With Ketone, Aldehyde, Or Aldehyde Derivative Patents (Class 521/158)
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Patent number: 4311802Abstract: A continuous process for the production of flame-resistant foamed plastics material by condensation of aqueous aminoplast precondensates with diisocyanates or polyisocyanates, wherein, in a first mixing stage, the isocyanate is mixed with 4 to 14% by weight of catalyst, the catalyst being an organic amine and/or an organic metal compound, at temperatures of 40.degree. to 130.degree. C., with a residence time of 1 to 8 seconds, and directly thereafter, in a second mixing stage, the aminoplast precondensate and, simultaneously but separately from the aminoplast, an acid curing catalyst are introduced, after which the foamable mixture thereby produced is discharged continuously.Type: GrantFiled: September 2, 1980Date of Patent: January 19, 1982Assignee: Chemie Linz AktiengesellschaftInventors: Leopold Golser, Helmut Woisetschlager
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Patent number: 4300003Abstract: Formose solutions are hydrogenated in a batchwise alkaline two-stage catalytic process to produce low molecular weight polyhydric alcohols.Type: GrantFiled: July 6, 1979Date of Patent: November 10, 1981Assignee: Bayer AktiengesellschaftInventors: Edgar Mohring, Hanns P. Muller, Kuno Wagner
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Patent number: 4294934Abstract: The instant invention is directed to a process for the production of polyurethane urea elastomers having a gross density of more than 200 kg/m.sup.3 comprising: casting a reaction mixture of(A) an isocyanate prepolymer produced from(a) 1 mole of a compound containing at least 2 Zerewitinoff-active hydrogen atoms and having a molecular weight of from 400 to 10,000 and(b) 2 to 10 moles of diisocyanatodiphenylmethane,(B) an aromatic diamine, and(C) 0 to 50 mole percent, based on component (B), of a polyol containing primary hydroxyl groups and having a molecular weight of from 62 to 6000, the equivalent ratio between component (A) and components (B) + (C) amounting to between 0.9:1 and 1.Type: GrantFiled: June 30, 1980Date of Patent: October 13, 1981Assignee: Bayer AktiengesellschaftInventors: Gerhard Grogler, Jurgen Schwindt, Otto Ganster, Hans-Joachim Meiners, Hans-Dieter Ruprecht
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Patent number: 4288566Abstract: The invention is directed to a process for the production of highly elastic, open-celled foams containing urethane groups by reacting polyether polyols with modified polyisocyanates in the presence of cross-linking agents and water characterized in that the reaction is carried out in the presence of 0.5 to 10 g/100 g of the polyether of a cross-linking mixture corresponding to the general formulaC.sub.n H.sub.2n+2 O.sub.nwherein n=2 to 10,which has a statistical average of at least four hydroxyl groups per molecule.Type: GrantFiled: February 11, 1980Date of Patent: September 8, 1981Assignee: Bayer AktiengesellschaftInventors: Hanns P. Muller, Hansjurgen Rabe, Kuno Wagner
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Patent number: 4284729Abstract: A process is provided for coloring thermosetting resins, made by polyaddition reaction of a nucleophile with an electrophile, with a polymeric liquid reactive coloring agent suitable for incorporation in the resin with the formation of covalent bonds, said coloring agent having the formula:R-(polymeric constituent-X).sub.nwherein R is an organic dyestuff radical; the polymeric constituent is selected from polyalkylene oxides and copolymers of polyalkylene oxides in which the alkylene moiety of the polymeric constituent contains 2 or more carbon atoms and such polyeric constituent has a molecular weight of from about 44 to about 1500; and n is an integer of from 1 to about 6; and X is selected from --OH, --NH.sub.2 and --SH, said coloring agent being added in an amount sufficient to provide coloration of said thermosetting resin.Type: GrantFiled: March 31, 1980Date of Patent: August 18, 1981Assignee: Milliken Research CorporationInventors: John P. Cross, George H. Britton, Jr.
