Nitrogen Reactant Contains A N-(c-c-o)-group Patents (Class 521/167)
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Patent number: 6107359Abstract: Polyol formulations, containing polyether polyols possessing 40 to 80 wt. % of tertiary amino groups and having an OH number of 300 to 500, preferably 350 to 420, obtainable by addition of exclusively propylene oxide to o-toluene diamine, which contain cyclopentane and/or n- and/or i-pentane and/or hydrofluoroalkanes as blowing agent, are used for the manufacture of rigid polyurethane foams by reacting with organic polyisocyanates, optionally further compounds with at least two hydrogen atoms reactive to isocyanates, optionally in the presence of water, and further blowing agents known per se as well as conventional auxiliaries and additives.Type: GrantFiled: October 13, 1998Date of Patent: August 22, 2000Assignee: Bayer AktiengesellschaftInventors: Karl-Werner Dietrich, Manfred Dietrich, Wilhelm Lamberts, Walter Klan
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Patent number: 6100308Abstract: Polyurethanes having improved curing are prepared by reactinga) organic and/or modified organic diisocyanates and/or polyisocyanates withb) polyether polyols based on aromatic amines, able to be prepared by reacting specific amine combinations and, if desired, further coinitiators in a stage wise molecular addition of alkylene oxide, and also, if desired, further relatively high molecular weight compounds containing at least two reactive hydrogen atoms and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agents,e) catalysts and, if desired,f) further auxiliaries and/or additives,wherein the specific amine combination used is a mixture of amines of the diphenylmethane series consisting of from 5 to 20% by weight of 4-ring amine, from 15 to 30% by weight of 3-ring amine, from 20 to 35% by weight of amines having more than 4 rings and from 25 to 50% by weight of 2-ring amine, wherein the proportions add up to 100% by weight, in combination with further aromaticType: GrantFiled: July 25, 1997Date of Patent: August 8, 2000Assignee: BASF AktiengesellschaftInventors: Bernd Guettes, Stefan Dinsch, Gottfried Knorr, Holger Seifert
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Patent number: 6093342Abstract: A homogeneous, demixing-stable polyol component comprising at least two relatively high molecular weight compounds containing at least two reactive hydrogen atoms and, if desired, low molecular weight chain extenders and/or crosslinkers and also, if desired, blowing agents, catalysts and further auxiliaries and/or additives is prepared by adding at least one amine and at least one organic and/or modified organic isocyanate to this component.This polyol component is useful for producing polyurethanes, in particular compact and foamed polyurethanes.Type: GrantFiled: February 17, 1998Date of Patent: July 25, 2000Assignee: BASF AktiengesellschaftInventors: Peter Falke, Regina Hendreich, Marita Schuster, Bernd Zaschke
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Patent number: 6084001Abstract: An improved durable, low density, high build polyurethane coating is disclosed, as well as its method of manufacture. A slow reacting polyisocyanate is combined with a polyol so as to form a uniform mixture with an extremely long pot life. The low viscosity uniform mixture can then be sprayed onto a substrate using a conventional spray gun. A polyurethane catalyst is introduced after formation of the uniform mixture, preferably via a second spray nozzle so that catalyst is externally mixed into the polyisocyanate/polyol spray stream. This is a 100%, or near 100%, solids system so that there is very low volatile organic compound emissions.Type: GrantFiled: April 25, 1996Date of Patent: July 4, 2000Assignee: Lockheed Martin CorporationInventors: James E. Foreman, Douglas R. Dowell, Bobby G. Isler
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Patent number: 6077927Abstract: A method of providing for manufacturing a colored polymer resin having the steps of:(a) blending a disazo colorant into a mixture of monomers, the colorant having a poly(oxyalkylene) substituent comprising from 2 to 200 alkylene oxide residues, bonded to each end of the disazo chromophore, the poly(oxyalkylene) substituent having a nucleophilic terminal group which is capable of reacting with at least a portion of the monomers;(b) providing conditions under which the monomers and disazo colorant polymerize to form a colored polymer resin.Type: GrantFiled: October 23, 1998Date of Patent: June 20, 2000Assignee: Milliken & CompanyInventors: Eric B. Stephens, Mark E. Ragsdale, David J. Moody
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Patent number: 6063308Abstract: A process for preparing a homogeneous polyol component which is stable to separation and consists of at least one compound of relatively high molecular weight having at least two reactive hydrogen atoms and low-molecular-weight chain extenders and/or crosslinkers and, if desired, of blowing agents, catalysts and other auxiliaries and/or additives comprises the addition to this component of at least one amine and at least one organic and/or modified organic isocyanate; the invention also provides the corresponding polyol component which is stable to separation.The use of this polyol component for preparing PUR, in particular compact or foamed PUR, is also described.Type: GrantFiled: February 17, 1998Date of Patent: May 16, 2000Assignee: BASF AktiengesellschaftInventors: Peter Falke, Regina Hendreich, Ralf Fritz, Inge Rotermund
