Contains Organic Non-metal Containing B Or Si Material Patents (Class 526/125.3)
  • Patent number: 7202191
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: April 10, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael R. Wallace
  • Patent number: 7193022
    Abstract: Disclosed is a method of polymerization and copolymerization of ethylene, which is carried out in the presence of (a) a solid titanium complex catalyst prepared by the steps of (i) preparing a magnesium solution by contacting halogenated magnesium compounds with alcohol, (ii) reacting the magnesium solution with ester compound having at least one hydroxyl group and silicon compound having alkoxy group, (iii) preparing a solid titanium catalyst component by reacting mixture of titanium compound and haloalkane compound; and (iv) producing solid titanium complex catalyst by reacting the solid titanium catalyst component with mixture of aluminum compound and haloalkane compound, or with haloalkane; and (b) organometallic compounds in Group II or III of the Periodic Table.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: March 20, 2007
    Assignee: Samsung Total Petrochemicals Co., Ltd.
    Inventors: Chun-Byung Yang, Won-Young Kim, Ho-Sik Chang
  • Patent number: 7153803
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of polyethylene containing a solid titanium catalyst component containing a titanium compound and a support made from a magnesium compound, an alkyl silicate, and a monoester. The catalyst system may further contain an organoaluminum compound. Also disclosed are methods of making various types of polyethylene involving polymerizing ethylene in the presence of hydrogen and a catalyst system containing a support made from a magnesium compound, an alkyl silicate and a monoester.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: December 26, 2006
    Assignee: Engelhard Corporation
    Inventors: Zhidong Zhu, Main Chang, Christopher J. Aarons
  • Patent number: 7135532
    Abstract: There are disclosed a process for producing a solid catalyst component and a catalyst for ?-olefin polymerization, and a process for producing an ?-olefin polymer, wherein the process for producing a solid catalyst component comprises the steps of: (1) reducing a specific titanium compound with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond (and an ester compound), thereby obtaining a solid product, and (2) contacting the solid product with a halogeno compound of the 14 group element, at least one member selected from the group consisting of an electron donor compound and an organic acid halide, and a compound having a Ti-halogen bond, thereby obtaining the solid catalyst component.
    Type: Grant
    Filed: October 6, 2004
    Date of Patent: November 14, 2006
    Assignee: Sunitomo Chemical Company, Limited
    Inventors: Yasuki Fujiwara, Makoto Satoh
  • Patent number: 7109143
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: September 10, 2003
    Date of Patent: September 19, 2006
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael Ray Wallace
  • Patent number: 7071138
    Abstract: A solid catalyst component for olefin polymerization in which the molar ratio of residual alkoxy groups to supported titanium is 0.60 or less is obtained by reacting the following compound (a1) with the following compound (b1) at a hydroxyl group/magnesium molar ratio of 1.0 or more, reacting the reaction mixture with the following compound (c1) at a halogen/magnesium molar ratio of 0.20 or more, reacting the resultant reaction mixture with the following compounds (d1) and (e) at a temperature of 120° C. or higher but 150° C.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: July 4, 2006
    Assignee: Idemitsu Petrochemical Co., LTD
    Inventors: Shojiro Tanase, Takanori Sadashima
  • Patent number: 7026421
    Abstract: Random copolymers of propylene with other 1-alkenes having up to carbon atoms, whose content of comonomers is in the range from 0.7 to 1.4% by weight if the only comonomer present in the propylene copolymers is ethylene, or whose content of comonomers is in the range from 0.7 to 3.0% by weight if at least one C4–C10-1-alkene is present as comonomer, and whose cold-xylene-soluble fraction is from 1.0 to 2.5% by weight if ethylene is present as a comonomer in the propylene copolymers, or whose cold-xylene-soluble fraction is from 0.75 to 2.0% by weight if the only comonomers present are C4–C10-1-alkenes, and a process for preparing the random copolymers of propylene is described, as is their use for producing films, fibers or moldings, and also the films, fibers and moldings themselves and biaxially stretched films made from random propylene copolymers of this type and processes for their production.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: April 11, 2006
