Silicon Present In Organic Non-metal Compound Patents (Class 526/128)
  • Patent number: 5112928
    Abstract: The homopolymerization and copolymerization of ethene are carried out using a Ziegler catalyst system consisting of(1) a transition metal catalyst component,(2) an organoaluminum catalyst component and(3) an organohalogen catalyst component.In the homopolymerization or copolymerization, the solid-phase product (VI) used as (1) is the product which has been obtained by a method in which (1.1) first (1.1.1) an inorganic oxidic substance (I) as the carrier and (1.1.2) a solution (II) of (IIa) a certain oxahydrocarbon and (IIb) a vanadium trichloride/alcohol complex and (IIc) a silicon or boron compound are combined with formation of a suspension (III), the latter is evaporated down to form a solid-phase intermediate (IV), and (1.2) then (1.2.1) the intermediate (IV) obtained in (1.1) and (1.2.2) a dissolved organoaluminum compound (V) are combined with the formation of a suspension, the solid-phase product (VI) obtained as the suspended substance being the transition metal catalyst component (1).
    Type: Grant
    Filed: October 3, 1989
    Date of Patent: May 12, 1992
    Assignee: BASF Aktiengesellschaft
    Inventors: Roland Saive, Guido Funk, Robert Bachl
  • Patent number: 5102964
    Abstract: Silica supports for use in the production of catalysts for olefin polymerization, in particular where the surface is substantially free from reactive hydroxyl groups, comprise (RCOO).sub.2 Mg deposited on the surface of the silica and/or groups of the general formula R(CO.sub.2 MgO).sub.n linked to surface silicon atoms, where R is a hydrocarbon radical and n=1 to to 6. Such supports are suitable for the production of stereospecific catalysts of high activity in the polymerization of olefins especially propylene.
    Type: Grant
    Filed: July 12, 1991
    Date of Patent: April 7, 1992
    Assignee: Imperial Chemical Industries PLC
    Inventor: John W. Kelland
  • Patent number: 5096962
    Abstract: A one-component adhesive for metal surfaces such as iron, zinc, copper, cadmium and their alloys that will cure upon contact with the metal surface. The adhesive composition includes an olefinically unsaturated monomer; an acidic compound; a sulfonyl-containing compound; and a compound containing a transition metal. The adhesive composition may also optionally contain additional polymeric materials and will cure rapidly upon contact with a metal surface to form an adhesive bond between metal surfaces. The adhesive composition avoids the use of halide-containing compounds which can be undesirable in certain applications.
    Type: Grant
    Filed: November 29, 1990
    Date of Patent: March 17, 1992
    Assignee: Lord Corporation
    Inventors: S. Randall Holmes-Farley, Kirk J. Abbey
  • Patent number: 5093442
    Abstract: A method for producing a homopolymer or copolymer of an .alpha.-olefin is disclosed, wherein a specific catalyst is used, said catalyst comprising a solid catalyst component obtained by contacting, in the presence of a chlorinated hydrocarbon solvent, a titanium compound and an aromatic carboxylic ester with a solid component obtained by reacting a hydrocarbon solvent-soluble organomagnesium compound having an alkoxy group with a specified chlorosilane compound having an Si--H bond; an organoaluminum compound; and an alkoxysilane compound. By the method of the present invention, an .alpha.-olefin homopolymer or copolymer exhibiting high bulk density and stereoregularity can be efficiently produced under even such polymerization reaction conditions, that the polymerization temperature is high and the polymerization time is long.
    Type: Grant
    Filed: October 3, 1989
    Date of Patent: March 3, 1992
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Harumi Watanabe, Shigeo Tsuyama
  • Patent number: 5082909
    Abstract: This invention relates to a two component catalyst system for polymerization of metathesis polymerizable cycloolefins, comprising(a) a tungsten compound of the formula WOCl.sub.4-x (OAr).sub.x wherein Ar represents a hindered phenyl ring having bulky alkyl, alkoxyl halogen or aryl groups in the 2,6 position, i.e., diisopropyl or phenyl group and x=1, 2 or 3; and(b) an activator compound that is triphenyl tin hydride or trialkyl tin hydride, preferably a tributyltin hydride.Among the preferred molecules or groups that are substituted on the phenyl ring of the tungsten compound include chlorine, bromine, phenyl, methoxy and isopropyl. Ar may also represent a multisubstituted phenyl group such as 2,4-dichloro-6-methyl phenyl.
