Abstract: A liquid phenolic resin intended to participate in the makeup of a sizing composition for mineral fibers is essentially composed of phenol-formaldehyde and phenol-formaldehyde-glycine condensates. A process for the manufacture of the resin, the sizing composition including the resin and the insulating products based on mineral fibers sized by means of the abovementioned sizing composition are presented.

Abstract: The present invention provides substantially formaldehyde free aqueous thermosetting binder resins from resorcinol and cycloaliphatic dialdehydes, glutaraldehyde or their mixtures and urea which may be excluded or included up to amounts which deter hot wet tensile strength in the cured binder. The compositions provide binders that on a performance cost basis are equivalent to phenol formaldehyde resins but without the formaldehyde.

Abstract: Methods of manufacturing nano-engineered carbon materials, such as carbon aerogels and carbon xerogels, and methods of manufacturing precursor solutions and sol-gels for making the same are provided. A method for manufacturing a precursor solution comprises programmed-addition of a cross-linking agent to a component mixture comprising a resorcinol compound. A method for manufacturing a sol-gel comprises subjecting a precursor solutions to at least one heat treatment. Methods for producing nano-engineered carbon materials from precursor solutions and sol-gels are also provided. Methods for using the nano-engineered carbon materials are also disclosed. The resulting nano-engineered carbon materials can be useful in a range of products including, supercapacitor applications, high-surface-area electrodes, fuel cells, and desalination systems.

Abstract: A method of preparing a polycarbonate nanocomposite comprising forming a reactant mixture comprising a nanomaterial, a solvent, a dihydroxy compound and an activated carbonate; and polymerizing the dihydroxy compound and the activated carbonate in the presence of the solvent to form the polycarbonate nanocomposite is disclosed. Also disclosed are polycarbonate nanocomposites prepared in accordance with this method, and thermoplastic compositions comprising the polycarbonate nanocomposites. Also disclosed are polycarbonate compositions comprising the nanomaterial.

Abstract: The present invention relates to thermoplastic molding compositions composed of the following components: (A) at least one polyarylene ether (A1) having an average of at most 0.1 phenolic end groups per polymer chain, and at least one polyarylene ether (A2) having an average of at least 1.5 phenolic end groups per polymer chain, (B) at least one fibrous or particulate filler, and (C) optionally further additives and/or processing aids. The present invention further relates to a process for producing the thermoplastic molding compositions of the invention, the use of these for producing moldings, fibers, foams, or films, and to the resultant moldings, fibers, foams, and films.

Abstract: The invention consists of a method for manufacturing an aqueous formulation containing at least one oil, and comprising the steps of mixing at least one associative polymer, one oil, and water, encapsulating the oil by increasing the pH to a value greater than 8, potentially precipitating the mixture by reducing the pH to a value less than 6, and potentially isolating the resulting particles by removing the water. The aqueous formulations, as with the aqueous dispersions, and the resulting solid particles constitute other objects of the invention.

Abstract: Production of a composition based on silanes for the scratch-resistant, hydrophobic, aqueous coating of metals, plastics, chemical products, ceramic materials, concrete and glass.

Abstract: The present invention relates to a novel polymer, an adhesive composition including the same, and a rubber reinforcing material treated with the same, and more particularly to an organic polysiloxane including a certain repeating unit, an adhesive composition including the same, and a rubber reinforcing material treated with the same. Because the organic polysiloxane and the adhesive composition including the same is superior in reactivity to a hydroxyl group, an amide group, or an amine group, and has high thermal resistance and low stiffness, the composition is preferably used for surface-treating a rubber reinforcing material such as a tire cord and make it possible to provide a rubber reinforcing material such as a tire cord having good properties.

Abstract: Methods of manufacturing nano-engineered carbon materials, such as carbon aerogels and carbon xerogels, and methods of manufacturing precursor solutions and sol-gels for making the same are provided. A method for manufacturing a precursor solution comprises programmed-addition of a cross-linking agent to a component mixture comprising a resorcinol compound. A method for manufacturing a sol-gel comprises subjecting a precursor solutions to at least one heat treatment. Methods for producing nano-engineered carbon materials from precursor solutions and sol-gels are also provided. Methods for using the nano-engineered carbon materials are also disclosed. The resulting nano-engineered carbon materials can be useful in a range of products including, supercapacitor applications, high-surface-area electrodes, fuel cells, and desalination systems.