    Assignee: Basell Polyolefine GmbH
    Inventors: David Appleyard, Franz Langhauser, Murray Horton, Roland Hingmann, Günther Schweier, Volker Rauschenberger, Ingolf Hennig, Dieter Lilge, Werner Schöne, Meinolf Kersting
  • Patent number: 6982237
    Abstract: A spray-dried catalyst precursor composition and method of making a spray-dried catalyst precursor composition with an inert filler, magnesium, a transition metal, solvent, and one electron donor compound. The catalyst precursor composition is substantially free of other electron donor compounds, the molar ratio of the electron donor compound to magnesium is less than or equal to 1.9, and comprises spherical or substantially spherical particles having a particle size of from about 10 to about 200 ?m. Catalysts made from the spray-dried catalyst precursors and polymerization methods using such catalysts are disclosed.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: January 3, 2006
    Assignee: Univation Technologies, LLC
    Inventors: Burkhard Eric Wagner, Robert James Jorgensen
  • Patent number: 6841503
    Abstract: There are disclosed a process for producing a solid catalyst component and a catalyst for ?-olefin polymerization, and a process for producing an ?-olefin polymer, wherein the process for producing a solid catalyst component comprises the steps of: (1) reducing a specific titanium compound with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond (and an ester compound), thereby obtaining a solid product, and (2) contacting the solid product with a halogeno compound of the 14 group element, at least one member selected from the group consisting of an electron donor compound and an organic acid halide, and a compound having a Ti-halogen bond, thereby obtaining the solid catalyst component.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: January 11, 2005
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yasuki Fujiwara, Makoto Satoh
  • Publication number: 20040266610
    Abstract: A MgCl2.mEtOH.nH2O adducts, where 3.4<m≦4.4, 0≦n≦0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2&thgr; diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2&thgr; of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2&thgr; of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Application
    Filed: May 17, 2004
    Publication date: December 30, 2004
    Inventors: Daniel Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
  • Publication number: 20040266962
    Abstract: It has been discovered that using di-sec-butyldialkoxysilanes, such as di-sec-butyldimethoxysilane (DSBDMS), as external electron donors for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties and processing. The catalyst systems of the invention provide high activity, high bulk density, moderate hydrogen response, moderate donor response and high polydispersity (MWD). Suitable di-sec-butyldialkoxysilanes have the formula (SBu)2Si(OR″)2, where R″ is independently a straight or branched alkyl group of 1-5 carbon atoms.
    Type: Application
    Filed: December 1, 2003
    Publication date: December 30, 2004
    Inventor: Joseph Thorman
  • Publication number: 20040254313
    Abstract: The present invention relates to butene-1 homopolymers, or copolymers containing up to 20% by weight of alpha olefins having from 2 to 10 carbon atoms other than butene-1, characterized by the following properties: (i) a Molecular Weight Distribution (MWD) in terms of Mw/Mn, measured by GPC analysis according to the method specified, of lower than 6; and (ii) a melt strength (measured according to the method specified below) higher than 2.8.
    Type: Application
    Filed: March 17, 2004
    Publication date: December 16, 2004
    Inventors: Gianni Vitale, Giampiero Morini, Giuliano Cecchin
  • Patent number: 6825146
    Abstract: A method of making a solid procatalyst composition for use in a Ziegler-Natta olefin polymerization catalyst composition, said method comprising: contacting a solid precursor composition comprising magnesium, titanium, and alkoxide moieties with a titanium halide compound and an internal electron donor in any order, in a suitable reaction medium to prepare a solid procatalyst composition, separating the solid procatalyst from the reaction medium, further exchanging residual alkoxide functionality of the solid procatalyst composition for chloride functionality by contacting the same two or more times with benzoyl chloride halogenating agent under metathesis conditions for a period of time sufficient to prepare a solid procatalyst composition having a decreased alkoxide content compared to the alkoxide content of the solid procatalyst composition before said exchange, and recovering the solid procatalyst composition.
