Contains Organic Non-metal Containing B Or Si Material Patents (Class 526/125.3)
  • Patent number: 6534606
    Abstract: Described are catalyst systems having aluminium alkyl complexes of the formula (I) described herein applied to magnesium chloride, SiO2 or SiO2 in combination with MgCl2 as support in the presence of titanium halides or vanadium halides and internal and, if desired, external donors act both as cocatalysts and as stereoselectivity promoters in heterogeneous polymerizations of &agr;-olefins. Also described are polymerization methods using these catalyst systems.
    Type: Grant
    Filed: March 8, 2001
    Date of Patent: March 18, 2003
    Assignee: Merck Patent Gesellschaft Mit Beschränkter Haftung
    Inventors: Katrin Köhler, Eike Poetsch, Herbert Schumann, Sebastian Dechert, Walter Kaminsky, Andre Laban, Manfred Arnold, Jana Knorr, Birgit Corinna Wassermann
  • Patent number: 6531553
    Abstract: This invention relates to a conventional supported heterogeneous Ziegler-Natta catalyst for the polymerization of olefins. It has been found that adding a lithium compound to a transition metal catalyst component and then adding an organoaluminum co-catalyst and an organosilicon electron donor produces a catalyst which yields polymer with increased molecular weight. The lithium compound is of the general formula LiCp wherein Cp is a cyclopentadienyl or substituted cyclopentadienyl and is preferably lithium cyclopentadienide or lithium indene. Preferably, the molar ratio of lithium compound/transition metal is at least 0.2.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: March 11, 2003
    Assignee: Fina Technology, Inc.
    Inventors: Edwar Shoukri Shamshoum, Christopher Bauch
  • Patent number: 6515085
    Abstract: Catalyst-forming components and catalysts for the polymerization of olefins based on said components are disclosed. The catalysts comprise the reaction product of: (a) an Al alkyl compound; (b) a silicon compound containing at least a Si—OR or Si—OCOR or Si—NR2 bond, R being a hydrocarbyl radical; and (c) a solid comprising, as essential support, a Mg dihalide in active form and, supported thereon, a Ti halide or a halo-Ti-alcoholate or said halogenated Ti compound and a silicon compound as defined in (b) in a molar ratio with the supported Ti compound from 1.0 mole to 5 moles of silicon compound per mole of Ti compound. The present invention refers to new supported components of catalysts for the polymerization of CH2═CHR olefins wherein R is an alkyl radical with 1 to 4 carbon atoms, or an aryl radical, and mixtures of said olefins with ethylene, and to the catalysts obtained from said components.
    Type: Grant
    Filed: January 10, 1995
    Date of Patent: February 4, 2003
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Sandro Parodi, Roberto Nocci, Umberto Giannini, Pier Camillo Barbe', Umberto Scata'
  • Patent number: 6503993
    Abstract: The present invention concerns nucleated propylene polymers having a xylene soluble fraction at 23° C. of less than 2.5%, a crystallization temperature of over 124 ° C. and a tensile modulus of greater than 2,000 MPa. These polymers can be prepared by nucleating a propylene polymer with a polymeric nucleating agent containing vinyl compound units, and by polymerizing propylene optionally with comonomers in the presence of a Ziegler-Natta catalyst system primarily transesterified with a phthalic acid ester—a lower alcohol pair to provide said propylene polymer. The catalyst contains a strongly coordinating external donor.
    Type: Grant
    Filed: June 27, 2000
    Date of Patent: January 7, 2003
    Assignee: Borealis Technology Oy
    Inventors: Päivi Huovinen, Pirjo J{umlaut over (aa)}skeläinen, Amir Karbasi, Christer Lind, Bo Malm, John Haugen
  • Patent number: 6495634
    Abstract: Propylene polymers containing a matrix of a propylene homopolymer and a copolymer of propylene and other alkenes, wherein, during the separation of the propylene polymers according to tacticity and comonomer distribution of the polymer chains, by first dissolving the propylene polymers in boiling xylene, then cooling the solution at a cooling rate of 10° C./h to 25° C. and thereafter, increasing the temperature, separating the propylene polymers into fractions of different solubility, either one or more of the conditions that i) more than 20% by weight of the matrix remain undissolved on further heating to 112° C. or ii) more than 8% by weight of the matrix remain undissolved on further heating to 117° C. or iii) more than 1% by weight of the matrix remain undissolved on further heating to 122° C. are fulfilled by the matrix which remains undissolved on heating the cooled propylene polymer solution to 80° C.
    Type: Grant
    Filed: June 16, 1998
    Date of Patent: December 17, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Stephan Hüffer, Joachim Rösch, Franz Langhauser, Dieter Lilge, Roland Hingmann
  • Patent number: 6489411
    Abstract: Processes for the polymerization of olefins with Zeigler-type catalyst systems which involve transition metal catalyst components comprising 4, 5 or 6 transition metals incorporating internal electron donors to provide desired polymerization characteristics, including yield and polymer characteristics. Specific olefins used in the polymerization process are C2-C4 alpha olefins such as propylene in the production of stereoregular polypropylene. The catalyst system comprised a transition metal component having an internal electron donor in an amount providing an internal donor/transition metal mole ratio of no more than 2/3. This is combined with an organoaluminum co-catalyst component to provide a precusor mixture having an aluminum/transition metal mole ration of at least 100. The precusor mixture is combined with an organosilicon external electron donor component in an amount to provide an aluminum/silicon mole ration of no more than 200.
