Ingredient Contains Only Carbon And Hydrogen Atoms, Only C And Halogen Atoms, Or Only C, H, And Halogen Atoms Patents (Class 521/131)
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Patent number: 6248802Abstract: Rigid polyurethane foams are prepared from an isocyanate composition containing diphenylmethane diisocyanate, three ring oligomers of polyphenylene polymethylene polyisocyanate and higher homologues of polyphenylene polymethylene polyisocyanate.Type: GrantFiled: June 11, 1998Date of Patent: June 19, 2001Inventors: Sachchida Singh, Steven Burns
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Patent number: 6245826Abstract: An isocyanate-based rigid foam comprising the reaction product of an organic and/or modified organic polyisocyanate, a resin blend and, optionally, a relatively low molecular weight chain extender or crosslinker in the presence of a catalyst, and, optionally, further auxiliaries and/or additives, wherein the resin blend comprises a phthalic anhydride-initiated polyester polyol, a blowing agent comprising a C4-C6 hydrocarbon, and a fatty acid or fatty alcohol ethoxylate compatibilizing agent. The blowing agent is soluble in the polyol composition, thereby reducing the risks associated with such blowing agents in processes for making rigid polymer foam articles and providing rigid foams having good dimensional stability and improved insulation properties.Type: GrantFiled: February 5, 1999Date of Patent: June 12, 2001Assignee: BASF CorporationInventors: Joe C. Wilson, Jimmy L. Patterson, James S. Dailey, Walter R. White, III, Robert E. Riley
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Patent number: 6245824Abstract: A method for preparing a polyurethane flexible molded by reacting an organic polyisocyanate with a polyol in the presence of urethane catalyst, water as a blowing agent, optionally a cell opener, and a silicone surfactant cell stabilizer having the formula: Me3Si(OSiMe2)x(OSiMeG)yOSiMe3 wherein x has an average value from 1 to 4.5 and y has an average value from 0.75 to 7.5, the value of x/y is from 0.25 to 5 and the value of x+y is from greater than 5 to 9, G is a group having the formula —D(OR″)mA where D is a divalent organic linking radical, R″ is an alkylene group, m has an average value from 1 to 5, and A denotes an —OR′″ or an —OOCR′″ group, where R′″ is selected from the group consisting of methyl, ethyl, and a combination of methyl and ethyl.Type: GrantFiled: September 1, 1999Date of Patent: June 12, 2001Assignee: Air Products and Chemicals, Inc.Inventors: John Herbert Frey, David Robert Battice, Allen Robert Arnold, Jr.
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Patent number: 6239186Abstract: A method for preparing a polyurethane flexible foam which comprises reacting an organic polyisocyanate with a polyol in the presence of urethane catalyst, water as a blowing agent, optionally a cell opener, and a polydimethylsiloxane cell stabilizer composition which comprises at least 90 wt % of polydimethylsiloxane molecules having the formula: Me3Si(OSiMe2)nOSiMe3 where n is 5 to 7, provided at least 15 wt % of each of the three molecules in which n is 5, 6 and 7 is present.Type: GrantFiled: October 28, 1999Date of Patent: May 29, 2001Assignee: Air Products and Chemicals, Inc.Inventors: Kevin Francis Mansfield, David Robert Battice, Allen Robert Arnold, Jr., Stephan Herman Wendel, John Herbert Frey
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Patent number: 6235799Abstract: The invention provides a process for preparing flexible to semi-rigid polyurethane moulded items with compacted edge zones with given hardness and a much more flexible cellular core, so-called integral foams, in which physical blowing agents from the set comprising C6 hydrocarbons are used.Type: GrantFiled: November 17, 1999Date of Patent: May 22, 2001Assignee: Bayer AktiengesellschaftInventors: Norbert Eisen, Geza Avar, Peter Haas
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Patent number: 6225364Abstract: Disclosed is an extruded, dimensionally stable, closed cell alkenyl aromatic polymer foam. The foam comprises an alkenyl aromatic polymer material greater than 50 percent by weight of alkenyl aromatic monomeric units. The foam has a density of about 16 to about 64 kilograms per cubic meter. The foam has a thickness in cross section of 15 millimeters or more. The foam has a blowing agent composition comprising a primary blowing agent of about 70 to about 95 weight percent 1,1,2,2-tetrafluoroethane and a secondary blowing agent comprising about 30 to about 5 weight percent based upon the total moles of the blowing agent composition. The secondary blowing agent being selected from the group consisting essentially of 1,1,1,2-tetrafluoroethane, carbon dioxide, nitrogen, argon, and water. Further disclosed is a process for making the foam.Type: GrantFiled: August 1, 2000Date of Patent: May 1, 2001Assignee: The Dow Chemical CompanyInventors: Bharat I. Chaudhary, Kyung W. Suh, Andrew N. Paquet