    Type: Grant
    Filed: May 1, 2002
    Date of Patent: November 30, 2004
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Peter A. Kilty, Thomas R. Cuthbert
  • Patent number: 6800703
    Abstract: A method for producing propylene polymers having a broad molecular weight distribution (MWD) is disclosed. The method uses a Ziegler catalyst and one silane donor. The silane donor is selected from vinyltrimethoxysilane or dicyclohexyldimethoxysilane. The polymers made by the method have an MWD greater than or equal to 7.0.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: October 5, 2004
    Assignee: Equistar Chemicals, LP
    Inventors: Mark K. Reinking, Douglas D. Klendworth
  • Patent number: 6799568
    Abstract: The invention is directed to a process for the preparation of a catalyst component for the polymerization of an olefin by: a) contacting metallic magnesium with an organic halide RX, where R is an organic group containing up to 20 carbon atoms and X is a halide, whereupon the dissolved reaction product I is separated from the solid residual products and whereafter, b) an alkoxy group or aryloxy group containing silane compound is added to the obtained reaction product I, whereupon the precipitate formed is purified to obtain reaction product II, c) which reaction product II is subsequently contacted with TiCl4 and the resulting product is purified to obtain the catalyst component. The invention is characterized in that in step b) the silane compound and reaction product I are introduced simultaneously to a mixing device.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: October 5, 2004
    Assignee: DSM N.V.
    Inventors: Vladimir A. Zakharov, Gennady D. Bukatov, Sergei A. Sergeev
  • Publication number: 20040157019
    Abstract: Industrial polyolefin piping system with improved stiffness, impact strength for use at high service temperature, comprising single or multilayer pipes, fitting, chambers, valves and vessels, consisting of &bgr;-nucleated propylene homopolymers with an IR&tgr;≧0.98 having a tensile modulus ≧1500 MPa, a Charpy impact strength, notched, at +23° C.≧30 kJ/m2 and a Vicat B temperature >90° C. and a Heat Distortion Temperature >100° C. The industrial polyolefin piping system is suitable for chemical plant constructions comprising single or multilayer pipes, fittings, chambers, valves and vessels with improved stiffness, impact strength and high service temperature, preferred for conveyance of natural gas, dangerous liquids and/or toxic liquids.
    Type: Application
    Filed: February 25, 2004
    Publication date: August 12, 2004
    Inventors: James McGoldrick, Siegfried Liedauer, Carl-Gustav Ek
  • Publication number: 20040116631
    Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH═CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.
    Type: Application
    Filed: September 11, 2003
    Publication date: June 17, 2004
    Inventors: Mario Sacchetti, Diego Brita
  • Patent number: 6750306
    Abstract: Hyperbranched copolymers comprising at least one C2-C20 &agr;-monoolefin monomers and 0.2 to 20 mole % of at least one &agr;, &ohgr;-non-conjugated diene monomers having 5 to 18 carbon atoms are prepared by coordination (metallocene) copolymerization of the monomers and quenching the reaction prior to the formation of a gelled product. The building blocks of the products are characterized by a number average molecular weight less than 5 times the entanglement molecular weight of a homopolymer prepared using the same catalyst but in the absence of the diene component.
    Type: Grant
    Filed: June 7, 2001
    Date of Patent: June 15, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Patrick Brant
  • Patent number: 6747103
    Abstract: The present invention concerns high-stiffness polymer composition and a process for producing a polymer composition by nucleated with a polymeric nucleating agent containing vinyl compound units. The method comprises modifying a catalyst by polymerizing a vinyl compound in the presence of said catalyst and a strongly coordinating donor in a medium, which does not essentially dissolve the polymerized vinyl compound, and by continuing the polymerization of the vinyl compound until the concentration of unreacted vinyl compounds is less than about 0.5 wt-%. The thus obtained modified catalyst composition is used for polymerizing propylene optionally together with comonomers in the presence of said modified catalyst composition. Modification of the catalyst according to the present invention will reduce production costs and provide highly reliable catalyst activity and polymers of high stiffness.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: June 8, 2004
    Assignee: Borealis Technology Oy
    Inventors: Torvald Vestberg, Pauli Leskinen
  • Patent number: 6730753
    Abstract: Catalyst systems of the Ziegler-Natta type, which are suitable for the polymerization of olefins are prepared by: A) bringing an inorganic metal oxide on which a magnesium compound has been deposited into contact with a tetravalent titanium compound, B) if desired, bringing the intermediate obtained in this way into contact with an electron donor compound and C) bringing the intermediate obtained in step A) or B) into contact with a polysiloxane.
