Abstract: The present invention relates to cross-linked polyolefin aerogels in simple and fiber-reinforced composite form. Of particular interest are polybutadiene aerogels. Especially aerogels derived from polybutadienes functionalized with anhydrides, amines, hydroxyls, thiols, epoxies, isocyanates or combinations thereof.

Abstract: Gelled biopolymer based foams are disclosed. The gelled foams comprise a cross-linked biopolymer, preferably alginate; optionally, a foaming agent such as hydroxy propyl methyl cellulose; and a plasticizer, preferably glycerin sorbitol, or a mixture thereof, that forms the predominant portion of the gelled foam. The foams are soft and pliable and have high absorbency. They are used as wound dressing materials, controlled release delivery systems, cell culture, barrier media for preventing tissue adherence, and bioabsorbable implants. They also have various personal care applications, especially in oral hygiene, and can be used in food applications.

Abstract: Disclosed are dried porous crumbs of a hydrogenated block copolymer which is obtained by hydrogenating a block copolymer comprising (a) at least one polymer block composed mainly of aromatic vinyl monomer units and (b) at least one polymer block composed mainly of conjugated diene monomer units, and which has a molecular weight of 70,000 or more. The dried porous crumbs have a water content of 1% by weight or less and having the capability of absorbing an oil in an amount of 1.0 or more, in terms of the ratio of the weight of an oil, which is absorbed by the dried porous crumbs when the dried porous crumbs are immersed in the oil at 25° C. under atmospheric pressure for 1 minute, to the weight of the dried porous crumbs. Also disclosed is a method for producing the same.

Abstract: A nanoporous material exhibiting a lamellar structure is disclosed. The material comprises three or more substantially parallel sheets of an organosilicate material, separated by highly porous spacer regions. The distance between the centers of the sheets lies between 1 nm and 50 nm. The highly porous spacer regions may be substantially free of condensed material. For the manufacture of such materials, a process is disclosed in which matrix non-amphiphilic polymeric material and templating polymeric material are dispersed in a solvent, where the templating polymeric material includes a polymeric amphiphilic material. The solvent with the polymeric materials is distributed onto a substrate. Organization is induced in the templating polymeric material. The solvent is removed, leaving the polymeric materials in place. The matrix polymeric material is cured, forming a lamellar structure.

Abstract: Hollow silicone fine particles have high productivity, low breakability, a narrow particle size distribution and a volume average particle diameter equal to or lower than 1 ?m. The hollow particles are made by removing organic macromolecular particles and/or an organic solvent away form inside core-shell particles produced by coating particles made from the organic macromolecular particles and/or the organic solvent with silicone compound that is made from one or more units selected from the group consisting of SiO4/2 unit, RSiO3/2 unit, and R2SiO2/2 unit (wherein R is C1-4 alkyl groups, C6-24 aromatic groups, a vinyl group, a ?-(meth)acryloxypropyl group or organic groups having an SH group(s)), the silicone compound containing R2SiO2/2 unit by 20 mole % or less.

Abstract: A porous polymeric matrix containing at least one natural polymer and at least one synthetic polymer and optionally at least one cation. Furthermore, a method of making a porous polymeric matrix involving mixing at least one natural polymer and inorganic salts with a solution comprising at least one solvent and at least one synthetic polymer to form a slurry, casting the slurry in a mold and removing the solvent to form solid matrices, immersing the solid matrices in deionized water to allow natural polymer cross-linking and pore creation to occur simultaneously, and drying the matrices to create a porous polymeric matrix; wherein the matrix contains a cation.

Abstract: Disclosed is a microporous polyethylene film for a battery separator and a method of producing the same. The microporous polyethylene film comprises a resin mixture, which includes 100 parts by weight of composition containing 20-50 wt % polyethylene with a weight average molecular weight of 5×104-3×105 (component I) and 80-50 wt % diluent (component II), 0.1-2 parts by weight of peroxide (component III), and 0.05-0.5 parts by weight of anti-oxidant (component IV). The microporous polyethylene film has a puncture strength of 0.22 N/?m or more and a gas permeability (Darcy's permeability constant) of 1.3×10?5 Darcy or more. The present invention increases production efficiency of the microporous film, and improves performances and stability of the battery when the microporous polyethylene film is used in a battery separator.

