Reactions With Ethylenic Reactants In Two Or More Diverse Phases, E.g., Bulk, Emulsion, Melt, Solution, Etc. Patents (Class 525/243)
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Patent number: 5239008Abstract: A process for the emulsion polymerization of graft copolymers comprising the steps of: a) obtaining an unsaturated polymer containing terminal or pendant polymerizable functionalities; b) dissolving the resultant unsaturated polymer in an ethylenically unsaturated monomer in the presence of a surfactant in water to form an aqueous phase; c) microfluidizing the aqueous phase of (b) to a size of less than 0.5 u; and d) subsequently graft polymerizing a monomer with the unsaturated polymer in the microfluidized aqueous phase using free radical polymerization techniques; such that the graft polymerization reaction occurs within each micelle thereby resulting in uniform particles of the predetermined particle size.Type: GrantFiled: June 28, 1991Date of Patent: August 24, 1993Assignee: National Starch and Chemical Investment Holding CorporationInventors: Paul R. Mudge, Sirisoma Wanigatunga
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Patent number: 5232992Abstract: According to the present invention, molded articles can be provided in which a melting point attributed to a syndiotactic polypropylene and measured at a temperature rise rate of 10.degree. C./minute by differential scanning thermal analysis is indicated by a substantially single peak, the aforesaid molded articles being obtained by heating, melting and molding a substantially syndiotactic homopolymer of propylene, a substantially syndiotactic copolymer of propylene and a small amount of another olefin, or a mixture of these polymers and a small amount of a substantially isotactic polypropylene, and then subjecting the molded products to a heat treatment. Furthermore, a method for preparing the above-mentioned molded articles is also provided. The molded articles have high stiffness and impact resistance.Type: GrantFiled: October 5, 1990Date of Patent: August 3, 1993Assignee: Mitsui Toatsu Chemicals, IncorporatedInventors: Tadashi Asanuma, Tetsunosuke Shiomura, Nobutaka Uchikawa, Tateyo Sasaki, Takeo Inoue
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Patent number: 5221580Abstract: Coextruded granules of coated vinyl acetate/ethylene copolymers consisting of vinyl acetate/ethylene copolymer coated by coextrusion with a polar thermoplastic polymer, such as, for example, poly-(methyl methacrylate) or an ethylene/vinyl acetate copolymer. They are advantageously produced by extrusion drying of a wet coagulate of vinyl acetate/ethylene copolymer to produce a dry, extruded rod, in-line coating of the dry, extruded rod by coextrusion thereof with a polar thermoplastic polymer to produce a coextruded rod, and granulating the coextruded rod. The coextruded granules are not tacky, can be stored without problem, and are useful as coextrusion adhesives.Type: GrantFiled: December 30, 1991Date of Patent: June 22, 1993Assignee: Solvay (Societe Anonyme)Inventors: David Amory, Claude Dehennau
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Patent number: 5218052Abstract: A multistage method for making a homopolymer or copolymer of an alpha-olefin having increased stiffness and broadened molecular weight distribution.Type: GrantFiled: November 18, 1991Date of Patent: June 8, 1993Assignee: Amoco CorporationInventors: Steven A. Cohen, Nicholas M. Karayannis, Jerome A. Streeky, Benjamin S. Tovrog
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Patent number: 5182333Abstract: A substantially gel free C.sub.4 to C.sub.7 isoolefin homopolymer rubber, butyl copolymer rubber, halogenated butyl rubber (e.g., chlorinated or brominated), or mixtures thereof, comprising a molecular weight distribution such that the ratio of the moments of said molecular weight distribution, Mz/Mw, is equal to or exceeds 2.0, and that portion of said molecular weight distribution which is equal to and greater than 4 times the peak molecular weight, Mp, comprises greater than 8 percent of the total polymer species, and Mp is greater than about 250,000 and wherein said polymer species of molecular weight less than Mp are substantially branch free. Various means are disclosed for effecting the molecular weight distribution including blending of homopolymers and/or copolymers of appropriate molecular weight and molecular weight distribution and direct polymerization using a functional reagent to introduce branching.Type: GrantFiled: November 12, 1991Date of Patent: January 26, 1993Assignee: Exxon Chemical Patents Inc.Inventors: Kenneth W. Powers, Hsien-Chang Wang, Debra C. Handy, James V. Fusco
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Patent number: 5166260Abstract: Process for the continuous bulk production of high impact vinylaromatic copolymers in which the vinylaromatic monomer, and if present, a comonomer selected from the group consisting of acrylonitrile, methacrylonitrile, acrylic acid, methacrylic acid and their alkyl- or cyclo-alkyl-esters containing from 1 to 8 carbon atoms in the alkyl group, the rubber, a part of the diluent solvent and the catalyst are premixed in a premixer at a temperature under 100.degree. C. and fed to a plug-flow agitated tubular reactor, which is divided into several stages or zones. The excess mixture is recycled to the premixer and the remaining part of the diluent solvent is injected into the top of the reactor to prevent the formation of incrustations. In the first zone of the reactor, the temperature and the residence time of the mixture are regulated so to have the halving the catalyst life.Type: GrantFiled: February 28, 1990Date of Patent: November 24, 1992Assignee: Montedipe S.r.l.Inventors: Claudio Buonerba, Savino Matarrese, Franco Balestri, Italo Borghi