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Patent number: 6218443Abstract: It has been found that non-chlorinated pentafluoropropane blowing agents may be used alone or in combination with water in flexible integral skin foams. For example, foams prepared from a resin blend incorporating 1,1,1,3,3-pentafluoropropane (HFA-245fa) alone or in combination with water exhibit physical characteristics such as resistance to abrasion and cracking on flex comparable to conventional chlorinated fluorocarbon blown foams. Such foams made using the resin blend of the present invention are suitable for use in many applications including, for example, shoe soles.Type: GrantFiled: December 30, 1997Date of Patent: April 17, 2001Assignee: BASF CorporationInventors: Valeri L. Valoppi, Elizabeth S. Bredeson
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Patent number: 6211259Abstract: The present invention includes new compositions for making polyurethane and polyurethane foam compositions. These compositions comprise the reaction product of an isocyanate A-Side and a B-Side comprising: (i) a polyol having a molecular weight of about 1000 g/mol or more, and having an average functionality of 2.0 or greater; (ii) a polyol having a Tg of about −80° C. or less, and having a molecular weight of about 1000 g/mol or more, and having an average functionality of 2.0 or greater; and(iii) a polyhydric alcohol having a molecular weight of about 90 g/mol or more, and having an average functionality of 3.0 or more. In the case of polyurethane foam compositions, the system also comprises water. The invention also includes processes for making the polyurethane and polyurethane foam compositions, as well as methods of adhering the same to cosmetic layers comprising thermoplastic, acrylic, and gel coat materials. The invention also includes articles made from these reinforced cosmetic layers.Type: GrantFiled: February 1, 1999Date of Patent: April 3, 2001Assignee: Aristech Acrylics LLCInventors: Keith A. Borden, Robert E. Anderson, Jr., Kathleen M. Yusko, Randall S. Reynolds
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Patent number: 6204299Abstract: Normally liquid, omega-hydrofluoroalkyl ether compounds (and selected mixtures thereof) have a saturated perfluoroaliphatic chain of carbon atoms interrupted by one or more ether oxygen atoms. The compounds can be prepared, e.g., by decarboxylation of the corresponding fluoroalkyl ether carboxylic acids and are useful, e.g., in cleaning and drying applications.Type: GrantFiled: June 24, 1997Date of Patent: March 20, 2001Assignee: Minnesota Mining and Manufacturing CompanyInventors: George G. I. Moore, Richard M. Flynn, Miguel A. Guerra, John G. Owens
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Patent number: 6200495Abstract: Premixes of a polyol suitable for polyurethane or polyisocyanurate foam preparation, 1,1-dichloro-1-fluoroethane and optionally additives and/or auxiliary blowing agents which do not require a stabilizer to inhibit reaction between the fluorocarbon and the polyol. These mixtures are useful for polyurethane and polyisocyanurate foam preparation.Type: GrantFiled: March 12, 1993Date of Patent: March 13, 2001Assignee: AlliedSignal Inc.Inventors: Earl A. E. Lund, Robert G. Richard, Ian R. Shankland, David P. Wilson
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Patent number: 6197839Abstract: Compact and preferably cellular polyurethane elastomers are prepared by reacting a) relatively high molecular weight polyhydroxyl compounds and if desired, b) low molecular weight chain extenders and/or crosslinkers with c) phenylene 1,4-diisocyanate (p-PDI) and at least one additional aromatic diisocyanate selected from the group consisting of tolylene diisocyanate, diphenylmethane diisocyanate, 3,3′-dimethylbiphenyl diisocyanate, 1,2-diphenylethane diisocyanate and/or aliphatic diisocyanate, having from 4 to 12 carbon atoms and/or cycloaliphatic diisocyanate having from 6 to 18 carbon atoms, where the formative components (a), (c) and, if used, (b) are advantageously reacted by the prepolymer method, in the presence or absence of d) catalysts, e) blowing agents and f) additives. Isocyanate prepolymers suitable for this purpose are described.Type: GrantFiled: January 11, 1999Date of Patent: March 6, 2001Assignee: BASF AktiengesellschaftInventors: Manfred Genz, Walter Haselhorst, Torsten Jeschke, Ute Bruns, Heinz Bollmann, Michael Strauss, Wolfgang Scholz, RĂ¼diger Voelkel, Hartmut Peuker, Gerhard Hellmann
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Patent number: 6136877Abstract: Nonflammable foam blowing agent blends of 142b or 124 are provided, as are polyol premixes and polyurethane foam compositions containing such blends.Type: GrantFiled: August 11, 1999Date of Patent: October 24, 2000Assignee: Elf Atochem North America, Inc.Inventor: Jinhuang Wu