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Patent number: 6060531Abstract: The invention relates to a process for the production of polyurethane foams by reactinga) at least one organic polyisocyanate withb) at least one polyalkylene-polyol (b1) having a hydroxyl number of from 30 to 500, obtainable by alkoxylation of at least one initiator molecule from the group consisting of N,N'-bis(3-aminopropyl)ethylenediamine, tripropylenetetramine and tetrapropylenepentamine using at least one alkylene oxide, preferably ethylene oxide and/or 1,2-propylene oxide, or mixtures of the polyoxyalkylene polyols (b1) and other polyhydroxyl compounds having a functionality of from 2 to 8 and a hydroxyl number of from 15 to 500, andc) if desired, chain extenders and/or crosslinking agents,in the presence ofd) blowing agents and, if desired,e) catalysts andf) additives,and to the novel polyoxyalkylene-polyols (b1) which can be used for this purpose.Type: GrantFiled: September 25, 1998Date of Patent: May 9, 2000Assignee: BASF AktiengesellschaftInventors: Peter Horn, Ludwig Jung, Harald Larbig, Rolf Lebkucher, Gerhard Lehr
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Patent number: 6040349Abstract: A process for producing rigid polyurethane foams with reduced density by reactinga) organic and/or modified organic polyisocyanates withb) at least one higher-molecular-weight compound having at least two reactive hydrogen atoms and, if desired,c) low-molecular-weight chain extenders and/or crosslinkers in the presence ofd) blowing agents,e) catalysts and, if desired,f) other auxiliaries and/or additives,is described, which comprises using, as blowing agent (d), a mixture of cyclopentane with at least one compound which is homogeneously miscible with cyclopentane selected from the class consisting of the alkanes and/or alkenes having 3 or 4 carbon atoms in the molecule and with the carbon dioxide produced from water and isocyanate, and using, as higher-molecular-weight compound (b) having at least two reactive hydrogen atoms, polyethers which contain aromatics and nitrogen.The use of the rigid foams produced in this way as insulating material is also described.Type: GrantFiled: March 11, 1998Date of Patent: March 21, 2000Assignee: BASF AktiegesellschaftInventors: Gottfried Knorr, Udo Rotermund, Eva Baum, Holger Seifert, Werner Wiegmann
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Patent number: 6028122Abstract: The invention relates to compositions and method for producing energy absorbing, water blown, rigid polyurethane foams. The resulting polyurethane foams are low density, predominately open celled foams which exhibit a relatively constant consistency of compressive strength over deflectors. Such foams are suitable as lightweight alternatives to traditional energy absorbing applications.Type: GrantFiled: October 21, 1997Date of Patent: February 22, 2000Assignee: BASF CorporationInventors: Lori R. Everitt, Richard P. Harrison, Vechelle R. Onufrak
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Patent number: 6013691Abstract: The present invention discloses a foam frothing alternative for blowing or frothing single component foams using gases which are incapable of being liquified within the limits of DOT aerosol cans, referred to herein as non-liquefiable gases. In this invention, it is demonstrated that non-liquefiable gases such as CO.sub.2 and N.sub.2 O can be used to provide foams using conventional single component foam chemical raw materials. The present invention provides an adhesive/sealant, expanded by a non-liquefiable gas propelled from a container initially and expanded by a blowing agent consisting primarily or exclusively of a non-liquefiable gas and formulated from a moisture curable polyurethane prepolymer using a low molecular weight isocyanate of two or more functionality. In one or more variations, the compositions of the present invention contain solubility enhancers for non-liquefiable gases such as CO.sub.Type: GrantFiled: May 21, 1996Date of Patent: January 11, 2000Assignee: Insta-Foam Products, Inc.Inventors: Robert Braun, Jess Garcia, Dawn Kissack, Gina Pietrzyk, Deborah Schutter
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Patent number: 6005016Abstract: The present invention is directed to a rigid, molded foam produced by reacting: a) one or more organic polyisocyanates, with b) a polyol blend comprising i) 100 parts by weight of a mixture comprising: 1) from 30 to 80 parts by weight of one or more polyethers having hydroxy functionalities of 2 or 3 and molecular weights of from about 1,000 to about 8,000, the polyethers further being characterized as containing no nitrogen atoms and not being filled polyethers, 2) from 10 to 50 parts by weight of one or more adducts of toluene diamine and an alkylene oxide, the adduct having a molecular weight of from about 350 to about 700, 3) from 0 to 15 parts by weight of one or more di- or trialkanol amines, with the amounts of components 1), 2) and 3) totaling 100 parts, and c) from about 0.1 to about 4 parts by weight per 100 parts by weight of component b) of a silicone cell-opening surfactant and d) from 1 to 7 parts by weight of water, and e) from 0.Type: GrantFiled: October 6, 1998Date of Patent: December 21, 1999Assignee: Bayer CorporationInventors: Neil H. Nodelman, David D. Steppan, John W. Jenny, Peter Gansen
