Abstract: A method and kit for installing siding panels to an exterior surface of a structure. The method and kit are directed to the positioning of a mending plate between the ends of horizontally adjacent siding panels. Lines of an adhesive are applied to the mending and the mending plate is disposed approximately midway between the ends of each of the adjacent first and second siding panels. Pressure is applied to the ends of the siding panels that are disposed over the respective portions of the mending plate thereby uniformly spreading the adhesive across the back surface of the siding panel and the mending plate to enhance the chemical bond of the adhesive once fully cured.

Abstract: A ceiling panel for use in a gridwork of a suspended ceiling is provided. The ceiling panel includes a layer of foam insulation. A first facing sheet is positioned on a lower major face of the layer of foam insulation and a second facing sheet is positioned on an upper major face of the layer of foam insulation. A surface covering layer is positioned on an exposed face of the first facing sheet.

Abstract: A roof system includes a roof deck, a weighted cover board disposed upwardly adjacent the roof deck and a plurality of fasteners coupling the weighted cover board to the roof deck.

Abstract: Flooring material has an anti-slip, noise reducing pad directly self-adhered to a bottom surface. The pad is formed by applying a foamable PVC material is directly on the bottom surface of the flooring and heating the PVC material to foam the PVC material. The PVC material may then be cooled to form the pad with a definite formed shape having a resilient outer surface layer and a spongy foamy inner structure.

Abstract: An acoustic sound absorptive panel or block is provided that is made from a plurality of materials and volumes selected such that each discrete volume of material has a sufficiently different sound absorption profile, resulting in a system that provides better overall sound absorption of traffic noise from motorways and railways in a practical and cost-efficient manner.

Abstract: A metal roofing material according to the present invention comprises: a front substrate 2 having a body portion 20, the body portion 20 being comprised of a metal sheet and being formed into a box shape; a back substrate disposed on a back side of the front substrate 2 so as to cover an opening of the body portion 20; a core material filled between the body portion 20 and the back substrate, the metal roofing material being arranged side by side on a roof base together with other metal roofing materials, wherein at least one edge indicator 22 in the form of protrusion is provided at an edge portion of a top plate 20a of the body portion 20.

Abstract: Prefabricated exterior panels and slab foundation systems are disclosed for use in an integrated simple design procedure for use in low-energy use buildings. The panels include a frame formed from conventional framing methods, an inner layer of sheathing fastened to an outer side of the frame, a layer of insulation adhered to an outer surface of the inner layer of sheathing without using fasteners, and an outer layer of sheathing adhered to an outer surface said layer of insulation without using fasteners. Sets of panels are formed with openings for windows or doors. Jigs are used for constructing the panels including corner panels.

Abstract: Structural systems having coated structural members with enhanced durability are provided, along with methods of making and using the same. Structural members including at least one coating material applied to a substrate that comprises at least one protrusion may exhibit increased strength and/or durability and may be less likely fail during use. For example, structural members as described herein exhibit an improved resistance to cracking when a force is applied to the protrusion. Structural systems according to embodiments of the present invention can be suitable for use in a variety of applications, including in ready-to-assemble furniture or cabinetry applications or as building and construction materials such as wall board, flooring, trim, and the like.

Abstract: A foam roofing underlayment is provided with a reinforcement membrane having an array of fastener elements for engaging fastener elements on a flexible roof membrane. The underlayment is formed by molding foam between the reinforcement membrane and a carrier membrane. The underlayment in secured to the roof using washers having fastener elements for engaging the fastener elements of the flexible roof membrane. An anti-peel flap with fastener elements is provided around the periphery of the washers. A slip sheet is used between the underlayment and the flexible roof membrane to permit accurate positioning of the flexible roof membrane prior to engagement of the fastener elements. The interstices between the fastener elements provide lateral moisture paths to vents in the flexible roof membrane.

Abstract: Protection barriers, such as floor protection barriers, and methods for making and using same. The protection barrier can include a base sheet and an energy absorbing layer. The base sheet can have two or more paperboard layers and one or more sizing layers. A first paperboard layer can form a first surface of the base sheet, a second paperboard layer can form a second surface of the base sheet, and the one or more sizing layers can be disposed between the first and second paperboard layers. The energy absorbing layer can be secured to the second paperboard layer.

Abstract: A sound control mat includes a waterproof separation layer, an entangled monofilament structure, and a meltblown nonwoven. The sounds control mat provides improved sound control such as improved impact insulation.