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Patent number: 5147937Abstract: Uniformly sized polymer particles of 1-50 .mu.m diameter are made by gradually combining a water-insoluble monomer mixture with an aqueous dispersion of emulsion-polymerized polymer particles in the presence of a dispersion stabilizer and an oil-soluble, free-radical polymerization initiator.Type: GrantFiled: March 1, 1991Date of Patent: September 15, 1992Assignee: Rohm and Haas CompanyInventors: Mark S. Frazza, Kim S. Ho, Alexander Kowalski, Robert R. Raney, Martin Vogel
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Preparation method of comb copolymer, acrylic comb copolymer, and impact resistant resin composition
Patent number: 5116910Abstract: A comb copolymer consisting of a methacrylic macromonomer as a branch ingredient and acrylic ester as a backbone ingredient and being suitable for an acrylic elastomer material which is excellent in transparency, weatherability and mechanical strength; an impact resistant acrylic resin composition obtained by blending the above comb copolymer with a PMMA (co)polymer; and a comb copolymer similarly consisting of a methacrylic macromonomer as a branch component and acrylic ester as a backbone component and being an acrylic resin which is excellent in transparency, weatherability, gloss and light resistance, are disclosed in this invention.Preparation methods of the high molecular weight comb copolymers useful for molding materials comprising the above mentioned comb copolymers are disclosed.Type: GrantFiled: June 7, 1991Date of Patent: May 26, 1992Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Seiji Tone, Haruko Takeda, Masahiro Sugimori -
Patent number: 5115031Abstract: A process for preparing a rubber modified thermoplastic resin, in which a latex in aqueous emulsion is prepared in the presence of a non-ionic surfactant; a vinyl monomer insoluble or substantially insoluble water is added, and the particles of the latex are transferred to the monomer to form an organic phase using a polymer or copolymer based on carboxylic acid units capable of forming an interpolymeric complex with the non-ionic surfactant; and a suspension or bulk polymerization of the organic phase is performed.Type: GrantFiled: April 6, 1990Date of Patent: May 19, 1992Assignee: NorsolorInventors: Philippe Heim, Gerard Riess
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Patent number: 5109059Abstract: Stable spray-coatable, water base composition having about 2 percent solids, that dries into speckled films having a plurality of different colored surfaces resistant to flaking, comprising: a blend of a surfactant free first solution comprising, butyl methacrylate, butyl acrylate, 2-ethylhexyl acrylate, glacial methacrylic acid and styrene; a blend of a self-crosslinking second solution comprising, 2-ethylhexyl acrylate, butyl methacrylate, glacial methacrylic acid, styrene and at least one cross-linking polymer; a thickener gel; different colored dried latex paint chips, and ammonia.Type: GrantFiled: April 4, 1990Date of Patent: April 28, 1992Inventor: Larry C. Fischer
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Patent number: 5109060Abstract: Stable spray-coatable, water base composition having about 2 percent solids, that dries into glittering film having plurality of reflective surfaces resistant to flaking, comprising: a blend of a surfactant free first solution comprising, butyl methacrylate, butyl acrylate, 2-ethylhexyl acrylate, glacial methacrylic acid and styrene; a blend of a self-crosslinking second solution comprising, 2-ethylhexyl acrylate, butyl methacrylate, glacial methacrylic acid, styrene and at least one cross-linking polymer; a thickener gel; transparent polyethylene terephthalate chips on which reflective material has been vacuum deposited and cured fast by an epoxy resin, and ammonia.Type: GrantFiled: April 4, 1990Date of Patent: April 28, 1992Inventor: Larry C. Fischer
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Patent number: 5102925Abstract: An air-drying paint composition comprising (a) internally cross-linked polymer microparticles produced by emulsion polymerizing ethylenically unsaturated monomers including at least one cross-linking monomer, (b) a film-forming resin selected from the group consisting of an air-drying alkyd resin, an acrylic polymer and an acrylic-modified alkyd resin, and (c) a volatile organic solvent. The paint may be formulated in high solids content while retaining low viscosity.Type: GrantFiled: February 13, 1990Date of Patent: April 7, 1992Assignee: Nippon Paint Company, Ltd.Inventors: Yuji Suzuki, Tabito Nishimura, Nobuhiro Sasaki
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Patent number: 5097011Abstract: An acrylonitrile polymer film is disclosed which film comprising a polymer containing higher than 80% by weight of acrylonitrile units, having higher than 300,000 of weight average molecular weight, and having molar fraction Ne for the segment of polymerization initiator bonded to the terminal of the polymer satisfying the following equation:Mw.times.Ne.ltoreq.Type: GrantFiled: October 5, 1989Date of Patent: March 17, 1992Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hiroshi Takahashi, Teruhiko Sugimori, Kunihiro Aoki, Hajime Itoh