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Patent number: 5998494Abstract: Process for the preparation of rigid open celled polyurethane foams comprising the step of reacting an organic polyisocyanate with an isocyanate-reactive material in the presence of a blowing promotor which is an isocyanate-reactive cyclic carbonate or cyclic urea, and in the presence of an aminoalcohol catalyst.Type: GrantFiled: May 27, 1998Date of Patent: December 7, 1999Assignee: Imperial Chemical Industries PLCInventor: Alan James Hamilton
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Patent number: 5895792Abstract: In a process for producing rigid polyurethane foams having improved heat distortion resistance and reduced thermal conductivity by reactinga) polyisocyanates withb) compounds containing hydrogen atoms reactive toward isocyanates, in the presence ofc) water, and, if desired,d) physically acting blowing agents ande) catalysts and known auxiliaries and/or additives, the compounds b) containing hydrogen atoms reactive toward isocyanates are a polyol mixture comprisingb1) a polyol which can be prepared by addition of ethylene oxide and/or propylene oxide onto a hexitol or a hexitol mixture, with the total hexitol content of the polyol mixture being from 15 to 30% by weight, based on the polyol mixture, andb2) a polyol which can be prepared by addition of ethylene oxide and/or propylene oxide onto one or more aromatic amines, with the total amine content of the polyol mixture being from 1 to 10% by weight, based on the polyol mixture, and the amount of the polyol mixture in the component b) is from 60 to 100 partsType: GrantFiled: September 23, 1997Date of Patent: April 20, 1999Assignee: BASF AktiengesellschaftInventors: Udo Rotermund, Renate Hempel, Holger Seifert, Werner Wiegmann
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Patent number: 5889071Abstract: A process for the preparation of polyurethane foams by reacting a polyisocyanate composition with an isocyanate-reactive composition under foam-forming conditions, wherein the isocyanate-reactive composition comprises a monofunctional alcohol and an isocyanate-reactive cyclic urea.Type: GrantFiled: July 21, 1997Date of Patent: March 30, 1999Assignee: Imperial Chemical Industries PLCInventors: Guy Jean Leon Biesmans, Els Jeanne Francine Van Isterdael
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Patent number: 5886062Abstract: This invention provides a process for producing rigid polyurethane foams by reacting A) a polyol component with B) a polyisocyanate component in the presence of C) water, D) at least one catalyst, and, optionally, E) at least one blowing agent. This process specifically requires A) a polyol component which comprises: 1) a polyol containing at least two isocyanate-reactive hydrogen atoms and comprising: a) a mixture of i) an addition product having a OH number of at least 500 of diamines or polyamines containing primary and/or secondary amino groups with alkylene oxides, and ii) castor oil, and/or b) one or more reaction products obtained by reacting i) an addition product having a OH number of at least 500 of diamines or polyamines containing primary and/or secondary amino groups with alkylene oxides, and ii) castor oil; and 2) at least one compound containing at least two isocyanate-reactive hydrogen atoms.Type: GrantFiled: August 1, 1997Date of Patent: March 23, 1999Assignee: Bayer AktiengesellschaftInventors: Karl-Werner Dietrich, Torsten Heinemann, Manfred Dietrich
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Patent number: 5874483Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, a cell stabilizer and a catalyst composition consisting essentially of a compound having the following formula I: ##STR1## where R.sup.1 is hydrogen or a C1-C4 linear or branched alkyl, hydroxyalkyl or aminoalkyl group;R.sup.2 is hydrogen or a C1-C6 linear or branched alkyl, hydroxyalkyl or aminoalkyl group; andR.sup.3 and R.sup.4 are independently hydrogen or a C1-C10 linear or branched alkyl, hydroxyalkyl or aminoalkyl group which may contain ether functionality.Type: GrantFiled: September 27, 1995Date of Patent: February 23, 1999Assignee: Air Products and Chemicals, Inc.Inventors: Ann Coates Lescher Savoca, Richard Paul Underwood, Richard Van Court Carr, James Stephen Emerick, Mark Leo Listemann
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Patent number: 5874485Abstract: This invention relates to flexible foams and flexible molded foams prepared from an isocyanate component comprising an allophanate-modified diphenylmethane diisocyanate. The present invention also relates to processes for the production of these flexible foams and flexible molded foams.Type: GrantFiled: November 10, 1997Date of Patent: February 23, 1999Assignee: Bayer CorporationInventors: Charles M. Milliren, Sanjeev Madan, William E. Slack, Ronald Zibert, Richard A. Riccitelli, William E. Miller