Abstract: Disclosed herein are embodiments of foam backing panels for use with lap siding and configured for mounting on a building. Also disclosed are lap siding assemblies and products of lap sidings. One such embodiment of the foam backing panel comprises a rear face configured to contact the building, a flat front face configured for attachment to the lap siding, alignment means for aligning the lap siding relative to the building, means for providing a shadow line, opposing vertical side faces, a top face extending between a top edge of the front face and rear face and a bottom face extending between a bottom edge of the front face and rear face.

Abstract: A door made of polyurethane, including a door body, the door body including a plurality of integrated plates stacked on one another for supporting. A method for preparing the door includes providing a mold, and spraying a parting agent inside the mold; heating the mold to a temperature of 30-70° C., spraying the parting agent, and placing a plurality of plates or a metal skeleton in the mold; mixing raw materials to obtain a mixture; injecting the mixture into the mold to cover the stacked plates, and curing for 30-90 min; demolding, transferring a product from the mold to a thermostatic chamber for shaping at a constant temperature; trimming uneven edges and surfaces of the product; and spraying a paint on the product.

Abstract: A wall panel system includes a base track and a plurality of interlocking wall panels. Each wall panel includes a continuous and unitarily formed first panel member and a continuous and unitarily formed second panel member. Each panel member includes a first face portion, an edge portion, and a plurality of connection members. The first and second panel members are interconnected by the plurality of connection member on the first panel member engaging the plurality of connection members on the second panel member.

Abstract: A system for mounting tile relative to a flat surface may include a plurality of tiles and support structure to be mounted to the flat surface. The support structure may have a plurality of support surfaces on which the tiles are mounted such that the tiles are at different angles and/or heights relative to the flat surface. The support surfaces may be arranged in a wide variety of patterns, and may have shapes that correspond to those of the tiles. The tiles and support surfaces may have a wide variety of shapes. The support structure may be a single piece on which all of the support surfaces are formed, or may be created through the assembly of multiple support blocks, each of which has one or more of the support surfaces thereon.

Abstract: A foam wall structure includes a frame, at least one primary support member, and a foam layer. The frame can include: a first member; a second member spaced apart from the first member; and two side members extending between the first and second members. The frame defining a front frame surface and an opposite rear frame surface. The at least one primary support member can be positioned between the two side members and extend between the first and second member. The primary support member defines a front support surface and an opposite rear support surface. The foam layer can be received within at least a portion of the frame and overlies the front surface of the primary support member to form an uninterrupted exposed foam surface. A method of making a foam wall structure is also disclosed.

Abstract: A sleeve for a post that is generally rectangular in horizontal cross-section, may have two or three panels, may have perforation which allow portions of one or more panels to be removed, may incorporate retroreflective materials, may have holes, bushings, and/or adhesive layers to facilitate attaching the sleeve to a post, may have top-bottom and side-to-side connectors to facilitate connecting the top of one sleeve to the bottom of another or the edge of one sleeve to an edge of another, may be accompanied by spacers to allow the sleeve to be connected to posts of different size and geometry.

Abstract: A structural insulated building panel with a moisture barrier seal includes a structural insulated panel, a seal section, a first spline-receiving grove, and a second spline-receiving groove. The seal section is extended from a phenolic resin sheet of the structural insulated panel so that the seal section can be positioned in between multiple structural insulated panels in order to prevent moisture penetration. The seal section is adjacently positioned with the second spline-receiving groove of the initial structural insulated panel and extends into the first spline-receiving groove of the adjacent structural insulated panel during the installation of multiple structural insulated panels.

Abstract: A subfloor component comprises an insulating rigid foam panel having first and second opposing faces and a plurality of intersecting grooves to define, in cross-section, a plurality of pedestals having at least one wall extending into the panel from the first face toward the second face; a film of substantially moisture-impervious material attached to the first face of the panel and that conforms to the tops and walls of the pedestals and to the bottoms of the grooves; and a hardboard layer on the second face of the panel.

Abstract: A composite structural element and a method for making same are provided. The element includes a polymer foam core and at least one fibrous layer adhered to the polymer foam core by epoxy. Nano-particles are suspended in the epoxy prior to curing; preferably they are mixed with the hardener before it is mixed with the resin. The polymer foam core is preferably an exothermic foam such as polyurethane, and heat generated by the exothermic foam cures the epoxy, thereby causing the fibrous layer to adhere to the foam core. The nano-particles may be made from at least one of carbon, a ceramic, tungsten, a carbide, titanium, zircon, aluminum, silver, or boron. When carbon nano-particles are used, the strength of the composite is greatly increased, and the curing time of the heat-curable epoxy is significantly reduced. Ceramic nano-particles can be used to increase penetration resistance and provide increased ballistic protection.

