Abstract: The invention herein disclosed comprises the use of oxazolidines, nitroalcohols, nitroamines, aminonitroalcohols, imines, hexahydropyrimidines, nitrones, hydroxylamines, nitro-olefins and nitroacetals to serve as hardeners and/or as catalysts for curing phenolic resins. The hardeners and catalysts described in the invention can be applied in any application where phenolic resins are used, including but not limited to adhesives, molding, coatings, pultrusion, prepregs, electronics, composites, fire resistant, and flame-retardant end uses.

Abstract: The invention includes formulations useful for creating reinforced composites based on 1) novolac resin compositions, and, 2) non-formaldehyde hardeners, as well as processes for manufacturing components using said reinforced composites.

Abstract: A process for production of phenolic novolak which comprises the step of conducting heterogeneous reaction of a phenol with 0.40 to 0.93 mol of an aldehyde per mol of the phenol in the presence of at least 25 parts by mass of a phosphoric acid per 100 parts by mass of the phenol. This process can give in high yield phenolic novolak with the contents of monomeric and dimeric phenols and a degree of dispersion controlled.

Abstract: A fire retardant intumescent coating composition comprises: (a) 30 to 60% by weight of a phosphorous containing material which decomposes to produce phosphoric acid when the coating is exposed to fire; (b) 10 to 30% by weight of a thermosetting binder; (c) 2.5 to 10% by weight of a curing agent for the thermosetting binder; and (d) 5 to 40% by weight of a thermoplastic binder, wherein the active groups of the thermosetting and thermoplastic binders are chosen so as to impart charring and blowing functions to the intumescent coating composition. The thermosetting binder is advantageously a hydroxylated thermosetting binder, suitably an epoxy resin. The thermoplastic binder is advantageously an oxygenated heterocyclic thermoplastic binder, suitably an aldehyde and/or ketone resin. The coating composition may contain 1 to 10% by weight of a colouring agent, suitably titanium dioxide. The coating composition may contain 0.1 to 10% by weight of melt viscosity modifier, suitably hydrogenated castor oil.

Abstract: A two-part metal protection composition includes: an aqueous metal treatment conversion coating component that includes an admixture of an acid and a coating forming component; and an aqueous protective coating component that is applied over metal treated with the aqueous metal treatment conversion coating component and includes an admixture of a blister suppressing agent and an organic film forming protective component. The aqueous metal treatment conversion coating component may contain an accelerator, such as hydroxylamine. In a preferred embodiment, the blister suppressing agent is an organic oxidizing agent that includes one or more of nitroguanidine; aromatic nitrosulfonates, Naphthol Yellow S; and picric acid (trinitrophenol).

Abstract: This invention provides a hydroxyalkyl(meth)acrylate composition modified by a small amount of lactones in which a proportion of monomers having two or more continuous chains of lactone is less than 50% (area % by GPC). This invention also provides methods for synthesizing such a composition. This invention also provides an acrylic polyol resin comprising the hydroxyalkyl(meth)acrylate composition, a carboxylic group-containing acrylate composition modified by a small amount of lactones, and a polyester unsaturated monomer modified by a small amount of lactones. Uses of these materials in curable resins, coating compositions, and finishing agents are also provided.

Abstract: A method for microencapsulating red phosphorus in polymerized urea resorcinol formaldehyde resin is disclosed. The method entails (i) preparing an aqueous mixture containing urea, resorcinol and formaldehyde, (ii) adding hexamethylene tetramine and optionally water to the mixture to yield a stabilized mixture (iii) dispersing red phosphorus in the to the stabilized mixture (iv) adding acid to the reaction mixture, and (v) collecting the resulting encapsulated red phosphorus. The product is suitable as flame retarding agent in molding compositions.

Abstract: A printing ink composition comprising: a vegetable oil; and a rosin-modified phenol resin having a weight average molecular weight of at least 30,000, the rosin-modified phenol resin being dissolved in the vegetable oil, wherein the printing ink composition has a content of a volatile organic solvent of not more than 3% by weight.