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Patent number: 5874021Abstract: It is to provide a method for producing a low-fuming rigid polyurethane foam, which is superior in initial activity at low temperature and requires a small amount of a stock liquid.A method for producing a rigid polyurethane foam, which comprises mixing (a) a polyisocyanate component with a polyol component comprising (b) a polyol mixture, (c) a catalyst and (d) a blowing agent, then foaming the mixture;wherein the polyisocyanate component (a) is polymethylenepolyphenyl polyisocyanate or a modified material thereof, the polyol mixture (b) comprises (b-1) an aromatic polyester polyol and (b-2) an aromatic polyether polyol; the catalyst (c) is at least one metallic catalyst; and the blowing agent (d) is an adduct of a primary or secondary amine compound with carbon dioxide.Type: GrantFiled: January 14, 1998Date of Patent: February 23, 1999Assignee: Sumitomo Bayer Urethane Ltd.Inventors: Yasuo Inazawa, Kei Odani
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Patent number: 5872156Abstract: It is to provide a method for producing a low-fuming rigid polyurethane foam, which is superior in initial activity at low temperature and requires a small amount of a stock liquid.A method for producing a rigid polyurethane foam, which comprises mixing (a) a polyisocyanate component with a polyol component comprising (b) a polyol mixture, (c) a catalyst and (d) a blowing agent, then foaming the mixture;wherein the polyisocyanate component (a) is polymethylenepolyphenyl polyisocyanate or a modified material thereof; the polyol mixture (b) comprises (b-1) an aromatic polyester polyol and (b-2) an aromatic polyether polyol; the catalyst (c) is at least one metallic catalyst; and the blowing agent (d) is an adduct of a primary or secondary amine compound with carbon dioxide.Type: GrantFiled: August 13, 1998Date of Patent: February 16, 1999Assignee: Sumitomo Bayer Urethane Ltd.Inventors: Yasuo Inazawa, Kei Odani
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Patent number: 5859078Abstract: A polyurethane or polyisocyanurate foam is derived from a mixture comprising a crude isocyanate component and a polyol component which contains all or some of the following products in a homogeneous mixture: polyols, catalysts, surfactants, water, flame-retardants, expanding agents, fillers, dyes and pigments, in which the expanding agents comprise a pentane component associated with a dialkanolamide derived from fatty or oily substances of vegetable origin.Type: GrantFiled: March 24, 1997Date of Patent: January 12, 1999Assignee: Ediltec S.r.l.Inventor: Claudio Chittolini
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Patent number: 5854296Abstract: Azeotropic compositions made up of from about 60 to about 78% by weight of 1,1,1,3,3-pentafluoropropane and from about 22 to about 40% by weight of tetramethylsilane have been found to be particularly useful as blowing agents for the production of polyurethane foams.Type: GrantFiled: September 19, 1997Date of Patent: December 29, 1998Assignee: Bayer CorporationInventors: Joachim Werner, Scott A. Kane, Charles E. Mortimer, Herman P. Doerge, Eric F. Boonstra
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Patent number: 5847014Abstract: The present invention is directed to an isocyanate reactive mixture comprising from about 17 to about 85% by weight of one or more non-filled polyether polyols having a hydroxyl functionality of from 1.5 to 3 and molecular weights of from 1,500 to 8,000; from about 12 to about 80% by weight of one or more non-tertiary amine containing polyether polyols having a hydroxyl functionality of from 3 to 8 and a molecular weight of from 150 to 1,000; from about 0 to about 4% by weight of one or more primary or secondary diamines or amino alcohols and from 3 to about 12% by weight of water. The invention is also directed to a water-blown, energy absorbing foams made from the isocyanate reactive mixture.Type: GrantFiled: April 15, 1997Date of Patent: December 8, 1998Assignee: Bayer CorporationInventors: Neil H. Nodelman, David D. Steppan, Mark A. Davolio, David F. Sounik, Alan D. Bushmire
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Patent number: 5840781Abstract: Polyol formulations, containing polyether polyols possessing 40 to 80 wt % of tertiary amino groups and having an OH number of 300 to 500, preferably 350 to 420, obtainable by addition of exclusively propylene oxide to o-toluylenediamine, which contain cyclopentane and/or n- and/or i-pentane and/or hydrofluoro alkanes as blowing agent, are used for the manufacture of rigid polyurethane foams by reacting with organic polyisocyanates, optionally further compounds with at least two hydrogen atoms reactive to isocyanates, optionally in the presence of water, and further blowing agents known per se as well as conventional auxiliaries and additives.Type: GrantFiled: July 15, 1997Date of Patent: November 24, 1998Assignee: Bayer AktiengesellschaftInventors: Karl-Werner Dietrich, Manfred Dietrich, Wilhelm Lamberts, Walter Klan