Abstract: A resin for OSB comprising an aqueous resole reaction product of phenol, formaldehyde, alkaline metal hydroxide or carbonate, urea and a degraded lignin polymer having 35-65% solids, a pH of 8-13 and a viscosity 50-1000 centipoises. The phenol and formaldehyde are present in a molar ratio of 1.5 to 3.4 moles formaldehyde to 1 mole phenol and are 40 to 85% of the total solids added to the mixture. In one embodiment they are 50 to 75% of the total solids added to the mixture. The alkaline metal hydroxide or carbonate are 5 to 20% of the total solids added to the mixture. Urea is 5 to 35% of the total solids added to the mixture. The degraded lignin is 5 to 20% of the total solids added to the mixture. A method for making the resin and a product using the resin.

Abstract: The present invention relates to an improved process for preparing linear polycarbonates having an improved technique for adding a coupling catalyst compound, specifically the addition of the coupling catalyst at two or more separate, different points in the process. Linear polycarbonate resins prepared by said process demonstrate a lower level of polycarbonate oligomers and an improved balance of properties, in particular improved impact strength and lower ductile brittle transition temperature.

Abstract: The present invention relates to a method of forming a crosslinked polymer gel, to a polymer gel produced by such method and to uses of such polymer gel.

Abstract: Disclosed are binders including urea-extended phenol-formaldehyde alkaline resole resins to which melamine-containing resin has been added, and non-woven fiber compositions made therewith. The disclosed binders may be cured to low formaldehyde-emission and low trimethylamine-emission, water-resistant thermoset binders.

Abstract: Methods for making a branched polycarbonate are disclosed. An interfacial mixture comprising water, a substantially water-immiscible organic solvent, a dihydroxy compound, a polyhydric branching agent, an endcapping agent, a catalyst, and a base is formed. The base and the branching agent are dissolved in the mixture before the dihydroxy compound is added, and the interfacial mixture has a basic pH. The mixture is reacted by adding a carbonate precursor to the mixture while maintaining the pH between about 8 and about 10 to form the branched polycarbonate. The resulting branched polycarbonates may contain more than 1.5 mole % of the THPE; have residual chloride content of 20 ppm or less; and a weight average molecular weight of about 55,000 or less. They may also be highly transparent.

Abstract: The present invention has for its object to provide a fire retardant resin composition which is not only halogen-free and, hence, eliminating the adverse effect to the environment and human physiology but also reflecting an excellent fire retardancy imparted to a polyphenol having inherently favorable physical properties and heat resistance. The present invention is a fire retardant resin composition comprising a polyphenol compound and an inorganic microfine particle, wherein said polyphenol compound has such a structure that aromatic units each having at least one phenolic hydroxyl group are connected to one another through an organic unit containing two or more carbon atoms, and said inorganic microfine particle is a product of hydrolysis and condensation of an alkoxide compound and/or a carboxylic acid salt compound.

Abstract: The invention relates to new compositions having good binder properties, wetting properties and dispersing properties not only for virtually foam-free aqueous pigment preparations but also for solvent-borne and solvent-free pigment preparations with very good heat stability and weathering stability.

Abstract: A composition for the treatment of metal surfaces and for the deposition of metals or metal alloys on plastics surfaces contains a) at least one polymer as component A, composed of the structural element (1) and at least three structural elements selected from the group consisting of b) water or another solvent which is suitable for dissolving, dispersing, suspending or emulsifying the polymer, as component B; c) if required, surface-active compounds, dispersants, suspending media and/or emulsifiers as component C. In a process for the treatment of a metal surface and a process for the deposition of metals or metal alloys on a plastics surface, the metal or plastics surface is brought into contact with a polymer (component A). Furthermore, polymers (component A) are used for the treatment of metal surfaces and for the deposition of metals or metal alloys on a plastics surface, and polymers composed of special components A?a, A?b and A?c.