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Patent number: 6136875Abstract: A blowing agent for foaming polystyrene consisting essentially of at least one low permeability compound (preferably a volatile organic compound (VOC)), at least one low volatility compound (preferably a non-VOC) and, optionally, at least one high volatility compound (preferably a non-VOC). In one embodiment, the low permeability volatile organic compound is selected from the group consisting of isopentane and isobutane, the low volatility non-volatile organic compound is acetone and the high volatility non-volatile organic compound is carbon dioxide. The blowing agent of the present invention may be used to foam a polystyrene foam structure. The blowing agent is directed to achieving low fugitive VOC emissions.Type: GrantFiled: March 25, 1999Date of Patent: October 24, 2000Assignee: Tenneco Packaging, Inc.Inventors: Wen Pao Wu, Gary A. Francis
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Patent number: 6136876Abstract: A method for preparing a flexible polyurethane foam by reacting an organic polyisocyanate with a polyol in the presence of urethane catalyst, water as a blowing agent, optionally a silicone surfactant, and a cell opener characterized in that the cell opener comprises an active methylene- or methine-group containing compound.Type: GrantFiled: November 17, 1998Date of Patent: October 24, 2000Assignee: Air Products and ChemicalsInventors: Ingrid Kristine Meier, Michael Louie
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Patent number: 6133329Abstract: Methods of making aromatic polyester polyols that are suitable for use with hydrocarbon and hydrofluorocarbon blowing agents. The polyols are made by reacting polyethylene terephthalate, dissolved in a solution comprising a plurality of glycols, with a natural oil. The natural oil reacts into the polyol backbone at a specific temperature. Aromatic polyester polyols that are suitable for use with hydrocarbon and hydrofluorocarbon blowing agents. The polyols are made from polyethylene terephthalate and a natural oil. The polyols exhibit low hydroxyl numbers and low viscosities, and hydrocarbons and hydrofluorocarbons blowing agents are soluble in these polyols. A method for making foam using the polyols of the present invention. The method includes reacting a polyol of the present invention, mixed with other polyol components, with an isocyanate component.Type: GrantFiled: March 31, 1999Date of Patent: October 17, 2000Assignee: Oxid L.P.Inventors: David J. Shieh, Alberto DeLeon
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Patent number: 6133332Abstract: This invention discloses a process for producing a phenolic resin foam, the process comprising the step of reacting a liquid phenolic resin with an acidic curing agent in the presence of a low-boiling organic compound-based blowing agent, the process being characterized in that the low-boiling organic compound-based blowing agent is a mixed blowing agent comprising 1,1,1,3,3-pentafluoropropane and at least one of a hydrocarbon having a boiling point in the range of 40 to 80.degree. C. and a hydrogen-containing fluorohydrocarbon having a boiling point in the range of 40 to 80.degree. C., the proportion of the mixed blowing agent being 5 to 20% by weight based on the liquid phenolic resin.The process is capable of giving high heat insulation property, flame retardancy and in situ applicability to the phenolic resin foam.Type: GrantFiled: July 8, 1999Date of Patent: October 17, 2000Assignee: Daikin Industries, Ltd.Inventors: Satoshi Ide, Takashi Shibanuma
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Patent number: 6130268Abstract: A two component polyurethane adhesive and a method of bonding construction materials to various construction substrates. The adhesive being the reaction product of two separate components that are mixed together immediately prior to application upon dispensing onto a substrate. The first part of the adhesive, referred to as the "A-side," may be either an NCO terminated prepolymer or a polymeric MDI (methylene diphenyl diisocyanate). The second part of the adhesive, referred to as the "B-side," is a blend of rigid, elastomeric, and flexible polyols and extenders. The adhesive formed by mixing the A-side and B-side components, is a frothing foam that has a consistency such that it does not run or drip when applied to the substrate, that expands upon application to the substrate surface to fill voids or imperfections, that collapses when the material to be bonded is placed in contact with the adhesive, and that has a rapid cure time.Type: GrantFiled: June 4, 1999Date of Patent: October 10, 2000Assignee: Polyfoam Products, Inc.Inventor: Pat L. Murray
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Patent number: 6121338Abstract: Process for preparing rigid polyurethane or urethane-modified polyisocyanurate foam using as blowing agent a mixture containing from 1 to 50 mole % 1,1,1,3,3-pentafluoropropane and from 50 to 99 mole % isopentane and/or n-pentane.Type: GrantFiled: September 23, 1998Date of Patent: September 19, 2000Assignee: Imperial Chemical Industries PLCInventor: Luc Ferdinand Leon Colman