    Type: Grant
    Filed: August 30, 2000
    Date of Patent: December 3, 2002
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, David J. Rauscher, Shabbir A. Malbari
  • Publication number: 20020173603
    Abstract: Described are catalyst systems having aluminium alkyl complexes of the formula (I) described herein applied to magnesium chloride, SiO2 or SiO2 in combination with MgCl2 as support in the presence of titanium halides or vanadium halides and internal and, if desired, external donors act both as cocatalysts and as stereoselectivity promoters in heterogeneous polymerizations of &agr;-olefins. Also described are polymerization methods using these catalyst systems.
    Type: Application
    Filed: March 8, 2001
    Publication date: November 21, 2002
    Inventors: Katrin Kohler, Eike Poetsch, Herbert Schumann, Sebastian Dechert, Walter Kaminsky, Andre Laban
  • Patent number: 6451936
    Abstract: A polypropylene random copolymer obtained by copolymerizing propylene and an &agr;-olefin or propylene, ethylene, and &agr;-olefin using a Ziegler-Natta catalyst substantially in the absence of solvent, wherein propylene content is from 92.3 to 75.0% by weight, the ethylene content (E) is from 0 to 2.7% by weight, and the &agr;-olefin content is from 5.0 to 25.0% by weight, and wherein the content (C) of 20° C. xylene-soluble components in the random copolymer satisfies following formulae (1) to (3); in the copolymer wherein the ethylene content (E) is less than 1.5% by weight, C≦12.0 (weight %)  (1) in the copolymer wherein the ethylene content (E) is from 1.5% by weight to 1.8% by weight, C≦42.0−20.0×E (weight %)  (2) and in the copolymer wherein the ethylene content (E) is from 1.8% by weight to 2.7% by weight, C≦6.0 (weight %)  (3).
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: September 17, 2002
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hajime Sadatoshi, Seiichiro Ima, Kazuki Wakamatsu, Jiro Mori, Eisuke Shiratani
  • Publication number: 20020119888
    Abstract: The present invention provides a catalyst system that exhibits unexpected control of desired properties in polyolefin products. The catalyst system includes a Ziegler-Natta or Ziegler-Natta-type catalyst in combination with a mixture of silane electron donors. This catalyst system has been found to be effective in making polypropylene and polypropylene copolymers having relatively low melting points and high decalin solubles.
    Type: Application
    Filed: December 21, 2000
    Publication date: August 29, 2002
    Inventor: Nemesio D. Miro
  • Publication number: 20020120079
    Abstract: The present invention relates to a method of homo- or co-polymerization of &agr;-olefin by means of using a catalyst system which comprises the following components: (1) a solid complex titanium catalyst produced by means of a production method comprising the following steps: (a) preparing a magnesium compound solution by dissolving a magnesium halide compound and a compound of Group IIIA of the Periodical Table in a solvent of mixture of cyclic ester, one or more types of alcohol, a phosphorus compound, and an organic silane; (b) precipitating the solid particles by reacting said magnesium compound solution with a transitional metal compound, a silicon compound, a tin compound, or the mixture thereof, and (c) reacting said precipitated solid particles with a titanium compound and electron donors; (2) an organometallic compound of metal of Group IIIA of the Periodical Table; and (3) external electron donors comprising three or more types of organo-silicon compounds, wherein the melt flow rates of the homopoly
    Type: Application
    Filed: May 30, 2001
    Publication date: August 29, 2002
    Inventors: Ki-Su Ro, Il-Seop Kim, Chun-Byung Yang, Moon-Young Shin
  • Patent number: 6429270
    Abstract: Catalysts that have been preactivated and/or prepolymerized are disclosed whereby a magnesium and titanium-containing procatalyst component is contacted with a co-catalyst and an external electron donor (and optionally with an olefin monomer to prepare a prepolymerized catalyst) prior to polymerization to form a preactivated and/or prepolymerized catalyst. The preactivated and/or prepolymerized catalyst then is separated from the mixture, and dried to form a solid preactivated and/or prepolymerized catalyst. This dried catalyst then can be stored and subsequently shipped to a polymerization site where it can be used in gas phase polymerization. The preactivated and/or prepolymerized catalyst can be used in gas phase polymerization as extremely high activity catalysts, and do not cause a rapid rise in reaction temperature causing overheating, undesirable formation of agglomerates, coagulation of polymer, and ultimately, reactor failure.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: August 6, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: David Bell Morse
  • Publication number: 20020095014
    Abstract: Catalyst systems of the Ziegler-Natta type, which are suitable for the polymerization of olefins are prepared by:
    Type: Application
    Filed: August 28, 2001
    Publication date: July 18, 2002
    Inventors: Klaus Fottinger, Stephan Huffer, Rainer Karer
  • Patent number: 6395670
    Abstract: The present invention relates to catalyst components for the polymerization of olefins having Mg, Ti, halogen and at least two internal electron donor compounds, said catalyst components characterized by the fact that at least one of the electron donor compounds is selected from ethers containing two or more ether groups which are further characterized by the formation of complexes with anhydrous magnesium dichloride in an amount less than 60 mmoles per 100 g of MgCl2 and by the failure of entering into substitution reactions with TiCl4 or by reacting in that way for less than 50% by moles, and at least another electron donor compound selected from esters of mono or polycarboxylic acids. Said catalyst components are able to produce propylene polymers which, for high values of xylene insolubility, show a broad range of isotacticity.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: May 28, 2002
    Assignee: Basell Technology Company BV
    Inventors: Giampiero Morini, Giulio Balbontin, Gianni Vitale
  • Patent number: 6395667
    Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. According to the present invention, there can be provided a solid catalyst component for &agr;-olefin polymerization capable of giving a poly-&agr;-olefin having the high bulk density and favorable particle properties with high catalytic activity.