Abstract: A “high internal phase polymeric emulsion” (“HIPPE”) composition is described which comprises an emulsion of a discrete phase (component A) and a continuous phase (component B), wherein the volume fraction of the discrete phase is the majority fraction (on a volume basis) of the total volume of the emulsion. A compatibilizer, component C, is used to lower the interfacial tension between the phases containing components A and B. A process is described for creating such HIPPE composition in which the A component is a colloidal polymer particle.

Abstract: A substantially closed-cell silicone elastomer porous body includes cells with diameters of 50 ?m or less, which occupy 50% or more of all the cells, and has a closed cell rate of 60% or more.

Abstract: An oxidation resistant, microporous polyolefin web exhibiting high-strength mechanical and low electrical resistance properties is a solid matrix that includes an ultrahigh molecular weight polyolefin component and a friable precipitated silica component. The ultrahigh molecular weight polyolefin component provides high-strength mechanical properties to the web. The friable precipitated silica component is broken down into predominately discrete silica aggregates dispersed throughout the microporous web to maintain a low electrical resistance in the presence of an electrolyte. In an alternative preferred embodiment, a polyethylene web includes an antioxidant coating that is applied to the separator web following extraction of the majority of the process oils and drying of the extraction fluid from the separator pores. The resultant “sheath” of antioxidant protects the mechanical integrity of the polyethylene separator by suppressing polyethylene degradation.

Abstract: The present photosensitive resin composition 2 comprises a polyamic acid resin 4, a photosensitive agent, a dispersible compound 3 dispersible in the polyamic acid resin 4, and a solvent. The porous resin is obtained by removing the solvent from the photosensitive resin composition 2 to form a composition in which the dispersible compound 3 is dispersed in the polyamic acid resin 4, removing the dispersible compound to make the composition porous, and curing the porous photosensitive resin composition. The porous resin enables forming a fine circuit pattern and has a low dielectric constant and, when used as an insulating layer of a circuit board, brings about improved high frequency characteristics.

Abstract: The present invention comprises a novel process for the preparation of carbon based structured materials with controlled topology, morphology and functionality. The nanostructured materials are prepared by controlled carbonization, or pyrolysis, of precursors comprising phase separated copolymers. The precursor materials are selected to phase separate and self organize in bulk, in solution, in the presence of phase selective solvents, at surfaces, interfaces or during fabrication, into articles, fibers or films exhibiting well-defined, self-organized morphology or precursors of well-defined, self-organized, bi- or tri-phasic morphology. Compositional control over the (co)polymers provides control over the structure of the phase separated precursor whose organization therein dictates the nanostructure of the material obtained after carbonization or pyrolysis, wherein each dimension of the formed structure can be predetermined.

Abstract: A high internal phase emulsion composition comprising: a) at least three components; b) component A is a polymer, monomer or mixture thereof; c) component B is a polymer; d) component C is a compatiblizer; e) substantially no voids; and wherein the volume fraction of component A represents at least about 80% by volume of the total volume of components A, B and C; and wherein the volume fraction of component B represents less than about 20% by volume of the total volume of components A, B and C; and wherein at least two phases are formed, a phase containing a majority of component A is discrete and a phase containing a majority of component B is continuous.

Abstract: The presence of expandable microspheres in an aqueous coating composition comprised of at least one dispersed polymer and at least one inorganic filler helps to improve the appearance and/or sound damping properties of the coating obtained by heating the aqueous coating composition after it has been applied to a substrate surface.

Abstract: A method of producing silicone foam includes the step of adding a mechanical foaming agent to uncured silicone. The mechanical foaming agent is a plurality of solid bodies insoluble in the silicone. The method also includes the steps of curing the silicone and removing the mechanical foaming agent as intact solid bodies from the silicone thereby providing a silicone foam.

Abstract: Prepare a multimodal thermoplastic polymer foam having a distribution of large and small cells in a substantial absence of water by using a blowing agent stabilizer. Multimodal foams of the present invention have blowing agent stabilizer predominantly located proximate to large cells. The resulting multimodal foams have particular utility as thermal insulating materials.