    Type: Grant
    Filed: August 28, 2001
    Date of Patent: May 4, 2004
    Assignee: Basell Polyolefine GmbH
    Inventors: Klaus Föttinger, Stephan Hüffer, Rainer Karer
  • Publication number: 20040077488
    Abstract: Olefin polymers with a broad molecular weight distribution can be obtained while maintaining the high stereoregularity of the polymers by polymerizing olefins using a catalyst comprising (A) a solid catalyst component prepared by contacting (a) a dialkoxymagnesium, (b) a tetravalent titanium halide compound, and (c) an electron donor compound one another, (B) an organoaluminum compound of the formula R1pAlQ3-p, and (C) an aminosilane compound of the formula R2R3Si(OR4)2.
    Type: Application
    Filed: September 9, 2003
    Publication date: April 22, 2004
    Inventors: Kunihiko Tashino, Maki Sato
  • Publication number: 20040068064
    Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and co-polymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) a cyclic nitrogen compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits high activity, and the polymers produced by the method of the present invention by using said catalyst have the advantages of exhibiting high bulk densities and narrow molecular weight distributions.
    Type: Application
    Filed: November 10, 2003
    Publication date: April 8, 2004
    Inventors: Chun-Byung Yang, Sang-Yull kim, Yong-Bok Lee, Weon Lee
  • Publication number: 20040063875
    Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and co-polymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) an alkoxysilane compound and a haloalkane compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits a high activity and the polymers produced by the method of the present invention using said catalyst have the advantages of exhibiting a high bulk density and a narrow molecular weight distribution.
    Type: Application
    Filed: October 27, 2003
    Publication date: April 1, 2004
    Inventors: Chun-Byung Yang, Won-Young Kim, Weon Lee
  • Publication number: 20040054101
    Abstract: This process for preparing a catalyst support for the homopolymerization or copolymerization of ethylene and &agr;-olefins is characterized in that at least one organochlorine compound and a premix of at least one alkylmagnesium and of at least one organoaluminum compound chosen from aluminoxanes, aluminosiloxanes and alkylaluminums are reacted together, in the presence of at least one aliphatic diether as electron donor.
    Type: Application
    Filed: September 9, 2003
    Publication date: March 18, 2004
    Inventors: Thierry Saudemont, Jean Malinge, Jean-Loup Lacombe
  • Patent number: 6703455
    Abstract: A process for the preparation of an olefin polymerization catalyst component containing a magnesium dihalide, a titanium tetrahalide, and a dicarboxylic acid di- oligo- or polyester as internal electron donors is disclosed. A catalyst component and its use for the polymerization of &agr;-olefins such as propene are also disclosed.
    Type: Grant
    Filed: February 7, 2001
    Date of Patent: March 9, 2004
    Assignee: W. R. Grace & Co.-CONN
    Inventors: Thomas Garoff, Timo Leinonen, Sirpa Ala-Huikku
  • Patent number: 6699814
    Abstract: The present invention relates to catalysts particularly suitable for the sterospecific polymermerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatoms containing esters of malonic acids. Polymers produced by the catalysts have high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: March 2, 2004
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Publication number: 20040039139
    Abstract: An olefin polymerization catalyst is described which includes: (A) a solid catalyst component being prepared by copulverizing a magnesium compound, an aluminum compound, an electron donor and a titanium compound, and (B) an organoaluminum compound. The present invention is also directed to a process for preparing polyolefins using the aforesaid catalyst system to polymerize olefins.
    Type: Application
    Filed: August 27, 2003
    Publication date: February 26, 2004
    Applicant: Formosa Plastics Co., U.S.A.
    Inventors: Bing Lu, Honglan Lu, Chih-Jian Chen
  • Publication number: 20040030068
    Abstract: An &agr;-olefin polymer having extremely high stereoregularity, exhibiting excellent fluidity and containing a decreased amount of catalyst residues in the polymer can be obtained industrially advantageously in accordance with a process for producing an &agr;-olefin polymer which comprises homopolymerizing an &agr;-olefin or copolymerizing two or more &agr;-olefins in the presence of (A) a solid catalyst component comprising magnesium, titanium and a halogen, (B) an organoaluminum compound having a content of hydroaluminum compounds of 0.1% by weight or smaller and (C) an organozinc compound.