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: May 28, 2002
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventor: Makoto Satoh
  • Patent number: 6384160
    Abstract: A method of polymerizing olefins with a catalyst component which comprises 1) the reaction product of a magnesium alkoxide of the formula M(OR)2, wherein M is magnesium, O is oxygen, R is a hydrocarbyl having from 1 to 20 carbons atoms, and a halogenating agent; 2) an electron donor wherein the electron donor is diethyl phthalate or di-isobutyl phthalate; 3) a titanating agent. The catalyst component is activated with an organoaluminum cocatalyst. An external donor, specifically dicyclopentyl dimethoxysilane or cyclohexylmethyldimethoxy silane, can be added as a stereoselectivity control agent. The activated catalyst is used in the polymerization of olefins, particularly propylene, to obtain a polymer product with a broad molecular weight distribution.
    Type: Grant
    Filed: July 15, 1998
    Date of Patent: May 7, 2002
    Assignee: Fina Technology, Inc.
    Inventors: Edwar Shoukri Shamshoum, Christopher Garland Bauch, David John Rauscher
  • Patent number: 6376628
    Abstract: A method for preparing an &agr;-olefin polymer comprising the step of polymerizing or copolymerizing an &agr;-olefin in the presence of a catalyst containing a solid catalyst constituent (A) which contains magnesium, titanium, a halogen element and an electron donor, an organoaluminum compound constituent (B), an organosilicon compound constituent (C) represented by the following general formula (1); and an organosilicon compound constituent (D) represented by the following general formulas (2) or (3) to prepare an &agr;-olefin polymer RnSi(OR)4−n  (1) wherein R is a hydrocarbon group having 1 to 8 carbon atoms, n is integer of 1 or 2; wherein R1 is a hydrocarbon group having 1 to 8 carbon atoms, R2 is a hydrocarbon group having 1 to 8 carbon atoms, a hydrocarbylamino group having 2 to 24 carbon atoms, or a hydrocarbylalkoxy group having 1 to 24 carbon atoms, R3N is a polycyclic amino group having 7 to 40 carbon atoms, wherein the carbon atoms and the nitrogen atom form a c
    Type: Grant
    Filed: May 19, 1999
    Date of Patent: April 23, 2002
    Assignee: Grand Polymer Co., Ltd.
    Inventors: Shigeru Ikai, Hiroyuki Ikeuchi, Yasuhisa Sakakibara, Hiroshi Satoh
  • Publication number: 20020045537
    Abstract: The present invention provides a method for producing a catalyst for the production of an ultra high molecular weight polyethylene and also a method for preparation of an ultra high molecular weight polyethylene with the use of said catalyst. The catalyst of the present invention is prepared by a process comprising: (i) producing a magnesium compound solution by contact-reacting a magnesium compound and an aluminum or boron compound with alcohol; (ii) contact-reacting the said solution with an ester compound containing at least one hydroxy group and a silicon compound containing an alkoxy group; and (iii) producing a solid titanium catalyst by adding a mixture of a titanium compound and a silicon compound thereto. The catalyst prepared by the present invention has excellent catalytic activity, and it helps to produce an ultra-high molecular weight polyethylene with large bulk density and narrow particle distribution without too large and minute particles.
    Type: Application
    Filed: March 6, 2001
    Publication date: April 18, 2002
    Inventors: Chun-Byoung Yang, Ho-Sik Chang, Weon Lee
  • Publication number: 20020037980
    Abstract: The present invention relates to a method for producing a polymer and copolymer of ethylene, and more particularly to a method for producing an ethylene polymer and copolymer by reacting a compound of an organic metal of Group II or m on the periodic table of elements with an alkoxy silane compound in the presence of a titanium catalyst, the said titanium catalyst being produced by a process of preparing a magnesium compound by contact-reacting a halogenated magnesium compound and alcohol, of reacting the said solution with an ester compound which contains at least one hydroxy group and a silicon compound containing an alkoxy group, and also of reacting it with a solid matter obtained by reaction of a mixture of a titanium compound and a silicon compound with a titanium compound.
