Abstract: A method and device are described for the production of foams from two-component reactive mixtures using carbon dioxide as expanding agent, by mixing at least one of the reactive components with carbon dioxide under pressure. That mixture is then mixed with the other reactive component(s) to form a foamable reactive mixture, which is expanded and cured to form the final product. The foamable reactive mixture is expanded to ambient pressure through at least one fine-meshed screen (21a, 21b, 21c).

Abstract: A fluorine-containing hydrocarbon composition comprising the following (1) and (2), wherein the proportions of (1) and (2) in the composition are such that (1) is 100 parts by weight, and (2) is from 0.001 to 10 parts by weight:(1) at least one pentafluoropropane selected from 1,1,1,3,3-pentafluoropropane and 1,1,2,2,3-pantafluoroproapne,(2) the following (i) or (ii):(i) a combination of (a) and at least one member selected from the following (b) to (e):(a) a compound having --NO.sub.2,(b) a compound having --CN,(c) a compound having --CONR.sup.1 R.sup.2 wherein each of R.sup.1 and R.sup.2 which are independent of each other, is a hydrogen atom or an alkyl group,(d) a lactone,(e) a quinone,(ii) at least one member selected from the following (f) and (g):(f) a reaction product of a compound having a halogen atom and an epoxy group with an active hydrogen compound,(g) a reaction product of a compound having a halogen atom and a hydroxyl group with an isocyanate compound.

Abstract: Clear, amine-initiated polyether polyols are made by epoxidizing an amine in the presence of an alkali metal hydroxide catalyst. After the desired degree of epoxidation has been achieved, a hydroxy-carboxylic acid is added to the epoxidized mixture in an amount sufficient to neutralize any remaining alkali metal hydroxide. The polyols produced in this manner are particularly useful for the production of polyurethane and apolyisocyanurate foams.

Abstract: There are disclosed a thermal insulating foamed material, which is superior in thermal insulating property and does not cause deterioration of the thermal insulating property with a time lapse, and a method for producing the same. According to a method for producing a thermal insulating foamed material, a foamed polyurethane resin composition having closed cells, in which at least carbon dioxide is filled, is formed by blowing a raw material mixture containing epoxides comprising at least two members of an epoxide compound having high reactivity with carbon dioxide and an epoxide compound having low reactivity with carbon dioxide, a carbon dioxide fixation catalyst, polyisocyanate, a reactive blowing agent which evolves carbon dioxide by reacting with said polyisocyanate, and a polyol composition. Then, the carbon dioxide in the closed cells is allowed to react with the epoxides in the presence of the carbon dioxide fixation catalyst, thereby to fix carbon dioxide as carbonate compounds.

Abstract: A method for the preparation of flexible polyurethane foams by reacting a polyisocyanate containing at least 85% by weight of 4,4'-diphenylmethane diisocyanate or a liquid variant thereof with a polyol composition comprising at least one poly(oxyethylene-oxyalkylene) polyol having an average nominal hydroxyl functionality of from 2 to 6, a number average hydroxyl equivalent weight of from 1000 to 3000, and an average oxyethylene content of from 50 to 85% by weight and with water in the presence of a catalytically effective amount of an alkali or alkaline earth metal carboxylate salt.

Abstract: A polyol composition is provided which when reacted with an organic isocyanate, has good flow characteristics and makes a rigid polyurethane foam having good dimensional stability at low densities. The polyol composition has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and a viscosity of 5,000 cp or less at 25.degree. C. The polyol composition also has formic acid or a mixture of formic acid and water as blowing agents, and further contains a delayed action blow catalyst and a delayed action gel catalyst.

Abstract: A process is described for producing polyurethane moldings by the reaction of compounds of molecular weight 400 to 10,000 which contain at least 2 hydrogen atoms capable of reacting with isocyanates, and optionally chain extenders of molecular weight 32 to 399, with polyisocyanates, optionally in the presence of foaming agents, auxiliary materials and additives, in which defined carbamates are used as activators. The polyurethanes obtained by this process are particularly low in emissions, i.e. are stable in relation to diffusion and exhibit low fogging, and are thus particularly suitable for the production of composite bodies comprising a polyurethane core and at least one further plastic material as an outer layer. Also described is the use of these moldings and composite bodies which are stable in relation to diffusion and which cause low fogging, e.g. as dashboards or door trims in the construction of vehicles, furniture, machines or apparatus.

