With Ketone, Aldehyde, Or Aldehyde Derivative Patents (Class 521/158)
  • Patent number: 4311802
    Abstract: A continuous process for the production of flame-resistant foamed plastics material by condensation of aqueous aminoplast precondensates with diisocyanates or polyisocyanates, wherein, in a first mixing stage, the isocyanate is mixed with 4 to 14% by weight of catalyst, the catalyst being an organic amine and/or an organic metal compound, at temperatures of 40.degree. to 130.degree. C., with a residence time of 1 to 8 seconds, and directly thereafter, in a second mixing stage, the aminoplast precondensate and, simultaneously but separately from the aminoplast, an acid curing catalyst are introduced, after which the foamable mixture thereby produced is discharged continuously.
    Type: Grant
    Filed: September 2, 1980
    Date of Patent: January 19, 1982
    Assignee: Chemie Linz Aktiengesellschaft
    Inventors: Leopold Golser, Helmut Woisetschlager
  • Patent number: 4300003
    Abstract: Formose solutions are hydrogenated in a batchwise alkaline two-stage catalytic process to produce low molecular weight polyhydric alcohols.
    Type: Grant
    Filed: July 6, 1979
    Date of Patent: November 10, 1981
    Assignee: Bayer Aktiengesellschaft
    Inventors: Edgar Mohring, Hanns P. Muller, Kuno Wagner
  • Patent number: 4294934
    Abstract: The instant invention is directed to a process for the production of polyurethane urea elastomers having a gross density of more than 200 kg/m.sup.3 comprising: casting a reaction mixture of(A) an isocyanate prepolymer produced from(a) 1 mole of a compound containing at least 2 Zerewitinoff-active hydrogen atoms and having a molecular weight of from 400 to 10,000 and(b) 2 to 10 moles of diisocyanatodiphenylmethane,(B) an aromatic diamine, and(C) 0 to 50 mole percent, based on component (B), of a polyol containing primary hydroxyl groups and having a molecular weight of from 62 to 6000, the equivalent ratio between component (A) and components (B) + (C) amounting to between 0.9:1 and 1.
    Type: Grant
    Filed: June 30, 1980
    Date of Patent: October 13, 1981
    Assignee: Bayer Aktiengesellschaft
    Inventors: Gerhard Grogler, Jurgen Schwindt, Otto Ganster, Hans-Joachim Meiners, Hans-Dieter Ruprecht
  • Patent number: 4288566
    Abstract: The invention is directed to a process for the production of highly elastic, open-celled foams containing urethane groups by reacting polyether polyols with modified polyisocyanates in the presence of cross-linking agents and water characterized in that the reaction is carried out in the presence of 0.5 to 10 g/100 g of the polyether of a cross-linking mixture corresponding to the general formulaC.sub.n H.sub.2n+2 O.sub.nwherein n=2 to 10,which has a statistical average of at least four hydroxyl groups per molecule.
    Type: Grant
    Filed: February 11, 1980
    Date of Patent: September 8, 1981
    Assignee: Bayer Aktiengesellschaft
    Inventors: Hanns P. Muller, Hansjurgen Rabe, Kuno Wagner
  • Patent number: 4284729
    Abstract: A process is provided for coloring thermosetting resins, made by polyaddition reaction of a nucleophile with an electrophile, with a polymeric liquid reactive coloring agent suitable for incorporation in the resin with the formation of covalent bonds, said coloring agent having the formula:R-(polymeric constituent-X).sub.nwherein R is an organic dyestuff radical; the polymeric constituent is selected from polyalkylene oxides and copolymers of polyalkylene oxides in which the alkylene moiety of the polymeric constituent contains 2 or more carbon atoms and such polyeric constituent has a molecular weight of from about 44 to about 1500; and n is an integer of from 1 to about 6; and X is selected from --OH, --NH.sub.2 and --SH, said coloring agent being added in an amount sufficient to provide coloration of said thermosetting resin.
    Type: Grant
    Filed: March 31, 1980
    Date of Patent: August 18, 1981
    Assignee: Milliken Research Corporation
    Inventors: John P. Cross, George H. Britton, Jr.