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Patent number: 4275169Abstract: Flexible polyurethane foam having reduced tendency to form burning embers and which produces a char when it is ignited and burned is provided by incorporating into the reaction mixture before foaming an aldehyde or an aldehyde generator.In a preferred embodiment, flexible polyurethane foam of increased flame retardance is provided by also incorporating a flame retardant into the reaction mixture before foaming.Type: GrantFiled: September 19, 1979Date of Patent: June 23, 1981Assignee: Tenneco Chemicals, Inc.Inventors: Bernard Rudner, Herman Stone
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Patent number: 4255529Abstract: This invention relates to an improved process for the preparation of formose by the condensation of aqueous formaldehyde. In the process according to this invention, tertiary amines which contain an electrophilic hetero atom in the .beta.-position to the tertiary nitrogen atom are used for controlling the pH instead of the inorganic bases which have previously been used for this purpose.Type: GrantFiled: May 14, 1979Date of Patent: March 10, 1981Assignee: Bayer AktiengesellschaftInventors: Edgar Mohring, Hanns P. Muller, Kuno Wagner
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Patent number: 4247654Abstract: The invention is directed to a process for the production of polyether polyols having an average molecular weight of from 200 to 10,000 and an average hydroxyl functionality of from 2.0 to 7.0, comprising reacting one or more alkylene oxides, optionally successively, with a mixture of polyhydric alcohols which has been produced by reduction of the condensation products from the condensation of formaldehyde hydrate. The invention is also directed to the process for the production of polyether polyols characterized in that the mixture of polyhydric alcohols is mixed with dihydric and/or trihydric alcohols and/or monoamines or polyamines prior to alkoxylation. Finally, the invention is directed to the use of the alkoxylated mixtures as the isocyanate-reactive component in the production of optionally cellular polyurethane plastics.Type: GrantFiled: February 26, 1979Date of Patent: January 27, 1981Assignee: Bayer AktiengesellschaftInventor: Kuno Wagner
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Patent number: 4247653Abstract: A process is disclosed for preparing mixtures of low molecular weight polyhydroxyl compounds and hydroxyaldehydes and hydroxyketones by condensing formaldehyde hydrate with itself in the presence of (I) as catalyst a soluble or insoluble compound of a metal of the first to eighth sub-group or second to fourth main group of the Periodic System of Elements, optionally bound to a high molecular weight carrier, and (II) more than 10% by weight, based on formaldehyde, of one or more dihydric or higher hydric low molecular weight alcohols and/or higher molecular weight polyhydroxyl compounds. The pH of the reaction mixture is held at 5.5 to 9.0 until 5-40% conversion has occurred and is then lowered to between 4.5 and 8.0 (0.5-2.0 pH units lower). The reaction is then stopped by inactivating the catalyst.Type: GrantFiled: August 30, 1977Date of Patent: January 27, 1981Assignee: Bayer AktiengesellschaftInventor: Kuno Wagner
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Patent number: 4246361Abstract: The flexible polyurethane foams having high flame resistance and smoke resistance can be produced by reacting a polyhydroxyl compound and a polyisocyanate with a urea derivative selected from the group consisting of(a) a compound represented by the general formula ##STR1## wherein at least one of R.sub.1, R.sub.2, R.sub.3 and R.sub.4 represents hydroxylalkyl, alkoxyalkyl, alkyl and aryl groups and the remainder represents hydrogen atom, and(b) a urea-formaldehyde condensation product in the presence of a catalyst, a surfactant and a blowing agent.These polyurethane foams can easily provide the favorable foam sheets by compression-molding these foams under heating.Type: GrantFiled: June 26, 1979Date of Patent: January 20, 1981Assignee: Bridgestone Tire Co., Ltd.Inventors: Toshio Yukuta, Takashi Ohashi, Minoru Kojima, Masumi Saito