Abstract: Expandable styrene resin beads are described, which, when expanded to a bulk density of 20 g/l, give pre-expanded beads in which the number of cells present along those surface parts of radii which range from the bead surface to a depth of 0.2 mm from the surface is from 3 to 20 per mm and to the bead center is 10 or larger per mm, the number of the number of cells present along those inner parts of the radii which range from a depth of 1 mm from the bead surface to the bead center is 10 or larger per mm, the number of cells present along said surface parts being smaller than the number of cells present along said inner parts.

Abstract: Rigid foams which possess urethane groups are prepared by reacting polyisocyanates with compounds which possess at least two active hydrogen atoms which are reactive towards isocyanate groups, in the presence of water and alkanes as blowing agent and solution promoters. The solution promoter used is a compound with a polar group.

Abstract: Biodegradable foamed plastic material having a bulk density comprised within the range of from 5 to 13 kg/m.sup.3, comprising:30-99.5 by weight of polisaccharide containing more than 50% of thermoplastic starch or starch complexed by polimeric structures, having an intrinsic viscosity (in DMSO) lower than 1.3 dl/g and less than 20% by weight of soluble fraction in ethanol;0.5-70% by weight of a thermoplastic polymer which is soluble in starch, or is capable of complexing it;0-20% by weight of water.The material can be used as a loose filler or for other foamed articles.

Abstract: Nickel acetyl acetonate catalysts used in the manufacture of polyurethanes and particularly polyurathane foam, is replaced with a more environmentally friendly organo-metallic catalyst, specifically other metal acetyl acetonates such as iron or copper. In accordance with an important feature of this invention, in addition to the metal acetyl acetonate, the catalyst system also includes acetyl acetone. The acetyl acetone acts as a delay mechanism to delay the catalytic action of the metal acetyl acetonate which is normally highly catalytic at relatively low temperatures. It will be appreciated that high catalytic activity at relatively low temperature will lead to deleterious premature cure. By adding acetyl acetone into the catalyst system, the acetyl acetone acts to delay and/or slow the catalytic action of the metal acetyl acetonate until the polyurethane is heated at which point the acetyl acetone is driven off and the metal acetyl acetonate then provides a relatively fast cure at the elevated temperature.

Abstract: A method the preparation of rigid foams by reacting an organic polyisocyanate with an isocyanate-reactive material in the presence of a blowing promoter characterised in that the isocyanate-reactive material comprises at least one isocyanate-reactive cyclic carbonate or isocyanate-reactive cyclic urea, the reaction being performed in the presence of an inert insoluble organic liquid which is present as the dispersed phase of an emulsion or a microemulsion, and in the presence of a metal salt catalyst.

Abstract: Elastomers exhibiting decreased demold times and improved green strength are prepared by reacting a di- or polyisocyanate with a monodisperse polyoxypropylene diol having ultra-low unsaturation, and preferably prepared by the double metal cyanide.t-butyl alcohol catalyzed polymerization of propylene oxide. Further improved demold times and elevated elastomer physical properties are made possible bythe use of multidisperse polyoxyalkylene polyether polyol blends having an overall unsaturation of less than 0.010 meq/g and a polydispersity of about 1.4 or greater.

Abstract: The present invention provides a thermal insulating foamed material with excellent thermal insulating properties and a method of manufacturing the same. The method comprises the steps of: concurrently mixing and blowing a polyurethane material to produce a foamed polyurethane resin composition with a multiplicity of closed cells, the polyurethane material including a reactive blowing agent, a volatile compound having a boiling point of not higher than 150.degree. C. and a molecular weight of not less than 70, an epoxy compound, and a carbon dioxide fixation catalyst, wherein the closed cells are filled with the volatile compound and carbon dioxide produced by a reaction of the reactive blowing agent with a polyisocyanate; and allowing the carbon dioxide to chemically react with epoxy groups of the epoxy compound in the presence of the carbon dioxide fixation catalyst to form a solid or liquid cyclic carbonate.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (Component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: A resin composition for low expansion moldings which comprises (A) 20 to 80 parts by weight of a vinyl chloride resin having an average degree of polymerization of from 500 to 1700 and (B) correspondingly from 80 to 20 parts by weight of a copolymer made of 60 to 90 parts by weight a polymerizable monomer mixture consisting of 20 to 40 wt % of acrylonitrile, 20 to 60 wt % of .alpha.-methylstyrene and 20 to 40 wt % of styrene and, correspondingly, 40 to 10 parts by weight of a crosslinked acrylic rubber. The resin composition further comprises (C) 0.5 to 30 parts by weight of an acrylic resin having a reduced viscosity of not less than 3.0 dl/g when measured by use of a chloroform solution of the acrylic resin at a concentration of 0.1 g/100 ml, (D) 0.1 to 10 parts by weight of a thermally decomposable rosining agent, and (E) from 1 to 10 parts by weight of a stabilizer, each based on 100 parts by weight of a mixture of the components (A) and (B).