Abstract: A phenolic molding composition containing 40 to 100 parts by weight of inorganic fiber, 30 to 90 parts by weight of natural silica powder with a mean particle size of from 20 to 150 &mgr;m, and 1 to 15 parts by weight of a rubber component, as main components, in 100 parts by weight of resol-based phenolic resin. Preferably, the inorganic fiber contains 50% or more by weight of glass fiber. Further preferably, the natural silica powder is shaped like pulverized powder. A pulley is molded of a phenolic molding composition defined above.

Abstract: Infinitely water soluble, storage stable, low molecular weight, amine-modified resins/binders (e.g., phenol-formaldehyde resole resins and binders made therefrom) are used to produce low odor fiberglass products, such as fiberglass insulation for automobile headliners and room dividers. The cured, bonded fiberglass products have low TMA (trimethylamine) emission because the free formaldehyde in the resin has been scavenged with melamine, which resists thermal decomposition, and because the binder contains a relatively low urea content, which is a TMA contributor. The resole resin production process includes adding two different formaldehyde scavengers (e.g., melamine and urea) to produce a modified phenol-formaldehyde resole resin. This resole resin is produced into a binder by mixing with water, optionally in the presence of a latent acid catalyst (e.g., an ammonium salt of a strong acid).

Abstract: Liquid antiozonant mixtures obtained from the process comprising simultaneously reacting at least one unsubstituted and/or substituted paraphenylenediamine compound with a carbonyl compound mixture comprising acetone and at least one other carbonyl compound selected from the group consisting of ketones containing from 4 to about 12 carbon atoms, aldehydes containing from 1 to about 12 carbon atoms and mixtures thereof in the presence of a reductive alkylation catalyst is provided. Rubber compositions containing the liquid antiozonant mixtures is also provided.

Abstract: Liquid antiozonant mixtures obtained from the process comprising simultaneously reacting at least one unsubstituted and/or substituted paraphenylenediamine compound with a carbonyl compound mixture comprising acetone and at least one other carbonyl compound selected from the group consisting of ketones containing from 4 to about 12 carbon atoms, aldehydes containing from 1 to about 12 carbon atoms and mixtures thereof in the presence of a reductive alkylation catalyst is provided. Rubber compositions containing the liquid antiozonant mixtures is also provided.

Abstract: A primer or coating composition that includes (A) an aqueous dispersion of a phenolic resin that includes water and a reaction product of a phenolic resin precursor, a modifying agent and, optionally, a multi-hydroxy phenolic compound wherein the modifying agent includes at least one functional moiety that enables the modifying agent to react with the phenolic resin precursor and at least one ionic moiety, and (B) a flexibilizer. According to one embodiment the modifying agent is an aromatic compound. According to another embodiment the ionic moiety of the modifying agent is sulfate, sulfonate, sulfinate, sulfenate or oxysulfonate and the dispersed phenolic resin reaction product has a carbon/sulfur atom ratio of 20:1 to 200:1.

Abstract: The invention concerns a stain resist composition comprising: (a) a component selected from the group consisting of (1) an anionically modified phenol formaldehyde polymer comprising a phenol moiety and a formaldehyde moiety, (2) a naphthalene condensate, (3) a lignin sulfonate, (4) a phenol sulfonate derivative, a mixture thereof and (5) a (meth)acrylic polymer comprising residues of acrylic or methacrylic acid; and (b) a polyester.

Abstract: Solutions of aminotriazine resins at least 30 mol % of whose alkylol groups are etherified with a C1-C16 alkanol in a mono-C1-C4 alkyl glycol of the formula R1—O—(R2—O—)w(R3—O—)x(R2—O—)y(R3—O—)z H.  I where R1 is C1-C4 alkyl, R2 is CH2—CH2 and R3 is and w, x, y and z are an integer from 0 to 10 and at least one of them is other than 0 or in a solvent mixture which consists to the extent of at least 20% by weight a of mono-C1-C4 alkyl glycol of the above formula.

Abstract: The product of reacting an organosilane optionally having a nonhydrolizable organic group, but having one ore more hydrolyzable groups, with a polyol containing at least three hydroxy groups, where any two of the hydroxy groups are separated by at least three intervening atoms. Water-stabilized organosilane compounds. A water stable composition made from the product or compound and water. A method of treating a substrate by contacting the substrate with the product, compound, or composition for a period of time sufficient for treatment of the substrate. A treated substrate having adhered thereto the product, compound, or composition.