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Patent number: 5066723Abstract: Impact-modified polymeric materials are produced by visbreaking certain reactor blends. In a preferred embodiment, impact-modified polypropylene materials are produced by visbreaking a reactor blend of polypropylene and thermoplastic polyethylene. The polypropylene material is preferably homopolypropylene having a melt flow rate of less than about 1 dg/min. Such impact-modified polymeric materials manifest unexpected compatibility characteristics, increased impact resistance at low temperatures, improved antiblush characteristics and improved flow characteristics.Type: GrantFiled: December 21, 1990Date of Patent: November 19, 1991Assignee: Exxon Chemical Patents Inc.Inventors: James C. Randall, Jr., Terrence Huff
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Preparation method of comb copolymer, acrylic comb copolymer, and impact resistant resin composition
Patent number: 5053461Abstract: A comb copolymer consisting of a methacrylic macromonomer as a branch ingredient and acrylic ester as a backbone ingredient and being suitable for an acrylic elastomer material which is excellent in transparency, weatherability and mechanical strength; an impact resistant acrylic resin composition obtained by blending the above comb copolymer with a PMMA (co)polymer; and a comb copolymer similarly consisting of a methacrylic macromonomer as a branch component and acrylic ester as a backbone component and being an acrylic resin which is excellent in transparency, weatherability, gloss and light resistance, are disclosed in this invention.Preparation methods of the high molecular weight comb compolymers useful for molding materials comprising the above mentioned comb copolymers are disclosed.Type: GrantFiled: August 29, 1989Date of Patent: October 1, 1991Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Seiji Tone, Haruko Takeda, Masahiro Sugimori -
Patent number: 4997911Abstract: The present invention provides a method for recovering polymer agglomerates in the form of dry powders or granules comprising steps of:(A) coagulating a polymer latex obtained by emulsion polymerization or suspension polymerization to thereby form hydrous agglomerates in which latex particles are not fused together,(B) immersing the hydrous agglomerates in an organic liquid insoluble or hardly soluble in water which wets but does not dissolve or swell said agglomerates at a temperature lower than the temperature at which the latex particles constituting the agglomerates are fused together, to thereby substitute said organic liquid for the water contained in the agglomerates with the organic liquid,(C) thereby forming two phases; a water phase expelled from the agglomerates and an organic liquid phase in which the agglomerates are immersed,(D) separating the agglomerates from the organic liquid phase, and(E) removing by evaporation the organic liquid attached to the agglomerates, whereby the agglomerates are rType: GrantFiled: September 7, 1988Date of Patent: March 5, 1991Assignee: Kanegafuchi Kagaku Kogyo Kabushiki KaishaInventors: Hideo Yasui, Wataru Okada, Yasuhiro Miki, Toragoro Mitani
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Patent number: 4985503Abstract: Process for preparing impact-resistant translucent rubber-modified polystyrene by polymerizing compounds of the styrene class in the presence of a rubber containing thiol groups.Type: GrantFiled: April 14, 1989Date of Patent: January 15, 1991Assignee: BASF AktiengesellschaftInventors: Klaus Bronstert, Hans Hoenl, Adolf Echte, Peter Klaerner
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Patent number: 4973670Abstract: The present invention provides for a process for preparing hollow polymer latexes by a one stage emulsion polymerization. The first step invloves introducing an effective amount of a first charge of a organic phase to an aqueous phase. The first charge of the organic phase comprises monomer which is vertually insoluble in the aqeuous phase and an inert-nonpolymerizable hydrocarbon. The polymer formed from polymerizing the monomer is virtually insoluble in the hydrocarbon, the hydrocarbon is virtually insoluble in the aqueous phase and the monomer is miscible with the hydrocarbon. The monomer is polymerized to produce a low molecular weight polymer such that the low molecular weight polymer will phase separate from the organic phase and conentrates at the surface of the introduced organic phase forming a low molecular weight polymer phase.Type: GrantFiled: November 22, 1989Date of Patent: November 27, 1990Assignee: The Dow Chemical CompanyInventors: Charles J. McDonald, Yohannes Chonde, William E. Cohrs, Dalton C. MacWilliams
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Patent number: 4972032Abstract: Copolymers of .alpha.-methylstyrene and acrylonitrile having improved composition of uniformity are prepared by emulsion polymerizing a first monomer stream having a weight ratio of .alpha.-methylstyrene/acrylonitrile from about 75/25 to about 85/15 and thereafter polymerizing a second monomer feed stream comprising acrylonitrile.Type: GrantFiled: July 19, 1989Date of Patent: November 20, 1990Assignee: The Dow Chemical CompanyInventors: David E. Henton, Robert P. Dion, Norman A. Lefevre
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Patent number: 4960864Abstract: Recovery of thermoplastic polymer solids from dispersions thereof by coagulation and subsequent washing of the solids is improved by contacting the polymer in the coagulation stage or the washing stage or in both stages with at least one tricarboxylic acid of the formula ##STR1## wherein X is a single covalent bond, --CH.sub.2 -- or --C.sub.2 H.sub.Type: GrantFiled: May 30, 1989Date of Patent: October 2, 1990Assignee: Bayer AktiengesellschaftInventors: Christian Lindner, Claus Wulff, Karl-Heinz Ott