Abstract: The invention provides a biodegradable thermoplastic composition made of soy protein, a plasticizing agent, a foaming agent, and water, that can be molded into biodegradable articles that have a foamed structure and are water-resistant with a high level of physical strength and/or thermal insulating properties.

Abstract: A method for the preparation of rigid foams by reacting an organic polyisocyanate with an isocyanate-reactive material in the presence of a blowing promoter characterized in that the isocyanate-reactive material comprises at least one isocyanate-reactive cyclic carbonate or isocyanate-reactive cyclic urea, the reaction being performed in the presence of an inert insoluble organic liquid which is present as the disperse phase of an emulsion or a microemulsion, and in the presence of a metal salt catalyst.

Abstract: Isocyanate-terminated-prepolymers prepared from polyoxyalkylene polyether polyols having low unsaturation are suitable for producing polyurethane molded foam having exceptional physical properties. Preferably, the foams are all water blown, and process well. The foams are noted for concomitant increases in both tensile strength and elongation as well as displaying excellent wet set and other properties.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above.

Abstract: Disclosed are foamable EPDM compositions comprising EPDM, a carbon black having a CTAB of about 50 to 60 m2/g and DBP of 90 to 115 cc/100 g and a blowing agent which are advantageous for use in applications where UHF microwave curing is utilized and for replacing foamable EPDM compositions incorporating similar amounts of conventional blends of carbon blacks. Also disclosed are foamed, cured EPDM compositions comprising: EPDM and a carbon black having a CTAB of about 50 to 60 m2/g and DBP of 90 to 115 cc/100 g which have advantageously lower sponge density and lower sponge compression set than EPDM compositions incorporating similar amounts of conventional low reinforcing carbon blacks. Further disclosed is a process for producing the foamed, cured EPDM compositions of the present invention. Additionally disclosed is use of the foamed, cured EPDM compositions of the present invention as weatherstripping.

Abstract: A polyisocyanate having an acid value of at least 0.01% HCl is used to produce polyisocyanate, polyisocyanurate and polyurethane urea foams with an HCFC blowing agent. The use of such a polyisocyanate is advantageous because the polyisocyanate does not cause significant decomposition of the HCFC blowing agent.

Abstract: A thermal insulator of the present invention includes a foam containing solidified CO.sub.2 gas. A method for producing the thermal insulator includes the steps of: mixing a metal compound selected from the group consisting of a metal oxide and a metal hydroxide, water, a polyol component, and an isocyanate component to generate a mixture; foaming the mixture in a container to generate closed-cells made of a water-foamed polyurethane; and allowing CO.sub.2 gas generated during the foaming step to react with the selected metal compound to solidify the CO.sub.2 gas, thereby depressurizing the closed-cells in the closed-celled foam.

Abstract: A polyol blend is disclosed for making cellular polyurethane foam products in the absence of halogenated hydrocarbon blowing agents. The products have good insulating performance, good compressive strength, and excellent dimensional stability. The blend comprises first and second polyols and is suitable for one-shot and two component reaction systems. The first polyol is the reaction product of one or more alkylene oxides and a compound selected from the group consisting of aliphatic diols, triols, pentaerythritol, water in an amount sufficient to form a diol upon reaction with alkylene oxide, and mixtures thereof.