Abstract: A composite building construction system comprising a frame, an expanded wallboard, and a concrete layer. The wallboard comprises an outer portion and inset portion wherein the wallboard is attached to the frame with the outer portion covering an exterior side of the frame and the inset portion is disposed within the frame. The wallboard thus provides exterior and interior insulation for the system. The concrete layer is sprayed on to the outer portion of said wallboard, forming a strong durable composite construction system. One or more rebar supports may be attached to the frame at the exterior side by key bolts and are spaced apart from the wallboard. A wire grid may be attached to the key bolts whereby the grid and the rebar supports provide a support structure for the concrete layer. The frame comprises steel and the wallboard comprises insulative expanded polystyrene.

Abstract: A roof tile having a mesh covered foam core with a cement-based protective coating, a roof covering formed from such tiles and methods for making same.

Abstract: Embodiments of the invention provide roofing boards and roofing systems having improved fire resistance properties and methods related to the same. According to one aspect, a roofing system is provided. The roofing system includes roofing panels positioned atop structural support members to form a roof deck. Roofing boards are positioned atop the roof deck and coupled thereto and a roofing membrane is positioned atop the roofing boards and coupled therewith. The roofing boards include a coating of a mineral based material applied to one or more surfaces in an amount between the range of about 0.10 lbs/ft2 and about 0.70 lbs/ft2. The mineral based material coating enables the roofing boards to pass the UL 790 class A tests, such as the burning brand test.

Abstract: A building structure includes a framework of: (a) metal studs having walls that define an interior channel; (b) a cellular backing material extending lengthwise within the interior channel of at least a portion of the metal studs; (c) a thermally insulating layer extending over multiple metal studs; (d) fasteners extending through the thermally insulating layer, through a wall of a metal stud and into the cellular backing material within the interior channel of the metal stud; and (e) a cladding attached to the framework of metal studs by means of the fasteners.

Abstract: A flooring system having a top floor layer, a sub-floor, and an underlayment material disposed between the sub-floor and the top floor layer is disclosed. The underlayment material may include a cross-linked, polyolefin foam having a moisture vapor transmission rate of less than about 3.0 lb/1000 ft2/24 hr, and an average sound pressure level of less than about 15 dB over a range of about 300 Hz to about 1000 Hz. Foam density, gel fraction, and resin blend may combine to provide an underlayment material having such reflective sound and moisture vapor barrier properties.

Abstract: An insulated roof deck system which can be used in installing metal roofs is set forth. The system includes a plurality of metal purlins (10), a plurality of metal roof panels (2), a plurality of thermal insulation blocks (4), cleats (14), and threaded fasteners (12). The metal purlins (10) can form a parallel array of purlins. The metal roof panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the metal roof panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the metal roof panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The threaded fastener (12) secures the metal roof panel (2), the cleat (14), and the thermal insulation block (4) to the metal purlin (10).

Abstract: A roof structure for covering a roof substrate includes a waterproof membrane having a layer of fleece material disposed on a first side thereof. The roof structure also includes a moisture curing, substantially non-volatile polyether based adhesive disposed on at least a portion of the first side of the waterproof membrane. At least some of the adhesive is disposed within the fleece material to permit bonding of the waterproof membrane to a roof substrate of a low slope roof of a building structure.

Abstract: A subfloor component includes an insulating foam panel having first and second opposing faces and a plurality of intersecting grooves to define, in cross-section, a plurality of pedestals having walls that extend into the panel from the first face toward the second face. The subfloor component also includes a moisture-resistant film attached to the first face of the panel and that conforms to the pedestals, and a hardboard layer on the second face of the panel. A method of manufacturing subfloor components is also disclosed.

Abstract: A building structure includes a framework of: (a) metal studs having walls that define an interior channel; (b) a cellular backing material extending lengthwise within the interior channel of at least a portion of the metal studs; (c) a thermally insulating layer extending over multiple metal studs; (d) fasteners extending through the thermally insulating layer, through a wall of a metal stud and into the cellular backing material within the interior channel of the metal stud; and (e) a cladding attached to the framework of metal studs by means of the fasteners.