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Patent number: 4952635Abstract: A process for preparing a rubber modified thermoplastic resin, in which a latex in aqueous emulsion is prepared in the presence of a non-ionic surfactant; a vinyl monomer insoluble or substantially insoluble water is added, and the particles of the latex are transferred to the monomer to form an organic phase using a polymer or copolymer based on carboxylic acid units capable of forming an interpolymeric complex with the non-ionic surfactant; and a suspension or bulk polymerization of the organic phase is performed.Type: GrantFiled: August 19, 1988Date of Patent: August 28, 1990Assignee: NorsolorInventors: Philippe Heim, Gerard Riess
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Patent number: 4935469Abstract: A process for producing monodispersed fine particles of a vinyl polymer is disclosed, which comprises polymerizing monomers containing at least one vinyl monomer selected from the group consisting of aromatic vinyl compounds, acrylic esters, and a methacrylic ester in the presence of (1) a surface active agent represented by formula (I) ##STR1## wherein R.sub.1 and R.sub.2, which may be the same or different, each represents a substituted or unsubstituted alkyl group having from 4 to 8 carbon atoms, a substituted or unsubstituted phenyl group, or a substituted or unsubstituted cyclohexyl group and M represents an alkali metal, (2) from 10.sup.-3 to 10.sup.-1 mol/l of a persulfate as a polymerization initiator, and (3) from 10.sup.-4 to 10.sup.-2 mol/l of a divalent metal sulfate as an electrolyte. Monodispersed vinyl polymer fine particles having a particle size of 1 .mu.m or greater with a very narrow size distribution are obtained.Type: GrantFiled: February 3, 1988Date of Patent: June 19, 1990Assignee: Fuji Xerox Co., Ltd.Inventors: Yutaka Akasaki, Naoya Yabuuchi, Tatsuro Ohki
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Patent number: 4921906Abstract: The invention relates to a process for the preparation of a thermoplastic polymer on the basis of an alkenyl aromatic monomer, an unsaturated dicarboxylic anhydride, and, optionally, a rubber, characterized in that the monomers and/or solution thereof are/is reacted in at least two reaction zones that are in open connection with each other at the top and at the bottom, the reaction mixture being circulated through the reaction zones by means of a mixing device and/or a conveying device.Using the process, a homogeneous product of constant composition is obtained.Type: GrantFiled: May 27, 1988Date of Patent: May 1, 1990Assignee: Stamicarbon B.V.Inventors: Peter J. N. Meyer, Reinard J. M. Steeman
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Patent number: 4920178Abstract: An .alpha.-methylstyrene/acrylonitrile copolymer obtainable by emulsion polymerization which, in combination with other polymers, particularly PVC, enables alloys of outstanding thermal stability and color stability to be produced and, in addition, has a high heat distortion temperature and shows good fogging behavior and which is obtained by radically initiated inflow copolymerization of a mixture of 30 to 32 parts by weight acrylonitrile and 68 to 70 parts by weight .alpha.-methylstyrene in the presence of an emulsifier containing carboxyl groups. The polymerization is conducted in such a way that a seed latex of the same copolymer or of an analogous copolymer is introduced before addition of the monomers is commenced, the reaction temperature is kept between 75.degree. and 82.degree. C. and the molar ratio of emulsifier to initiator is between 4 and 6.Type: GrantFiled: February 21, 1989Date of Patent: April 24, 1990Assignee: Bayer AktiengesellschaftInventors: Karl Zabrocki, Christian Lindner, Otto Koch, Hans-Eberhard Braese
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Patent number: 4912184Abstract: A process for producing monodisperse vinyl polymer fine particles is disclosed, which comprises polymerizing at least one monomer selected from the group consisting of vinyl aromatic compounds, acrylic esters, and methacrylic esters as dissolved in an organic solvent or a mixed solvent of water and an organic solvent, which is capable of dissolving said monomer or monomers but incapable of dissolving a produced polymer, wherein said polymerizing is carried out in the presence of partially saponified polyvinyl alcohol having a degree of saponification of from 5 to 75 mol % and a number average degree of polymerization of from 100 to 3,000 as a dispersion stabilizer and in the presence of a polymerization initiator. Monodisperse polymer particles having a particle size of the order of micron with a narrow size distribution can be obtained through the one-step polymerization.Type: GrantFiled: February 3, 1988Date of Patent: March 27, 1990Assignee: Fuji Xerox Co., Ltd.Inventors: Yutaka Akasaki, Naoya Yabuuchi, Tatsuro Ohki