Abstract: A composition comprising a particulate dispersion of from 50% to 98.9% by weight of a siloxane-polyoxyalkylene copolymer surfactant, from 1% to 49.9% by weight of a nonionic organic surfactant other than the siloxane-polyoxyalkylene copolymer surfactant and from 0.1% to 25% by weight, based on the total weight of the composition, of a particulate material having a particle size of less than 20 microns, is described. A method of preparing such a composition, and polyurethane and polyisocyanurate foams containing such a composition are also described. The nonionic organic surfactant is preferably an ethoxylated nonylphenol. The particulate material is preferably a hydrophobic precipitated silica. The composition of the invention is useful as an additive in the preparation of rigid polyurethane and polyisocyanurate foams.

Abstract: A breathable or air-permeable, open cell, flexible urethane polymer suitable for use in cushions is formed from a foam-forming composition containing from about 0.5 to 2.0 parts by weight of butyl oleate, based upon 100 parts by weight polyol, under controlled pressure conditions maintained at or, preferably, below atmospheric pressure. The pressure during foaming is maintained in the range of about 0.5 to 1.0 bar, preferably 0.5 to 0.9 bar. Resultant air permeability is unexpectedly significantly increased over urethane polymers of equivalent composition. Other polymer properties are enhanced.

Abstract: Disclosed is a water blown, open cell, hydrophilic polyurethane foam, a process for preparing such a foam and articles made therefrom. Utilizing a one step process the foam is formed from a reaction mixture comprising an organic polyisocyanate, water, a reaction catalyst and a mixture of certain polyols. The first polyol utilized in the invention is a poly(oxyalkylene) triol, chain terminated with propylene oxide and having a molecular weight in the range of about 2800 to about 6200. The second polyol is a poly(oxyalkylene) polyol, chain terminated with ethylene oxide or propylene oxide and having a molecular weight in the range of about 60 to about 800. The third polyol comprises at least one selected from the group of (i) poly(oxyalkylene) diols chain terminated with ethylene oxide and having a molecular weight in the range of about 500 to about 4000 and (ii) polyfunctional polyols chain terminated with propylene oxide and having a molecular weight in the range of about 250 to about 1000.

Abstract: A polyol composition is provided which when reacted with and organic isocyanate, has good flow characteristics and makes an all water blown rigid polyurethane foam having good dimensional stability at low core densities of 1.1 pcf to 2.0 pcf. The polyol composition has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less, an average functionality of 3.1 or greater, and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and an equivalent weight of greater than 130. The polyol composition also has water as the blowing agent, and further contains a blow catalyst, a delayed action gel catalyst, and preferably a cure catalyst and a surfactant.

Abstract: An internal mold release system is provided which comprises (a) a carboxylic acid and (b) a compound selected from the group consisting of a fatty polyester, a fatty acid ester and a fatty amide.

Abstract: In an organopolysiloxane composition giving rise to elastomer foam, including at least one polyacyloxyorganopolysiloxane obtained by functionalization, with a polyacyloxysilane, of at least one reactive oil which is a polyhydroxylated polysiloxane intended to react in the presence of water to form the elastomer with formation of acid of formula R'COOH, in which R' denotes a hydrocarbon radical free from aliphatic unsaturation and which has from 1 to 15 carbon atoms, a blowing agent and optionally water, the blowing agent is at least one acidic or neutral carbonate of an alkali or alkaline-earth metal, which, by reacting with the acid R'COOH, gives carbon dioxide and preferably water.Objects, especially seals, thus obtained and kit for static mixing.

Abstract: Insulating foam for refrigerators and the like is prepared by blowing in the presence of carbon dioxide as the sole or principal blowing agent. The thermal conductivity of the foam is decreased by sealing said foam in a gas-impervious enclosure with at least one getter, such as an alkaline material, capable of removing carbon dioxide and at least one drying agent which will produce a relative humidity greater than the equilibrium relative humidity over a saturated aqueous solution of the getter, thus removing water without rendering the getter anhydrous. For example, calcium chloride dihydrate may be used when the getter is sodium hydroxide.

Abstract: A composition which cures and foams at room temperature contains a acid-catalyzed, polymerizable resin, an acid and a filler which liberates gas in an endothermic reaction with the acid. The acid serves the dual purpose of catalyzing the polymerization reaction and generating the foaming gas.