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Patent number: 5824711Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, a cell stabilizer and a catalyst composition consisting essentially of the compound represented by the following formula I or II, or any blend of I and II.Type: GrantFiled: May 6, 1997Date of Patent: October 20, 1998Assignee: Air Products and Chemicals, Inc.Inventors: Michael John Kimock, Mark Leo Listemann
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Patent number: 5786405Abstract: Clear, amine-initiated polyether polyols are made by epoxidizing an amine in the presence of an alkali metal hydroxide catalyst. After the desired degree of epoxidation has been achieved, a hydroxy-carboxylic acid is added to the epoxidized mixture in an amount sufficient to neutralize any remaining alkali metal hydroxide. The polyols produced in this manner are particularly useful for the production of polyurethane and apolyisocyanurate foams.Type: GrantFiled: November 1, 1996Date of Patent: July 28, 1998Assignee: Bayer CorporationInventors: Steven L. Schilling, Herman P. Doerge, Lotar H. Hanusa
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Patent number: 5776992Abstract: The invention relates to a halogen-free, flame retardant rigid polyurethane foam based on polyether-polyols and polyisocyanates, which comprises, as the polyol component, mixtures of nitrogen-free and nitrogen-containing polyether-polyols and, as the flameproofing agent, ammonium polyphosphate.Type: GrantFiled: August 11, 1997Date of Patent: July 7, 1998Assignee: Hoechst AktiengesellschaftInventors: Siegfried Jung, Horst Staendeke
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Patent number: 5756558Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, a cell stabilizer and a catalyst composition comprising a compound having the following formula I: ##STR1## where R.sup.1 is hydrogen or a linear or branched C1-C4 alkyl or a C1-C4 hydroxyalkyl group;R.sup.2 and R.sup.3 independently are hydrogen, hydroxy, a linear or branched C1-C4 alkyl or a linear or branched C1-C4 hydroxyalkyl group; andR.sup.4 is a linear or branched C1-C10 hydroxyalkyl group.Type: GrantFiled: July 3, 1996Date of Patent: May 26, 1998Assignee: Air Products and Chemicals, Inc.Inventors: Ann Coates Lescher Savoca, Richard Paul Underwood, Richard Van Court Carr, James Stephen Emerick
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Patent number: 5739253Abstract: This invention relates to a process for the production of polyurethane/urea elastomers from a reaction injection molding process of a reaction mixture on the presence of a catalyst via the one-shot process. The isocyanate component of this invention is a prepolymer based on a cycloaliphatic diisocyanate, and having an NCO content of 12-27%, an average isocyanate functionality of less than 2.3, a monomer content of greater than about 25% by weight, and containing urethane or urea groups. The isocyanate-reactive blend comprises a high molecular weight polyether polyol and a low molecular weight chain extender wherein the equivalent ratio of hydroxyl groups to amine groups of the chain extender is from 1:2 to 20:1. This invention also relates to the polyurethane/urea molded article produced by the above process.Type: GrantFiled: June 4, 1996Date of Patent: April 14, 1998Assignee: Bayer CorporationInventors: Neil H. Nodelman, David D. Steppan
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Patent number: 5731398Abstract: A black colorant composition useful for coloring polyurethanes is provided having a red benzothiazole azo colorant which, when combined with a complementary blue and yellow colorant, exhibits low flairing.Type: GrantFiled: May 31, 1996Date of Patent: March 24, 1998Assignee: Milliken Research CorporationInventors: Mark Edward Ragsdale, David Jesse Moody, Eric B. Stephens
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Patent number: 5700847Abstract: Isocyanate-terminated-prepolymers prepared from polyoxyalkylene polyether polyols having low unsaturation are suitable for producing polyurethane molded foam having exceptional physical properties. Preferably, the foams are all water blown, and process well. The foams are noted for concomitant increases in both tensile strength and elongation as well as displaying excellent wet set and other properties.Type: GrantFiled: December 4, 1995Date of Patent: December 23, 1997Assignee: Arco Chemical Technology, L.P.Inventor: Andrew M. Thompson
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Patent number: 5684057Abstract: There is now provided a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition in the presence of a blowing agent, where the polyol composition contains at least:a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more; andc) an aromatic polyester polyol having an hydroxyl number of 200 meq. polyol/g KOH or more.The blowing agent is selected from the group consisting of cyclopentane, HFC's, HCFC's, and mixtures thereof in an amount of 5.0 weight percent or more based on the weight of the polyol composition. Preferably, the blowing agent is soluble in the polyol composition without sacrificing, and advantageously improving, the thermal insulation and dimensional stability of the resulting polyurethane foam.Type: GrantFiled: November 26, 1996Date of Patent: November 4, 1997Assignee: BASF CorporationInventors: Walter R. White, III, James A. Mullins, Thomas B. Lee, Keith McLellan, Ronald J. Wierzbicki
