10, 30), cooperates with the step (12) and ensures a lock in a horizontal direction;—the connection can be established by a vertical relative movement of the panels (1, 2) with respect to each other; a separate clip (50) is provided which is disposed on the first edge (10) and comprises—a movable clip head (53), which, in a locking position, in the connected state of the panels (1, 2), cooperates with a blocking surface (33) on the second e

Abstract: Semi-floating floorboards/building panels having mechanical joint systems, a core with curved edge portions so the surface layer on top of the core will be located below the panel surface, and where the edges of the floorboard have a bevel such that in which the joint system, when two floorboards are joined and pressed towards each other, the surface layer 31 and a part of the core 30 of the joint edge portion 19 in the second joint edge 4b overlaps the surface layer 31 that is substantially parallel to the horizontal plane of the first joint edge 4a of the other floorboard. Further, floorboards/building panels are produced by machining the surface structure with a plurality of core grooves 20, 20? and applying the surface layer 31 on the upper side of the core 30 to at least partly cover a floor element. A pressure is applied and the surface layer 31 forms around the core grooves 20, 20?.

Abstract: According to one aspect, a roofing system includes a plurality of insulation boards adapted for overlying a roof deck to form a layer of insulation. Each of the plurality of insulation boards includes a first polyisocyanurate foam having a first foam density. The roofing system further includes a plurality of cover boards adapted for overlying the layer of insulation. Each of the plurality of cover boards includes a second polyisocyanurate foam having a second foam density, and the second foam density is greater than the first foam density. Each of the insulation boards and cover boards may have a facer on at least one major surface. The second foam density may be selected to provide the cover boards with a compressive strength to resist deformation.

Abstract: Floor panels are provided with a mechanical locking system including a flexible locking element in a locking groove, which during a horizontal motion is displaced vertically.

Abstract: A wall baffle system preferably includes a plurality of girt insulation blocks and a plurality of reflective insulation panels. Each girt insulation block preferably includes a contoured bottom surface, a girt cavity and a retention projection. Each reflective insulation panel includes a foil heat reflective strip and an insulation block. The foil heat reflective strip is affixed to a top or bottom of each insulation block. The girt insulation block is installed under each horizontal girt along a height of the outer wall. The plurality of reflective insulation panels are placed between a floor girt and a bottom of a girt insulation block; between a top of a horizontal girt and a bottom of a girt insulation block; or a top of a horizontal girt and a bottom of an eave girt insulation block.

Abstract: The invention comprises a product. The product comprises a composite panel comprising a foam insulating panel having a first primary surface and an opposite second primary surface, and a first layer of a polymeric elastomeric material on the first primary surface such that at least a portion of a first layer of reinforcing material is at least partially embedded in the polymeric elastomeric material. The composite panel also comprises a fastener for attaching the composite panel to a framing structure, wherein the fastener comprises a washer and wherein at least a portion of the first layer of a polymeric elastomeric material and the first layer of reinforcing material are disposed between the washer and the first primary surface. A method of making and using the composite panel is also disclosed.

Abstract: A roof panel includes a fascia plate having a pair of vertical legs extending from opposite edges of the fascia plate with a receptacle formed into an upper end of each of the pair of vertical legs so that the receptacle opens outwardly relative to the fascia plate. An insulating foam is bonded to the fascia plate and to a liner plate that has a tongue and groove formed on opposite edges of the liner plate.

Abstract: A modular building panel assembly which is assembled with other similar panels to form a building structure includes spaced apart inner and outer wall portions joined to one another at opposing first and second end portions. The first end portion includes a first flange portion defining a male connector. The second end portion includes a second flange portion which partially defines a female connector together with the inner wall portion so as to receive the male connector of an adjacent assembly therein. The inner wall portion overlaps the second flange portion of the second end portion in the lateral direction so as to be arranged to receive a common fastener penetrated collectively through the inner wall portion, the second flange portion, and the first flange portion of said adjacent assembly in the assembly building structure.

Abstract: This disclosure relates to an insulative system and materials therefor comprising a polymeric composition disposed at the junctions of the framing and exterior sheathing. In particular, an insulative system and materials therefor comprising a polymeric composition in the form of a sealing structure in contact with both the framing and exterior sheathing of a building are described.

Abstract: A building wall system includes first and second panels with each panel having inner and outer facing sheets and a foam core positioned between the inner and outer facing sheets. The first and second panels define a joint positioned between the first and second panels. A facade fastening member is configured to be received by and arranged within the joint.

