Abstract: Raw materials for anti-cracking polyurethane foams comprises: a mixed polyol 100 weight parts; an isocyanate 140˜180 weight parts; a catalyst 1.0˜3.0 weight parts; water 1˜2.5 weight parts; a foam blowing agent 30.0˜35.0 weight parts; and an additive 1.0˜3.0 weight parts, and a preparation method thereof.

Abstract: A process for producing a urethane-modified polyisocyanurate foam having excellent characteristics such as flame retardancy, heat resistance and low smoking property, and further having improved initial adhesion, particularly adhesion after a relatively long period of time, to a facing material particularly a flexible facing material, by using water as a blowing agent, is provided. A polyisocyanate compound component, a polyol component, water and a morpholine compound are reacted in the presence of a trimerization catalyst for isocyanates.

Abstract: The present invention provides a composition for flame-retardant flexible polyurethane foam comprising: (i) a polyol component; (ii) a polyisocyanate component; (iii) a halogen-free phosphate ester that meets the following conditions (a) to (d), and that contains at least one alcoholic hydroxyl group: (a) an acid value of 2 KOHmg/g or less, (b) a viscosity of 5 Pa·s or less at 25° C., (c) a hydroxyl value of 5 to 250 KOHmg/g, and (d) a weight average molecular weight of 200 to 2000; (iv) a tertiary amine carboxylate; (v) a silicone foam stabilizer; and (vi) a blowing agent. The composition for flame-retardant flexible polyurethane foam of the present invention can give a flexible polyurethane foam that has satisfactory flame retardant properties, as well as excellent properties such as better heat resistance, fogging resistance and scorch resistance and extremely low compression strain.

Abstract: A catalyst composition for catalyzing a polyurethane forming reaction includes a gelling catalyst and a blowing catalyst selected such that the resulting polyurethane foam has a low level of volatile and/or malodorous material in it. The gelling catalysts are selected from tertiary aminoalkyl substituted primary or secondary amines; and the blowing catalysts are selected from bis(aminoalkyl) ethers comprising alkanol moieties, primary amine moieties, or ureido moieties derived from such primary amine moieties.

Abstract: The present invention provides a high support (HS) and high support-high resilience (HS-HR) flexible polyurethane foams prepared by catalyzed reaction of one or more di- or polyisocyanates at an isocyanate index from about 70 to about 130 with: (a) a polyoxyalkylene polyol or polyoxyalkylene polyol blend having an average hydroxyl weight of at least about 1000 and an average primary hydroxyl content of at least about 25%; and (b) an effective amount of a blowing agent containing water; in the presence of from about 0.01 to about 0.5% parts by weight based on 100 parts by weight of said polyol component of a liquid hydrocarbon containing greater than 50% of polymerized butadiene. The high support (HS) and high support-high resilience (HS-HR) flexible polyurethane foams of the present invention have a reduced force to crush (FTC).

Abstract: A plasticizer with a crosslinking/chain extending agent is incorporated into a water-blown flexible polyurethane foam formulation to provide acceptable softness, openness, and tensile strength characteristics. The class of plastisizers is selected from the group consisting of alkyl benzyl phthalates, phosphate esters and benzoates. The aromatic polyhydroxy compounds are a preferred class of crosslinking/chain extending agents, particularly dihydroxyaromatic compounds, more particularly resorcinol. Other classes of preferred crosslinking/extending agents are saccharides, alkyl glycosides, and alkylene oxide adducts of aliphatic triols. Other preferred crosslinker/extenders include epoxidized soybean oil, polymeric 1,3,5-trimethyl, 2-hydroxy-benzene, selected phenolic resins, selected low molecular weight adducts of a polyfunctional aliphatic amines, and polyoxyalkylene polyols wherein the hydroxyl number is less than about 200 and the average number of hydroxyl groups range from about 3 to about 8.