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Patent number: 6121337Abstract: An improved closed cell polymer foam and foaming agent involving the use of a hydrogen-containing halocarbon blowing agent (e.g., HCFC-22) in combination with an effective amount of a hydrogen bond forming blocking agent (e.g., organic ether, ester or ketone). The presence of the blocking agent is shown to significantly reduce the escape of blowing agent from and entry of air into the foam resulting in low thermal conductivity over a longer period of time and improved thermal insulation value. The present invention further relates to compositions comprising a blowing agent and an active hydrogen-containing compound, commonly referred to in the art as B-side compositions or blends, and using such compositions for producing polyurethane and polyisocyanurate foams in which the blowing agent comprises a major proportion of 1,1,2,2-tetrafluoroethane (HFC-134).Type: GrantFiled: July 23, 1997Date of Patent: September 19, 2000Assignee: E. I. du Pont de Nemours and CompanyInventors: Howard Sims Hammel, Joseph Anthony Creazzo
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Patent number: 6117914Abstract: Nonflammable foam blowing agent blends of 142b or 124 are provided, as are polyol premixes and polyurethane foam compositions containing such blends.Type: GrantFiled: August 11, 1999Date of Patent: September 12, 2000Assignee: Elf Atochem North America, Inc.Inventor: Jinhuang Wu
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Patent number: 6117917Abstract: B-side compositions comprising a polyol and a gaseous blowing agent comprising 124 dissolved in the polyol are provided, as are processes for producing closed-cell polyurethane or polyisocyanurate polymer foam comprising contacting an isocyanate-containing component with a polyol component in the presence of a blowing agent comprising 124, said blowing agent being dissolved in said polyol component.Type: GrantFiled: April 12, 1999Date of Patent: September 12, 2000Assignee: Elf Atochem North America, Inc.Inventor: Arnaud Albouy
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Patent number: 6107359Abstract: Polyol formulations, containing polyether polyols possessing 40 to 80 wt. % of tertiary amino groups and having an OH number of 300 to 500, preferably 350 to 420, obtainable by addition of exclusively propylene oxide to o-toluene diamine, which contain cyclopentane and/or n- and/or i-pentane and/or hydrofluoroalkanes as blowing agent, are used for the manufacture of rigid polyurethane foams by reacting with organic polyisocyanates, optionally further compounds with at least two hydrogen atoms reactive to isocyanates, optionally in the presence of water, and further blowing agents known per se as well as conventional auxiliaries and additives.Type: GrantFiled: October 13, 1998Date of Patent: August 22, 2000Assignee: Bayer AktiengesellschaftInventors: Karl-Werner Dietrich, Manfred Dietrich, Wilhelm Lamberts, Walter Klan
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Patent number: 6100308Abstract: Polyurethanes having improved curing are prepared by reactinga) organic and/or modified organic diisocyanates and/or polyisocyanates withb) polyether polyols based on aromatic amines, able to be prepared by reacting specific amine combinations and, if desired, further coinitiators in a stage wise molecular addition of alkylene oxide, and also, if desired, further relatively high molecular weight compounds containing at least two reactive hydrogen atoms and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agents,e) catalysts and, if desired,f) further auxiliaries and/or additives,wherein the specific amine combination used is a mixture of amines of the diphenylmethane series consisting of from 5 to 20% by weight of 4-ring amine, from 15 to 30% by weight of 3-ring amine, from 20 to 35% by weight of amines having more than 4 rings and from 25 to 50% by weight of 2-ring amine, wherein the proportions add up to 100% by weight, in combination with further aromaticType: GrantFiled: July 25, 1997Date of Patent: August 8, 2000Assignee: BASF AktiengesellschaftInventors: Bernd Guettes, Stefan Dinsch, Gottfried Knorr, Holger Seifert
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Patent number: 6100230Abstract: This invention provides compositions of 1,1,1,3,3-pentafluoropropane, water and at least one hydrocarbon selected from the group consisting of n-pentane, isopentane, cyclopentane and hexane that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.Type: GrantFiled: March 15, 1999Date of Patent: August 8, 2000Assignee: AlliedSignal Inc.Inventors: Leslie Bruce Bement, Mary Charlotte Bogdan, Peter Brian Logsdon, Hang Thanh Pham, Ronald Riegal, David John Williams, Kevin Donald Uhrich