    Type: Grant
    Filed: October 12, 1990
    Date of Patent: January 21, 1992
    Assignee: Hercules Incorporated
    Inventor: Andrew Bell
  • Patent number: 5075396
    Abstract: A process for producing a polymer or copolymer of an olefin which comprises polymerizing or copolymerizing at least one olefin with or without a diolefin in the presence of a catalyst composed of (A) a magnesium-containing solid titanium catalyst component containing magnesium, titanium, a halogen and an electron donor as essential ingredients and (B) an organoaluminum compound catalyst component; characterized in that(1) said catalyst further comprises (C) an organic silicon compound catalyst component having an Si--O--C or Si--N--C bond, and(2) said electron donor in the catalyst component (A) is a cyclic mono- or poly-ester such as diethyl furane-3,4-dicarboxylate, di-n-butyl 3,4-dihydro-2H-pyrane-5,6-dicarboxylate, di-isobutyl pyrrole-2,3-dicarboxylic, di-n-butyl thiophene-2,3-dicarboxylate, n-octyl pyrrolidine-2,3-dicarboxylate, and so on.
    Type: Grant
    Filed: March 31, 1989
    Date of Patent: December 24, 1991
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Norio Kashiwa, Akinori Toyota, Mamoru Kioka
  • Patent number: 5066740
    Abstract: This invention pertains to the use of pyridinium isopoly and heteropoly molybdates and tungstates as catalysts in a metathesis catalyst system in polymerization of norbornene-type monomers by ring opening polymerization. Polymerization can be by reaction injection molding in absence of a solvent whereby a thermoset polymer is produced or by solution polymerization in presence of a suitable solvent whereby a thermosetting or a thermoplastic polymer is produced. The monomers are selected from polycycloolefins containing at least on enorbornene group and mixtures thereof.
    Type: Grant
    Filed: December 26, 1989
    Date of Patent: November 19, 1991
    Assignee: The B. F. Goodrich Company
    Inventor: Larry F. Rhodes
  • Patent number: 5051484
    Abstract: A solid catalyst component for .alpha.-olefin polymerization containing as catalyst components at least titanium, magnesium and chlorine which are impregnated into an organic porous polymer carrier having a mean particle diameter of 5 to 1,000 .mu.m and a pore volume of 0.1 ml/g or above at a pore radius of 100 to 5,000 .ANG., a catalyst system comprising at least said solid catalyst component (A) and an organoaluminum compound (B), as well as a process for producing .alpha.-olefin polymers using said catalyst system.
    Type: Grant
    Filed: December 4, 1989
    Date of Patent: September 24, 1991
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Toshio Sasaki, Takeshi Ebara, Hiroyuki Kora, Kiyoshi Kawai, Mituharu Yamasaki, Syozo Kawamata
  • Patent number: 5043408
    Abstract: Alternating copolymers having a high alternating degree and high isotacticity, which can be produced by copolymerizing ethylene and an aromatic vinyl monomer in the presence, as a catalyst, of a transition metal compound, aluminoxane and a specific organic compound having at least two hydroxyl groups.
    Type: Grant
    Filed: June 15, 1990
    Date of Patent: August 27, 1991
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahiro Kakugo, Tatsuya Miyatake, Koozi Mizunuma, Yoshio Yagi
  • Patent number: 5037910
    Abstract: A method of manufacturing a polyolefin using a catalyst system of an ingredient (A) and ingredient (B), with ingredient A being obtained through successive reaction steps. Ingredient A is prepared by forming a mixture of (1) the combination of (a) metallic magnesium or an oxygen-containing organic compound of magnesium with (b) a mixture of a monohydroxylated organic compound and a polyhydroxylated organic compound, and (2) oxygen-containing organic compounds of titanium. The resulting solution is reacted in sequence with (3) at least one first halogenated aluminum compound, (4) at least one silicon compound and (5) at least one second halogenated aluminum compound. Compounds 3 and 5 are added at temperatures not exceeding about 25.degree. C. Ingredient B is an organometallic compound of metals from Group Ia, IIa, IIIa or IVa of the Periodic Table. The resulting free-flowing polyolefin is characterized by a large average particle size and small amount of fine particles.