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Patent number: 4897462Abstract: In a process for producing a rubber-containing graft copolymer, which comprises bringing a latex of a graft copolymer comprising 60% to 90% by weight of a rubbery polymer and 40% to 10% by weight of a hard polymer, said graft copolymer latex being obtained by emulsion polymerizing a hard polymer-forming monomer in a latex of said rubbery polymer and having a minimum film-forming temperature of 75.degree. C. or less, into contact with an aqueous electrolyte solution under stirring, thereby to coagulate the latex, and recovering the precipitated graft copolymer, the improvement is disclosed such that the graft copolymer latex is subjected to slow coagulation so as to allow the graft copolymer to precipitate as substantially spherical particles, wherein the term "slow coagulation" refers to coagulation which proceeds at a milder rate than that of coagulation in which the aqueous electrolyte solution is hydrochloric acid and the pH of the latex during coagulation is 1.8 or less.Type: GrantFiled: June 9, 1989Date of Patent: January 30, 1990Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Haruhiko Yusa, Mitsuru Hoshino, Haruki Isaka
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Patent number: 4894421Abstract: A novel low-crystalline propylene random copolymer composition comprising[I] 60 to 95% by weight of a propylene random copolymer and[II] 5 to 40% by weight of a low-crystalline propylene random copolymerwhich has excellent heat-sealability, heat-seal imparting property, transparency and antiblocking property and containing a reduced amount of a hydrocarbon-soluble component, a process for production thereof, and polypropylene composite laminated structure having improved heat-sealability and heat seal strength at low temperatures.Type: GrantFiled: December 30, 1988Date of Patent: January 16, 1990Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Masahiro Sugi, Akinori Toyota, Norio Kashiwa
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Patent number: 4857631Abstract: The specification discloses a readily de-waterable modified rubber concentrate and method for forming same from a process including the preparation of a latex emulsion of the modified rubber concentrate, insuring that the emulsified modified rubber concentrate has a rubber content of from about 57 to about 88% by weight and freeze coagulating the modified rubber concentrate from the emulsion.Type: GrantFiled: November 6, 1987Date of Patent: August 15, 1989Assignee: The Dow Chemical CompanyInventor: Eugene R. Moore
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Patent number: 4839418Abstract: A thermoplastic molding material contains, in each case based on the molding material comprising A+B,A from 80 to 60% by weight of a hard matrix composed of polystyrene andB from 20 to 40% by weight of a soft phase which is obtainable by polymerization of styrene in the presence of a linear styrene/butadienne block copolymer which has an ill defined transition, contains from 35 to 45% by weight of styrene and from 65 to 55% by weight of butadiene and has a block polystyrene content of from 25 to 35% by weight, the soft phase being uniformly distributed in the hard matrix and having a particle diameter of less than 0.8 .mu.m.The typical features of the said molding material are that the median particle diameter d.sub.50 (volume average of the soft phase B is from 0.25 to 0.38 .mu.m, the width of the particle size distribution, (d.sub.95 14 d.sub.5), is from 0.2 to 0.6 .mu.m, the d.sub.60 value is from 0.26 to 0.40 .mu.m and the d.sub.90 value is from 0.40 to 0.75.Type: GrantFiled: January 5, 1988Date of Patent: June 13, 1989Assignee: BASF AktiengesellschaftInventors: Hans-Dieter Schwaben, Adolf Echte, Rainer Bueschl, Rainer Schlichtmann, Peter Klaerner, Hubert Kindler
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Patent number: 4839432Abstract: A graft polymerization precursor is prepared through polymerization caused by impregnating an ethylene polymer with a vinyl monomer and a radical polymerizable PO, or a mixture of this graft polymerization precursor and an ethylene polymer and vinyl polymer, is kneaded in a molten state at 100.degree. to 300.degree. C. By so doing, a resin composition having a revolutionary high grafting efficiency can be obtained, so that secondary coagulation can be prevented.Type: GrantFiled: February 16, 1988Date of Patent: June 13, 1989Assignee: Nippon Oil and Fats Co., Ltd.Inventors: Yasuo Moriya, Nobuyoshi Suzuki, Hiroshi Goto
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Patent number: 4835206Abstract: A homogenous blend is formed of different water soluble polymer types, for instance of particular addition and condensation polymers, by forming one of the polymers from its monomeric starting material by polymerisation in a solution of the other polyer. The resultant solution has a concentration of above 10% but is homogenous. It can be used as a bulk solution or can be dried to powder or can be present as a reverse phase dispersion.Type: GrantFiled: September 30, 1987Date of Patent: May 30, 1989Assignee: Allied Colloids, Ltd.Inventors: David Farrar, John G. Langley, Adrian S. Allen
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Patent number: 4822840Abstract: A novel low-crystalline propylene random copolymer composition comprising[I] 60 to 95% by weight of a propylene random copolymer and[II] 5 to 40% by weight of a low-crystalline propylene random copolymerwhich has excellent heat-sealability, heat-seal imparting property, transparency and antiblocking property and containing a reduced amount of a hydrocarbon-soluble component, a process for production thereof, and polypropylene composite laminated structure having improved heat-sealability and heat seal strength at low temperatures.Type: GrantFiled: October 9, 1987Date of Patent: April 18, 1989Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Masahiro Sugi, Akinori Toyota, Norio Kashiwa