Abstract: The method of the present invention for producing a urethane-based thermoplastic elastomer composition foam comprises the steps of: adding and mixing 0.1 to 30 parts by weight of carbon dioxide (B) to 100 parts by weight of a urethane-based thermoplastic elastomer composition (A) in a molten state, wherein said urethane-based thermoplastic elastomer composition (A) comprises a urethane-based thermoplastic elastomer (A-1) and other thermoplastic elastomer (A-2) in an (A-1)/(A-2) ratio of 20/80 to 99/1 by weight, to form a molten urethane-based thermoplastic elastomer composition (C) which is in a state of a mixture of the urethane-based thermoplastic elastomer composition (A) and the carbon dioxide (B) (gas dissolving step); and lowering a temperature of said molten urethane-based thermoplastic elastomer composition (C) (cooling step).

Abstract: In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.

Abstract: An ester polyurethane foam is prepared by reacting a mixture of one or more polyester polyols with one or more isocyanates and one or more silicone surfactants in the presence of a blowing agent, such as water, and other additives, such as catalysts. The cured foam is chemically treated in a caustic solution and is then felted (compressed under heat and pressure) to form a hydrophilic ester polyurethane foam having a water absorption rate of at least 30 pounds of water per square foot per minute (1.44 kPa/min). The foam also has greater water holding capacity and wet strength than cellulose.

Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, a gelling catalyst, a blowing catalyst, and a tertiary amino alkyl amide catalyst composition. The catalyst composition is represented by the formula I: wherein R1, R2, R3, R4, R5, R6, A, and n are as defined herein and wherein the tertiary amino alkyl amide catalyst of formula I is acid-blocked.

Abstract: The present invention is directed to a process for preparing water-blown rigid polyurethane foams having at least an 80% closed-cell content which involves reacting a) at least one polyol mixture which is composed of (i) at least one polymer polyol; (ii) at least one polyol having a hydroxyl value within the range of from about 200 to about 800; and (iii) optionally, at least one polyol having a hydroxyl value within the range of from about 25 to about 115; with b) at least one polymeric isocyanate and/or a prepolymer thereof; in the presence of c) optionally, at least one catalyst; d) water; and e) optionally, at least one additive or auxiliary agent. The present invention is also directed to the closed-cell water blown rigid polyurethane foams produced by the process of the present invention. The invention is further directed to a polyurethane-foam forming mixture which is used to produce the water-blown rigid polyurethane foams of the present invention.

Abstract: Rigid foams are made by reacting a polyisocyanate with an isocyanate-reactive composition which includes at least one isocyanate-reactive compound, preferably, an amine-initiated polyol and more preferably, an amine-initiated polyether polyol and a second, different polyol in the presence of a blowing agent composition which includes water and a catalyst composition which includes two different blowing catalysts, preferably, pentamethyldiethylenetriamine and bis(2-dimethylamino-ethyl)ether.

Abstract: A polyol combination having up to a total of about 100 parts by weight (1) from about 95.1 to about 99.9 parts by weight of a first polyol having a nominal average functionality higher than about 4.5, an equivalent molecular weight in the range of from about 1500 to about 2500, a hydroxyl value in the range of from about 25 to about 35 mg KOH/g and an ethylene oxide content in the range of from about 10 to about 30% by weight based on total weight of said first polyol, and (2) from about 0.1 to about 4.9 parts by weight of a second polyol having a nominal average functionality in the range of from about 2.2 to about 6, an equivalent molecular weight in the range of from about 1000 to about 3000 and an ethylene oxide content of at least 50% by weight based on total weight of said second polyol, wherein the polyol combination is essentially free of stably dispersed polymer particles.

Abstract: The invention relates to foam having an apparent density of less than 100 kg/m3, in which water is predominantly used as the blowing agent, and to products that contain such foams. The mentioned foams have a large proportion of open cells (>80%).

Abstract: There are disclosed an elastic member which comprises (A) polyurethane foam obtained by agitationally mixing a foaming agent, a foam stabiizer and a urethane prepolymer synthesized from a polyol and a polyisocyanate in the presence of a modified silicone, or (B) polyurethane foam obtained by agitationally mixing a polyol, a polyisocyanate, a modified silicone oil bearing a functional group reactive with a polyisocyanate, a foaming agent and a foam stabiizer comprising a polyether modified silicone containing 50 to 100% by weight of a polyoxyethylene unit in the polyether moiety; image formation equipment equipped with the above elastic member; and a toner supply roller which is composed of a foamed elastic member mounted on a developing apparatus and which has a compression spring constant in the range of 0.25 to 5.0 N/mm and a surface friction resistance in the range of 0.4 to 1.2 N.