    Type: Grant
    Filed: October 17, 1989
    Date of Patent: August 6, 1991
    Assignee: Paxon Polymer Company, L.P.
    Inventors: Gregory A. Cook, Theodore R. Engelmann
  • Patent number: 5036147
    Abstract: A solid catalyst component and catalyst system, and method for the homopolymerization of propylene or copolymerization of a major amount of propylene with one or more other 1-olefins are disclosed. The solid catalyst component is used in combination with a complex of an alkyl aluminum cocatalyst compound and an electron donor stereoregulating agent. The solid catalyst component is prepared by reacting a silica-containing support material with a magnesium silylamide compound, an electron donor stereoregulating agent, and a halogenated tetravalent titanium compound.
    Type: Grant
    Filed: September 11, 1990
    Date of Patent: July 30, 1991
    Assignee: Quantum Chemical Corporation
    Inventors: Craig C. Meverden, Thomas J. Pullukat
  • Patent number: 5034484
    Abstract: The invention concerns:a catalytic solid containing magnesium, a halogen, titanium and silicon, this catalytic solid also containing aluminium and being microporous;a process for preparing this catalytic solid;use of this catalytic solid for polymerizing alpha-olefines.
    Type: Grant
    Filed: February 22, 1989
    Date of Patent: July 23, 1991
    Assignee: Solvay & Cie (Societe Anonyme)
    Inventors: Leopold Demiddeleer, Yvan Kempeneer, Laurence Desvachez
  • Patent number: 5034366
    Abstract: A vanadium-based catalyst is treated with a polysiloxane oil as a means of enhancing catalyst activity and polymer productivity.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: July 23, 1991
    Assignee: Union Carbide Chemicals and Plastics Technology Corporation
    Inventors: Frederick J. Karol, Sun-Chueh Kao
  • Patent number: 5032563
    Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component used in the Ziegler-type catalyst. The solid catalyst component, Component (A), comprises Component (i) which is a solid catalyst component for a Ziegler-type catalyst comprising Ti, Mg and a halogen; Component (ii) a silicon compound of a formula:R.sup.1 R.sup.2.sub.3-n Si(OR.sup.3).sub.nwherein R.sup.1 -R.sup.3 are each hydrocarbyl group characterized by R.sup.1 which has a branched hydrocarbyl group;Component (iii) a halogen compound of W or Mo; and Component (iv) an organometal compound of a metal of Groups I to IV of the Periodic Table.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: July 16, 1991
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Toshihiko Sugano, Kazuo Nakamura
  • Patent number: 5028672
    Abstract: Disclosed is a process for the polymerization of norbornene derivatives which comprises contacting the monomer(s) with a catalytic system comprising the following two components:(1) a tungsten compound which is the product of combining a tungsten halide with a para-trihalomethylphenol which can be described by the formula ##STR1## in which each R is selected from alkyl and halide, and (2) a compound of the general formula: ##STR2## in which at least two of R.sup.1, R.sup.2 and R.sup.3 are selected from unsubstituted and substituted C.sub.1-20 hydrocarbyl.
    Type: Grant
    Filed: November 13, 1990
    Date of Patent: July 2, 1991
    Assignee: Shell Oil Company
    Inventors: Willem Sjardijn, Wilhelmina J. M. Van Der Linden-Lemmers
  • Patent number: 5028574
    Abstract: A catalyst and method is provided for the production of ultra-high molecular weight polymers characterized as having an inherent viscosity of above 12.0 by contacting ethylenically unsaturated monomers with a dual electron donor catalyst under polymerization conditions.
    Type: Grant
    Filed: March 14, 1990
    Date of Patent: July 2, 1991
    Assignee: Conoco Inc.
    Inventors: Donald E. Gessell, Donald P. Hosman
  • Patent number: 5028671
    Abstract: A catalyst formed from(A) a solid titanium catalyst component containing magnesium, titanium, halogen and a polycarboxylic acid ester as essential ingredients and being obtained by contacting a magnesium compound, a titanium compound and a polycarboxylic acid ester,(B) an organoaluminum compound, and(C) an organosilicon compound represented by the following formula (1)SiR.sup.1 R.sup.2 (OR.sup.3).sub.2 (1)wherein R.sup.1 is selected from the class consisting of linear alkyl groups having at least 3 carbon atoms and arylalkyl groups in which the alkyl moiety has a secondary or tertiary alpha-carbon atom, R.sup.2 is selected from the class consisting of alkyl groups and arylalkyl groups in which the alkyl moiety has a secondary or tertiary alpha-carbon atom, and R.sup.3 is a hydrocarbon group, with the proviso that when R.sup.1 is a linear alkyl group having at least 3 carbon atoms and R.sup.2 is an alkyl group, the alkyl group for R.sup.