Abstract: The present invention provides an aromatic liquid crystalline polyester film excellent in the adhesion property to a substrate. Such film is obtained by an aromatic liquid crystalline polyester film obtained by casting an aromatic liquid crystalline polyester solution composition containing a solvent containing a halogen-substituted phenol defined by the following general formula (I): (wherein A is a halogen atom or a trihalomethyl group; i is an integer of 1 to 5; and in the case i is 2 or higher, the respective A may be the same or different), an aromatic liquid crystalline polyester, and a non-liquid crystalline resin at ratio of 1 to 200 parts by weight of the non-liquid crystalline resin to 100 parts by weight of the aromatic liquid crystalline polyester on a substrate; and removing the solvent.

Abstract: The present invention provides a method of producing an aqueous dispersion. A resin (b) or a solvent solution thereof, or a precursor (b0) of the resin (b) or a solvent solution thereof is dispersed in an aqueous dispersion of resin particles (A) composed of resin (a), and is caused the precursor (b0) to react where the precursor (b0) or a solvent solution thereof is used, to prepare resin particles (B) composed of said resin (b). Thereby, an aqueous dispersion (X1) of resin particles (C) having a structure such that the resin particle (A) adheres to the surface of the resin particle (B) is obtained.

Abstract: A substantially infinitely water-dilutable resole (P:F) resin solution useful for preparing an aqueous binder composition and the related method of its use for making glass fiber products, especially fiberglass insulation.

Abstract: A two-part metal protection composition includes: an aqueous metal treatment conversion coating component that includes an admixture of an acid and a coating forming component; and an aqueous protective coating component that is applied over metal treated with the aqueous metal treatment conversion coating component and includes an admixture of a blister suppressing agent and an organic film forming protective component. The aqueous metal treatment conversion coating component may contain an accelerator, such as hydroxylamine. In a preferred embodiment, the blister suppressing agent is an organic oxidizing agent that includes one or more of nitroguanidine; aromatic nitrosulfonates, Naphthol Yellow S; and picric acid (trinitrophenol).

Abstract: Insulating product based on mineral wool sized with a binder based on a phenol-formaldehyde resin, in which the binder comprises, as a mixture: 60 to 90 parts by weight of a phenol-formaldehyde resol having a free formaldehyde content of less than or equal to 25% by weight with respect to the dry weight of resin and a free phenol content of less than or equal to 2.5% by weight with respect to the dry weight of resin, obtained by condensation in basic medium of phenol (P) and formaldehyde (F) in an F/P molar ratio of around 2.5 to 4 until the condensation product neutralized by sulphuric acid has a water dilutability of greater than 500% and less than or equal to 1500%; 10 to 40 parts by weight of urea. Use of such a sizing composition for manufacturing insulating products, while reducing the emissions of ammonia gas on the manufacturing line.

Abstract: The invention relates to methods of treating mixtures containing polymeric materials, e.g., collagen, to form a polymer that intercalates into the polymeric material. The treatment provides greater tensile strength to the mixture, among other advantages. The polymer is formed of a monomeric unit having at least one catechol group that is oxidized to a quinone upon polymerization.

Abstract: A phenol-formaldehyde resole resin for use as a binder for glass fibers is acidified to a pH of 3 or less after base-catalyzed resinification. An increase in actual solids is observed compared with neutralized resin. Phenol-formaldehyde-urea-ammonia resins are surprisingly stable at pH 3 with desirable cure profiles.

Abstract: A phenol-formaldehyde resole resin for use as a binder for glass fibers is acidified with sulfamic acid to a pH of 3 or less after base-catalyzed resinification. An increase in actual solids observed compared with neutralized resin, reflecting a desired improvement in efficiency.

Abstract: The presently disclosed invention relates to a phenolic binder comprising a premix of a urea modified phenol-formaldehyde resole resin, a curing agent, and an additive selected from the group consisting of ammonium lignosulfonate, melamine and a melamine derivative. A method for reducing gaseous emissions in the manufacture of fibrous insulation materials is also disclosed.

Abstract: A phenol-formaldehyde resole resin is prepared using a high level of catalyst at a polymerization temperature of about 63° C. The endpoint, measured by salt water tolerance, is selected so that the resulting resin has a water dilutability of 20:1 at neutral pH after storage for three weeks at a temperature of about 13° C., with a free phenol level of no more than 0.50 percent.