Abstract: Methods of forming a polymeric structure having a plurality of cells therein that include contacting a polymeric material that includes a first phase and a second phase with a composition comprising carbon dioxide to form the polymeric structure having a plurality of cells therein are described. Polymeric materials and microelectronic devices formed by such methods are also described.

Abstract: This invention relates to a process of preparing vesiculated granules of crosslinked carboxylated polyester resin utilising a particular class of non-alkylphenolethoxylate surfactant.

Abstract: A propylene polymer composition of high melt tension, which is especially favorable for foam moldings of uniform thickness, and foam moldings thereof having a uniform thickness, are obtained by melt-kneading a polymer mixture of a specific ethylene polymer (A) and a specific olefin multi-stage polymer (B) to satisfy the following formula: Log(MS)>0.91−0.

Abstract: This invention concerns a method for the production of a porous polymer from a water-in-oil type high internal phase emulsion (HIPE). By using an oil-soluble polymerization initiator as the polymerization initiator, the method for producing a porous polymer with outstanding characteristics in a very short period even when the porous polymer is produced from an HIPE exhibiting a viscosity of not more than 500 mPa second at the emulsion formation temperature or when the porous polymer to be produced possesses a number-average pore diameter of not less than 80 &mgr;m is provided.

Abstract: A nanoporous polymer comprises hollow structures fabricated from crosslinked polymeric strands. The hollow structures are further coupled to other crosslinked polymeric strands by a covalent bond. Particularly contemplated nanoporous polymers have a Tg of no less than 400° C. and a dielectric constant k of no more than 2.5.

Abstract: Highly crosslinked monolithic porous polymer materials for chromatographic applications. By using solvent compositions that provide not only for polymerization of acrylate monomers in such a fashion that a porous polymer network is formed prior to phase separation but also for exchanging the polymerization solvent for a running buffer using electroosmotic flow, the need for high pressure purging is eliminated. The polymer materials have been shown to be an effective capillary electrochromatographic separations medium at lower field strengths than conventional polymer media. Further, because of their highly crosslinked nature these polymer materials are structurally stable in a wide range of organic and aqueous solvents and over a pH range of 2-12.

Abstract: The present invention includes a composition having a co-continuous interconnecting channel morphology for controlled gas transmission rate. These co-continuous interconnecting channels are predominately occupied with a polymer and particles that control the percolation through the composition. The polymer composition may be used to form a desired shaped article such as plug type inserts and liners for closed containers, or it may be formed into a film, sheet, bead or pellet.

Abstract: A nanoporous polymer comprises hollow structures fabricated from crosslinked polymeric strands. The hollow structures are further coupled to other crosslinked polymeric strands by a covalent bond. Particularly contemplated nanoporous polymers have a Tg of no less than 400° C. and a dielectric constant k of no more than 2.5.

Abstract: An object of this invention is to provide a method for the production of a porous material by polymerizing a water-in-oil type high internal phase emulsion in a briefer time than a conventional technique without impairing the stability of the emulsion. The object of this invention can be accomplished by a method for the production of a porous material comprising a step of polymerizing a water-in-oil type high internal phase emulsion containing a polymerization initiator, wherein the polymerization initiator is a redox type initiator combining a water-soluble oxidizing agent and a reducing agent, the reducing agent is preparatorily added to form the emulsion, and thereafter the water-soluble oxidizing agent is added to the emulsion to polymerize the added emulsion.

Abstract: A porous article having excellent heat resistance, a finely cellular structure, and a low dielectric constant; and a process for producing the porous article which comprises subjecting a polymer composition having a micro-domain structure comprising a continuous polymer phase and dispersed therein a discontinuous phase having an average diameter smaller than 10 &mgr;m to a treatment for removing the ingredient constituting the discontinuous phase by at least one operation selected from vaporization and decomposition and by an extraction operation to thereby make the polymer porous. The ingredient constituting the discontinuous phase has a weight average molecular weight of, e.g., 10,000 or lower. Liquefied carbon dioxide, supercritical carbon dioxide, or the like can be used as an extraction solvent for the ingredient constituting the discontinuous phase.