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Patent number: 4820775Abstract: A process for the production of .alpha.-olefin block copolymer particles having excellent impact resistance at low temperature and excellent molding and processing characteristics, is disclosed. The process includes a two step gas phase polymerization procedure under specific conditions in the presence of a specific catalyst system.Type: GrantFiled: May 23, 1986Date of Patent: April 11, 1989Assignee: Sumitomo Chemical Company LimitedInventors: Akinobu Shiga, Masahiro Kakugo, Hajime Sadatoshi, Hiroyuki Kora, Toshio Sasaki, Junpei Kojima, Kazuki Wakamatsu, Syozo Kawamata
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Patent number: 4798866Abstract: A branched alpha-olefinic polymer composition having excellent melt flowability, good moldability and excellent melt tension and comprising at least two branched alpha-olefinic polymers each composed of (A) recurring units derived from a branched alpha-olefin containing 5 to 10 carbon atoms and having a branch at the 3-position or a position of a higher number and (B) recurring units derived from a linear alpha-olefin containing 2 to 20 carbon atoms; and a process for producing this polymer composition by a multiplicity of polymerization steps using a catalyst formed from (A) a highly stereoregular titanium catalyst component comprising magnesium, titanium, halogen and an electron donor as essential ingredient, (B) an organoaluminum compound and (C) an electron donor.Type: GrantFiled: July 13, 1987Date of Patent: January 17, 1989Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Junichi Yoshitake, Hiroaki Kitani, Norio Kashiwa, Takeshi Muranaka, Kenichi Tominari, Shigeki Nagamatsu
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Patent number: 4789708Abstract: Ethylene propylene copolymer elastomers and ethylene propylene diene terpolymer elastomers are shown which, when cured, exhibit improved oil resistance and chemical aging properties at elevated temperatures and pressures. A previously polymerized liquid 1,2-polybutadiene is incorporated into the elastomer by chemical blending during the polymerization process. Such compositions are useful as electrical insulating materials for use under extreme environmental conditions, particularly in wire and cable constructions.Type: GrantFiled: December 14, 1987Date of Patent: December 6, 1988Assignee: Hughes Tool CompanyInventor: Raymond L. Guzy
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Patent number: 4772667Abstract: A thermoplastic polymer comprising a styrenic monomer, an acrylate, a methacrylate and a block copolymer is provided which possesses an unexpected excellent balance of properties including good physical properties, good elongation and a high degree of transparency. Also provided are processes for the preparation of the thermoplastic polymer.Type: GrantFiled: April 20, 1987Date of Patent: September 20, 1988Assignee: Polysar Financial Services S.A.Inventors: Harry A. Biletch, Richard A. Di Manno, Robert J. Gorka
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Patent number: 4767833Abstract: A thermoplastic resin composition obtained by graft-polymerizing 95 to 50 parts by weight of a monomer mixture comprising a vinyl aromatic compound monomer and an acrylic compound monomer and optionally a vinyl cyanide compound monomer in the presence of 5 to 50 parts by weight of a rubbery substance consisting of styrene-butadiene copolymers, characterized in that the rubbery substance comprises (A) 40 to 80% by weight of a styrene-butadiene copolymer having a number-average particle diameter of at least 0.05 .mu.m and less than 0.2 .mu.m, a gel content of 30 to 100% by weight and a bound styrene content of 10 to 40% by weight and (B) 60 to 20% by weight of a styrene-butadiene copolymer having a number-average particle diameter of 0.2 to 3 .mu.m, a gel content of 10 to 80% by weight and a bound styrene content of 10 to 40% by weight and the total content of the components (A) and (B) in the rubbery substance is at least 80% by weight.Type: GrantFiled: September 26, 1986Date of Patent: August 30, 1988Assignee: Japan Synthetic Rubber Co., Ltd.Inventors: Tsunemasa Yumoto, Yoshio Nakanishi, Kazuki Iwai, Tadahiko Itoh
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Patent number: 4767803Abstract: Disclosed is a method of producing coagulated colloidal particles with close-packed structure which comprises;(A) adding a coagulant to aqueous colloidal particles at a temperature lower than softening temperature of the colloidal particles under such conditions that said coagulant will be present in discrete units in the dispersion before it is brought into solution by diffusion;(B) allowing the molecules of coagulant to gradually diffuse from said coagulant units into the surrounding dispersion, thereby coagulating the colloidal particles on the surface of each coagulant unit, causing the coagulated particles to grow from inside to outside of each unit, and producing coagulated particles of desired size with regularly packed structure;(C) separating the coagulated particles thus formed from the dispersion; and(D) drying, or heating in an aqueous phase, the coagulated particles separated above at a temperature lower than the softening point of said colloidal particles.Type: GrantFiled: July 2, 1986Date of Patent: August 30, 1988Assignee: Kanegafuchi Kagaku Kogyo Kabushiki KaishaInventors: Hideo Yasui, Yasuhiro Miki, Wataru Okada
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Patent number: 4740550Abstract: The present invention relates to a multistage, continuous process for the preparation of propylene-ethylene impact copolymers comprising the use of a recirculating pipe-loop reactor for homopolymerizing propylene, a cyclone separator for removing fines, a gas-phase fluidized bed reactor for additional propylene homopolymerization, and a gas-phase fluidized bed reactor for propylene/ethylene copolymerization.Type: GrantFiled: June 18, 1986Date of Patent: April 26, 1988Assignee: Shell Oil CompanyInventor: E. Gordon Foster