Abstract: The present invention relates to methods of preparing improved fiber glass compositions using an improved resin binder. The resin binder comprises an aqueous solution of a resole resin, a catalyst comprising an ammonia salt of an aryl sulfonic acid, and optional binder modifiers. It has been found that the use of ammonium aryl sulfonate salts in resin binder compositions, as in the present invention, provides an enhanced cure rate and also enables manufacture of a fiber glass composition exhibiting enhanced uncured storage properties, increased thermal stability, and reduced corrosiveness to metals.

Abstract: The invention relates to methods of treating mixtures containing polymeric materials, e.g., collagen, to form a polymer that intercalates into the polymeric material. The treatment provides greater tensile strength to the mixture, among other advantages. The polymer is formed of a monomeric unit having at least one catechol group that is oxidized to a quinone upon polymerization.

Abstract: The prevent invention relates to improved fiber glass compositions and to methods of preparing such compositions using an improved resin binder. The resin binder comprises an aqueous solution of a resole resin, a catalyst comprising an ammonia salt of an aryl sulfonic acid, and optional binder modifiers. It has been found that the use of ammonium aryl sulfonate salts in resin binder compositions, as in the present invention, provides an enhanced cure rate and also enables manufacture of a fiber glass composition exhibiting enhanced uncured storage properties, increased thermal stability, and reduced corrosiveness to metals.

Abstract: A primer or coating composition that includes (A) an aqueous dispersion of a phenolic resin that includes water and a reaction product of a phenolic resin precursor, a modifying agent and, optionally, a multi-hydroxy phenolic compound wherein the modifying agent includes at least one functional moiety that enables the modifying agent to react with the phenolic resin precursor and at least one ionic moiety, and (B) a flexibilizer. According to one embodiment the modifying agent is an aromatic compound. According to another embodiment the ionic moiety of the modifying agent is sulfate, sulfonate, sulfinate, sulfenate or oxysulfonate and the dispersed phenolic resin reaction product has a carbon/sulfur atom ratio of 20:1 to 200:1.

Abstract: Using urea extended phenolic binders with a resin to urea solids ratio below 60/40 can significantly reduce production costs in the manufacture of fiberglass products without adversely affecting product performance or producing formaldehyde or ammonia emissions at unacceptable levels. The phenolic binders are produced by reacting urea with phenolic resins that are prepared in a reaction in which the formaldehyde and phenol are initially present in mole ratios of greater than 3.75:1. In preparing the phenol/formaldehyde based binder, the molar ratio of free formaldehyde to urea must be carefully controlled in order to minimize emissions of ammonia and formaldehyde. Typically this molar ratio is kept between 0.8 and 1.0, therefore, higher free formaldehyde resins may be reacted with a higher percentage of urea to maintain the target formaldehyde to urea molar ratio. No ammonia is needed in the making the phenolic binder.

Abstract: Urea-extended phenol/formaldehyde alkaline resole binders suitable for fiberglass and having a high binding efficiency are disclosed. These binders are prepared by adding a minor quantity of melamine in an amount such that the binder solution contains no solid melamine particulates at room temperature. The resulting binders, when applied to fiberglass and cured, have a binding efficiency close to 100%, and further increase the recovery and physical properties of the binder-containing fiberglass product.

Abstract: A polymer composition that can be used to cure a novolac resin at a lower temperature than conventional novolac curing agents and with reduced emission of volatile compounds is disclosed. The novolac curing agent polymer composition is prepared by mixing and reacting in aqueous solution a phenolic monomer and an aldehyde in the presence of a basic catalyst to form an intermediate resin, and reacting the intermediate resin with an amine to form the polymer composition. The aldehyde to phenolic monomer molar ratio in the reaction should be at least about 1.0:1, and preferably is at least about 2.0:1. The preferred amine is hexamethylenetetramine, and it is preferred that the hexamethylenetetramine to phenolic monomer molar ratio is at least about 0.12:1. In a preferred version, the aldehyde is formaldehyde, and the phenolic monomer is selected from the group consisting of phenol, substituted phenols, and mixtures thereof, with phenol itself being the most preferred phenolic monomer.