Abstract: The invention relates to a process for preparing hydroxyl- and carboxyl-containing polyesterimide resins, comprising as monomeric components: (A) imide-forming compounds having at least two primary amino groups and/or at least two isocyanate groups or imide-forming compounds having at least one primary amino group and/or at least one isocyanate group and at least one further functional group selected from hydroxyl, carboxyl and/or carboxylic anhydride, (B) polycarboxylic acids and/or their anhydrides and/or their esters and (C) polyols, characterized in that (I) component (A) is reacted with part of component (B) to form a polyimide, (II) the polyimide obtained in accordance with stage (I) is reacted with component (C) to form a polyesterimide, and finally (III) the polyesterimide obtained in accordance with stage (II) is reacted with the remaining part of component (B) to form the Also embraced by the invention is the use of the polyesterimides prepared by the process according to the invention as bi

Abstract: A quality composite board can be manufactured by combining natural fibrous material, resin and a waxy hydrocarbonaceous material wherein the waxy hydrocarbonaceous material is a natural, synthetic or petroleum wax containing from greater than 30 wt % to up to 98 wt % oil content.

Abstract: Polymer mixtures comprising at least one thermoset and at least one oxidized polyarylene sulfide have particularly good tribological behavior. Oxidized polyarylene sulfides used in these mixtures are polyarylene sulfones or oxidized polyarylene sulfides in which at least 10% of the sulfur bridges have been converted to sulfone bridges. Polyphenylene sulfone is employed with preference. The polymer mixtures are used to produce gearwheels, gear racks, bearings, chains, wheels or gasket materials.

Abstract: An aqueous phenolic resin dispersion that includes an aqueous continuous phase and, dispersed within the aqueous phase, the reaction product of a phenolic resin precursor and a modifying agent wherein the modifying agent includes at least one ionic group and at least one functional moiety that enables the modifying agent to undergo condensation with the phenolic resin precursor. The resulting dispersed phenolic resin reaction product includes at least one phenolic ring to which is bound the ionic group from the modifying agent. The pendant ionic group is a sulfate, sulfonate, sulfinate, sulfenate or oxysulfonate and the reaction-enabling moiety preferably is a hydroxy or hydroxyalkyl.

Abstract: A process of manufacture of phenolic resins using calcium catalysis not comprising any filtration stage. This result is obtained by holding back the precipitation of the calcium species by the combined use of a chelatant/sequestrant and of a dispersing anionic polymer. Resins which are stable in storage and with excellent water tolerance.

Abstract: The present invention provides a highly impact resistant polyamide composition which comprises a polyamide resin and an acid modification product of a metallocene catalyzed polyolefin elastomer. The invention also provides a less hygroscopic and highly impact resistant polyamide composition which comprises a polyamide resin, novolak phenol and an acid modification product of a metallocene catalyzed polyolefin elastomer. Used as the polyamide resin is less expensive nylon 6.

Abstract: The object of the invention is to provide a liquid anti-scaler for coating polymerizing reactors obtained by a condensation reaction of naphthol with an aldehydic cross-linking product, wherein the cross-linking product is the reaction product of hydrosulfite and formaldehyde. It contains hydrosulfite and/or radical bisulfites and/or bisulfite. The condensate is made in such a way that in the absence of oxygen, it is in the form of liquid of clear transparent color.

Abstract: In the process according to the invention molding compounds based on duroplastic bonding agents are produced thereby that the bonding agents are mixed as a melt with the filler and additive substances. Curing is achieved thereby that the temperature of the mixture during the mixing process increases above the onset temperature of the curing reaction and, after the desired degree of curing has been attained, is suddenly lowered.

Abstract: A flexible, aminoplast-curable film-forming composition can serve as a transparent coating composition for a multi-component composite coating composition having the transparent coating on a pigmented or colored base coat. The film-forming composition comprises at least two polymeric components. One is a polyether polymer containing a plurality of terminal and/or pendant carbamate groups of the structure: ##STR1## Another is at least one additional carbamate functional polymer along with urethane oligomer or is a polyurethane polyol. The former include carbamate functional polyester, acrylic polymer, and polyurethane, where each contains a plurality of terminal and/or pendant carbamate groups of the Structure I depicted above. Also the urethane oligomers has a plurality of carbamate groups of Structure I that are pendant and/or terminal.