Abstract: A flexible plasticized polyurethane foam is taught in which water is used as the foaming agent and a plasticizer selected from phosphate ester, phthalate and benzoate plasticizers is added to improve the softness and flexibility of the polyurethane.

Abstract: The invention relates to novel polysilicic acid/polyisocyanate basic materials, binding materials and foams with improved mechanical properties as well as a higher resistance against heat and chemicals. It is characteristic of the new base materials that they are built up (composed) of______________________________________ 100 parts by mass of a polyisocyanate, 50-400 parts by mass of a polysilicic acid component, 0.5-70 parts by mass of phosphoric acid triesters and/or salts of phosphoric acid mono- and/or diesters formed with amines and/or alkaline metals, and optionally 0-5 parts by mass of a catalysts containing a tertiary amino group, 0-50 parts by mass of a reactive diluent, 0-10 parts by mass of tenside(s) ______________________________________as well as 0-400% by mass of fillers and optionally other auxiliaries, calculated for the total mass (=100%) of the components listed above.

Abstract: A method for the preparation of cellular polymeric products which comprises reacting an organic polyisocyanate with an isocyanate-reactive composition, characterised in that the isocyanate-reactive composition comprises a blowing promoter which is a cyclic urea compound having at least one isocyanate-reactive substituent.

Abstract: A thermosetting plastic foam solid is obtained using a blowing agent comprised at least partially from depolymerization of dicyclopentadiene into essentially pure cyclopentane. This unique hydrocarbon is miscible in polyester polyols, where others, such as extracted cyclopentane, are not. In a blend of 15 parts of liquid flame retardant per hundred parts polyester polyol, the mixture is both stable and has a suitably low viscosity.

Abstract: The present invention relates to hard polyurethane foams. These foams are produced by the reaction of 1) polyisocyanates, with 2) compounds having molecular weights of from 92 to 10,000 and having at least two hydrogen atoms which are reactive with isocyanate groups, in the presence of 3) hydrofluoroalkanes as foaming agents, and 4) solubilizers. Suitable solubilizers comprise one or more of ##STR1## wherein R.sup.1 and R.sup.2 signify C.sub.1 -C.sub.12 -alkyl or together C.sub.2 -C.sub.6 -alkylene and n signifies an integer from 0 to 6; ##STR2## wherein R.sup.1 to R.sup.3 signify C.sub.1 -C.sub.12 -alkyl which is optionally substituted by halogens, C.sub.5 -C.sub.10 -cycloalkyl or optionally substituted aryl; ##STR3## wherein R.sup.1 and R.sup.2 signify C.sub.1 -C.sub.16 -alkyl or C.sub.5 -C.sub.10 -cycloalkyl; and/or ##STR4## wherein R signifies C.sub.1 -C.sub.20 alkyl or C.sub.5 -C.sub.10 cycloalkyl.

Abstract: An internal mold release system is provided which comprises (a) a carboxylic acid and (b) a compound selected from the group consisting of a fatty polyester, a fatty acid ester and a fatty amide.

Abstract: A foamable organic composition comprising a compound foamable to 50% or more comprising an organic polymer and a chemical foaming agent, and, as a physical foaming agent, at least one member selected from the group consisting of rare gases and carbon dioxide; and a method for producing a foamed article having a high expansion ratio by using said composition. According to the present invention, a foamed article having a uniform and fine foam structure and a high expansion ratio of not less than 75% (which is as high as when freon gas is used) can be obtained without causing environmental problems such as depletion of the ozon layer. When applied, in particular, to a foamed layer for an insulated conductor, such as foam-insulated electric wire which is required to have high performance insulation and is occasionally installed under severe conditions, the composition of the present invention advantageously provides an insulated conductor with no potential buckling.

Abstract: Disclosed is a compatibilized carbon black useful in melt processing of plastic material. The carbon black is coated with a compatibilizing agent which enhances the dispersibility of the carbon black in a melt of the plastic material. Further disclosed are processes for making plastic foam structures with the compatibilized carbon black.

Abstract: A polyurethane foam suitable for use as a wound-contact layer in a wound dressing is made by mixing 1 part by weight of an isocyanate-capped prepolymer having from 0.5 to 1.2 meq NCO groups/g with from 0.4 to 1.0 parts by weight of water in the presence of from 0.05 to 0.4 parts by weight of a C.sub.1 to C.sub.3 monohydric alcohol, and then drying the product. The monohydric alcohol is preferably methanol, and the isocyanate-capped prepolymer is preferably an isocyanate-capped ethyleneoxy/propyleneoxy copolymer.