Abstract: This invention relates to a polymer-clay intercalates, exfoliates, nanocomposites and methods of manufacturing comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: The present invention relates to aldehyde resins having low amounts of free aldehydes and methods of preparing the resins. The reduction in the amount of free aldehydes is accomplished by adding an amino acid to the resin formulation prior to form the resin.

Abstract: This invention relates to a polymer-clay intercalates, exfoliates, nanocomposites and methods of manufacturing comprising (i) a melt-processible matrix polymer, and incorporated therein (ii) a mixture of at least two layered clay materials. The invention also relates to articles produced from a nanocomposite and a process for preparing a nanocomposite.

Abstract: Process for using microwave irradiation to prepare solutions of polymers functionalized with acid groups The invention relates to a process for preparing aqueous, hydrous and anhydrous solutions of polymers functionalized with acid groups, which comprises using microwave radiation to supply the heat required to prepare the solution. The solutions are suitable as a starting material for producing gas diffusion electrodes, fuel cells and polymer-electrolyte-stabilized platinum nanoparticles.

Abstract: Using urea extended phenolic binders with a resin to urea solids ratio below 60/40 can significantly reduce production costs in the manufacture of fiber glass products without adversely affecting product performance or producing formaldehyde or ammonia emissions at unacceptable levels. The phenolic binders are produced by reacting urea with phenolic resins that are prepared in a reaction in which the formaldehyde and phenol are initially present in mole ratios of greater than 3.75:1. In preparing the phenol/formaldehyde based binder, the molar ratio of free formaldehyde to urea must be carefully controlled in order to minimize emissions of ammonia and formaldehyde. Typically this molar ratio is kept between 0.8 and 1.0, therefore, higher free formaldehyde resins may be reacted with a higher percentage of urea to maintain the target formaldehyde to urea molar ratio. No ammonia is needed in the making the phenolic binder.

Abstract: The present invention is directed to two- and three- component aqueous polyurethane composition which are cured at ambient temperature and have excellent chemical resistance without reduction in abrasion resistance and flexibility. The two component system comprises a first component of a hydroxy functional aqueous polyurethane dispersion and phenoxy resin blended together, and a second component of polyisocyanate. The three component system comprises a first component of a hydroxy functional aqueous polyurethane dispersion, a second component of epoxy resin; and a third component of polyisocyanate. Generally, the mass of the epoxy or phenoxy resins is 1 to 50% of mass of the polyurethane solids in the dispersion and the mass of the polyisocyanate is 50 to 200% of the mass of the polyurethane solids in the dispersion. The two or three component polyurethane composition has a mass fraction of solids of preferably 10-50%.

Abstract: Method for the manufacture of a phenolic resin emulsion and/or dispersion, wherein an aldehyde, a phenolic compound and an alkaline catalyst are allowed to react at a temperature of 40-100° C. until a desired degree of condensation is achieved, and the pH of the resin is adjusted to a value below 9 using an acid in the presence of a surface active agent or a mixture thereof at a temperature below 100° C. and a phenolic resin emulsion and/or dispersion is obtained providing a colorless or light-colored glue line or surface when cured.

Abstract: The present invention provides a method for directly determining the concentration of a target species, such as Fries product, in a composition comprising aromatic carbonate chain units. In an exemplary embodiment, the method includes the steps of irradiating a portion of the composition with electromagnetic radiation at an excitation wavelength sufficient to cause the target species to emit a fluorescence spectrum; detecting at least a portion of the fluorescence spectrum; and determining the concentration of the target species from the fluorescence spectrum. In addition to detecting Fries product in formed polycarbonate materials, the method can also be utilized to directly determine the concentration of a target species in parallel polycarbonate reactor systems.

Abstract: Linear, alternating .alpha.-olefin-CO copolymers are obtainable by polymerization of a monomer mixture comprisinga) carbon monoxide,b) 1-alkenes which are functionalized by a covalently bonded crown ether unit or cryptand unit A containing at least 5 heteroatoms selected from the group consisting of nitrogen, oxygen, sulfur and/or selenium in the polyheteroatom framework, and, if desired,c) C.sub.2 -C.sub.24 -1-alkenes.