    Type: Grant
    Filed: November 1, 1989
    Date of Patent: July 2, 1991
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Norio Kashiwa
  • Patent number: 5013803
    Abstract: Disclosed is a homogeneous vanadium catalyst composition prepared by the reaction of an alkylaluminum dihalide with a solid reaction product produced by reacting (A) a silicon alkoxide, (B) a hydrocarbon soluble vanadium compound, and (C) a trialkylaluminum. The solid reaction product may be produced by complexing the (A) silicon alkoxide first with either the (B) vanadium compound or the (C) trialkylaluminum. The intermediate complex (I) of such reaction is then treated with the remaining reageant (either the vandium compound or the trialkylaluminum as the case may be) whereupon the solid reaction product (II) is formed. The solid reaction product (II) of the silicon alkoxide-vanadium compound/trialkylaluminum reaction is then reacted with (D) an alkylaluminum dihalide to produce a homogeneous hydrocarbon soluble product (III) which is highly active for catalyzing the polymerization of olefines to a polyolefin having a narrow molecular weight distribution.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: May 7, 1991
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Steven A. Best
  • Patent number: 5008040
    Abstract: A polyacetylene film having a high electroconductivity is prepared by (a) heating a Ziegler-Natta catalyst at a temperature not lower than 150.degree. C. in an organic solvent and then, cooling the catalyst-solvent mixture, (b) removing coarse catalyst particles having a diameter of larger than 1 .mu.m from the catalyst-solvent mixture by filtration to form a catalyst dispersion for polymerization, (c) introducing acetylene into the catalyst dispersion to effect polymerization of acetylene, and (d) drawing the formed polymer and treating the drawn polymer with a dopant.
    Type: Grant
    Filed: September 29, 1988
    Date of Patent: April 16, 1991
    Assignee: Director-General of Agency of Industrial Science and Technology
    Inventors: Jun Tsukamoto, Akio Takahashi
  • Patent number: 5006620
    Abstract: Polymers of propene are prepared by means of a Ziegler-Natta catalyst system composed of (1) a titanium component based on a finely divided shape-dictating silica gel and containing titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component, the titanium component (1) being obtained by (1.1) first preparing (I) a carrier material from (Ia) a silica gel, (Ib) an organomagnesium compound (Ic) a gaseous chlorinating agent and (Id) a specific phthalic acid derivative by (1.1.1) first reacting (Ia) with (Ib), then (1.1.2) passing (Ic) into the product of (1.1.1) together with the phthalic acid derivative (Id) and isolating (I), (1.2) preparing a solid-phase intermediate from (I), (II) an alkanol and (III) titanium tetrachloride by (1.2.1) first reacting (I) with (II), then (1.2.2) introducing (III) into the product resulting from (1.2.1), then (1.3) extracting the solid-phase result from (1.
    Type: Grant
    Filed: August 30, 1989
    Date of Patent: April 9, 1991
    Inventors: Ralf Zolk, Juergen Kerth, Rainer Hemmerich
  • Patent number: 5006619
    Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and copolymerization of 1-olefins. The catalyst is prepared by reacting certain multifunctional organic silicon compounds (silanes) with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the silicon compound reacts with these surface hydroxyl groups, followed by reacting the product of this with a halide or alkoxide of a Group IVB or VB transition metal such as titanium, vanadium, zirconium or mixtures of these and finally reacting this product with a Group IIA organometallic compound or compound such as magnesium and calcium. The Group IIA organometallic compound can also be added before these transition metal compounds.