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Patent number: 4243758Abstract: This invention relates to a continuous or discontinuous process for the removal of catalytic quantities of lead ions from aqueous formose solutions by cationic electro-deposition. The process is preferably carried out with a constant current and in at least three stages, with lower current densities being maintained during the first and last stage than in the middle stages.Type: GrantFiled: May 21, 1979Date of Patent: January 6, 1981Assignee: Bayer AktiengesellschaftInventors: Edgar P. Mohring, Hanns P. Muller
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Patent number: 4232127Abstract: Furan-modified rigid isocyanurate foams are taught herein. The foams herein are prepared by either (1) the in situ polymerization of furfuryl alcohol and/or furfural during the foam formation reaction, or (2) the catalytic condensation of a furfuryl alcohol-blocked organic polyisocyanate.Type: GrantFiled: December 19, 1974Date of Patent: November 4, 1980Assignee: BASF Wyandotte CorporationInventors: Moses Cenker, Thirumurti L. Narayan
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Patent number: 4230823Abstract: The instant invention is directed to a process for the preparation of modified polyether polyols comprising polymerizing of from 1 to 50 parts by weight of a mixture of 20 to 100% by weight (based on the total quantity of monomers) of acrylonitrile and 0 to 80% by weight of styrene in 50 to 99 parts by weight of the polyether polyol in the presence of a polymerization initiator which yields radicals, wherein said polymerization is carried out in the presence of from 0.1 to 1.5% by weight, based on the total quantity of monomers put into the process, of a compound of the formula:A=CH--X--RwhereinA represents a divalent group ##STR1## R represents a C.sub.1-18 alkyl, C.sub.1-10 cycloalkyl, or substituted or unsubstituted benzyl group,R' represents C.sub.1-8 alkyl group,n represents 0, 1 or 2 andX represents oxygen or sulfur.Type: GrantFiled: August 9, 1979Date of Patent: October 28, 1980Assignee: Bayer AktiengesellschaftInventors: Heinrich Alberts, Gerhard Balle
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Patent number: 4229562Abstract: The present invention describes the production of high molecular weight polyhydric alcohols and their derivatives. In particular the urethane reaction products of polyisocyanates and polyhydric alcohols are described. The particular urethane products of the present invention are obtained using an alcohol having a terminal hydroxyl functionality and a geminal hydroxymethyl structure. The particular urethan products of the present invention are obtained using an alcohol having a terminal hydroxyl functionality and a geminal hydroxymethyl structure.Type: GrantFiled: April 4, 1979Date of Patent: October 21, 1980Assignee: Henkel CorporationInventor: Edgar R. Rogier
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Patent number: 4221876Abstract: This invention relates to mixtures, in the form of relatively low viscosity liquids at room temperature, of formose, aldehydes and/or ketones aldolated in the .alpha.-position and, optionally, water and/or crystalline mono- or di-saccharides, and to the use of these mixtures for the production of polyurethane plastics, particularly foams.Type: GrantFiled: August 17, 1978Date of Patent: September 9, 1980Assignee: Bayer AktiengesellschaftInventor: Kuno Wagner
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Patent number: 4219508Abstract: This invention relates to an improved process for the preparation of a mixture of various low molecular weight hydroxyaldehydes, hydroxyketones and polyhydric alcohols by the condensation of formaldehyde with itself. The essential feature of the improvement is that unpurified synthesis gases of the kind obtained from the large scale industrial production of formaldehyde can be used directly as the source of formaldehyde.Type: GrantFiled: August 30, 1977Date of Patent: August 26, 1980Assignee: Bayer AktiengesellschaftInventor: Kuno Wagner
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Patent number: 4205138Abstract: This invention relates to an improved process for the production of a mixture of low molecular weight polyhydric alcohols, hydroxy aldehydes and hydroxy ketones by condensing formaldehyde hydrate in the presence of calcium hydroxide as catalyst and in the presence of compounds capable of enediol formation as co-catalyst. A formaldehyde-containing enediol formation as co-catalyst. A formaldehyde containing solution of the co-catalyst in water and, optionally, low molecular weight monohydric or polyhydric alcohols and/or relatively high molecular weight polyhydroxyl compounds is adjusted to a pH value of from 9 to 12, preferably from 9 to 10, by the addition of calcium hydroxide at a temperature of from 80.degree. to 110.degree. C., preferably from 90.degree. to 105.degree. C., so that condensation of the formaldehyde hydrate is initiated.Type: GrantFiled: May 10, 1979Date of Patent: May 27, 1980Assignee: Bayer AktiengesellschaftInventors: Hanns P. Muller, Kuno Wagner