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Patent number: 4740551Abstract: The present invention relates to a multistage, continuous process for the preparation of propylene-ethylene impact copolymers comprising the use of a plug flow pipeline reactor for homopolymerizing propylene, a gas-phase fluidized bed reactor for additional propylene homopolymerization, and a gas-phase fluidized bed reactor for propylene/ethylene copolymerization.Type: GrantFiled: June 18, 1986Date of Patent: April 26, 1988Assignee: Shell Oil CompanyInventor: E. Gordon Foster
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Patent number: 4734459Abstract: Disclosed are polypropylene compositions having high impact resistance at low temperatures, and improved whitening resistance. They comprise:(a) 60-90 parts by weight of polypropylene with an isotacticity index >90; and(b) 10-40 parts by weight of an ethylene/butene-1 polymeric mixture containing 50-95% by weight of polymerized ethylene, and consisting essentially of:20-95% by weight of a crystalline fraction (I) with crystallinity of the polyethylene type, that is insoluble in xylene at 23.degree. C.; and5-80% by weight of an ethylene/butene-1 amorphous copolymeric fraction (II), that is soluble in xylene at 23.degree. C., and contains 40-70% by weight of ethylene;and in which the weight ratio between total polymerized ethylene and the amorphous fraction (II) is 0.6-8.Type: GrantFiled: September 15, 1986Date of Patent: March 29, 1988Assignee: HIMONT IncorporatedInventors: Giuliano Cecchin, Floriano Guglielmi
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Patent number: 4719265Abstract: A pourable polyvinyl chloride having an acrylate content of at least 30 percent by weight, is formed through a process wherein the emulsion polymerization of an acrylic acid ester forming soft polymers is conducted together with a diene crosslinking agent(a) in the presence of a fatty acid soap, or(b) by the batchwise or continuous addition of the monomer, pre-emulsified with an aqueous alkali lauryl sulfate solution, during polymerization, and by the addition of a fatty acid soap after polymerization, and the vinyl chloride polymerization is performed in the presence of a methylcellulose ether as the suspension agent; wherein, after addition of the suspension agent, a Ca(OH).sub.2 suspension is added, the polymerization charge is neutralized by addition of an acid, and then an organic peroxide is added as the initiator in a dissolved or suspended form. The polymerization can also take place without acid addition, by utilizing azo-type catalysts.Type: GrantFiled: March 26, 1986Date of Patent: January 12, 1988Assignee: Huels AktiengesellschaftInventors: Dieter Thunig, Rolf-Walter Terwonne
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Patent number: 4698262Abstract: Highly uniform polymeric microbeads of a predetermined size, preferably having an attached fluorescent label on the surface, are prepared by causing seed particles to swell by absorption of a plurality of low molecular weight substances, at least one of which is a monomer having a reactive functional group. After absorption, the monomer is internally polymerized, and the reactive functional group is preferably reacted with a polyfunctional spacing agent thereby to provide a second reactive functional group. The latter is then reacted with a fluorescent label to provide the labeled microbead.Type: GrantFiled: June 30, 1986Date of Patent: October 6, 1987Assignee: Becton, Dickinson and CompanyInventors: Abraham Schwartz, Joel Williams, Robert D. Stevens
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Patent number: 4686263Abstract: The production of impact-resistant polystyrene with EPDM simplifies the process and produces improved products if a modified ethylene/propylene rubber consisting of styrene/butadiene- or diene polymers, ethylene, optionally propylene and an unconjugated diene are used as the elastifying component.The modified EPDM rubbers consisting of (a) from 20 to 90% by weight of ethylene units, (b) from 1 to 25% by weight of units of a butadiene/styrene copolymer containing a quantity of from 10 to 90% by weight of styrene, (c) from 0 to 10% by weight of units of an unconjugated diolefin and (d) C.sub.3 -C.sub.18 .alpha.-monolefin units to make up the difference to 100% by weight, are a further subject of this invention.Type: GrantFiled: July 22, 1985Date of Patent: August 11, 1987Assignee: Bayer AktiengesellschaftInventors: Manfred Beck, Wolfgang Nentwig
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Patent number: 4673694Abstract: Thermoplastic particles are suspended in water or other suspending fluids with a suspending aid(s) to prevent agglomeration of the beads, pellets or particles. To this suspension is added monomer(s) containing a multifunctional initiator(s). The monomer and initiator(s) are preemulsified in water or other fluid(s) before the addition in order to improve distribution of the monomer(s) and initiator(s) in or on the particles. After or during the addition(s), the suspension temperature is raised to cause polymerization. The procedures may be repeated to increase the coating or penetrated polymer content. New compositions of matter are made by this technique wherein the new compositions are plastic resins either coated or penetrated, or both, with a thermoplastic(s) of very high molecular weight not obtainable by present, commercial polymerization techniques. The compositions are superior to the feed resins because of the enhancement of physical properties brought about by the high molecular weights phase(s).Type: GrantFiled: October 3, 1986Date of Patent: June 16, 1987Assignee: Atlantic Richfield CompanyInventors: Bernard H. Meyer, Adolph V. DiGiulio, Joseph C. Kinslow, Dennis M. Hajnik