Abstract: A process for preparing a polyurethane foam is provided which comprises reacting a polyisocyanate and an active hydrogen-containing component, including water and an organic polyol, in the presence of a catalytically effective amount of a delayed action amine catalyst system, and optionally an organotin catalyst. The delayed action catalyst is composed of the reaction product of (a) one or more carboxylic acids having hydroxy and/or halo functionality; (b) one or more tertiary amine ureas; and, optionally, (c) a reactant selected from the group consisting of specific reactive tertiary amine(s), specific tertiary amine carbamate(s) and mixture thereof.

Abstract: The invention relates to a method for the production of polyurethane block foam, wherein a polyurethane reactive mixture containing carbon dioxide is suddenly relieved from a pressure above the pressure breaking the equilibrium of the carbon dioxide to a normal pressure, wherein the liquid polyurethane reactive mixture is foamed by releasing dissolved carbon dioxide.

Abstract: A rigid polyurethane foam is described which is preferably, while not exclusively, used for manufacturing composite building elements used in buildings or for manufacturing industrial constructions. The foam has a structure consisting of closed cells substantially free therein of optionally halogenated hydrocarbon foaming agents, having an adhesion strength to a supporting substrate, measured according to standards EN 1607, equal to or higher than 0.7 kg/cm2. The polyurethane foam may be obtained starting from at least one polyol and at least one isocyanate compound by using a water-based foaming agent entirely compatible with the strictest environmental requirements, and has good mechanical characteristics, characteristics of dimensional stability, characteristics of adhesion to a supporting substrate and, possibly, characteristics of fire resistance.

Abstract: The present invention relates to a mixture that contains (i) at least one isocyanate and (ii) at least one organic and/or inorganic acid anhydride.

Abstract: The subject invention provides a method of forming high resilience slabstock polyurethane foam having random cell structures to produce latex-like feel and characteristics. The method includes the first step of providing an isocyanate-reactive component and an isocyanate component to react with the isocyanate-reactive component. A first nucleation gas is provided under low pressure and is added into at least one of the isocyanate-reactive component and the isocyanate component to produce a first cell structure in the polyurethane foam. A second nucleation gas is provided under low pressure, being different than the first nucleation gas, and is added into at least one of the isocyanate-reactive component and the isocyanate component to produce a second cell structure in the polyurethane foam that is different than the first cell structure.

Abstract: Polyurethane article black colorants which comprise a novel blue polymeric anthraquinone colorant, rather than the previous standard polymeric triphenylmethane blue-type colorants are provided. Such a novel blend of colorants to produce black colorations within the target polyurethane foams exhibits very low color degradation within polyurthane foams, primarily due to the stability and resiliency of the novel anthraquinone-based polymeric colorant in the presence of high isocyanate levels, as well as large amounts of reactive tertiary amines (from catalyst residue, for example). A black colorant comprising such a novel blue polymeric colorant, as well as polyurethane foams comprising such a novel black coloring agent and methods of producing such foams are all contemplated within this invention.

Abstract: The polyisocyanate polyaddition products comprise hydrophobic compounds plus at least one further compound selected from the group consisting of: (i) organic, cyclic compounds having a molecular weight of from 200 to 3000 g/mol, (ii) salts of metals of transition groups I, II and/or VIII, (iii) organic and/or inorganic acid anhydrides, (iv) cyclic sulfonic esters and/or sulfones, (v) lactones, lactams and/or cyclic esters and/or (vi) &agr;,&bgr;-unsaturated carboxylic acids, &agr;,&bgr;-unsaturated carboxylic acid derivatives, &agr;,&bgr;-unsaturated ketones and/or &agr;,&bgr;-unsaturated aldehydes.