    Type: Application
    Filed: May 25, 2001
    Publication date: March 28, 2002
    Inventors: Chun-Byung Yang, Sang-Yull Kim, Weon Lee
  • Patent number: 6362124
    Abstract: There are provided (i) a catalyst component (C), (ii) an olefin polymerization catalyst, and (iii) a process for producing an olefin polymer. The catalyst being obtained by contacting a solid catalyst component (A), an organoaluminum compound (B) and the catalyst component (C) of an organosilicon compound represented by the following formula (1), wherein n is 1 or 2, R1 to and R6 are independently of one another a hydrogen or halogen atom or a hydrocarbon group, or may be bonded with one another to form a ring, R7 is a hydrocarbon group, and when n is 2, two R1s, R2s, R3s, R4s, R5s and R6s may be the same or different.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: March 26, 2002
    Assignee: Sumitomo Chemical Co., Ltd.
    Inventors: Hiroshi Kuribayashi, Makoto Satoh
  • Patent number: 6362298
    Abstract: The invention relates to a high-molecular-weight copolymer comprising ethylene and propylene units which has an ethylene content in the range from 1 to 10% by weight, a melt flow rate MFR (230/5) of <5 dg/min and a molecular-weight distribution MW/Mn in the range from 6 to 20. The invention also relates to a process for the preparation of the copolymer in the presence of a catalyst, an organoaluminum compound (B) and an organosilicon compound (C), in which the polymerization is carried out in two reaction steps, where the suspension medium in the first step is simultaneously the monomer, and a polypropylene having a viscosity of from 500 to 1400 ml/g which makes up a proportion of from 20 to 80% of the total polymer is prepared in the first reaction step.
    Type: Grant
    Filed: February 21, 1997
    Date of Patent: March 26, 2002
    Assignee: Basell Polypropylen GmbH
    Inventors: Volker Dolle, Eduardo Chicote Carrion, Herbert Terwyen
  • Publication number: 20020028898
    Abstract: A first crystalline polypropylene of the present invention satisfies the relationships of the following formulae (1) and (2):
    Type: Application
    Filed: September 27, 2001
    Publication date: March 7, 2002
    Applicant: IDEMITSU PETROCHEMICAL CO., LTD.
    Inventors: Itaru Kuramoto, Yutaka Obata, Tsuyoshi Ota, Toshio Isozaki, Junichi Amano, Takashi Sumitomo
  • Publication number: 20020028893
    Abstract: One aspect of the present invention relates to a catalyst system for use in olefinic polymerization, containing a solid titanium catalyst component; an organoaluminum compound having at least one aluminum-carbon bond; and an organosilicon compound comprising a (cycloalkyl)methyl group. Another aspect of the present invention relates to a method of making a catalyst for use in olefinic polymerization, involving the steps of reacting a Grignard reagent having a (cycloalkyl)methyl group with an orthosilicate to provide an organosilicon compound having a (cycloalkyl)methyl moiety; and combining the organosilicon compound with an organoaluminum compound having at least one aluminum-carbon bond and a solid titanium catalyst component to form the catalyst.
    Type: Application
    Filed: August 15, 2001
    Publication date: March 7, 2002
    Inventors: Chung-Ping Cheng, Michael D. Spencer
  • Patent number: 6350828
    Abstract: A polypropylene resin composition exibiting a high melt tension and superior moldability, which can be molded efficiently by a high-speed molding into scarcely deformable larger molded articles of better appearance with high stiffness and which comprises polypropylene as a main component and has the following characteristic features 1) to 4), namely, 1) that a melt flow rate (MFR, determined at 230° C. under a load of 2.16 kg) is in the range of 0.01 to 5 g/10 min., 2) that a content of a high molecular weight polypropylene exhibiting an intrinsic viscosity [&eegr;], determined at 135° C. in decalin, of 8-13 dl/g is in the range of 15 to 50% by weight, 3) that a gel areal density in number is 3,000/450 cm2 or less and 4) that a molecular weight distribution determined by gel permeation chromatography (GPC) is 6-20, as expressed by Mw/Mn, and is 3.5 or higher, as expressed by Mz/Mw.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: February 26, 2002
    Assignee: Grand Polymer Co Ltd
    Inventors: Tohru Takaoka, Ikunori Sakai, Hideki Nakagawa, Mikio Hashimoto, Satoshi Matsuura, Takashi Shimizu
  • Publication number: 20020016255
    Abstract: A mixed metal-containing precursor is disclosed whereby the precursor includes: a) MgZrMx where M is selected from one or more metals having a +3 or +4 oxidation state, x is from 0 to about 2, and where the molar ratio of magnesium to the mixture of zirconium and M is within the range of from about 2.5 to 3.6; and b) at least one moiety complexed with component a) selected from the group consisting of alkoxide groups, phenoxide groups, halides, hydroxy groups, carboxylate groups, amide groups, and mixtures thereof A polymerization procatalyst prepared from the mixed metal containing precursor, methods of making the precursor and procatalyst, as well as polymerization methods using the procatalyst also are disclosed.