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Patent number: 5681915Abstract: The use of polyol derivatives with at least two alcoholic hydroxy groups and at least one fatty acid residue per molecule obtainable by reacting a starting polyol with a fatty acid or a fatty acid derivative, which can be obtained by using as a starting polyol diethanolamine, triethanolamine, diisopropanolamine, triisopropanolamine, dibutanolamine, and reaction products of ethylene oxide and/or propylene oxide with ethanolamine, isopropanolamine, butanolamine, or primary or secondary, aliphatic or aromatic amines, as internal lubricants and/or polyol with internal lubricant properties in the production of molded polyurethane parts is described. In this manner a much more uniform distribution of the internal mold lubricant and thus an increase in the ductility of the reaction mixture can be achieved, and even crosslinked polyurethane profiles can be produced by extrusion.Type: GrantFiled: September 27, 1995Date of Patent: October 28, 1997Inventors: Josef Lechner, Karl Lechner
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Patent number: 5677359Abstract: There is now provided a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition in the presence of a blowing agent, where the polyol composition contains at least:a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more; andc) an aromatic polyester polyol having an hydroxyl number of 200 meq. polyol/g KOH or more.The blowing agent is selected from the group consisting of cyclopentane, HFC's, HCFC's, and mixtures thereof in an amount of 5.0 weight percent or more based on the weight of the polyol composition. Preferably, the blowing agent is soluble in the polyol composition without sacrificing, and advantageously improving, the thermal insulation and dimensional stability of the resulting polyurethane foam.Type: GrantFiled: November 26, 1996Date of Patent: October 14, 1997Assignee: BASF CorporationInventors: Walter R. White, III, James A. Mullins, Thomas B. Lee, Keith McLellan, Ronald J. Wierzbicki
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Patent number: 5672636Abstract: The invention relates to a process for the production of polyurethane foams by reactinga) at least one organic polyisocyanate withb) at least one polyalkylene-polyol (b1) having a hydroxyl number of from 30 to 500, obtainable by alkoxylation of at least one initiator molecule from the group consisting of N,N'-bis(3-aminopropyl)ethylenediamine, tripropylenetetramine and tetrapropylenepentamine using at least one alkylene oxide, preferably ethylene oxide and/or 1,2-propylene oxide, or mixtures of the polyoxyalkylene polyols (b1) and other polyhydroxyl compounds having a functionality of from 2 to 8 and a hydroxyl number of from 15 to 500, andc) if desired, chain extenders and/or crosslinking agents, in the presence ofd) blowing agents and, if desired,e) catalysts andf) additives,and to the novel polyoxyalkylene-polyols (b1) which can be used for this purpose.Type: GrantFiled: October 16, 1995Date of Patent: September 30, 1997Assignee: BASF AktiengesellschaftInventors: Peter Horn, Ludwig Jung, Harald Larbig, Rolf Lebkucher, Gerhard Lehr
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Patent number: 5618854Abstract: Disclosed is an active hydrogen-containing composition suitable for the production of flexible polyurethane foam when reacted with a polyisocyanate, said composition comprising,(a) a polyol having an average functionality of about 2.0 to about 4.0, and an equivalent weight in the range of from about 500 to about 5000;(b) from about 0.5 to about 5 parts, per 100 parts by weight of component (a), of a crosslinker selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, methylene bis(o-chloroaniline) and mixtures thereof; and(c) from about 0.3 to about 15 parts per 100 parts by weight of component (a), of a compound having at least 3 hydroxyl groups, at least two of which are secondary hydroxyl groups; and an equivalent weight of less than about 500;as well as flexible polyurethane foams prepared therefrom.Type: GrantFiled: February 16, 1995Date of Patent: April 8, 1997Assignee: The Dow Chemical CompanyInventors: Richard G. Skorpenske, Alan K. Schrock
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Patent number: 5616628Abstract: Polyurethanes and/or polyurethane ureas which are optionally cellular are produced by the process of the present invention. This process consists of reacting at least one polyisocyanate with a specific reaction mixture. This reaction mixture containsA) non-basic compounds having a molecular weight of 62 to 10,000 and containing at least two hydroxyl groups;andB) at least one component selected from:B)1) basic polyhydroxyl compoundsandB)2) acids or the salts thereof;andC) at least one component selected from:C)1) fatty acidsandC)2) the salts of the fatty acids.The reaction occurs at temperatures of from 0.degree. to 150.degree. C., and component A) is used as an at least 50 wt. % aqueous solution.Type: GrantFiled: March 13, 1996Date of Patent: April 1, 1997Assignee: Bayer AktiengesellschaftInventors: Wulf von Bonin, Hanns-Peter Muller, Manfred Kapps