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Patent number: 4187074Abstract: This invention relates to water-soluble, cationic hydrophilic oligourethanes free from isocyanate groups and containing methylol groups and to the use thereof for the tanning, pre-tanning or re-tanning of pelts or pre-tanned leather and as dyeing auxiliaries.Type: GrantFiled: August 18, 1978Date of Patent: February 5, 1980Assignee: Bayer AktiengesellschaftInventors: Harro Traubel, Dieter Dieterich, Helga Heinze
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Patent number: 4187356Abstract: This invention relates to mixtures of formose, aminoplast monomers and optionally water and/or crystalline mono or disaccharides. The mixtures are relatively low viscosity liquids at room temperature. The invention also relates to the use of such mixtures for the production of polyurethane resins, in particular foam resins.Type: GrantFiled: August 17, 1978Date of Patent: February 5, 1980Assignee: Bayer AktiengesellschaftInventor: Kuno Wagner
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Patent number: 4187354Abstract: The invention broadly relates to greatly lowering the viscosity of the self-condensation products of formaldehyde (formose) by mixing formose with dialkyl phosphites; trialkyl phosphites and .alpha.-hydroxy- or .alpha.-amino-phosphonic acid esters. These mixtures have the surprising capacity of dissolving large quantities of crystallized sugars. Compounds capable of aminoplast formation may also be advantageously mixed in. These mixtures have the remarkable ability of being used to make flame-resistant, open-celled, highly carbonizing rigid polyurea-polyurethane foams with isocyanate indexes of as low as 45 to 50.Type: GrantFiled: August 17, 1978Date of Patent: February 5, 1980Assignee: Bayer AktiengesellschaftInventor: Kuno Wagner
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Patent number: 4187355Abstract: This invention relates to a process for the production of novel polyalkylene glycol ethers based on a mixture of polyhydric alcohols, hydroxyaldehydes and hydroxy ketones produced by the auto-condensation of formaldehyde hydrate (formose). The improvement realized is in the use of an acid catalysis rather than the normal base catalysis. The new polyether polyols are valuable starting materials for the production of polyurethane foams.Type: GrantFiled: August 17, 1978Date of Patent: February 5, 1980Assignee: Bayer AktiengesellschaftInventor: Kuno Wagner
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Patent number: 4169954Abstract: Novel blowing agents are disclosed comprising 3,3'-carbonylbis(organo carbazates). The organo group may be alkyl, cycloalkyl, aryl or aralkyl moieties. In the preferred embodiment the organo group is an alkyl group selected from the group consisting of methyl, isopropyl, secondary butyl or tertiary butyl. The blowing agents find utility in the preparation of expanded organoplastic materials such as rubbers, thermosetting resins and thermoplastic resins.Type: GrantFiled: May 22, 1978Date of Patent: October 2, 1979Assignee: Uniroyal, Inc.Inventors: Byron A. Hunter, Franklin H. Barrows
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Patent number: 4160075Abstract: Foamed plastics with improved combustion characteristics and good mechanical strength are obtained by condensation of aminoplast precondensates with organic isocyanates in the presence of an acid curing catalyst and an accelerator for polyurethane formation, whereby the precondensate used as starting material is prepared by reacting formaldehyde with urea and/or melamine in a molar ratio of 1.80 to 4.5:1 at pH values of 4 to 9.5, adjusting then the pH to 7.0 to 8.0 and adding urea to obtain a molar ratio offormaldehyde to the total amount of aminoplast forming compound of 1.0-2.1:1.Type: GrantFiled: July 11, 1978Date of Patent: July 3, 1979Assignee: Chemie Linz AktiengesellschaftInventor: Leopold Golser