    Type: Application
    Filed: July 17, 2001
    Publication date: February 7, 2002
    Inventor: Robert Charles Job
  • Publication number: 20020013434
    Abstract: A process for preparing polyolefins by polymerizing or coploymerizing an olefin or olefins in the presence of a catalyst comprising a solid catalyst component and an organometallic compound is provided.
    Type: Application
    Filed: April 27, 2001
    Publication date: January 31, 2002
    Inventors: Akira Sano, Takeichi Shiraishi, Kunihiro Suzuki, Hiroyuki Shimizu, Kazuo Matsuura
  • Publication number: 20020010297
    Abstract: The invention relates to a high-molecular-weight copolymer comprising ethylene and propylene units which has an ethylene content in the range from 1 to 10% by weight, a melt flow rate MFR (230/5) of <5 dg/min and a molecular-weight distribution Mw/Mn in the range from 6 to 20. The invention also relates to a process for the preparation of the copolymer in the presence of a catalyst, an organoaluminum compound (B) and an organosilicon compound (C), in which the polymerization is carried out in two reaction steps, where the suspension medium in the first step is simultaneously the monomer, and a polypropylene having a viscosity of from 500 to 1400 ml/g which makes up a proportion of from 20 to 80% of the total polymer is prepared in the first reaction step.
    Type: Application
    Filed: February 21, 1997
    Publication date: January 24, 2002
    Inventors: VOLKER DOLLE, EDUARDO CHICOTE CARRION, HERBERT TERWYEN
  • Publication number: 20020006993
    Abstract: Disclosed are a propylene polymer having a high crystallinity of a boiled heptane-insoluble component contained therein, a high stereoregularity and an extremely long mesochain (continuous propylene units wherein directions of &agr;-methyl carbons are the same as each other), and a process for preparing said polymer. Also disclosed are a propylene block copolymer containing a crystalline polypropylene portion having a high crystallinity of a boiled heptane-insoluble component contained therein, a high stereoregularity and an extremely long mesochain, and a process for preparing said copolymer. Further disclosed is a propylene polymer composition comprising the above propylene polymer or propylene block copolymer and at least one stabilizer selected from a phenol type stabilizer, an organophosphite type stabilizer, a thioether type stabilizer, a hindered amine type stabilizer and a metallic salt of higher aliphatic acid.
    Type: Application
    Filed: July 6, 2001
    Publication date: January 17, 2002
    Inventors: Tetsunori Shinozaki, Kazumitsu Kawakita, Mamoru Kioka
  • Patent number: 6337377
    Abstract: A process for producing an olefin polymer using a catalyst in which (A) is a solid catalyst component which includes magnesium, titanium, halogen and an electron donative compound as essential constituents; (B) is an organoaluminum component; and (C) is at least two electron donative compounds (&agr;) and (&bgr;), wherein the pentad stereoregularity of a xylene insoluble fraction of a homopolyproylene is 0<mmrr/mmmm≦0.0068 when electron donative compound (&agr;) is used in combination with (A) and (B), and the pentad stereoregularity of a xylene insoluble fraction homoproplyene of a is 0.0068<mmrr/mmmm ≦0.0320 when electron donative compound (&bgr;) is used in combination with (A) and (B). A polypropylene produced in the process can be used to obtain a biaxially oriented film. (A) and (B). A polypropylene produced in the process can be used to obtain a biaxially oriented film.
    Type: Grant
    Filed: February 7, 2000
    Date of Patent: January 8, 2002
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventors: Takeshi Ebara, Koji Mizunuma, Toshio Sasaki, Kazuki Wakamatsu, Junichi Kimura, Yoichi Obata
  • Publication number: 20010053831
    Abstract: A polypropylene composition comprising 0.001 to 10 parts by weight of a polyethylene having an intrinsic viscosity [&eegr;E] of 0.01 to less than 15 dl/g s measured in tetralin at 135° C. and 100 parts by weight of a polyolefin comprising at least polypropylene, wherein the polyethylene is finely dispersed as particles with a number average particle diameter of, e.g., 1 to 5000 nm in the polyolefin comprising at least polypropylene. By virtue of the above constitution, the polypropylene composition has excellent transparency and rigidity, is free from the creation of a sweeper roll flow mark in the preparation of a film and substantially free from a neck-in phenomenon of a film, and has high productivity.