    Type: Application
    Filed: February 4, 2003
    Publication date: February 12, 2004
    Inventors: Takeshi Iwasaki, Tadanori Jyunke, Kiyokazu Katayama, Kenji Tanaka
  • Patent number: 6689850
    Abstract: The present invention relates to a process for the polymerization of olefins using catalyst components and catalysts obtained therefrom comprising Ti, Mg, halogen and an electron donor compound selected from heteroatoms containing esters of malonic acids. The catalysts are particularly suitable for the sterospecific polymermerization of olefins having high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: February 10, 2004
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Patent number: 6689849
    Abstract: The present invention provides a catalyst for bulk or vapor-phase polymerization having high polymerization activity during bulk or vapor-phase polymerization and providing an olefin polymer having excellent properties in melt flow rate and stereoregularity by adding a small amount of hydrogen. The catalyst for bulk or vapor-phase polymerization of an &agr;-olefin compound under a presence of hydrogen, the catalyst is made by contacting the following ingredients (A) to (C). (A) a solid catalyst ingredient, comprising: (a) a magnesium compound, (b) titanium tetrachloride, and (c) dialkyl phthalate (Each of the alkyl group denotes a straight-chain or branched-chain hydrocarbon group having a carbon number of 3 to 20.); (B) an organoaluminum compound; and (C) an organosilicon compound, which is expressed by the following general chemical formula (1).
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: February 10, 2004
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Takanori Sadashima, Masami Kanamaru, Tsuyoshi Ota, Hideo Funabashi
  • Patent number: 6686433
    Abstract: The present invention provides a catalyst system that exhibits unexpected control of desired properties in polyolefin products. The catalyst system includes a titanium-supported catalyst in combination with a mixture of tetraethoxysilane (TEOS) and dicyclopentyldimethoxy-silane (DCPMS). This catalyst system has been found to be effective in making polypropylene and polypropylene copolymers having relatively high melt flow rates and moderately broad molecular weight distribution.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: February 3, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Nemesio Delgado Miro, George Byron Georgellis, Homer Swei
  • Publication number: 20040014594
    Abstract: Described herein is a prepolymerized catalyst encapsulated with macromolecular monomers which is prepared by adding olefin mononers and diene compounds to a solid complex titanium catalyst for olefin polymerization and then polymerizing, and also relates to a method for polymerization or copolymerization capable of preparing polyolefins with high melt strength by polymerizing the olefin by using said catalyst.
    Type: Application
    Filed: August 13, 2003
    Publication date: January 22, 2004
    Inventors: Young-Soo Ko, Ki-Su Ro, Young-Jun Lee, Yong Chun
  • Publication number: 20040014913
    Abstract: The invention relates to alkoxysilacycloalkanes, to the process of their preparation and to their use in the polymerization of olefins. The introduction of these alkoxysilacycloalkanes into the olefin polymerization environment makes it possible to raise the heptane-insolubles content of the polymer finally formed.
    Type: Application
    Filed: July 15, 2003
    Publication date: January 22, 2004
    Inventors: Claude Grison, Valerie Barthel, Delphine Batt-Coutrot, Philippe Coutrot, Thierry Saudemont, Jean-Michel Brusson, Jean Malinge, Claude Brun, Corinne Meynard
  • Publication number: 20040014595
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2═CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from maleates of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: April 24, 2003
    Publication date: January 22, 2004
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich, Gianni Vitale
  • Patent number: 6657024
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G′) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: December 2, 2003
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael Ray Wallace
  • Publication number: 20030207755
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: June 6, 2003
    Publication date: November 6, 2003
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Publication number: 20030207754
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: June 6, 2003
    Publication date: November 6, 2003
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Patent number: 6630559
    Abstract: Disclosed are a propylene polymer having a high crystallinity of a boiled heptane-insoluble component contained therein, a high stereoregularity and an extremely long mesochain (continuous propylene units wherein directions of {acute over (&agr;)}-methyl carbons are the same as each other), and a process for preparing said polymer. Further disclosed is a propylene polymer composition comprising the above propylene polymer and at least one stabilizer selected from a phenol type stabilizer, an organophosphite type stabilizer, a thioether type stabilizer, a hindered amine type stabilizer a metallic salt of higher aliphatic acid. The propylene block polymer of the invention is well-balanced between rigidity, heat resistance and moisture resistance, and can be favorably used for sheet, filament, injection molded product, blow molded product, etc.