Abstract: The present invention is a low density polyurethane foam cushion useful as an attached carpet cushion or as a detached carpet underlay. The low density foams of the present invention are prepared by a process wherein a polyurethane foam formulation is blown by both mechanical and chemical processes.

Abstract: Prepare a multimodal thermoplastic polymer foam having a distribution of large and small cells in a substantial absence of water by using a blowing agent stabilizer. Multimodal foams of the present invention have blowing agent stabilizer predominantly located proximate to large cells. The resulting multimodal foams have particular utility as thermal insulating materials.

Abstract: The subject invention provides a method of forming high resilience slabstock polyurethane foam having random cell structures and displaying latex-like feel and characteristics with superior physical performance to latex foam, including complying with California Technical Bulletin 117 and British Standard 5852:Crib 5 flame tests. The method includes the first step of providing an isocyanate-reactive component and an isocyanate component substantially free of toluene diisocyanate comprising diphenylmethane-2,4′-diisocyanate present in an amount of from 15 parts by weight to 55 parts by weight based on 100 parts by weight of the isocyanate component and diphenylmethane-4,4′-diisocyanate present in an amount from 45 parts by weight to 85 parts by weight based on 100 parts by weight of the isocyanate component to react with the isocyanate-reactive component.

Abstract: A prepolymer process for preparing a high resilience flexible polyurethane foam by reacting a polyisocyanate composition comprising at least 80% by weight of 4,4′-MDI and having an NCO value below 20% with a polyol composition comprising b1) an EO-rich polyol; b2) a polyol with an EO content between 20-50% and a primary hydroxy content of at least 50%; and b3) a polyol with an EO content between 10-20% and a primary hydroxy content of at least 50%; according to the following proportions: b1: 40-90 wt %, b2: 5-60 wt %, b3: 0-20 wt %. The invention also relates to reaction systems comprising the above components.

Abstract: A process for producing a finely cellular polyurethane foam by mixing a first ingredient comprising an isocyanate compound and a second ingredient comprising a compound containing an active hydrogen group, characterized by comprising adding a nonionic silicone surfactant containing no hydroxyl group to at least one of the first ingredient and the second ingredient in an amount of 0.1 to 5 wt %, excluding 5 wt %, based on the total amount of the first ingredient and the second ingredient, subsequently agitating the surfactant containing ingredient together with an unreactive gas, which has no reactivity to isocyanate group or active hydrogen group, to disperse the unreactive gas as fine bubbles to prepare a bubble dispersion and then mixing the bubble dispersion with the remaining ingredient to cure the resultant mixture and forming finely cellular structure into the resultant polyurethane foam by the fine bubbles of the bubble dispersion.

Abstract: Process for making free rise or slabstock flexible polyurethane foams with high resilience using diphenylmethane diisocyanate and a polyol composition comprising: (a) a polyoxyethylene-polyoxypropylene-polyol, having an average nominal hydroxyl functionality of 2-8, an average equivalent weight of 1000-4000 and containing 10-25% by weight of oxyethylene groups; (b) 3 to 8 parts by weight of water as the sole blowing agent or optionally together with CO2 as the sole blowing agents; and (c) 2 to 20, preferably 2 to 10 parts by weight of a polyether polyol having an average nominal hydroxyl functionality of 2-6, an average equivalent weight of 200-600 and containing at least 60% by weight of oxyethylene groups; and optionally (d) up to 30 and preferably 2-25 parts by weight of particulate material which is dispersed in said polyol composition; the amounts of (b)(ii) to (b)(iv) being calculated per 100 parts by weight of (b)(i); and optionally (e) auxiliaries and additives.

Abstract: The present invention relates to a method for preparing a polyurethane foam, which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, and a tertiary amino alkyl amide catalyst composition. The catalyst composition is represented by the formula I: wherein R1, R2, R3, R4, R5, R6, A, and n are as defined herein.

Abstract: A flexible polyurethane foam, wherein in a load (N)-deflection (mm) loop obtained by a load test of the flexible polyurethane foam, the X value as calculated from the formula (1) is at most 4.

Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, a gelling catalyst, and a tertiary amino alkyl amide catalyst composition. The catalyst composition is represented by the formula I: wherein R1, R2, R3, R4, R5, R6, A, and n are as defined herein.

Abstract: An ester polyurethane foam is prepared by reacting a mixture of one or more polyester polyols with one or more isocyanates and one or more silicone surfactants in the presence of a blowing agent, such as water, and other additives, such as catalysts. The cured foam is chemically treated in a caustic solution to form a hydrophilic ester polyurethane foam having a water absorption rate of at least 20 pounds of water per square foot per minute, preferably at least 25 pounds of water per square foot per minute. The foam also has greater water holding capacity and wet strength than cellulose.

Abstract: Use as foaming agents having a low environmental impact of azeotropic or near azeotropic compositions using difluoromethoxy-bis(difluoromethyl ether) and/or 1-difluoromethoxy-1,1,2,2-tetrafluoroethyl difluoromethyl ether.

Abstract: A method for producing a rigid, closed-cell polyurethane foam having a free-rise density of from about 1.3 lbs./ft.3 to about 4 lbs./ft.3 and exhibiting a shrinkage of less than 10%, comprises mixing together an isocyanate, a methyl formate blowing agent and at least one polyol having a hydroxyl number of from about 150 to about 800 and being selected from the group consisting of polyalkoxylated amines, polyalkoxylated ethers, and polyester polyols, to form a reaction mixture that is curable to produce such foam.

Abstract: A prepolymer composition for producing polyurethane insulating foams with fire-retardant properties from pressure tanks which consists of a prepolymer component with at least one PU prepolymer with a content of NCO groups of 4 to 20 wt % and usual additives, as well as a propellant component, wherein the prepolymer component is substantially halogenfree and has 5 to 40 wt %, based on the prepolymer component, of softening phosphates and/or phosphonates with the formulae O═P(OR3 and O═P(OR)2R.

Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, and a tertiary amine amide catalyst composition represented by formula (I): wherein A, R1-R6, and n are defined herein.

Abstract: Polyurethane foams formed under vacuum (below atmospheric pressure) conditions using toluene diisocyanate or a specific mixture of polyisocyanates with a specific mixture of polyether and graft polyols produces a foam with lower density and better flame retardancy than latex foam, but with equally high resiliency. The foam-forming ingredients are mixed together and foamed under controlled pressures in the range 0.6 to 0.95 bar (absolute), preferably 0.8 to 0.95 bar (absolute). The resulting foam has a ball rebound above about 65 percent.

Abstract: A solid and/or cellular polyurethane elastomers which are produced using polyester polyols are disclosed. The elastomers which exhibit improved stability to hydrolysis are characterized in that their preparation is carried out in the presence of at least one esters of monobasic carboxylic acid or polybasic carboxylic acids, the (first) dissociation constant (pK) of which is 0.5 to 4.

Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, a gelling catalyst, a blowing catalyst, and a tertiary amino alkyl amide catalyst composition. The catalyst composition is represented by the formula I: wherein R1, R2, R3, R4, R5, R6, A, and n are as defined herein.

Abstract: Polyurethane foams formed at above atmospheric pressure conditions using methylene diisocyanate or a specific mixture of polyisocyanate and with a major portion of methylene diisocyanate (MDI) with a specific mixture of polyether and graft polyols produces high density viscoelastic foams with improved hand touch (surface smoothness) that better retain viscoelasticity over time. The foam-forming ingredients are mixed together and foamed at controlled pressures in the range 1.05 to 1.5 bar (absolute), preferably 1.1 to 1.3 bar (absolute).

Abstract: The invention and formulation relates to methods, materials, and products for foam-in-place materials comprising a two-component foam-in-place structural material for producing a foamed product. A first component of the system includes an epoxy-based resin preferably formulated with a coated particles, such as a metal salt, a metal carbonate encapsulated within a wax, or a polymer, (e.g., Thermoset, thermoplastic, or mixture). The metal carbonate particle may be encapsulated within a wax, shell or skin that will change state to expose the core to chemically react for initiating the production of gas for blowing. The second component is an acid that is capable of initiating polymerization of the resin.