Abstract: The product of reacting an organosilane optionally having a nonhydrolizable organic group, but having one or more hydrolyzable groups, with a polyol containing at least three hydroxy groups, where any two of the hydroxy groups are separated by at least three intervening atoms. Water-stabilized organosilane compounds. A water stable composition made from the product or compound and water. A method of treating a substrate by contacting the substrate with the product, compound, or composition for a period of time sufficient for treatment of the substrate. A treated substrate having adhered thereto the product, compound, or composition.

Abstract: Proppants comprising a particle coated with a composition comprising bisphenol-aldehyde novolak resin, a bisphenol homopolymer or mixtures including such polymers are disclosed. Foundry sands comprising a particle coated with a composition comprising bisphenol-aldehyde novolak resin, a bisphenol homopolymer or mixtures including such polymers are disclosed. Methods of making and using these proppant particles in subterranean formations or making and using these foundry sands in foundries are also disclosed.

Abstract: This invention relates to a process for producing an anti-scaler product for coating polymerization reactors comprising condensing a naphthol with an aldehydic cross-linking agent, wherein the cross-linking agent is the reaction product of an aldehyde and a hydrosulphite.

Abstract: Disclosed are methods for preparing carbon-containing materials resistant to alkali metal disruption, and compositions suitable for the preparation of carbon-containing materials resistant to alkali metal disruption. A composition in accordance with the invention comprises a mixture of (a) a binder phase having a viscosity of less than 10 Pascal seconds and a char yield in excess of 20% upon heating to a temperature of 800.degree.-1200.degree. C., and comprising at least one polymerizable resin and (b) particles of a solid material which is thermally stable at a temperature of 800.degree.-1200.degree. C., the particles having a granulometry wherein void spaces between the particles have a size of less than 20 .mu.m in diameter and the particles are coated with a layer of binder phase having a thickness of less than 2 .mu.m. When the composition is carbonized by heating to a temperature of 800.degree.-1200.degree. C., the composition forms a carbon-containing material resistant to alkali metal disruption.

Abstract: A pigment paste forming resin having a viscosity of from about 50 to about 5,000 mPa and a solids content of from about 20 to about 40%, containing from about 20 to about 50 parts of a polyester urethane resin having an acid number of from about 10 to about 50, with from about 70 to about 100% of the acid groups being neutralized, the resin being prepared by the reaction of (a) one or more polyester polyols that do not contain any carboxyl groups, having an OH number of from about 35 to about 200, and a number average molecular weight of from about 500 to about 5000, mixed with from about 2 to about 30 wt. % based on the polyester polyol of one or more low molecular weight diols having a molecular weight of from about 60 to about 350, whereby a part of the low molecular weight diol contains at least one acid group capable of forming an anion, and with 0 to about 6 wt.

Abstract: A sulfur-vulcanizable rubber mixture for a tire tread includes at least one terpolymer with a conjugated diene, an aromatic vinyl compound, and a monoolefin monomer. At least one phenolic component selected from the group consisting of a phenolic resin and a precursor mixture, containing phenol and aldehyde, for a phenolic resin is also present. A reinforcing agent in the form of finely divided silica or a mixture of finely divided silica and carbon black is also added.

Abstract: A mixture for producing moulded articles from fibre mats containinga) 20 to 45 wt. % of a powdered binder mixture,b) 80 to 55 w. % of organic and/or inorganic fibres,characterised in that the powdered binder mixture containsa1) 30 to 90 wt. % of phenol resin anda2) 70 to 10 wt. % of powder coating wasteand moulded articles produced therefrom.

Abstract: An adhesive composition comprised of (A) a latex of a self-crosslinking, carboxyl group-containing highly saturated nitrile-conjugated diene copolymer rubber containing 0.3-10 wt. % of self-crosslinking monomer units, and (B) a resorcinol-formaldehyde resin. A composite comprised of a fibrous material, which has been treated with the adhesive composition, and a nitrile group-containing highly saturated copolymer rubber. This composite is useful for belts.