Abstract: The invention is directed to a process for preparing porous polymer materials by a combination of gas foaming and particulate leaching steps. The invention is also directed to porous polymer material prepared by the process, particularly having a characteristic interconnected pore structure, and to methods for using such porous polymer material, particularly for tissue engineering.

Abstract: A porous polyimide having a finely cellular structure and having a low dielectric constant and heat resistance. The porous polyimide can be produced by a process comprising adding a dispersible compound to a polyimide precursor to form a micro-domain structure in which the dispersible compound is dispersed in the polymer so as to have a size smaller than 10 &mgr;m and then removing the dispersible compound by extraction with supercritical carbon dioxide to thereby make the precursor porous, wherein the interaction parameter &khgr;AB between the polyimide precursor A and the dispersible compound B is larger than 3. This porous polyimide has an average cell diameter smaller than 5 &mgr;m and a dielectric constant of 3 or lower.

Abstract: The present invention provides an improved lyophilization process for forming biocompatible foam structures. The process allows the foam structures to be tailored for specific end uses. The foams formed by this process are well suited to be used in medical applications such as tissue engineering.

Abstract: Membrane materials for removing uremic toxins from a hydrophobic polymer such as polysulfone and two polyvinyl pyrrolidones, hydrophilic polymers of different molecular weights, that is 10-50 wt. % of a low molecular weight component (molecular weight<100,000) and 90-50 wt. % of a high molecular weight component (molecular weight≧100,000). The membranes are permselective useful in dialysis. The membrane material may have an overall mass transfer coefficient (K0), for a Strokes' radius of at least 30 Å (as determined by a diffusion test during dextran), of ≧0.0025 cm/min and a permeability to albumin of ≦4%.

Abstract: A method of forming a porous insulating composition comprising the steps of (A) providing at least one organic sacrificial material/dielectric material composition comprising at least one organic sacrificial material and at least one dielectric material; and (B) removing the at least one organic sacrificial material in the at least one organic sacrificial material/dielectric material composition, in order to generate pores in the at least one dielectric material. Also disclosed is a composition useful in making a porous insulator, comprising a heat-activated, pore-forming, sacrificial material; and a dielectric material. Alternatively, the composition useful in making a porous insulator, comprises at least one pore-forming, organic sacrificial material; and at least one dielectric material, wherein the at least one pore-forming, material is a norbornene-type polymer.

Abstract: High internal phase emulsions (HIPEs), porous polymeric materials made therefrom, and methods for making and using the same. Specific embodiments of the invention include water-in-oil high internal phase emulsions having at least 70 volume percent of an internal aqueous phase and less than 30 volume percent of an external oil phase wherein the oil phase comprises a vinyl polymerizable monomer and a surfactant effective to stabilize the emulsion. The subject surfactants are oil soluble and preferably include an oxyalkylene component.

Abstract: Water-absorbing, expanded, crosslinked polymers obtainable by(I) foaming a polymerizable aqueous mixture which comprises(a) monoethylenically unsaturated monomers which contain acidic groups and are at least 50 mol % neutralized,(b) with or without other monoethylenically unsaturated monomers,(c) crosslinkers,(d) initiators,(e) 0.1-20% by weight of at least one surfactant,(f) with or without at least one solubilizer and(g) with or without thickeners, foam stabilizers, polymerization regulators, fillers and/or cell nucleating agents,where the foaming takes place by dispersing fine bubbles of a gas which is inert to free radicals, and(II) polymerizing the foamed mixture to form an expanded hydrogel and adjusting the water content of the expanded polymer to 1-45% by weight, a process for their production and their use in hygiene articles employed to absorb body fluids and in dressing material for covering wounds.

Abstract: Disclosed are polymeric foam structures suitable for absorbing and storing body fluids such as urine, menses and the like. These liquid storage structures are high suction collapsible polymeric foam materials. The collapsed foams, upon contact with aqueous fluids, can absorb and expand these fluids even when opposed by significant hydrostatic pressures. These absorbent polymeric foams comprise interconnected open-cells. In one aspect, the foams can absorb at least about 25 g/g against a hydrostatic head pressure of 50 cm. In another aspect, the foams of the present invention will have a vertical hang sorption height at 90% of at least about 60 cm.