    Type: Grant
    Filed: February 27, 1984
    Date of Patent: April 9, 1991
    Assignee: Quantum Chemical Corporation
    Inventors: Thomas J. Pullukat, Raymond E. Hoff
  • Patent number: 5001205
    Abstract: Disclosed is a process for preparing high molecular weight ethylene-.alpha.-olefin elastomers, preferably an ethylene-propylene elastomer, by liquid phase polymerization of the requisite monomers in the presence of a metallocene/alumoxane catalyst system. Preferably, the process is carried out as a slurry polymerization utilizing the metallocene/alumoxane catalyst in supported form on a silica gel support with the .alpha.-olefin monomer maintained in liquid state and used in excess to serve as a polymerization diluent. The metallocene component of the catalyst by which the process is practiced is of the formula: ##STR1## wherein M is zirconium, titanium or hafnium; each R.sup.1 independently is a C.sub.1 -C.sub.20 linear, branched or cyclic alkyl group or a C.sub.2 -C.sub.4 cyclic alkylene group which forms a fused ring system group; R.sup.2 is a C.sub.1 -C.sub.6 linear, branched or cyclic alkylene, a Si.sub.1 -Si.sub.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: March 19, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Elvin L. Hoel
  • Patent number: 4999327
    Abstract: A vanadium-based catalyst is treated with certain silicon-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: December 30, 1988
    Date of Patent: March 12, 1991
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Sun-Chueh Kao, Frederick J. Karol
  • Patent number: 4990479
    Abstract: An olefin polymerization catalyst formed from (A) a solid titanium catalyst component containing magnesium, titanium and halogen as essential ingredients, (B) an organoaluminum compound, and (C) an organosilicon compound containing a cyclopentyl group, a cyclopentenyl group, a cyclopentadienyl group or a derivative derived from any of these groups.A polymerization process which comprises polymerizing or copolymerizing olefins in the presence of the olefin polymerization catalyst to form a homopolyolefin having a high stereoregularity or a copolyolefin having a narrow composition distribution.
    Type: Grant
    Filed: June 15, 1989
    Date of Patent: February 5, 1991
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Naoshi Ishimaru, Mamoru Kioka, Akinori Toyota
  • Patent number: 4985515
    Abstract: There is provided a process for polymerization of an .alpha.-olefin which comprises polymerizing an .alpha.-olefin in the presence of a catalyst which is a combination of a solid component (A), which is obtained by subjecting a composition (A.sub.O) comprising as the essential ingredients titanium, magnesium and a halogen to preliminary polymerizatoin of the .alpha.-olefin conducted in the presence of said composition in a slurry and an organoaluminum compound, and an organoaluminum compound (B), said preliminary polymerization being conducted in two steps: the first step wherein the concentration of said composition (A.sub.O) in the slurry is adjusted to 10-100 g/lit.-solvent and polymerization of the .alpha.-olefin is conducted at 30.degree. C. or lower so that the amount of a polymer produced is 0.001 to 1 g per gram of said composition and the second step wherein polymerization of the .alpha.-olefin is conducted at 60.degree. C.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: January 15, 1991
    Assignee: Mitsubishi Petrochemical Company, Ltd.
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4981930
    Abstract: A method of producing a polyolefin. An olefin is polymerized in the presence of a catalyst containing (A) a catalyst component containing magnesium, titanium, halogen and an electron donor, (B) an organoaluminum compound and (C) an external electron donor which is an ether compound (C.sup.1) of the formula [1a]: ##STR1## or formula [1b]: ##STR2## wherein R.sup.1, R.sup.2, R.sup.4 and R.sup.7 are saturated or unsaturated aliphatic hydrocarbyl group having 1 to 7 carbon atoms; R.sup.3 and R.sup.6 are a hydrogen atom or a saturated or unsaturated aliphatic hydrocarbyl group having 1 to 7 carbons and R.sup.5 is a divalent aliphatic hydrocarbyl group having 1 to 7 carbon atoms. The catalyst used in the polymerization may also contain a carboxylate, organosilicon compound and/or an azo compound.