    Type: Application
    Filed: January 11, 1999
    Publication date: December 20, 2001
    Inventors: KATSUHIKO OHNO, MASAMI KIMURA, TAKETO HIROSE, YOSHITAKA MORIMOTO, JUN SAITO
  • Publication number: 20010051697
    Abstract: Catalysts that have been preactivated and/or prepolymerized are disclosed whereby a magnesium and titanium-containing procatalyst component is contacted with a co-catalyst and an external electron donor (and optionally with an olefin monomer to prepare a prepolymerized catalyst) prior to polymerization to form a preactivated and/or prepolymerized catalyst. The preactivated and/or prepolymerized catalyst then is separated from the mixture, and dried to form a solid preactivated and/or prepolymerized catalyst. This dried catalyst then can be stored and subsequently shipped to a polymerization site where it can be used in gas phase polymerization. The preactivated and/or prepolymerized catalyst can be used in gas phase polymerization as extremely high activity catalysts, and do not cause a rapid rise in reaction temperature causing overheating, undesirable formation of agglomerates, coagulation of polymer, and ultimately, reactor failure.
    Type: Application
    Filed: June 29, 2001
    Publication date: December 13, 2001
    Inventor: David Bell Morse
  • Patent number: 6323298
    Abstract: There are provided a propylene-based polymer characterized in that (1) the xylene-extraction insoluble portion (XI) is 99.0 wt % or greater, (2) the isotactic pentad ratio (IP) is 98.0% or greater as measured by 13C nuclear magnetic resonance spectroscopy, (3) the isotactic average chain length (N) is 500 or greater, and (4) the total amount of each of the fractions obtained by column separation of the xylene insolubles whose average chain length (Nf) is 800 or greater accounts for 10 wt % or more of the entirety, and a method for its production, as well as a propylene-based polymer composition prepared by combining with this propylene-based polymer at least a nucleating agent in the range of 0.05-15 wt %. In addition, there are provided a polymerization catalyst component allowing the production of such a propylene-based polymer, and a method for its production.
    Type: Grant
    Filed: March 6, 2000
    Date of Patent: November 27, 2001
    Assignee: Showa Denko K.K.
    Inventors: Hisayoshi Yanagihara, Kazuyuki Watanabe, Satoshi Iwamoto, Hirotoshi Takahashi, Kazuharu Itoh
  • Patent number: 6323293
    Abstract: Provided is a process of polymerization wherein the catalyst comprises: A) a catalyst component consisting essentially of titanium, magnesium, halogen, a polycarboxylic ester, and an organic phosphorus compound; B) electron donor described by the formula:  wherein R1 is alkyl or cycloakylgroup containing at least one secondary or tertiary carbon atom, R2 and R3 are each independently alkyl or aryl group, and R4 is an alkyl group having a primary carbon bonded to the silicon atom; and C) organic aluminum compound.
    Type: Grant
    Filed: February 21, 1997
    Date of Patent: November 27, 2001
    Assignee: Fina Technology, Inc.
    Inventors: Edwar Shoukri Shamshoum, Christopher G. Bauch, Theodore Harris, Sehyun Kim, David John Rauscher
  • Patent number: 6306996
    Abstract: The present invention relates to polybutene-1 homopolymers, or copolymers containing up to 20% by weight of alpha olefins having from 2 to 10 carbon atoms other than butene-1, characterized by the following properties: (i) an isotactic index (mmmm %), measured by NMR analysis according to the method specified below, of higher than 93; (ii) a Molecular Weight Distribution (MWD) in terms of Mw/Mn, measured by GPC analysis according to the method specified below, of higher than 6; and (iii) a content of catalytic residues expressed in terms of Ti ppm of lower than 50. Said polymers are very suitable for the preparation of articles, in particular pipes, having improved creep and burst stress resistance.
    Type: Grant
    Filed: March 4, 1999
    Date of Patent: October 23, 2001
    Assignee: Basell Technology Company B.V.
    Inventors: Giuliano Cecchin, Gianni Collina, Massimo Covezzi
  • Patent number: 6303715
    Abstract: The present invention relates to a method of polymerization or co-polymerization of olefin under the catalyst system which comprises (a) a solid complex titanium catalyst comprising of a magnesium compound, a titanium compound, and an internal electron donor; (b) an organometallic compound of metal of Group I or Group III on the Periodic Table; and (c) two of external electron donors comprising an external electron donor (1) and an external electron donor (2), wherein the ratio of the MFR (1) to the MFR (2) is 2˜10, the MFR (1) being that of the homopolymer (1) obtained by using said external electron donor (1) with said solid complex titanium catalyst (a) and the organometallic compound (b), and the MFR (2) being that of the homopolymer (2) obtained by using said external electron donor (2) under the identical polymerization reaction conditions of said external electron donor (1), and wherein the NMR pentads of the homopolymer (1) and the homopolymer (2), respectively, are 95.5% or more.
    Type: Grant
    Filed: December 6, 1999
    Date of Patent: October 16, 2001
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Il-Seop Kim, Ki-Su Ro
  • Patent number: 6303532
    Abstract: In the invention a catalyst composition intended for the polymerization of olefins has been provided, which has been prepared by bringing together magnesium chloride, a lower alcohol, a titanium compound and an ester of phthalic acid. The procatalyst composition is active and stereospecific and it simultaneously has a titanium and phthalic acid content as low as possible. These good properties have been achieved by carrying out a transesterification between the lower alcohol and the ester of the phthalic acid, whereby the alkoxy group of the phthalic acid comprises at least five carbon atoms.