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Patent number: 6087408Abstract: This invention provides a process for preparing a polyolefin resin foam, comprising the step of extruding to a low-pressure zone a melt of polyolefin resin containing a volatile blowing agent uniformly dispersed therein, the process being characterized in that the volatile blowing agent is a mixture of 5 to 95% by weight of 1,1,1,3,3-pentafluoropropane and 95 to 5% by weight of a low-boiling aliphatic hydrocarbon having a boiling point of 15.degree. C. or lower. According to the invention, there is obtainable a foam of polyolefin resin which is excellent in heat insulating property, dimensional stability and the like and which can retain them for a long term, using a blowing agent which is free of ozone-depleting risks, unlikely to adversely affect global warming, nonflammable and highly compatible with raw materials for foams.Type: GrantFiled: August 16, 1999Date of Patent: July 11, 2000Assignee: Daikin Industries, Ltd.Inventors: Satoshi Ide, Takashi Shibanuma
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Patent number: 6086788Abstract: The invention relates to the addition of .alpha.-methyl styrene, isobutanol and/or isopropanol to reduce vapor pressure, improve k-factor, enhance the solubility of the blowing agent in the premix and/or improve the processing characteristics of polyurethane and polyisocyanurate closed-cell foams prepared with a blowing agent comprising a hydrofluorocarbon selected from the group consisting of 1,1,1,3,3-pentafluoropropane, 1,1,1,2-tetrafluoroethane, 1,1,2,2-tetrafluoroethane, and mixtures thereof.Type: GrantFiled: March 15, 1999Date of Patent: July 11, 2000Assignee: AlliedSignal Inc.Inventors: Mary Charlotte Bogdan, Leslie Bruce Bement, Barbara Ruth Decaire, Dennis Paul Konopa, Harold John Kieta, Rajiv Ratna Singh
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Patent number: 6086784Abstract: Premixes intended for the preparation of polyurethane or polyisocyanurate foams comprising at least one polyol, at least one hydrofluoroalkane corresponding to the general formula CF.sub.3 --CR.sup.1 R.sup.2 --CF.sub.2 --R.sup.3, where R.sup.1 and R.sup.2 represent, independently, a hydrogen atom or an optionally fluorinated C.sub.1 -C.sub.3 alkyl group and where R.sup.3 represents a hydrogen atom or a methyl group, and at least one stabilizer chosen from nitroalkanee, diketones, alkaline-earth metal salts and brominated compounds.Type: GrantFiled: October 13, 1998Date of Patent: July 11, 2000Assignee: Solvay S.A.Inventors: Pierre Barthelemy, Annie Leroy
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Patent number: 6080799Abstract: Mixtures containing 50 to 99% by weight of 1,1,1,3,3-pentafluorobutane and 1 to 50% by weight of at least one fluorohydrocarbon selected from 1,1,1,2-tetrafluoroethane, 1,1,1,3,3-pentafluoropropane, 1,1,1,3,3,3-hexafluoropropane, and 1,1,1,2,3,3,3-heptafluoropropane. The mixtures are extremely well suited for use as foaming gases for a blowing agent to produce foamed plastic materials, particularly polyurethane foams. The mixtures are not combustible and exhibit improved insulating properties, particularly when used at low temperatures.Type: GrantFiled: June 16, 1999Date of Patent: June 27, 2000Assignee: Solvay Fluor und Derivate GmbHInventors: Werner Kruecke, Lothar Zipfel
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Patent number: 6080800Abstract: A method for preparing a flexible or semi-flexible polyurethane foam by reacting an organic polyisocyanate with a polyol in the presence of urethane catalyst, water as a blowing agent, optionally a silicone surfactant, and a cell opening additive characterized in that the cell opening additive comprises an aqueous dispersion of particles comprising a wax substance and optionally an emulsifier, at least 35% of the particles having a size of 0.2 to 5 microns and a melting point which ranges from 0 to 55.degree. C. below the maximum foam exotherm temperature.Type: GrantFiled: March 29, 1999Date of Patent: June 27, 2000Assignee: Air Products and Chemicals, Inc.Inventors: John Herbert Frey, Allen Robert Arnold, Jr., Timothy Charles Boyer, Kevin Rodney Lassila
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Patent number: 6071978Abstract: A process for preparing polyurethane rigid foams from polyols and polyisocyanates as well as blowing agents and optionally foam auxiliary agents, characterized in that the polyurethane rigid foam is obtained by reactingA) a polyol component with on average at least 3 hydrogen atoms, containing1. 60 to 100% of polyethers and/or polyesters with at least 2 hydroxyl groups and a molecular weight of 250 to 1,500, which have a surface tension of 6 to 14 mN/m with respect to i-pentane and/or n-pentane as blowing agent,2. i-pentane and/or n-pentane as blowing agent,3. water and4. optionally auxiliary agents and additiveswithB) a polyisocyanate with an NCO-content of 20 to 48 wt. % which has a surface tension of 4.0 to 8 mN/m with respect to i-pentane or n-pentane as blowing agentis described.Type: GrantFiled: September 11, 1998Date of Patent: June 6, 2000Assignee: Bayer AktiengesellschaftInventors: Norbert Eisen, Torsten Heinemann, Dennis McCullough, Walter Klan