    Type: Grant
    Filed: March 22, 1988
    Date of Patent: January 1, 1991
    Assignee: Idemitsu Petrochemical Company Limited
    Inventors: Hideo Funabashi, Akira Tanaka, Rikuo Ohnishi
  • Patent number: 4972034
    Abstract: A catalyst for the polymerization of olefins comprising a combination of a solid catalyst component (A) comprising a solid catalytic complex (i) containing titanium, magnesium and a halogen as the essential ingredients with an organoaluminium compound (B), wherein said solid catalyst component (A) is obtained by bringing the following ingredients (ii) and (iii) in contact with said solid catalytic complex (i):Ingredient (ii): a silicon compound represented by the general formula:R.sub.m.sup.1 X.sub.n Si(OR.sup.2).sub.4-m-nwherein R.sup.1 and R.sup.2 each stand for a hydrocarbyl residue, X denotes a halogen, and m and n are such that 0.ltoreq.m.ltoreq.3 and 0.ltoreq.n.ltoreq.3 are satisfied on condition that 0.ltoreq.m+n.ltoreq.3, andIngredient (iii): an organometallic compound selected from the group consisting of organozinc compounds and organomagnesium compounds. The catalyst makes it possible to eliminate what is called "outside electron donor" as a component for making up a final catalyst system.
    Type: Grant
    Filed: August 1, 1989
    Date of Patent: November 20, 1990
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4968653
    Abstract: A solid catalyst component and catalyst system, and method for the homopolymerization of propylene or copolymerization of a major amount of propylene with one or more other 1-olefins are disclosed. The solid catalyst component is used in combination with a complex of an alkyl aluminum cocatalyst compound and an electron donor stereoregulating agent. The solid catalyst component is prepared by reacting a silica-containing support material with a magnesium silylamide compound, an electron donor stereoregulating agent, and a halogenated tetravalent titanium compound.
    Type: Grant
    Filed: June 30, 1989
    Date of Patent: November 6, 1990
    Assignee: Quantum Chemical Corporation
    Inventors: Craig C. Meverden, Thomas J. Pullukat
  • Patent number: 4954471
    Abstract: Disclosed is a homogeneous vanadium catalyst composition prepared by the reaction of an alkylaluminum dihalide with a solid reaction product produced by reacting (A) a silicon alkoxide, (B) a hydrocarbon soluble vanadium compound, and (C) a trialkylaluminum. The solid reaction product may be produced by complexing the (A) silicon alkoxide first with either the (B) vanadium compound or the (C) trialkylaluminum. The intermediate complex (I) of such reaction is then treated with the remaining reagent (either the vanadium compound or the trialkylaluminum as the case may be) whereupon the solid reaction product (II) is formed. The solid reaction product (II) of the silicon alkoxide-vanadium compound/trialkylaluminum reaction is then reacted with (D) an alkylaluminum dihalide to produce a homogeneous hydrocarbon soluble product (III) which is highly active for catalyzing the polymerization of olefins to a polyolefin having a narrow molecular weight distribution.
    Type: Grant
    Filed: November 28, 1988
    Date of Patent: September 4, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Steven A. Best
  • Patent number: 4945142
    Abstract: A catalyst and method is provided for the production of ultra-high molecular weight polymers characterized as having an inherent viscosity of above 12.0 by contacting ethylenically unsaturated monomers with a dual electron donor catalyst under polymerization conditions.
    Type: Grant
    Filed: November 14, 1988
    Date of Patent: July 31, 1990
    Assignee: Conoco Inc.
    Inventors: Donald E. Gessell, Donald P. Hosman
  • Patent number: 4937301
    Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the gas phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 10 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dry free flowing powder may then be used as a supported metallocene alumoxane catalyst complex for gas phase polymerization of olefins.
    Type: Grant
    Filed: November 29, 1988
    Date of Patent: June 26, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4931517
    Abstract: A process for the polymerization of ethylene comprises bringing ethylene or ethylene and at least one .alpha.-olefin in contact with a catalyst comprising a metallocene compound of a transition metal selected from Groups IVB, VB and VIB, an aluminoxane and a silicon compound having an Si-O-C bond for polymerization. The use of the silicon compound having an Si-O-C bond in the catalysis by a combination of a metallocene compound and an aluminoxane results in the production of ethylene polymers having a lower melt flow rate (MFR) than those produced similarly except for the silicon compound not being used.