Abstract: A composition is disclosed which includes a urethane resin containing reactive ethylenically unsaturated groups and hydroxyl groups, which is preferably derived by reacting a polyisocyanate and an isocyanate reactive group-containing unsaturated monomer selected from the group consisting of hydroxyalkyl acrylates, hydroxyalkyl methacrylates, hydroxyalkyl acrylamides, hydroxy functional allylic compounds, and mixtures thereof to form an isocyanate group-containing reaction product which is then reacted with an organic polyol wherein the equivalent number of hydroxyl groups is in excess compared with the equivalent number of isocyanate groups. The composition also includes an aminoplast resin for reaction with hydroxyl groups on the urethane resin in an amount of less than about 10% by weight based on solids of the composition which is effective in thin film curing of the composition.

Abstract: Preparation of binder resins having improved flow properties in the manufacture of curable fiber composites of natural or synthetic fiber materials, which are based on thermosetting novolaks which contain crosslinking agents and contain practically no free mononuclear phenols, by admixing polyglycols and/or polycarboxylic acids or anhydrides thereof and/or acid esters of polyglycols and polycarboxylic acids, preferably in amounts of in total up to 20% by weight, to the novolaks in the melt, pulverizing the mixture, after cooling to room temperature, and mixing it intimately with the required amount of pulverulent crosslinking agent.

Abstract: Proppants comprising a particle coated with a composition comprising bisphenol-aldehyde novolak resin, a bisphenol homopolymer or mixtures including such polymers are disclosed. Foundry sands comprising a particle coated with a composition comprising bisphenol-aldehyde novolak resin, a bisphenol homopolymer or mixtures including such polymers are disclosed. Methods of making and using these proppant particles in subterranean formations or making and using these foundry sands in foundries are also disclosed.

Abstract: A coating that may be used in all environments where a protective coating is applied to a metal, such as for use in coating coils, for coating the interior of cans or beverage containers, and as well as for a host of other uses where protective coatings and films are applied to a metal. Specifically provided is a lining for the interior of steel drums and pails, which lining has very low levels of volatile organic compounds, while still having superior hardness and flexibility. The coating and drum-lining made from the coating is essentially a water-base, thereby effectively eliminating the problem of VOC-emission. The coating of the invention for use in all metal-coating environments is made from a water-base polyester-resin, and the steel-drum lining made from this water-based polyester-resin coating is a water-base phenolic coating.

Abstract: The present invention relates to a water-based coating composition suited for surface treatment of the metal sheets or plates to be used in building materials, household electric appliances, automobiles and so forth. The object of the present invention is to provide a water-based coating composition for the steel or metal coated steel surface treatment which gives coating films firmly adhering to metal plates and showing a high degree of hardening as well as excellent corrosion resistance, water resistance and weldability upon baking under low-temperature short-period conditions, has electric conductivity suited for electrodeposition coating and provides lubricating property in processing to thereby prevent powdering during processing as well as a method of forming coating films using said composition.

Abstract: Disclosed is an intaglio ink comprising a varnish comprising an alkyd-modified soybean oil and method for producing same. Preferably, the alkyd-modified soybean oil is made by combining soybean oil, pentaerythritol and trimellitic anhydride at elevated temperature. The varnish may further comprise a thermoplastic phenolic resin. Methods of making the alkyd modified soybean oil, thermoplastic phenolic resin, the varnish and the ink are also disclosed.

Abstract: The invention relates to the use of a resorcinol-glutaraldehyde reaction product as an accelerator for thermosetting phenolic resin and to a method of making the accelerator. Further, the invention relates to a resin blend comprising phenol-formaldehyde and the accelerator and a process for making cellulosic board, oriented strandboard and plywood wherein the binder for the cellulosic board, oriented strandboard and plywood in its uncured form comprises the resin blend of the invention. In another embodiment the accelerator for thermosetting resin comprises resorcinol and glutaraldehyde.

Abstract: An aqueous adhesive composition for bonding a castable urethane to a metal substrate during the curing cycle of the urethane contains (a) a water-soluble or water-dispersible phenoxy resin, (b) a water-soluble or water-dispersible phenolic resole resin; and (c) the balance being water.