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Patent number: 6071977Abstract: An improved process is provided for the preparation of siloxane-oxyalkylene and siloxane-alkyl copolymer compositions via a hydrosilation reaction in the presence of high boiling point natural vegetable oils as the reaction solvent. The reaction solvent need not be removed from the block copolymer product, and indeed is beneficial to remain with the copolymer particularly when the copolymer is used as a surfactant for polyurethane foam formulations. Soybean oil and linseed oil are the preferred high boiling natural oil solvents when the copolymer product is to be used in the preparation of the surfactants for polyurethane foams. High resiliency polyurethane foam prepared with these natural oils present in the surfactant preparation afforded improved compression sets, wet compression sets and humid aged compression sets.Type: GrantFiled: October 31, 1996Date of Patent: June 6, 2000Assignee: CK Witco CorporationInventors: Paul E. Austin, Edmond J. Derderian, Robert A. Kayser
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Patent number: 6054499Abstract: A prepolymer composition for producing polyurethane insulating foams from pressure tanks which consists of a prepolymer component with at least one PU prepolymer with a content of NCO groups of 4 to 20 wt % and usual additives, as well as a propellant component, with a content of 0.01 to 2 wt %, based on the prepolymer component, of polybutadiene.Type: GrantFiled: October 16, 1995Date of Patent: April 25, 2000Assignee: Rathor AGInventors: Mathias Pauls, Rene Schumacher
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Patent number: 6043291Abstract: A method for producing a foamed synthetic resin which comprises reacting a polyisocyanate compound with an active hydrogen compound having at least 2 active hydrogen-containing functional groups reactive with an isocyanate group in the presence of a foaming agent, wherein the foaming agent comprises at least two kinds of 1,1,1,3,3-pentafluoropropane and 1,1,1,2-tetrafluoroethane.Type: GrantFiled: June 3, 1998Date of Patent: March 28, 2000Assignee: Asahi Glass Company Ltd.Inventors: Hiromitsu Takeyasu, Minako Okamura, Nobuaki Tsukida, Hisashi Sato
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Patent number: 6043290Abstract: A method for preparing a polyurethane flexible foam by reacting an organic polyisocyanate with a polyol in the presence of urethane catalyst, water as a blowing agent, optionally a silicone surfactant, and a cell opener characterized in that the cell opener comprises the reaction product of a C1-C20 hydrocarbyl group-containing organic acid anhydride and 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate, optionally reacted in the presence of a tertiary amine urethane catalyst.Type: GrantFiled: June 22, 1999Date of Patent: March 28, 2000Assignee: Air Products and Chemicals, Inc.Inventor: Robert G. Petrella
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Patent number: 6040349Abstract: A process for producing rigid polyurethane foams with reduced density by reactinga) organic and/or modified organic polyisocyanates withb) at least one higher-molecular-weight compound having at least two reactive hydrogen atoms and, if desired,c) low-molecular-weight chain extenders and/or crosslinkers in the presence ofd) blowing agents,e) catalysts and, if desired,f) other auxiliaries and/or additives,is described, which comprises using, as blowing agent (d), a mixture of cyclopentane with at least one compound which is homogeneously miscible with cyclopentane selected from the class consisting of the alkanes and/or alkenes having 3 or 4 carbon atoms in the molecule and with the carbon dioxide produced from water and isocyanate, and using, as higher-molecular-weight compound (b) having at least two reactive hydrogen atoms, polyethers which contain aromatics and nitrogen.The use of the rigid foams produced in this way as insulating material is also described.Type: GrantFiled: March 11, 1998Date of Patent: March 21, 2000Assignee: BASF AktiegesellschaftInventors: Gottfried Knorr, Udo Rotermund, Eva Baum, Holger Seifert, Werner Wiegmann
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Patent number: 6034145Abstract: Use of a mixture of at least two different polyoxyethylene polyether monols to solubilise hydrocarbon blowing agents in polyol compositions for rigid polyurethane foams.Type: GrantFiled: March 17, 1998Date of Patent: March 7, 2000Assignee: Imperial Chemical Industries PLCInventors: Philip Cornet, Rik De Vos, Maria Vittoria Franco
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Patent number: 6031011Abstract: A set of tropodegradable bromine-containing hydrocarbon foam-blowing agents to (1) decrease the flammability of closed-cell foams and (2) to decrease flammability safety problems that may occur during foam production is disclosed. The agents are characterized by high flammability reduction efficiency and short atmospheric lifetimes. The latter property is essential and results in a low ozone depletion potential (ODP) and a low global warming potential (GWP). The agents are bromine-containing alkenes, bromine-containing ethers, bromine-containing amines, bromine-containing carbonyl compounds, bromine-containing aromatics, bromine-containing alcohols, and/or bromine-containing non-fluorinated alkanes.Type: GrantFiled: June 25, 1998Date of Patent: February 29, 2000Assignee: University of New MexicoInventor: Robert E. Tapscott