    Type: Grant
    Filed: July 6, 2001
    Date of Patent: October 7, 2003
    Assignee: Mitsui Chismicans, Inc.
    Inventors: Tetsunori Shinozaki, Kazumitsu Kawakita, Mamoru Kioka
  • Patent number: 6630544
    Abstract: A process for polymerizing propylene is disclosed. The process involves charging propylene and about 90 to 99% of an organoaluminum cocatalyst to a reactor and heating this mixture to at least about 50° C. This is followed by addition of a premix of 1 to 10% of the organoaluminum cocatalyst with a magnesium halide-supported Ziegler-Natta catalyst. The temperature of the reaction mixture is maintained to produce a propylene polymer. The process gives improved catalyst activity.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: October 7, 2003
    Assignee: Equistar Chemicals, LP
    Inventors: Douglas D. Klendworth, Mark K. Reinking, Edward D. Kist, Karen E. Meyer
  • Patent number: 6605562
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: June 28, 2000
    Date of Patent: August 12, 2003
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Publication number: 20030130108
    Abstract: The present invention provides a Ziegler-Natta catalyst useful in solution processes for the polymerization of olefins having a low amount of aluminum and magnesium. The catalysts of the present invention contain an alkyl silanol and have a molar ratio of Si:Ti from 0.25:1 to 4:1. The catalysts are effective for the solution polymerization of olefins at high temperatures.
    Type: Application
    Filed: December 9, 2002
    Publication date: July 10, 2003
    Applicant: NOVA Chemicals (International) S.A.
    Inventor: Isam Jaber
  • Patent number: 6566464
    Abstract: There are disclosed a process for producing a solid catalyst component and a catalyst for &agr;-olefin polymerization, and a process for producing an &agr;-olefin polymer, wherein the process for producing a solid catalyst component comprises the steps of: (1) reducing a specific titanium compound with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond (and an ester compound), thereby obtaining a solid product, and (2) contacting the solid product with at least one member selected from the group consisting of an electron donor compound (E1) and an organic acid halide, and a compound having a Ti-halogen bond, thereby obtaining the solid catalyst component.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: May 20, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yasuki Fujiwara, Makoto Satoh
  • Patent number: 6559250
    Abstract: The present invention relates to a method of homo- or co-polymerization of &agr;-olefin by means of using a catalyst system which comprises the following components: (1) a solid complex titanium catalyst produced by means of a production method comprising the following steps: (a) preparing a magnesium compound solution by dissolving a magnesium halide compound and a compound of Group IIIA of the Periodical Table in a solvent of mixture of cyclic ester, one or more types of alcohol, a phosphorus compound, and an organic silane; (b) precipitating the solid particles by reacting said magnesium compound solution with a transitional metal compound, a silicon compound, a tin compound, or the mixture thereof; and (c) reacting said precipitated solid particles with a titanium compound and electron donors; (2) an organometallic compound of metal of Group IIIA of the Periodical Table; and (3) external electron donors comprising three or more types of organo-silicon compounds, wherein the melt flow rates of the homopoly
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: May 6, 2003
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Ki-Su Ro, Il-Seop Kim, Chun-Byung Yang, Moon-Young Shin
  • Patent number: 6559249
    Abstract: The present invention provides a catalyst for producing an ultra high molecular weight polyethylene and also a method for preparation of an ultra high molecular weight polyethylene with the use of said catalyst. The catalyst of the present invention is prepared by a process comprising: (i) producing a magnesium compound solution by contact-reacting a magnesium compound and an aluminum or boron compound with alcohol; (ii) contact-reacting the said solution with an ester compound containing at least one hydroxy group and a silicon compound containing an alkoxy group; and (iii) producing of a solid titanium catalyst by adding a mixture of a titanium compound and a silicon compound thereto. The catalyst prepared by the present invention has excellent catalytic activity, and it helps to produce an ultra-high molecular weight polyethylene with large bulk density and narrow particle distribution without too large and minute particles.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: May 6, 2003
    Assignee: Samsung General Chemicals Co. Ltd.