  • Patent number: 4275169
    Abstract: Flexible polyurethane foam having reduced tendency to form burning embers and which produces a char when it is ignited and burned is provided by incorporating into the reaction mixture before foaming an aldehyde or an aldehyde generator.In a preferred embodiment, flexible polyurethane foam of increased flame retardance is provided by also incorporating a flame retardant into the reaction mixture before foaming.
    Type: Grant
    Filed: September 19, 1979
    Date of Patent: June 23, 1981
    Assignee: Tenneco Chemicals, Inc.
    Inventors: Bernard Rudner, Herman Stone
  • Patent number: 4255529
    Abstract: This invention relates to an improved process for the preparation of formose by the condensation of aqueous formaldehyde. In the process according to this invention, tertiary amines which contain an electrophilic hetero atom in the .beta.-position to the tertiary nitrogen atom are used for controlling the pH instead of the inorganic bases which have previously been used for this purpose.
    Type: Grant
    Filed: May 14, 1979
    Date of Patent: March 10, 1981
    Assignee: Bayer Aktiengesellschaft
    Inventors: Edgar Mohring, Hanns P. Muller, Kuno Wagner
  • Patent number: 4247654
    Abstract: The invention is directed to a process for the production of polyether polyols having an average molecular weight of from 200 to 10,000 and an average hydroxyl functionality of from 2.0 to 7.0, comprising reacting one or more alkylene oxides, optionally successively, with a mixture of polyhydric alcohols which has been produced by reduction of the condensation products from the condensation of formaldehyde hydrate. The invention is also directed to the process for the production of polyether polyols characterized in that the mixture of polyhydric alcohols is mixed with dihydric and/or trihydric alcohols and/or monoamines or polyamines prior to alkoxylation. Finally, the invention is directed to the use of the alkoxylated mixtures as the isocyanate-reactive component in the production of optionally cellular polyurethane plastics.
    Type: Grant
    Filed: February 26, 1979
    Date of Patent: January 27, 1981
    Assignee: Bayer Aktiengesellschaft
    Inventor: Kuno Wagner
  • Patent number: 4247653
    Abstract: A process is disclosed for preparing mixtures of low molecular weight polyhydroxyl compounds and hydroxyaldehydes and hydroxyketones by condensing formaldehyde hydrate with itself in the presence of (I) as catalyst a soluble or insoluble compound of a metal of the first to eighth sub-group or second to fourth main group of the Periodic System of Elements, optionally bound to a high molecular weight carrier, and (II) more than 10% by weight, based on formaldehyde, of one or more dihydric or higher hydric low molecular weight alcohols and/or higher molecular weight polyhydroxyl compounds. The pH of the reaction mixture is held at 5.5 to 9.0 until 5-40% conversion has occurred and is then lowered to between 4.5 and 8.0 (0.5-2.0 pH units lower). The reaction is then stopped by inactivating the catalyst.
    Type: Grant
    Filed: August 30, 1977
    Date of Patent: January 27, 1981
    Assignee: Bayer Aktiengesellschaft
    Inventor: Kuno Wagner
  • Patent number: 4246361
    Abstract: The flexible polyurethane foams having high flame resistance and smoke resistance can be produced by reacting a polyhydroxyl compound and a polyisocyanate with a urea derivative selected from the group consisting of(a) a compound represented by the general formula ##STR1## wherein at least one of R.sub.1, R.sub.2, R.sub.3 and R.sub.4 represents hydroxylalkyl, alkoxyalkyl, alkyl and aryl groups and the remainder represents hydrogen atom, and(b) a urea-formaldehyde condensation product in the presence of a catalyst, a surfactant and a blowing agent.These polyurethane foams can easily provide the favorable foam sheets by compression-molding these foams under heating.
    Type: Grant
    Filed: June 26, 1979
    Date of Patent: January 20, 1981
    Assignee: Bridgestone Tire Co., Ltd.