Abstract: The present invention relates to porous crosslinked polymeric microbeads having cavities joined by interconnecting pores wherein at least some of the cavities at the interior of each microbead communicate with the surface of the microbead. The present invention also relates to a process for producing a porous, crosslinked polymeric microbead as well as the product of this process. This process involves combining an oil phase with an aqueous discontinuous phase to form an emulsion, adding the emulsion to an aqueous suspension medium to form an oil-in-water suspension of dispersed emulsion droplets, and polymerizing the emulsion droplets to form microbeads. At least 10% of the microbeads produced in accordance with the present invention are substantially spherical or substantially ellipsoidal or a combination of the two.

Abstract: Insecticides, and particularly termiticides, may be dissolved in monomers polymerized to form foamable polymers, such as polystyrene. The resulting monomer and insecticide may then be polymerized in a conventional manner and either impregnated with a blowing agent or expanded using an extrusion process to produce polymeric foam having insecticidal properties. The polymer may also contain a flame retardant. Such polymers and the foam made therefrom may be used in the construction industry, particularly where insect infestation is a concern.

Abstract: Stable high internal phase water-in-oil emulsions containing polymerizable vinyl monomers, crosslinking monomers and initiators are obtained, useful in producing low density porous crosslinked polymeric materials by using a surfactant system containing (a) an anionic surfactant, the anionic surfactant having an oil soluble tail and an anionic functional group and (b) one or more quatemary salts having one or more hydrocarbon groups having greater than or equal to 8 carbon atoms. A water-in-oil emulsion can be formed with lower surfactant concentration than sorbitan fatty acid ester alone and improved surfactant performance at elevated temperatures is obtained.

Abstract: The invention pertains to a foam material for absorption of aqueous liquids, a manufacturing method and an advantageous use of such a foam material, and an absorbent disposable article comprising such a foam material. The foam material is hydrophilic and primarily intended for use in absorbent disposable articles such as baby diapers, incontinence protectors and products for feminine hygiene. However, the foam material according to the invention is also suited for use in other absorbent articles, such as in different wiping materials, bandage materials and other similar products. The chemical structure of a surfactant, which is utilized as a combined emulsifying and hydrophilizing agent when manufacturing the foam material according to the invention, makes it possible to retain a sufficient proportion of the foam surfactant in the foam material even after repeated wettings, something which renders the foam material highly, permanently hydrophilic.

Abstract: A resin composition for plating comprising a thermoplastic resin and aluminum borate or amorphous silica, or both as an inorganic filler. The resin compositionexhibits excellent plating characteristics and excellent electrical characteristics.

Abstract: Disclosed are materials capable of distributing and releasing aqueous fluids, e.g., urine, to a storage material, and absorbent articles comprising such fluid distribution materials. These fluid distribution materials have A) a ratio of capillary desorption height (i.e., height at 50% capacity) to capillary absorption height (i.e., height at 50% capacity) of not more than about 1.8:1; B) a capillary desorption height of not more than about 50 cm; C) the ability to wick synthetic urine at 31.degree. C. to a height of 15 cm in not more than about 25 minutes; and D) a vertical wicking capacity at 15 cm of at least about 6 g/g.

Abstract: A composition adapted to form a strengthened gel for treating subterranean formations is described, the composition comprising an aqueous liquid containing an effective amount of a water soluble crosslinkable polymeric gel forming material and a crosslinking agent in an amount sufficient to crosslink said material, and a gel strengthening amount of an inert colloidal particulate material. A method for forming a strengthened gel in at least a portion of a subterranean formation is also disclosed, the method comprising injecting into at least a portion of a formation an aqueous liquid gel forming composition of the type described, and allowing the aqueous liquid composition to form a strengthened gel.