Abstract: Process for flexible polyurethane foam manufacture via separate and variable component mixing of at least 3 separate component streams, where at least one of the streams is TDI and one other stream is a preferred composition of MDI. Further provided is an empirical method for determining the level of TDI over a wide range of water levels and formulation compositional differences.

Abstract: Polyurethane foams formed using a specific mixture of polyether and graft polyols with toluene diisocyanate have fine cell size (over 70 pores per inch) and higher durability with IFD25 retention over 70% after 12,000 cycles of roll-shear. The foam-forming ingredients are mixed together and foamed at controlled pressures in the range 1.0 to 1.5 (absolute), preferably 1.05 to 1.5 bar (absolute). The foams make particularly good carpet cushions.

Abstract: The use of a plastic foam system, which contains at least one filler capable of swelling in the presence of water, for sealing openings in buildings, which are in contact with the outside, especially wall, floor and ceiling channels of pipes and/or cables.

Abstract: A new and useful nonaqueous liquid pigment dispersion is provided which is easy to handle and produces thorough and effective colorations within target media, particularly as compared to standard solid pigments or high-viscosity liquid pigment dispersions. More specifically, the present invention relates to liquid pigment dispersions possessing viscosities of at most 5,000 centipoise at standard temperature and pressure. Such a low viscosity is obtained through the addition of relatively low amounts of aprotic viscosity modifiers possessing dipole moments of at between about 1.0 and 5.0, alternatively measured in terms of a flash point between about −20° C. and 180°, such as, most preferably cyclic carbonates.

Abstract: Rigid polyurethane foams that can be produced at component volumes ratios of less than 4:1 are prepared from an isocyanate component that contains certain polyfunctional (meth)acrylate compounds. These isocyanate components are mixed with a polyol component to produce rigid foams. The foams are particularly suitable for foam-in-place applications, such as for reinforcing structural members of automobiles.

Abstract: The present invention is a polyurethane foam comprising the reaction product of a first reactant comprised of a polyisocyanate having an average isocyanate functionality of at least 2 and a second reactant comprised of a low molecular weight compound that has at least two to, at most, three groups containing an active hydrogen and water, wherein the reaction product is formed essentially in the absence of a cross-linking polyol and the polyurethane foam is substantially rigid. The invention is also a method of forming the polyurethane foam by contacting the first and second reactant for a time and temperature sufficient to form the foam.

Abstract: A process for preparing a polyurethane foam, especially according to the one-shot foaming process the quasi-prepolymer process and the prepolymer process, by reactions between a polyisocyanate and an active hydrogen-containing component including water and an organic polyol wherein said reactions are conducted in the presence of a reaction product formed by reaction between a tertiary amnine and an aryloxy substituted carboxylic acid.

Abstract: Foaming a polyurethane foam at above atmospheric pressure conditions using a mixture of polyisocyanate and a specific mixture of low molecular weight (high OH number) polyether and graft polyols produces viscoelastic foams with high firmness, low energy losses and high temperature sensitivity such that firmness is reduced by at least 25% when the foam is heated from room temperature (e.g., about 70° F. (21° C.)) to 100° F. (38° C.). The foam-forming ingredients are mixed together and foamed at controlled pressures in the range 1.05 to 1.5 bar (absolute), preferably 1.1 to 1.3 bar (absolute).

Abstract: A process for producing a flexible polyurethane foam satisfying low resilience, high vibration absorption and high durability, is presented. A mixture comprising from 95 to 50 mass % of a polyoxyalkylene polyol produced by means of an alkali metal catalyst and from 5 to 50 mass % of a polyoxyalkylene polyol produced by means of a double metal cyanide complex catalyst, is reacted with a polyisocyanate compound in the presence of a catalyst and a blowing agent, to produce a flexible polyurethane foam having a resonance frequency of at most 3.7 Hz, a resonance ratio of at most 3.5 and an impact resilience of at most 70%.