    Inventors: Toshio Yukuta, Takashi Ohashi, Minoru Kojima, Masumi Saito
  • Patent number: 4243758
    Abstract: This invention relates to a continuous or discontinuous process for the removal of catalytic quantities of lead ions from aqueous formose solutions by cationic electro-deposition. The process is preferably carried out with a constant current and in at least three stages, with lower current densities being maintained during the first and last stage than in the middle stages.
    Type: Grant
    Filed: May 21, 1979
    Date of Patent: January 6, 1981
    Assignee: Bayer Aktiengesellschaft
    Inventors: Edgar P. Mohring, Hanns P. Muller
  • Patent number: 4232127
    Abstract: Furan-modified rigid isocyanurate foams are taught herein. The foams herein are prepared by either (1) the in situ polymerization of furfuryl alcohol and/or furfural during the foam formation reaction, or (2) the catalytic condensation of a furfuryl alcohol-blocked organic polyisocyanate.
    Type: Grant
    Filed: December 19, 1974
    Date of Patent: November 4, 1980
    Assignee: BASF Wyandotte Corporation
    Inventors: Moses Cenker, Thirumurti L. Narayan
  • Patent number: 4230823
    Abstract: The instant invention is directed to a process for the preparation of modified polyether polyols comprising polymerizing of from 1 to 50 parts by weight of a mixture of 20 to 100% by weight (based on the total quantity of monomers) of acrylonitrile and 0 to 80% by weight of styrene in 50 to 99 parts by weight of the polyether polyol in the presence of a polymerization initiator which yields radicals, wherein said polymerization is carried out in the presence of from 0.1 to 1.5% by weight, based on the total quantity of monomers put into the process, of a compound of the formula:A=CH--X--RwhereinA represents a divalent group ##STR1## R represents a C.sub.1-18 alkyl, C.sub.1-10 cycloalkyl, or substituted or unsubstituted benzyl group,R' represents C.sub.1-8 alkyl group,n represents 0, 1 or 2 andX represents oxygen or sulfur.
    Type: Grant
    Filed: August 9, 1979
    Date of Patent: October 28, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventors: Heinrich Alberts, Gerhard Balle
  • Patent number: 4229562
    Abstract: The present invention describes the production of high molecular weight polyhydric alcohols and their derivatives. In particular the urethane reaction products of polyisocyanates and polyhydric alcohols are described. The particular urethane products of the present invention are obtained using an alcohol having a terminal hydroxyl functionality and a geminal hydroxymethyl structure. The particular urethan products of the present invention are obtained using an alcohol having a terminal hydroxyl functionality and a geminal hydroxymethyl structure.
    Type: Grant
    Filed: April 4, 1979
    Date of Patent: October 21, 1980
    Assignee: Henkel Corporation
    Inventor: Edgar R. Rogier
  • Patent number: 4221876
    Abstract: This invention relates to mixtures, in the form of relatively low viscosity liquids at room temperature, of formose, aldehydes and/or ketones aldolated in the .alpha.-position and, optionally, water and/or crystalline mono- or di-saccharides, and to the use of these mixtures for the production of polyurethane plastics, particularly foams.
    Type: Grant
    Filed: August 17, 1978
    Date of Patent: September 9, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventor: Kuno Wagner
  • Patent number: 4219508
    Abstract: This invention relates to an improved process for the preparation of a mixture of various low molecular weight hydroxyaldehydes, hydroxyketones and polyhydric alcohols by the condensation of formaldehyde with itself. The essential feature of the improvement is that unpurified synthesis gases of the kind obtained from the large scale industrial production of formaldehyde can be used directly as the source of formaldehyde.
    Type: Grant
    Filed: August 30, 1977
    Date of Patent: August 26, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventor: Kuno Wagner
  • Patent number: 4205138
    Abstract: This invention relates to an improved process for the production of a mixture of low molecular weight polyhydric alcohols, hydroxy aldehydes and hydroxy ketones by condensing formaldehyde hydrate in the presence of calcium hydroxide as catalyst and in the presence of compounds capable of enediol formation as co-catalyst. A formaldehyde-containing enediol formation as co-catalyst. A formaldehyde containing solution of the co-catalyst in water and, optionally, low molecular weight monohydric or polyhydric alcohols and/or relatively high molecular weight polyhydroxyl compounds is adjusted to a pH value of from 9 to 12, preferably from 9 to 10, by the addition of calcium hydroxide at a temperature of from 80.degree. to 110.degree. C., preferably from 90.degree. to 105.degree. C., so that condensation of the formaldehyde hydrate is initiated.