Abstract: Hot melt adhesives of this invention can comprise a water-soluble polyalkylenimine, an hydroxy substituted organic compound, and optimally a plasticizer, a tackifier, and other ingredients. The adhesives are water actuated, and can be water activated, cleaned by aqueous systems, or recycled in aqueous systems.

Abstract: The invention relates to the use of a resorcinol-glutaraldehyde reaction product as an accelerator for thermosetting phenolic resin and to a method of making the accelerator. Further, the invention relates to a resin blend comprising phenol-formaldehyde and the accelerator and a process for making cellulosic board, oriented strandboard and plywood wherein the binder for the cellulosic board, oriented strandboard and plywood in its uncured form comprises the resin blend of the invention. In another embodiment the accelerator for thermosetting resin comprises resorcinol and glutaraldehyde.

Abstract: A polymer scale preventive agent for use in polymerization of a monomer having an ethylenically unsaturated double bond, comprising a condensation product of:(A) an aromatic amine compound, and(B) an aromatic hydroxyl compound condensate.This agent is used for forming a coating on the inner wall, etc. of a polymerization vessel. Such a vessel is effective in preventing polymer scale deposition and useful in producing a polymer that shows very few fish eyes and good whiteness when formed into sheets or the like.

Abstract: A binder composition for fibrous mats, preferably inorganic fibrous mats, which is fire resistant when cured is provided. The binder composition comprises a stable mixture of an aqueous aldehyde condensation polymer-based resin, a fire retardant latex and, optionally, an effective amount of an aqueous silica colloid, wherein the weight ratio of the latex to the resin is at least 1:1 on a non-volatile weight basis. The effective amount of the silica colloid is an amount sufficient to enhance the flame resistant property of the binder composition after curing and yet remain compatible with the components of the binder composition prior to curing.

Abstract: A room temperature setting carbonaceous cement comprising a solid carbonaceous material, a catalyst and a liquid carbonizable component, and a boron containing or phosphorus containing material, which when treated with the catalyst will possess increased oxidation resistance at elevated temperatures.

Abstract: The invention relates to the use of a resorcinol-glutaraldehyde reaction product as an accelerator for thermosetting phenolic resin and to a method of making the accelerator. Further, the invention relates to a resin blend comprising phenol-formaldehyde and the accelerator and a process for making cellulosic board, oriented strandboard and plywood wherein the binder for the cellulosic board, oriented strandboard and plywood in its uncured form comprises the resin blend of the invention. In another embodiment the accelerator for thermosetting resin comprises resorcinol and glutaraldehyde.

Abstract: Aqueous dispersions containing a polyurethane and from 5 to 60% by weight, based on the polyurethane, of an adhesion-improving polymer, the polyurethane consisting essentially of(a) organic diisocyanates,(b) dihydroxy compounds which have a molecular weight of from more than 500 to 5,000 g/mol and contain no ionic groups or groups convertible into ionic groups,(c) compounds having one or two functional groups reactive toward isocyanate and at least one ionic group or group convertible into an ionic group and(d) compounds having at last 3 isocyante groups or at least 3 functional groups reactive toward isocyanate,(e) optionally compounds which differ from (c) and have two functional groups reactive toward isocyanate and a molecular weight of from 60 to 500 g/mol, the compounds (d) being used in amounts such that the functionality F of all components is from 2.01 to 2.5, and the polyurethane or a prepolymer thereof is prepared in a water-miscible solvent boiling below 100.degree. C.

Abstract: Mixtures consisting of a phenolic resin, a hardener, and residues from bisphenol-A production in the ratio of 1:9 to 9:1 are used for the production of binder mixtures for thermostable molding materials. Usable for said purpose are binders with a minimum content of phenolic resin of 10%.

Abstract: The invention relates to a composition consisting of a melamine solid suspended or dispersed in a resole resin. The method of the invention favors the intermolecular condensation polymerization reaction between phenol and melamine, rather than homopolymerization between phenol molecules or between melamine molecules. This invention reduces formaldehyde emissions by favoring a reaction whose by-product is water rather than formaldehyde. The compositions are useful for bonding glass fiber mats used for thermal and acoustical insulation.