    Inventors: Chun-Byoung Yang, Ho-Sik Chang, Weon Lee
  • Publication number: 20030069372
    Abstract: An olefin polymerization catalyst is described which includes: (A) a solid catalyst component being prepared by copulverizing a magnesium compound, an aluminum compound, an electron donor and a titanium compound, and (B) an organoaluminum compound. The present invention is also directed to a process for preparing polyolefins using the aforesaid catalyst system to polymerize olefins.
    Type: Application
    Filed: October 9, 2001
    Publication date: April 10, 2003
    Applicant: Formosa Plastics Corporation, U.S.A.
    Inventors: Bing Lu, Honglan Lu, Chih-Jian Chen
  • Patent number: 6545099
    Abstract: Disclosed are a propylene polymer having a high crystallinity of a boiled heptane-insoluble component contained therein, a high stereoregularity and an extremely long mesochain (continuous propylene units wherein directions of &agr;-methyl carbons are the same as each other), and a process for preparing said polymer. Also disclosed are a propylene block copolymer containing a crystalline polypropylene portion having a high crystallinity of a boiled heptane-insoluble component contained therein, a high stereoregularity and an extremely long mesochain, and a process for preparing said copolymer. Further disclosed is a propylene polymer composition comprising the above propylene polymer or propylene block copolymer and at least one stabilizer selected from a phenol type stabilizer, an organophosphite type stabilizer, a thioether type stabilizer, a hindered amine type stabilizer and a metallic salt of higher aliphatic acid.
    Type: Grant
    Filed: July 6, 2001
    Date of Patent: April 8, 2003
    Assignee: Mitsui Chemicals Inc.
    Inventors: Tetsunori Shinozaki, Kazumitsu Kawakita, Mamoru Kioka
  • Publication number: 20030064882
    Abstract: A method of making a solid procatalyst composition for use in a Ziegler-Natta olefin polymerization catalyst composition, said method comprising:
    Type: Application
    Filed: May 1, 2002
    Publication date: April 3, 2003
    Inventors: Peter A. Kilty, Thomas R. Cuthbert
  • Publication number: 20030060580
    Abstract: The present invention provides a catalyst system that exhibits control of desired properties in the polymer product. The catalyst system includes a conventional supported Ziegler-Natta catalyst in combination with an electron donor having the general formula SiRm(OR′)4-m where R is selected from the group consisting of an alkyl group, a cycloalkyl group, an aryl group and a vinyl group; R′ is an alkyl group; and m is 0-3, wherein when R is an alkyl group, R may be identical with R′; when m is 0, 1 or 2, the R′ groups may be identical or different; and when m is 1, 2 or 3, the R groups may be identical or different. The system easily achieves efficiencies over 30 kg/g-cat·h. The system also exhibits good control over the xylene solubles of the polymer products and produces a highly crystalline polymer product.
    Type: Application
    Filed: June 7, 1995
    Publication date: March 27, 2003
    Inventors: EDWAR S. SHAMSHOUM, SEHYUN KIM
  • Publication number: 20030060581
    Abstract: The present invention relates to catalyst components for the polymerization of olefins comprising Mg, Ti, halogen and at least two electron donor compounds, said catalyst component being characterized by the fact that at least one of the electron donor compounds, present in an amount from 20 to 50% by mol with respect to the total amount of donors, is selected from esters of succinic acids which are not extractable, for more than 25% by mol and at least another electron donor compound which is extractable, for more than 35%. The said catalyst component are capable to give polymers with high xylene insolubility, high stereoblock content and broad MWD suitable for making the polymers usable in the BOPP sector.
    Type: Application
    Filed: June 10, 2002
    Publication date: March 27, 2003
    Inventors: Giampiero Morini, Giulio Balbontin
  • Patent number: 6537942
    Abstract: Olefin polymerization catalyests are formed from: (I-2) a contact product obtained by contacting (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (D) a specific polyether compounds, (II-2)(C) a specific organosilicon compound, and, optionally, (III-2) an organometallic compound catalyst component; or the contact product (I-2) may be replaced by one which is obtained by prepolymerizing an olefin of 2 or more carbon atoms in the presence of the catalyst components for the contact product (I-2).
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: March 25, 2003
    Assignee: Mitsui Chemicals INC
    Inventors: Tetsunori Shinozaki, Mamoru Kioka