Abstract: The present invention discloses an extruder for producing a thermoplastic material having a first and second portion comprising an axially extending barrel and a screw conveyer axially disposed within said barrel so as to define a passage for conveying thermoplastic material from an input through a melt zone to an output. Furthermore the present invention discloses an insulation member comprising an elongated insulation member formed of a thermoplastic insulating material, said insulating member having a top edge, a bottom edge, and first and second side edges; the top edge comprising a protrusion, said top edge extending beyond a corresponding top edge of a corresponding panel of siding; and the bottom edge comprising a ledge, said ledge operable to overlap the protrusion.

Abstract: An insulated wall system and related methods of installing walls is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), and fasteners (12). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14).

Abstract: Systems and methods are disclosed herein to a structural insulated panel framing system comprising: insulation sheathing receivable by a wall jig; a frame for placement atop the insulation sheathing; and spray foam for application to the frame and the insulation sheathing to fuse the frame and insulation sheathing to produce a structural insulated panel.

Abstract: A composite building construction system comprising a frame, an expanded wallboard, and a concrete layer. The wallboard comprises an outer portion and inset portion wherein the wallboard is attached to the frame with the outer portion covering an exterior side of the frame and the inset portion is disposed within the frame. The wallboard thus provides exterior and interior insulation for the system. The concrete layer is sprayed on to the outer portion of said wallboard, forming a strong durable composite construction system. One or more rebar supports may be attached to the frame at the exterior side by key bolts and are spaced apart from the wallboard. A wire grid may be attached to the key bolts whereby the grid and the rebar supports provide a support structure for the concrete layer. The frame comprises steel and the wallboard comprises insulative expanded polystyrene.

Abstract: A backed paneling unit comprised of a backing portion that includes at least one of a depth portion and an elevated portion. An elevated portion and/or a depth portion may be formed using any suitable method including, but not limited to, molding, machining and heat stamping. Optionally, a backing portion may comprise a hydrophobic material. Such features may enable fluid flow (e.g., ventilation or liquid drainage) behind the backing portion.

Abstract: An insulating plate/studded plate with moisture absorbing/capillary absorbent properties is described, where the plate comprises a layer of a waterproof material such as a plastic material whereon an absorbing material, such as a felt material is adhered.

Abstract: A composite structural element and a method for making same are provided. The element includes a polymer foam core and at least one fibrous layer adhered to the polymer foam core by epoxy. Nano-particles are suspended in the epoxy prior to curing; preferably they are mixed with the hardener before it is mixed with the resin. The polymer foam core is preferably an exothermic foam such as polyurethane, and heat generated by the exothermic foam cures the epoxy, thereby causing the fibrous layer to adhere to the foam core. The nano-particles may be made from at least one of carbon, a ceramic, tungsten, a carbide, titanium, zircon, aluminum, silver, or boron. When carbon nano-particles are used, the strength of the composite is greatly increased, and the curing time of the heat-curable epoxy is significantly reduced. Ceramic nano-particles can be used to increase penetration resistance and provide increased ballistic protection.

Abstract: A building module. The building module has a rigid inner construction panel defining a planar surface thereon; one or more rigid brackets each affixed by one or more mechanical fasteners to the planar surface of the construction panel; a rigid, closed-cell, spray foam or an adhesive matrix contiguous to and substantially covering the planar surface of the construction panel and contacting and embedding at least a major portion of the one or more brackets. Each of the one or more brackets bears a planar surface facing substantially away from the planar surface of the construction panel. The surface area of the planar surface of each of the one or more brackets is substantially smaller than the surface area of the planar surface of the construction panel to which it is affixed. There are also other embodiments of building modules. There are also other embodiments of brackets useful in building modules. There are also other embodiments for making building modules.

Abstract: The present disclosure relates to an insulation system for securing cladding to the exterior surface of a building. An insulated panel has a front face and a rear face. Joining elements are defined in horizontal edges of the panel for connecting adjacent panels to each other. A horizontal attachment member, such as a nailing hem, is mounted to the rear face of the panel for attaching the insulated panel to the exterior surface. Receiving members are present on the front face of the panel, and can be located in receiving channels. The receiving member is generally made from a material that is better at retaining fasteners, such as nails, than the material of the insulated panel itself.

Abstract: A flooring system having a top floor layer, a sub-floor, and an underlayment material disposed between the sub-floor and the top floor layer is disclosed. The underlayment material may include a cross-linked, polyolefin foam having a moisture vapor transmission rate of less than about 3.0 lb/1000 ft2/24 hr, and an average sound pressure level of less than about 15 dB over a range of about 300 Hz to about 1000 Hz. Foam density, gel fraction, and resin blend may combine to provide an underlayment material having such reflective sound and moisture vapor barrier properties.