Abstract: The invention discloses a shock-absorbing flooring which is comprised of: a base layer based on a polymer foam; and an top layer based on an elastomeric material, the top layer being bonded to the base layer by an intermediate bonding layer, wherein the flooring possesses a shock absorbance of 20 to 40% (as measured according to EN 14808) and a residual indentation of less than 0.3 mm (as measured according to EN 433) and a density of 400 to 500 kg/m3). It further describes a process for its manufacture and a use thereof as a ready-to-use single floorcovering.

Abstract: A structural insulated panel is composed of a structural member in a corrugated form and a cohering, insulating filler material. The structural member has a plurality of front surfaces spaced laterally apart from each other and a plurality of back surfaces spaced laterally apart from each other and spaced apart in depth from the front surfaces. The structural member has a plurality of chord panels which span between corresponding edges of respective pairs of the front surfaces and the back surfaces. Chase channels are formed between adjacent pairs of the cord panels and one of the front surfaces or one of the back surfaces. Each chord panel defines a plurality of apertures. The filler material fills the chase channels, binds to the front surfaces, back surfaces, and chord panels, and extends through the apertures in each of the cord panels to structurally connect the filler material in adjacent chase channels.

Abstract: A door made of polyurethane, including a door body, the door body including a plurality of integrated plates stacked on one another for supporting. A method for preparing the door includes providing a mold, and spraying a parting agent inside the mold; heating the mold to a temperature of 30-70° C., spraying the parting agent, and placing a plurality of plates or a metal skeleton in the mold; mixing raw materials to obtain a mixture; injecting the mixture into the mold to cover the stacked plates, and curing for 30-90 min; demolding, transferring a product from the mold to a thermostatic chamber for shaping at a constant temperature; trimming uneven edges and surfaces of the product; and spraying a paint on the product.

Abstract: A low cost method for constructing barriers to eliminate a flat or low pitch roof's low spots. Puddles, if allowed to stand there, shorten the roof's life and can do structural damage to the roof deck. Each barrier includes a flexible membrane initially sized and shaped and then positioned to cover at least one low spot and substantially overlap the latter's edges. So positioned, the membrane is heat welded or otherwise joined to form a continuous watertight seal, along its outer periphery, between the membrane and an existing roof deck covering and, when the low spot is next to a parapet, the existing parapet covering as well. Filled with a solidified plastic foam sandwiched between the membrane and the existing covering(s), such barriers, once they have been mechanically fastened to the roof deck and, if necessary, to the parapet, permanently direct storm water away from each of the roof's barrier-covered low spots.

Abstract: A low cost method for constructing barriers to eliminate a flat or low pitch roof's low spots. Puddles, if allowed to stand there, shorten the roof's life and can do structural damage to the roof deck. Each barrier includes a flexible membrane initially sized and shaped and then positioned to cover at least one low spot and substantially overlap the latter's edges. So positioned, the membrane is heat welded or otherwise joined to form a continuous watertight seal, along its outer periphery, between the membrane and an existing roof deck covering and, when the low spot is next to a parapet, the existing parapet covering as well. Filled with a solidified plastic foam sandwiched between the membrane and the existing covering(s), such barriers, once they have been mechanically fastened to the roof deck and, if necessary, to the parapet, permanently direct storm water away from each of the roof's barrier-covered low spots.

Abstract: Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of non-portable wall structures permanently fixed to the ground, optionally tying overlying structure to an underlying footer through such panels and panel assemblies. Fiber schedule and fiber orientation in the panels provide enhanced properties of the panels. Fibers are typically oriented within 15 degrees of a top-to-bottom direction in the panel providing, in part, enhanced top-to-bottom crush strength of a panel/wall per length dimension related to mass of the panel/wall per unit length and/or limited deflection of the panel/wall. Panels of the invention also have a bias to deflect toward the surface of the panel which faces outwardly of the building, toward the backfill soil which faces the panel, outside the building.

Abstract: A composite panel comprises an outer skins and an inner core. The inner core includes a frame, an elastomeric material disposed between at least a portion of the frame and the outer skin, and a foamed polymer filler. Also disclosed is a method of manufacturing the same.

Abstract: Systems and methods providing a modular building having pre-fabricated panel wall components are easily assembled to form a predetermined, energy efficient structure that provides for mating alignment and securement of the modular panels with each other along their adjoining seams.

Abstract: The present invention is directed to glass-fiber-reinforced concrete compositions that may be sprayed, methods of preparing and applying such compositions, devices used in preparing and applying such compositions, and composite structural insulated panels that may be fabricated using such compositions, related methods of manufacture, and building systems employing such panels.