    Type: Grant
    Filed: April 18, 1995
    Date of Patent: October 16, 2001
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Timo Leinonen, Eero Iiskola
  • Patent number: 6294631
    Abstract: Hyperbranched copolymers comprising at least one C2-C20 &agr;-monoolefin monomers and 0.2 to 20 mole % of at least one &agr;,&ohgr;-non-conjugated diene monomers having 5 to 18 carbon atoms are prepared by coordination (metallocene) copolymerization of the monomers and quenching the reaction prior to the formation of a gelled product. The building blocks of the products are characterized by a number average molecular weight less than 5 times the entanglement molecular weight of a homopolymer prepared using the same catalyst but in the absence of the diene component.
    Type: Grant
    Filed: December 15, 1998
    Date of Patent: September 25, 2001
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Patrick Brant
  • Patent number: 6288180
    Abstract: In the polymerization of C3-C12-&agr;-olefins, the activity of the catalyst and the isotacticity and molecular weight of the polymer product can be adjusted and improved in a controlled manner by a new process wherein A) a catalyst system is prepared by bringing a support which comprises magnesium chloride, a derivative thereof or a reagent forming it into contact with at least titanium tetrachloride or a reagent forming it, in order to produce a titanated support; by bringing the titanated support into contact with at least a group 1, 2 or 13 metal compound which contains a C1-C10-alkyl and activates titanium tetrachloride to a catalytically active titanium group, in order to produce an activated support; and by bringing a substance selected from among the said support, titanated support and activated support into contact with at least one donor or a reagent forming it, in order to produce a catalyst system B) polymerization is carried out using the catalyst system by bringing it into contact with at least
    Type: Grant
    Filed: March 19, 1999
    Date of Patent: September 11, 2001
    Assignee: Borealis Polymers Oy
    Inventors: Thomas Garoff, Timo Leinonen, Sirpa Ala-Huikku
  • Patent number: 6284857
    Abstract: Disclosed are a propylene polymer having a high crystallinity of a boiled heptane-insoluble component contained therein, a high stereoregularity and an extremely long mesochain (continuous propylene units wherein directions of &agr;-methyl carbons are the same as each other), and a process for preparing said polymer. Further disclosed is a propylene polymer composition comprising the above propylene polymer and at least one stabilizer selected from a phenol type stabilizer, an organophosphite type stabilizer, a thioether type stabilizer, a hindered amine type stabilizer and a metallic salt of higher aliphatic acid. The propylene polymer of the invention is excellent in rigidity, heat resistance and moisture resistance, and can be favorably used for sheet, film, filament, injection molded product, blow molded product, etc.
    Type: Grant
    Filed: November 30, 1994
    Date of Patent: September 4, 2001
    Assignee: Mitsui Chemical, Inc.
    Inventors: Tetsunori Shinozaki, Kazumitsu Kawakita, Mamoru Kioka
  • Patent number: 6271321
    Abstract: A novel process for producing homopolymers and copolymers of ethylene which involves contacting ethylene and/or ethylene and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta type catalyst containing at least one or more internal electron donors, trimethylaluminum and at least one or more external electron donors containing at least one carbon-oxygen-carbon linkage (C—O—C) selected from the group consisting of Formula 1, R1—CH2—O—CH2—R2, Formula 2, Formula 3, R5—O—R6, and Formula 4, R7—O(—R8—O)n—R9. Also provided are films and articles produced therefrom.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: August 7, 2001
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, William Albert Ames, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Alan George Wonders
  • Publication number: 20010007008
    Abstract: The present invention provides a catalyst system that exhibits unexpected control of desired properties in copolymer product.
    Type: Application
    Filed: February 27, 2001
    Publication date: July 5, 2001
    Inventors: Edwar S. Shamshoum, David J. Rauscher, Theodore G. Harris
  • Patent number: 6235854
    Abstract: The invention provides a process for preparing a solid titanium catalyst component for use in the preparation of an olefin polymerization catalyst, which comprises: (1) a step wherein a suspension is prepared which contains a solid material prepared by contacting a magnesium compound with a first titanium compound and having a polybasic carboxylic acid ester supported thereon; (2) a step wherein the solid material is separated from the suspension; and (3) a step wherein the solid material is contacted with a second titanium compound under heating; wherein while the solid material is separated from the suspension in the step (2) and the solid material is supplied to the step (3), the solid material is maintained at a temperature in the range of 70-130° C.
    Type: Grant
    Filed: June 10, 1997
    Date of Patent: May 22, 2001
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mamoru Kioka, Shinichi Kojo, Tsuneo Yashiki
  • Patent number: 6228961
    Abstract: The invention relates to alkoxysilacycloalkanes, to the process for their preparation and to their use in the polymerization of olefins. The introduction of these alkoxysilacycloalkanes into the olefin polymerization environment makes it possible to raise the heptane-insolubles content of the polymer finally formed.