Abstract: A superabsorbent foam material is made by a water-in-oil high internal phase emulsion polymerization comprising the steps of (a) dissolving an organic solvent-soluble surfactant in a water-insoluble monomer to form an organic phase; (b) blending the-organic phase with an aqueous phase using high shear mixing to form an emulsion, said aqueous phase comprising a water-soluble polymer, a cross-linking agent, and water; (c) polymerizing the water-insoluble monomer in the organic phase; (d) cross-linking the water-soluble polymer in the aqueous phase; and (e) final curing and drying the resulting foam.

Abstract: Rapidly dissolving/absorbing free-flowing powders of hydrophilic/superabsorbent (co)polymers, having irregular nonspherical morphology and a particle size distribution ranging from 100 .mu.m to 800 .mu.

Abstract: Process for making polyisocyanate based aerogels by trimerisation of an organic polyisocyanate in an organic solvent in the presence of a (co)polymer containing an isocyanate-reactive group, gellation and supercritically drying of the obtained sol-gel.

Abstract: The present invention is embodied in a ceramic foam made by mixing a liquid pre-ceramic resin and a liquid phenolic resin, allowing the resultant mixture to chemically foam, curing the mixture for a time and at a temperature sufficiently to convert the mixture to a polymeric foam, and then heating the resultant polymeric foam for a time and at a temperature sufficient to break-down polymers of the polymeric foam and convert the polymeric foam to a ceramic foam. The ceramic foam of the present invention contains residual decomposed components of the liquid phenolic resin and/or liquid pre-ceramic resin.

Abstract: A method of producing a polymer packing material for liquid chromatography includes the steps of swelling seed polymer particles to form swelled particles, polymerizing monomers in the swelled particles under existence of diluent, and removing the diluent to form porous polymer particles, wherein the step of polymerizing the monomers is conducted under existence of a compound having a conjugated double bond not reactive with the monomers and having a molecular weight of 100-500. Alternatively, the polymerization process may be conducted by an oxidation reduction polymerization process. Further, the porous polymer particles obtained after removal of the diluent may be subjected to a heat treatment process at a temperature of 100.degree. C. or higher.

Abstract: High internal phase emulsions having an internal aqueous phase of greater than 70 percent by volume and an external oil phase comprising a vinyl polymerizable monomer contain a surfactant capable of chemically binding to the polymerizable monomer. Polymeric foams having a high internal phase emulsion stabilizing surfactant chemically bound to the polymeric material and a liquid capacity of from about 70 to 99 percent of its saturated volume can be prepared from such emulsions.

Abstract: Very thin microporous material comprises a matrix of substantially linear polyolefin, finely divided substantially water-insoluble filler particles distributed throughout the matrix, and a network of interconnecting pores communicating substantially throughout said microporous material. The very thin microporous material can be produced by the blown film process. The material is used as a separator in a battery.

Abstract: Stable high internal phase water-in-oil emulsions containing polymerizable vinyl monomers, crosslinking monomers and initiators are obtained useful in producing low density porous crosslinked polymeric materials by using a surfactant system containing (a) one or more sorbitan fatty acid esters or saccharide fatty acid esters or mixtures thereof and (b) one or more quaternary salts having one or more greater than or equal to 8 carbon atom hydrocarbon groups. A water-in-oil emulsion can be formed with lower surfactant concentration than sorbitan fatty acid ester alone and improved surfactant performance at elevated temperatures is obtained. Sludge formation otherwise observed with the use of sorbitan fatty acid ester surfactants is also reduced or eliminated.

Abstract: A method of producing open porous spherical particles by polymerizing monovinyl monomers and divinyl monomers and/or polyvinyl monomers (cross-linkers) in an emulsion with the aid of an initiator. The method is characterized by the steps of (i) preparing a w/o/w emulsion which comprises an aqueous phase having emulsified therein droplets which contain a water-in-oil emulsion, wherein the oil phase in the droplets includes vinyl monomers and an emulsifier which provides an inverse emulsion and the droplets have a diameter smaller than 2,000 .mu.m, and wherein the total amount of water is between 75-99% (w/w); and (ii) thereafter initiating polymerization and isolating the particles, optionally after sieving, from the reaction mixture after the polymerization process. A population of open spherical porous polymer particles which have a diameter within the range of 50 .mu.m-2,000 .mu.