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Patent number: 5602190Abstract: Rigid polyurethane foams are prepared by the reaction of1) polyisocyanates with2) compounds of a molecular weight of from 150 to 1500, having at least two hydrogen atoms active towards isocyanates and which one tertiary nitrogen atom in the molecule, in the presence of3) hydrofluoroalkanes as foaming agents as well as optionally in the presence of4) other auxiliary substances and additives known per se.Type: GrantFiled: January 27, 1995Date of Patent: February 11, 1997Assignees: Bayer Aktiengesellschaft, Bayer CorporationInventors: Wilhelm Lamberts, Norbert Eisen, James Thompson-Colon
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Patent number: 5556891Abstract: The invention relates to prepolymers containing isocyanate groups which can be prepared by reactinga) organic isocyanates withb) polyetherols containing at least 2 hydroxyl groups per molecule and having molecular weights of greater than 400 and/or polyesterols containing at least 2 hydroxyl groups per molecule and having molecular weights of greater than 400,c) isocyanate-reactive compounds which are at least difunctional and have molecular weights of from 18 to 399, and, if desired,d) Lewis and/or Bronsted acidic compounds ande) conventional auxiliaries and additives, such as antioxidants, light stabilizers or fillers,wherein at least one aromatic aminopolyether alcohol of the formula ##STR1## where R is aryl, alkylaryl containing one or more C.sub.1 - to C.sub.4 -alkyl groups, haloaryl, nitroaryl or cyanoaryl,R' and R" are identical or different and are, independently of one another, hydrogen, alkyl, aryl, aralkyl, alkoxyalkyl, alkoxyaryl or aroxyaryl,x and y are independent of one another andx+y.gtoreq.Type: GrantFiled: November 1, 1995Date of Patent: September 17, 1996Assignee: BASF Schwarzheide GmbHInventors: Holger Seifert, Juergen Winkler, Regina Pretzsch, Robert O'Meara
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Patent number: 5536465Abstract: The present invention relates to a process for the preparation of a SRIM molded product wherein the mold cavity has minimum dimensions of 1000 mm.times.100 mm.times.3.5 mm. The reaction mixture contains an isocyanate component and an isocyanate reactive component at an isocyanate index of from about 90 to about 400. The reinforcing fiber mat is present in an amount of from 50 to 65% by weight, based on the combined weight of the reaction mixture and the reinforcing fiber mat. In particular, the isocyanate component is 1) a polymethylene poly(phenyl isocyanate) having an isocyanate group content of from 25 to 40% by weight, and a diisocyanate content of 45-55% by weight; and 2) the isocyanate-reactive component comprises a) from about 1 to 15% by weight, based on the total weight of the isocyanate reactive component, of a fatty acid, b) from about 0.5 to 10% by weight, based on the total weight of the isocyanate-reactive component, of a zinc-carboxylate, and c) a polyol component.Type: GrantFiled: December 7, 1994Date of Patent: July 16, 1996Assignee: Bayer CorporationInventor: Merle W. Lesko
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Patent number: 5534556Abstract: A process for the separation of laminated components from polyurethane adhesive bonded composite laminates is provided. In this process, the laminates are treated with monofunctional aliphatic alcohols with 3 to 12 carbon atoms or mixtures thereof at temperatures of 100.degree. C. to 200.degree. C. to alcoholize the polyurethane. If necessary, water is added to the process. The alcoholysis product is removed and the components are separated from each other. This process is particularly useful in separating fabric components from expanded porous polytetrafluoroethylene membrane.Type: GrantFiled: July 14, 1994Date of Patent: July 9, 1996Inventor: Gunther Bauer
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Patent number: 5532283Abstract: Azeotropic compositions made up of from about 64 to about 80% by weight of 1,1,1,4,4,4-hexafluorobutane and from about 20 to about 36% by weight of 2-methyl butane have been found to be particularly useful as blowing agents for the production of polyurethane foams.Type: GrantFiled: March 24, 1995Date of Patent: July 2, 1996Assignee: Bayer CorporationInventors: Joachim Werner, Scott A. Kane, Eric F. Boonstra, Herman P. Doerge
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Patent number: 5525641Abstract: There is now provided a method for making a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition made up of at least:a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more in an amount of 10 weight percent or less based on the weight of the polyol composition; andc) cyclopentane,wherein the cyclopentane is dissolved in the polyol composition. The organic isocyanate and the polyol composition are reacted at an isocyanate index ranging from 80 to less than 150, and throughout this isocyanate index range, the resulting foam has a substantially constant k-factor and is dimensionally stable.Type: GrantFiled: November 1, 1995Date of Patent: June 11, 1996Assignee: BASF CorporationInventors: Walter R. White, III, James A. Mullins