Abstract: According to one aspect of the present invention there is provided an acoustic laminate suitable for use in wall, floor and ceiling assemblies and other dividing structure assemblies, the laminate including: a viscoelastic acoustic barrier being in the form of discrete, spaced apart sections or a continuous layer; and a construction panel, the barrier affixed to one or more panel faces of the construction panel.

Abstract: A temperature compensating outdoor wall padding apparatus in one embodiment incorporates a stretch fabric into the edges of a vinyl cover to provide a tension on the vinyl cover minimizing the possibility of wrinkling of the vinyl cover due to a change in temperature. In another embodiment, the temperature compensating outdoor wall padding apparatus may employ a resilient cover, stretchable in 4 directions and pre-tensioned to provide tension on the resilient cover minimizing the possibility of wrinkling of the resilient cover due to a change in temperature. Methods for forming the same are also disclosed.

Abstract: The invention relates to a method for applying to a flooring panel a layer designed to reduce the footfall sound on the floor, and a panel of this kind. With the prior art, it is disadvantageous that the sound-insulation layer is glued onto the laminate panel in a subsequent manufacturing stage. Accordingly, the panel is initially manufactured by pressing with the associated gluing of layers and/or papers. The sound-insulation layer is glued in place in a subsequent operational stage. PVA-glues, thermoplastics or wood glues may be used, for example, to attach the sound-insulation layer. In the manufacture of a panel with a carrier board, decorative paper, counteracting paper and/or a wood veneer, an additional layer, preferably in the form of a sheet or a roll, is provided. The material of this roll or sheet product is designed to provide the desired sound-insulation properties as described above and/or provides these properties when a panel is being walked over.

Abstract: A portable floor panel has at least one absorption layer and at least one load-distributing layer laminated thereto and forming therewith a circumferential edge in turned formed with notches and teeth oriented such that notches and teeth of adjacent panels fit with one another.

Abstract: An acoustical flooring underlayment for placement between a subfloor and a finished floor, includes a mat having an upper surface, an opposite lower surface and including a plurality of corrugations creating a plurality of depressions in the upper surface. A layer of foam is applied to the upper surface and constructed and arranged to fill the depressions for creating a generally planar top surface configured for accommodating the finished floor.

Abstract: A backed paneling unit comprised of a backing portion that includes at least one rib. In an exemplary embodiment, a rib may be adjacent to a drainage groove or between adjacent drainage grooves. A rib may enable ventilation behind the backing portion. In addition, a rib may also assist with liquid drainage.

Abstract: A panel has an exterior face thereof adapted for attachment to a support frame and an interior face thereof adapted for defining a boundary of a compartment. The panel includes a core encapsulated within a panel frame of reinforced phenolic material, the core having first and second faces thereof, and a periphery. The panel frame includes first and second skins attached to the first and second faces of the core. One or more closeouts are disposed between the skins about the periphery of the core, with the one or more closeouts being attached to the first and second skins. A heating element is adjacent the interior face of the panel.

Abstract: An insulated roof deck or wall system which can be used in installing roofs and wall is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), fasteners (12), a first insulation layer (6) and a second insulation layer (7). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The first and second insulation layers can be placed on either side of the thermal insulation blocks.

Abstract: A flooring system having a top floor layer, a sub-floor, and an underlayment material disposed between the sub-floor and the top floor layer is disclosed. The underlayment material may include a cross-linked, polyolefin foam having a moisture vapor transmission rate of less than about 3.0 lb/1000 ft2/24 hr, and an average sound pressure level of less than about 15 dB over a range of about 300 Hz to about 1000 Hz. Foam density, gel fraction, and resin blend may combine to provide an underlayment material having such reflective sound and moisture vapor barrier properties.

Abstract: A siding-plus-backer paneling unit that may provide a valley in the backer for improved adhesion strength, a ridge on another side of the backer for enabling ventilation, and a recess in an end of the backer for improved mating of adjacent paneling units.

Abstract: An apparatus includes a first floor tile that includes a bottom layer that is composed of a wood polymer composite and having a main portion, a tongue portion extending beyond a first edge of the main portion, a groove portion extending within the main portion at a second edge of the main portion opposite the first edge, the base portion having a width. The first floor tile includes a top layer that is composed of ceramic and having a width greater than the width of the main portion, the top layer fixed to the bottom layer such that (1) a first edge of the top layer extends beyond the first edge of the main portion and covers a portion of the tongue portion, (2) a second edge of the top layer extends beyond the second edge of the main portion and covers a portion of the tongue portion.