    Type: Grant
    Filed: September 19, 1996
    Date of Patent: May 8, 2001
    Assignee: ELF Atochem S.A.
    Inventors: Claude Grison, Valerie Barthel, Philippe Coutrot, Jean-Michel Brusson, Claude Brun, Corinne Meynard
  • Patent number: 6228956
    Abstract: Process for the gas-phase polymerization of olefins of the formula CH2═CHR where R is hydrogen or an alkyl or aryl radical with 1 to 8 carbon atoms carried out in one or more reactors having a fluidized or mechanically agitated bed, using a catalyst obtained by reaction of a titanium halide or haloalcoholate and optionally an electron-donor compound supported on an active Mg-dihalide with an Al-trialkyl compound and optionally an electron-donor compound, comprising the steps of: a) contacting the catalyst components in the absence of polymerizable olefin or optionally in the presence of said olefin in an amount to from up to 3 g per g of solid catalyst component; b) prepolymerizing propylene or mixtures of propylene with ethylene or an alpha-olefin to form a propylene polymer having an insolubility in xylene of at least 60% by weight, in an amount of from 5 g of polymer per g of solid catalyst component to 10% by weight of the final catalyst yield; and c) polymerizing one or more CH2═CHR olefins
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: May 8, 2001
    Assignee: Montell Technology Company BV
    Inventors: Massimo Covezzi, Paolo Galli, Gabriele Govoni, Roberto Rinaldi
  • Patent number: 6214939
    Abstract: The present invention provides olefin polymerization catalysts and processes for preparing a polypropylene and a propylene block copolymer using the olefin polymerization catalysts. The olefin polymerization catalyst (1) of the invention is formed from: (I-1) a contact product obtained by contacting: (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (C) a specific organosilicon compound; (II-1) (D) a specific polyether compound; and optionally, (III) an organometallic compound catalyst component. The olefin polymerization catalyst (2) of the invention is formed from: (I-2) a contact product obtained by contacting: (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (D) a specific polyether compound; (II-2) (C) a specific organosilicon compound; and optionally, (III) an organometallic compound catalyst component.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: April 10, 2001
    Assignee: Mitsui Chemicals
    Inventors: Tetsunori Shinozaki, Mamoru Kioka
  • Patent number: 6201079
    Abstract: A propylene polymer made using a magnesium halide-supported, titanium-containing solid catalyst component having a broad processing window is produced by incorporating into the polymerization catalyst system a selected alkyl methyldimethoxysilane, preferably isobutylmethyl-dimethoxysilane. Useful articles made from such resin include OPP film.
    Type: Grant
    Filed: September 23, 1996
    Date of Patent: March 13, 2001
    Assignee: BP Amoco Corporation
    Inventors: Jerome Anthony Streeky, Bruce Howard Bersted, John William Blake, Daan Feng, Charles Richard Hoppin, Benjamin Samuel Tovrog
  • Patent number: 6187883
    Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. The catalyst component is obtained by a process which comprises reducing a titanium compound with an organomagnesium compound in the presence of an organosilicon compound and an ester to obtain a solid product, then treating the solid product with: (a) a mixture of titanium tetrachloride and an ether, (b) an organic acid halide, and (c) a mixture of titanium tetrachloride and an ether optionally containing an ester.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: February 13, 2001
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Teruyoshi Kiyota, Akio Imai
  • Patent number: 6184328
    Abstract: There are provided a propylene-based polymer characterized in that (1) the xylene-extraction insoluble portion (XI) is 99.0 wt % or greater, (2) the isotactic pentad ratio (IP) is 98.0% or greater as measured by 13C nuclear magnetic resonance spectroscopy, (3) the isotactic average chain length (N) is 500 or greater, and (4) the total amount of each of the fractions obtained by column separation of the xylene insolubles whose average chain length (Nf) is 800 or greater accounts for 10 wt % or more of the entirety, and a method for its production, as well as a propylene-based polymer composition prepared by combining with this propylene-based polymer at least a nucleating agent in the range of 0.05-15 wt %. In addition, there are provided a polymerization catalyst component allowing the production of such a propylene-based polymer, and a method for its production.
    Type: Grant
    Filed: December 8, 1998
    Date of Patent: February 6, 2001
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Hisayoshi Yanagihara, Kazuyuki Watanabe, Satoshi Iwamoto, Hirotoshi Takahashi, Kazuharu Itoh
  • Patent number: 6174971
    Abstract: A new synthesis of a Ziegler-Natta catalyst uses a multi-step preparation which includes treating a soluble magnesium compound with successively stronger chlorinating-titanating reagents. The catalyst may be used in polymerization of olefins, particularly ethylene, to produce a polymer with low amount of fines, large average fluff particle size and narrow molecular weight distribution. The catalyst has high activity and good hydrogen response.
    Type: Grant
    Filed: January 28, 1997
    Date of Patent: January 16, 2001
    Assignee: Fina Technology, Inc.
    Inventors: Hong Chen, Tim J. Coffy, Edwar S. Shamshoum