Abstract: Discloses compositions of urea dissolved in aqueous, polymerizable phenolic resole resins, wood-product laminated composite products produced with such resins, with or without the urea, and methods for the production of wood-product laminated composites with such resins. The resins contain the alkaline polymerization product of (a) formaldehyde polymerized with phenol and aliphatic hydrocarbylphenol or (b) aliphatic hydrocarbylphenol dissolved in the resin containing the polymerization product of phenol and formaldehyde, wherein the hydrocarbylphenol has from 9 to 17 carbon atoms in the hydrocarbyl group and the quantity of hydrocarbylphenol is from about 0.2% to 5% based on the weight of the aqueous resole resin. Wood-product laminate composites bound with the above resole resin, after curing, exhibit unexpectedly low water absorption, good internal bond strength and reduced thickness swell properties.

Abstract: An aqueous phenolic resin dispersion that includes an aqueous continuous phase and, dispersed within the aqueous phase, the reaction product of a phenolic resin precursor and a modifying agent wherein the modifying agent includes at least one ionic group and at least one functional moiety that enables the modifying agent to undergo condensation with the phenolic resin precursor. The resulting dispersed phenolic resin reaction product includes at least one phenolic ring to which is bound the ionic group from the modifying agent. The pendant ionic group is a sulfate, sulfonate, sulfinate, sulfenate or oxysulfonate and the reaction-enabling moiety preferably is a hydroxy or hydroxyalkyl.

Abstract: Novel associative acrylic polymers prepared by radical inverse emulsion polymerization. It is a methacrylic ester in which the radical is composed of a hydrophilic segment and of a hydrophobic segment. The associative polymers of the invention can be used as thickeners, flocculating agents or filler-retaining agents.

Abstract: The present invention relates to an ablative fire resistant hydrophilic polyurea foam made from low molecular weight polyols capped with an isocyanate, with the polyol mixture including a fire retardant polyol that preferably includes carborane disilanol, with the fire retardant polyol containing the carborane disilanol imparting superior fire retardancy characteristics. The present invention also relates to a prepolymer for forming the polyurea foam and the present invention especially relates to the use of a carborane disilanol fire retardant polyol. The present invention also relates to a method for forming the polyurea foam and the prepolymer.

Abstract: A single adhesive composition for use in bonding more than one class of rubber polymer to textiles, in particular nylon and polyester fabric. The composition comprises an aqueous mixture of: a) about 85 to about 90 weight % polychloroprene latex; b) about 2 to about 6 weight % of at least one prepolymer of resorcinol with formaldehyde; c) about 4 to about 8% by weight of at least one blocked diisocyanate compound; and d) sufficient water to adjust the solids content of the mixture to about 15 to about 40% by weight; wherein the percentage of solids add-on on fabric treated with the composition ranges between about 5 and about 20% based on the weight of the untreated fabric. The preferred blocked diisocyanate compound is caprolactam blocked methylene-bis-(4-phenylisocyanate). The end-products that are contemplated for the present invention include, but are not limited to, diaphragms, molded articles, V-belt covers, conveyor belts, bead wraps for tires, hose wrap, dodge couplings and the like.

Abstract: An ink composition suitable for ink jet printing operations comprising an aqueous resin dispersion and an aqueous colorant where said ink composition is substantially free of volatile organic compounds. Compositions are provided that form printed images that, without curing, are solvent-washable with isopropanol, ethanol, water, and mixtures thereof, and are retortable, without curing. Ink jet compositions capable of forming colored images capable of being washed with isopropanol, ethanol, water, and mixtures thereof, after curing, are also provided. Finally, ink jet inks capable of withstanding washing with strong organic solvents, such as methylethylketone and methanol, after curing, are also provided.

Abstract: An adhesive composition based on a combination of a water soluble amino silane and a normally water-immiscible alkenyl-functional silane wherein the latter is hydrolyzed in the presence of the former under specified conditions to form a stable, water-dilutable aqueous composition having marked bonding affinity between polymers and solid substrates.