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Patent number: 4663357Abstract: Thermoplastic particles are suspended in water or other suspending fluids with a suspending aid(s) to prevent agglomeration of the beads, pellets or particles. To this suspension is added monomer(s) containing a multifunctional initiator(s). The monomer and initiator(s) are pre-emulsified in water or other fluid(s) before the addition in order to improve distribution of the monomer(s) and initiator(s) in or on the particles. After or during the addition(s), the suspension temperature is raised to cause polymerization. The procedures may be repeated to increase the coating or penetrated polymer content. New compositions of matter are made by this technique wherein the new compositions are plastic resins either coated or penetrated, or both, with a thermoplastic(s) of very high molecular weight not obtainable by present, commercial polymerization techniques. The compositions are superior to the feed resins because of the enhancement of physical properties brought about by the high molecular weights phase(s).Type: GrantFiled: May 12, 1986Date of Patent: May 5, 1987Assignee: Atlantic Richfield CompanyInventors: Bernard H. Meyer, Adolph V. DiGiulio, Joseph C. Kinslow, Dennis M. Hajnik
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Patent number: 4640959Abstract: A rubber-reinforced copolymer comprising a copolymer matrix derived from one or more monovinylidene aromatic compounds and one or more unsaturated nitrile compounds having at least 6 percent of a rubber which exhibits a viscosity, as a 5 weight percent solution in styrene, of at least 120 centipoise dispersed as discrete particles throughout the copolymer matrix at a particle size of less than 1.5 micron.Type: GrantFiled: July 29, 1985Date of Patent: February 3, 1987Assignee: The Dow Chemical CompanyInventor: Narasaiah Alle
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Patent number: 4605704Abstract: Graft polymers are prepared by reacting an ethylenically unsaturated polymerizable monomer with a polymer of an olefin of 2 to about 8 carbon atoms in a process wherein the olefin polymer is substantially insoluble in the monomer but is capable of absorbing the monomer. In a preferred aspect, a vinyl halide polyolefin graft polymer is produced by reacting a solid polyolefin particle with a vinyl halide monomer in which the polyolefin is substantially insoluble, but is capable of absorbing the monomer. The solid particles can be contacted with the monomer in one step or in stages. When the stage-wise reaction is continued until the proportion of polyolefin in the polymer product is about 2 to abut 20 weight percent, the resulting product can be formed to a transparent or translucent article.Type: GrantFiled: October 12, 1983Date of Patent: August 12, 1986Assignee: Occidental Chemical CorporationInventors: David W. Eastman, Leigh E. Walker
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Patent number: 4598126Abstract: A heat resistant resin composition comprising from 10 to 90% by weight of a copolymer A and from 90 to 10% by weight of a copolymer B, in which the copolymer A is composed of an N-aromatic maleimide monomer residue, a maleimide monomer residue, a vinyl aromatic monomer residue and, optionally other vinyl monomer residue, the total content of the N-aromatic maleimide monomer residue and the maleimide monomer residue being from 10 to 45%, the content of the N-aromatic maleimide monomer residue being greater than the content of the maleimide monomer residue, the content of the vinyl aromatic monomer residue being from 90 to 55% and the content of said other vinyl monomer residue being from 0 to 20%, and the copolymer B is composed of a vinyl cyanide monomer residue, a vinyl aromatic monomer residue and, optionally other vinyl monomer residue, the content of the vinyl cyanide monomer residue being from 20 to 55%, the content of the vinyl aromatic monomer residue being from 80 to 45% and the content of said otherType: GrantFiled: April 5, 1985Date of Patent: July 1, 1986Assignee: Mitsubishi Monsanto Chemical Co.Inventors: Sadao Ikuma, Yuji Aoki, Noboru Watanabe
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Patent number: 4579920Abstract: A process for producing polybutadiene of a high degree of polymerization having high 1,2 and cis-1,4 microstructure contents and a low trans-1,4 microstructure content, which comprises polymerizing 1,3-butadiene in the presence of a catalyst system composed of(1) a halogen-containing organoaluminum compound,(2) (a) a cobalt dithiocarbamate compound or (b) the reaction product of carbon disulfide, a secondary amine and a cobalt compound, and(3) water.The polybutadiene has for example(A) a 1,2 microstructure content of 7 to 50%,(B) a cis-1,4 microstructure content of at least 50%,(C) a trans-1,4-microstructure content of at most 5%,(D) an inherent viscosity, measured in toluene at 30.degree. C., of at least 1, and(E) a gel content of at most 0.3%.Type: GrantFiled: December 10, 1984Date of Patent: April 1, 1986Assignee: UBE Industries, Ltd.Inventors: Nobuhiro Tsujimoto, Michinori Suzuki, Norishige Kawaguchi, Tetuzi Nakazima