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Patent number: 6020392Abstract: A method for making a polyurea microcellular elastomeric foam by reacting an organic polyisocyanate with a di-(aminobenzoate) ester of an oligomeric polyol in the presence of a blowing agent and, optionally, urethane catalyst and cell stabilizing agent.Type: GrantFiled: September 4, 1998Date of Patent: February 1, 2000Assignee: Air Products and Chemicals, Inc.Inventors: Sandra Ann Kushner, John William Miller, James Douglas Tobias
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Patent number: 6013689Abstract: Provided is a foamable, phenolic resin composition adapted to form a closed-cell phenolic resin foam under substantially atmospheric pressure. The foamable, phenolic resin composition is formulated from a resol resin, a blowing agent, and a bond strength enhancing agent and/or a phenolic resin nucleating agent. The present invention also relates to a method of forming a closed-cell, phenolic resin foam and a closed-cell phenolic resin foam.Type: GrantFiled: May 1, 1998Date of Patent: January 11, 2000Assignee: Jiffy Foam, Inc.Inventor: Samuel L. Rader
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Patent number: 6013691Abstract: The present invention discloses a foam frothing alternative for blowing or frothing single component foams using gases which are incapable of being liquified within the limits of DOT aerosol cans, referred to herein as non-liquefiable gases. In this invention, it is demonstrated that non-liquefiable gases such as CO.sub.2 and N.sub.2 O can be used to provide foams using conventional single component foam chemical raw materials. The present invention provides an adhesive/sealant, expanded by a non-liquefiable gas propelled from a container initially and expanded by a blowing agent consisting primarily or exclusively of a non-liquefiable gas and formulated from a moisture curable polyurethane prepolymer using a low molecular weight isocyanate of two or more functionality. In one or more variations, the compositions of the present invention contain solubility enhancers for non-liquefiable gases such as CO.sub.Type: GrantFiled: May 21, 1996Date of Patent: January 11, 2000Assignee: Insta-Foam Products, Inc.Inventors: Robert Braun, Jess Garcia, Dawn Kissack, Gina Pietrzyk, Deborah Schutter
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Patent number: 6013194Abstract: Compositions disclosed include hexafluoropropane and a hydrocarbon having from 1 to 5 carbon atoms or dimethyl ether. These compositions are useful as refrigerants, cleaning agents, expansion agents for polyolefins and polyurethanes, aerosol propellants, refrigerants, heat transfer media, gaseous dielectrics, fire extinguishing agents, power cycle working fluids, polymerization media, particulate removal fluids, carrier fluids, buffing abrasive agents, and displacement drying agents.Type: GrantFiled: April 21, 1997Date of Patent: January 11, 2000Assignee: E.I. duPont de Nemours and CompanyInventor: Barbara Haviland Minor
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Patent number: 6013690Abstract: The present invention relates to polyurethane foams employing an imidazole compound having enhanced substrate adhesion characteristics at relatively low mold temperatures. Additionally, the present invention relates to resin compositions employed in the polyurethane foams and methods of producing polyurethane foams employing the resins.Type: GrantFiled: October 23, 1997Date of Patent: January 11, 2000Assignee: BASF CorporationInventors: Robert S. Coleman, Allan H. Syrop
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Patent number: 6011189Abstract: A thermosetting plastic foam solid formed from the reaction product of: (a) either polyisocyanate or isocyanate-based foam; (b) a polyol-based foam; (c) a catalyst which is capable of promoting the thermosetting reaction between the polyisocyanate or isocyanate-based foam and the polyol-based foam; and (d) a blowing agent which comprises a high purity cyclopentane product, wherein the high purity cyclopentane product is about 95% or greater pure cyclopentane, and, optionally, (e) water and/or (f) liquid flame retardant.Type: GrantFiled: September 28, 1998Date of Patent: January 4, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Robert H. Blanpied, James Darryl Thornsberry, Steven E. Silverberg, James R. Lattner, C. Harry McMullen, Leonel E. Sanchez, Tronze-I Dennis Wu
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Patent number: 5998494Abstract: Process for the preparation of rigid open celled polyurethane foams comprising the step of reacting an organic polyisocyanate with an isocyanate-reactive material in the presence of a blowing promotor which is an isocyanate-reactive cyclic carbonate or cyclic urea, and in the presence of an aminoalcohol catalyst.Type: GrantFiled: May 27, 1998Date of Patent: December 7, 1999Assignee: Imperial Chemical Industries PLCInventor: Alan James Hamilton