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Patent number: 5523332Abstract: There is now provided a polyisocyanate-based foam made by reacting an organic polyisocyanate with a polyol solution containing a C.sub.4 -C.sub.7 aliphatic and/or cycloaliphatic hydrocarbon as a blowing agent. The hydrocarbon blowing agent is soluble in the polyol solution having polyols with polyester linkages by using a reacted or unreacted compatibilizing agent represented by the formula: ##STR1## wherein R.sup.1 is preferentially OH, and R.sup.2 is a C.sub.6 -C.sub.24 aliphatic, branched or unbranched, hydrocarbon group.Type: GrantFiled: September 5, 1995Date of Patent: June 4, 1996Assignee: Basf CorporationInventors: Thomas L. Fishback, Thomas B. Lee
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Patent number: 5523334Abstract: There is now provided a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition in the presence of a blowing agent, where the polyol composition contains at least:a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;and the blowing agent is at least cyclopentane in an amount of 7 weight percent or more based on the weight of the polyol composition; and further, the cyclopentane blowing agent is soluble in the polyol composition, and the amount of the aliphatic amine initiated polyoxyalkylene polyether polyol is 10 weight percent or less based on the weight of the polyol composition.Type: GrantFiled: November 1, 1995Date of Patent: June 4, 1996Assignee: BASF CorporationInventors: Walter R. White, III, James A. Mullins
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Patent number: 5504125Abstract: There is now provided a polyisocyanate-based foam made by reacting an organic polyisocyanate with a polyol solution containing a C.sub.4 -C.sub.7 aliphatic and/or cycloaliphatic hydrocarbon as a blowing agent. The hydrocarbon blowing agent is soluble in the polyol solution having polyols with polyester linkages by using a reacted or unreacted compatibilizing agent represented by the formula: ##STR1## wherein R.sup.1 is preferentially OH, and R.sup.2 is a C.sub.6 -C.sub.24 aliphatic, branched or unbranched, hydrocarbon group.Type: GrantFiled: September 5, 1995Date of Patent: April 2, 1996Assignee: BASF CorporationInventors: Thomas L. Fishback, Thomas B. Lee
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Patent number: 5496911Abstract: This invention relates to a polyurea based RIM composition, a method of molding a polyurea based composition and molded articles of a polyurea based RIM composition.Type: GrantFiled: March 3, 1995Date of Patent: March 5, 1996Assignee: ECP Enichem Polimeri Netherlands, B.V.Inventor: Stuart B. Smith
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Patent number: 5494942Abstract: Rigid polyurethane foam and laminate articles comprising a facing material and the said polyurethane foam are prepared by contacting under reaction conditions a urethane-modified polyisocyanate with a polyahl in the presence of a blowing agent comprising water. The urethane-modified polyisocyanate has an isocyanate content of from about 10 to about 29 weight percent and is obtained by reacting a polymethylene polyphenylisocyanate with a polyether polyol having a molecular weight of at least 2000 and an oxyethylene content of at least 35 weight percent. Use of this polyisocyanate provides for enhanced adhesion of the resulting foam, especialIy when it is an all-water blown foam, to facing materials such as metal.Type: GrantFiled: December 27, 1993Date of Patent: February 27, 1996Assignee: The Dow Chemical CompanyInventors: Andreas Ottens, Peter Keller, Ulrich Muller
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Patent number: 5470501Abstract: There is now provided a polyisocyanate-based foam made by an organic polyisocyanate with a polyol solution containing a C.sub.4 -C.sub.7 aliphatic and/or cycloaliphatic hydrocarbon as a blowing agent. The hydrocarbon blowing agent is soluble in the polyol solution having polyols with polyester linkages by using a reacted or unreacted compatibilizing agent represented by the formula: ##STR1## wherein R.sup.1 is preferentially OH, and R.sup.2 is a C.sub.6 -C.sub.24 aliphatic, branched or unbranched, hydrocarbon group.Type: GrantFiled: May 8, 1995Date of Patent: November 28, 1995Assignee: BASF CorporationInventors: Thomas L. Fishback, Thomas B. Lee
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Patent number: 5461084Abstract: Rigid polyurethane foams are produced by reacting an organic polyisocyanate with an amine-based polyether polyol in the presence of a catalyst, a hydrogen-containing fluorocarbon and a minor amount of water. These foams are characterized by K-factors which are about 0.135 BTU-in./hr.ft..sup.2 .degree.F. or less.Type: GrantFiled: March 23, 1995Date of Patent: October 24, 1995Assignee: Bayer CorporationInventor: Herman P. Doerge
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Patent number: 5457137Abstract: A novel isocyanate reactive mixture is described which allows for the preparation of energy absorbing foams which meet Chrysler specification DC-640. The reactive mixture contains a) a filled polyol, b) a propylene oxide adduct of a mono-, di-, or trialkanolamine and c) a polyoxyalkylene polyamine. Foams prepared from the reactive mixture are also described.Type: GrantFiled: February 17, 1995Date of Patent: October 10, 1995Assignee: Bayer CorporationInventors: Charles M. Milliren, Ronald Zibert