Abstract: Insulating foam for refrigerators and the like is prepared by blowing in the presence of carbon dioxide as the sole or principal blowing agent. The thermal conductivity of the foam is decreased by sealing said foam in a gas-impervious enclosure with at least one getter, such as an alkaline material, capable of removing carbon dioxide and at least one drying agent which will produce a relative humidity greater than the equilibrium relative humidity over a saturated aqueous solution of the getter, thus removing water without rendering the getter anhydrous. For example, calcium chloride dihydrate may be used when the getter is sodium hydroxide.

Abstract: Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a quaternary ammonium carboxylate salt, and (iii) optionally a tertiary amine, wherein the mole ratio of carboxylate metal salt: tertiary amine is a value greater than about 2:1, and the total moles of quaternary ammonium carboxylate salt are less than the combined moles of the carboxylate metal salt and the tertiary amine.

Abstract: The present invention relates to foam compositions which are expanded with hydrohalocarbon blowing agents in the presence of catalysts which are capable of decreasing the amount of decomposition of the hydrohalocarbon blowing agents to haloalkenes during the polymerization. Thus, the present invention provides compositions comprising polyisocyanate, polyol, hydrohalocarbon blowing agent, surfactant, and catalyst for polymerization of the polyisocyanate and polyol wherein the catalyst is capable of decreasing the amount of decomposition of the hydrohalocarbon blowing agents to haloalkenes during polymerization of the polyisocyanate and the polyol.

Abstract: There is now provided a rigid closed cell polyisocyanate based foam for use as a positive flotation material for watercraft which meets the U.S. Coast Guard immersion test (CGD 75-168, 33 C.F.R. .sctn.183.114). As a blowing agent for this foam, a mixture of 1,1,1,2-tetrafluoroethane (R-134a) as a frothing agent and water is used, where the amount of water is less than 2.5 weight percent based on the weight of the formulated polyol composition. Also, in preferable embodiments, the polyols in the polyol composition are initiated by at least one amine; and the polyol composition contains a delayed action tertiary amine catalyst. The foams used in the invention have excellent dimensional stability. In another embodiment, there is also provided a formulated polyol composition of R-134a and a polyol composition having an average OH# of less than 400 and an average functionality of greater than 4 using R-134a and less than 2.5 wt.

Abstract: Reacting carbonyls, such as aldehydes and ketones, with amines produces a ketimine or aldimine and a water byproduct. When the ketimine or aldimine reaction occurs in a polymer composition, the polymer becomes foamed due to the evolution of water. Hence, carbonyl and amine containing compounds may be introduced into a polymeric composition to serve as an in-situ blowing agent. The carbonyl and amine containing compounds may be different polymers which will be combined through a ketimine or aldimine linkage to form a graft co-polymer, they may be small molecular weight additives that are placed in the composition with a polymer that is to be foamed as a byproduct of a ketimine or aldimine reaction of the additives, or they may be a polymer containing a carbonyl or amine moiety and a small molecular weight additive compound that will react with the moiety on the polymer to form a ketimine or aldimine.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: A method for the production of integral skin foam is provided. An inert, non-flammable gas is added together with a low quantity of hydrocarbon fluid to a liquid skeleton substance. Only the inert, non-flammable gas serves during energy supply for foaming up the skeleton substance. The hydrocarbon fluid promotes the formation of a dense outer skin of the integral skin foam. The liquid skeleton substance is brought into a chamber and a sonochemical process is brought about in order to dissolve the gases in the liquid skeleton substance. The hydrocarbon fluid is less than 1% by volume of the inert gas and the liquid skeleton substance.

Abstract: The present invention provides a waterproof plastic foam such as waterproof polyurethane foam which can keep the inherent properties of the foam and exhibit low gas permeability and water absorption, excellent water-sealing properties and hence a stable waterproofness.

Abstract: Compositions for producing foamed products which include additives and blowing agents which cause the surface treatment additives to migrate to the surfaces of foamed products. The products produced from the compositions require less additives because the incorporated additives are concentrated at the surface thereof.