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Patent number: 5977198Abstract: This invention relates to a process for the production of resilient, flexible polyurethane foams. This process comprises reactingA) polyisocyanates or polyisocyanate prepolymers,B) compounds having at least two isocyanate-reactive hydrogen atoms and a molecular weight of 500 to 18000,C) optionally, compounds having at least two isocyanate-reactive hydrogen atoms and a molecular weight from 32 to 499,D) water,E) optionally, blowing agents,F) activators, stabilizers and other per se known additives, andG) one or more crosslinking agents,wherein component B) comprisesB)i) at least one polyether polyol having of a functionality of 4 to 8 preferably of 4.5 to 8, more preferably of 5 to 7, andB)ii) at least one polyol containing a filler from the group of PUD-, SAN- or PIPA-modified polyols of a functionality of 2.Type: GrantFiled: June 12, 1998Date of Patent: November 2, 1999Assignee: Bayer AktiengesellschaftInventors: Hans Hettel, Peter Haas
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Patent number: 5968427Abstract: A foamed rubber composition for pneumatic tires comprises at least one diene polymer as a rubber ingredient and includes closed cells in a matrix rubber, each of these cells being covered with a coat layer made from a given amount of a resin or resin composite having a JIS-C hardness of not less than 75, a particle size of 10-200 .mu.m and a reacted conjugate diene unit content of not less than 10% by weight. In the production of the foamed rubber composition, the melting point or glass transition point of the resin or resin composite is restricted to at least 5.degree. C. lower than the vulcanizing temperature.Type: GrantFiled: April 28, 1998Date of Patent: October 19, 1999Assignee: Bridgestone CorporationInventor: Hiroyuki Teratani
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Patent number: 5962542Abstract: A process for preparing rigid expanded materials containing urethane and optionally urea and isocyanurate groups, characterised in that a polyurethane rigid foam is prepared by reactinga) an aromatic polyisocyanate withb) a polyol component with on average at least 3 hydrogen atoms which can react with isocyanates, containing1) 30 to 80 wt. % of an aromatic amine started polyether with a molecular weight of 300 to 800 based on 70 to 100 wt. % of 1,2-propylene oxide and 0 to 30 wt. % of ethylene oxide2) 10 to 40 wt. % of a substantially sucrose started polyether with a molecular weight of 400 to 1,000 based on 70 to 100 wt. % of 1,2-propylene oxide and 0 to 30 wt. % of ethylene oxide3) 5 to 30 wt. % of a propylene glycol started polyether with a molecular weight of 500 to 1,500 based on 70 to 100 wt. % of 1,2-propylene oxide and 0 to 30 wt. % of ethylene oxide4) n-pentane and/or i-pentane as blowing agent5) water6) optional auxiliary agents and additives,wherein the sum of the wt.Type: GrantFiled: September 18, 1998Date of Patent: October 5, 1999Assignee: Bayer AktiengesellschaftInventors: Karl Werner Dietrich, Norbert Eisen, Gerhard Heilig
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Patent number: 5962541Abstract: NCO-terminated prepolymers are made by reacting a polymeric diphenylmethane diisocyanate (PMDI) and a polyol having a functionality of from about 1.8 to about 4.0 and a molecular weight of from about 400 to about 2,000. The PMDI and polyol are reacted in amounts such that the equivalent ratio of isocyanate groups to hydroxyl groups is from about 15:1 to about 160:1. These prepolymers are useful in the production of polyurethane foams, particularly laminated foams.Type: GrantFiled: June 10, 1998Date of Patent: October 5, 1999Assignee: Bayer CorporationInventors: Brian H. Peterson, Frank C. Rossitto, William J. Nicola, Jr., Clarence D. Blue
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Patent number: 5958991Abstract: A novel methodology and apparatus have been discovered which is of value in the production of polyurethane foam. This invention relates to a one-pass, on-demand process and apparatus for producing a controlled, homogeneous blend of the polyol-blowing agent mixture used in the manufacture of polyurethane foam using either a low-boiling point or high-boiling point blowing agent. A method is provided to control the amount of each material in the mixture, ensure homogeneous blending of the two materials after mixing, a pressure control means to maintain blowing agents in their liquid state (where necessary), and a monitoring means which allows rapid verification of the operating status of the entire system.Type: GrantFiled: August 2, 1996Date of Patent: September 28, 1999Inventor: Henry Walker Bartlett, Jr.
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Patent number: 5958992Abstract: Foam blowing agents blends of 10-90% of n- and/or i-pentane with 90-10% of 142b or 124 are provided, as are polyol premixes and polyurethane foam compositions containing such blends.Type: GrantFiled: November 24, 1998Date of Patent: September 28, 1999Assignee: Elf Atochem North America, Inc.Inventors: Jinhuang Wu, Douglas R. Dillon, Richard M. Crooker