    Type: Grant
    Filed: May 10, 1979
    Date of Patent: May 27, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventors: Hanns P. Muller, Kuno Wagner
  • Patent number: 4187074
    Abstract: This invention relates to water-soluble, cationic hydrophilic oligourethanes free from isocyanate groups and containing methylol groups and to the use thereof for the tanning, pre-tanning or re-tanning of pelts or pre-tanned leather and as dyeing auxiliaries.
    Type: Grant
    Filed: August 18, 1978
    Date of Patent: February 5, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventors: Harro Traubel, Dieter Dieterich, Helga Heinze
  • Patent number: 4187356
    Abstract: This invention relates to mixtures of formose, aminoplast monomers and optionally water and/or crystalline mono or disaccharides. The mixtures are relatively low viscosity liquids at room temperature. The invention also relates to the use of such mixtures for the production of polyurethane resins, in particular foam resins.
    Type: Grant
    Filed: August 17, 1978
    Date of Patent: February 5, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventor: Kuno Wagner
  • Patent number: 4187354
    Abstract: The invention broadly relates to greatly lowering the viscosity of the self-condensation products of formaldehyde (formose) by mixing formose with dialkyl phosphites; trialkyl phosphites and .alpha.-hydroxy- or .alpha.-amino-phosphonic acid esters. These mixtures have the surprising capacity of dissolving large quantities of crystallized sugars. Compounds capable of aminoplast formation may also be advantageously mixed in. These mixtures have the remarkable ability of being used to make flame-resistant, open-celled, highly carbonizing rigid polyurea-polyurethane foams with isocyanate indexes of as low as 45 to 50.
    Type: Grant
    Filed: August 17, 1978
    Date of Patent: February 5, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventor: Kuno Wagner
  • Patent number: 4187355
    Abstract: This invention relates to a process for the production of novel polyalkylene glycol ethers based on a mixture of polyhydric alcohols, hydroxyaldehydes and hydroxy ketones produced by the auto-condensation of formaldehyde hydrate (formose). The improvement realized is in the use of an acid catalysis rather than the normal base catalysis. The new polyether polyols are valuable starting materials for the production of polyurethane foams.
    Type: Grant
    Filed: August 17, 1978
    Date of Patent: February 5, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventor: Kuno Wagner
  • Patent number: 4169954
    Abstract: Novel blowing agents are disclosed comprising 3,3'-carbonylbis(organo carbazates). The organo group may be alkyl, cycloalkyl, aryl or aralkyl moieties. In the preferred embodiment the organo group is an alkyl group selected from the group consisting of methyl, isopropyl, secondary butyl or tertiary butyl. The blowing agents find utility in the preparation of expanded organoplastic materials such as rubbers, thermosetting resins and thermoplastic resins.
    Type: Grant
    Filed: May 22, 1978
    Date of Patent: October 2, 1979
    Assignee: Uniroyal, Inc.
    Inventors: Byron A. Hunter, Franklin H. Barrows
  • Patent number: 4160075
    Abstract: Foamed plastics with improved combustion characteristics and good mechanical strength are obtained by condensation of aminoplast precondensates with organic isocyanates in the presence of an acid curing catalyst and an accelerator for polyurethane formation, whereby the precondensate used as starting material is prepared by reacting formaldehyde with urea and/or melamine in a molar ratio of 1.80 to 4.5:1 at pH values of 4 to 9.5, adjusting then the pH to 7.0 to 8.0 and adding urea to obtain a molar ratio offormaldehyde to the total amount of aminoplast forming compound of 1.0-2.1:1.
    Type: Grant
    Filed: July 11, 1978
    Date of Patent: July 3, 1979
    Assignee: Chemie Linz Aktiengesellschaft
    Inventor: Leopold Golser