    Type: Grant
    Filed: August 12, 1988
    Date of Patent: June 5, 1990
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventor: Takashi Fujita
  • Patent number: 4861847
    Abstract: A catalyst system for use in olefinic polymerization and copolymerization is comprised of components (A), (B) and (C). The catalyst component (A) consisting essentially of titanium, magnesium, halogen, polycarboxylic acid esters and organic phosphorus compounds is a solid product, being prepared by mixing titanium tetrahalide and auxiilary precipitant with a homogeneous solution of magnesium halide in a solvent system consisting essentially of an organic epoxy compound and an organic phosphorus compound to form a solid product which is then treated with a polycarboxylic acid ester and titanium tetrahalide. Component (B) is an organic aluminum compound, and component (C) is an organic silicon compound. The catalyst system has very high activity, and the resultant polymers have very high stereospecificity and good granular appearance.
    Type: Grant
    Filed: June 24, 1988
    Date of Patent: August 29, 1989
    Assignees: Beijing Research Institute of Chemical Industry, China Petrochemical Corp.
    Inventors: Bingquan Mao, Aichun Yang, Ying Zheng, Juxiou Yang, Zhulan Li
  • Patent number: 4857613
    Abstract: Polymers of propene are prepared using a Ziegler-Natta catalyst system consisting of (1) a titanium component which is based on a finely divided, shape-imparting silica gel and contains titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component. In the process, a titanium component (1) is employed which is obtained by (1.1) first preparing (I) a carrier from (Ia) a silica gel which has a relatively high moisture content, (Ib) an organomagnesium compound and (Ic) a gaseous chlorinating agent by a method in which (1.1.1) first (Ia) is reacted with (Ib), (1.1.2) then (Ic) is passed into the mixture obtained in (1.1.1), and (I) is isolated, (1.2) thereafter a solid-phase intermediate is prepared from (I), (II) an alkanol, (III) titanium tetrachloride and (IV) a phthalic acid derivative by a procedure in which (1.2.1) first (I) is reacted with (II), (1.2.2) then (III) is introduced into the mixture resulting from (1.2.
    Type: Grant
    Filed: August 25, 1988
    Date of Patent: August 15, 1989
    Assignee: BASF Akteingesellschaft
    Inventors: Ralf Zolk, Juergen Kerth, Rainer Hemmerich
  • Patent number: 4843133
    Abstract: Polymerization of olefins in the presence of a catalyst system comprising a titanium-containing component A associated with a chemically treated silica-containing composition and a dihydrocarbylmagnesium compound and a cocatalyst component B comprising metal hydride or organometal compound derived from an element of Groups IA-IIIA of the Periodic Table.
    Type: Grant
    Filed: June 10, 1985
    Date of Patent: June 27, 1989
    Assignee: Phillips Petroleum Company
    Inventors: James N. Short, Max P. McDaniel
  • Patent number: 4841003
    Abstract: A process for producing a polymer or copolymer of an olefin which comprises polymerizing or copolymerizing at least one olefin with or without a diolefin in the presence of a catalyst composed of (A) a magnesium-containing solid titanium catalyst component containing magnesium, titanium, a halogen and an electron donor as essential ingredients and (B) an organoaluminum compound catalyst component; characterized in that(1) said catalyst further comprises (C) an organic silicon compound catalyst component having an Si--O--C or Si--N--C bond, and(2) said electron donor in the catalyst component (A) is a cyclic mono- or poly-ester such as diethyl cyclohexene-1,2-dicarboxylate, di-n-butyl 1,3-cyclohexadiene-1,2-dicarboxylate, diethyl furane-3,4-dicarboxylate, di-n-butyl 3,4-dihydro-2H-pyrane-5,6-dicarboxylate, diethyl ester of cyclohexene-1,6-dicarboxylic acid, and so on.
    Type: Grant
    Filed: September 22, 1987
    Date of Patent: June 20, 1989
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Norio Kashiwa, Akinori Toyota, Mamoru Kioka
  • Patent number: 4804726
    Abstract: A manufacturing method of polyolefin characterized in that at least one kind of olefins is allowed to polymerize in the presence of a catalyst system comprising(A) solid catalyst ingredient (A) obtained through the successive reaction steps, wherein, with a homogeneous solution involving(i) at least one member selected from metallic magnesium and hydroxylated organic compounds and oxygen-containing organic compounds of magnesium, and(ii) at least one kind of oxygen-containing organic compounds of titanium, are allowed to react in sequence with:(iii) at least one kind of organoaluminum compounds, then(iv) at least one kind of silicon compounds and further(V) at least one kind of halogenated aluminum compounds and(B) at least one kind of catalyst ingredients (B) selected from organometallic compounds, the metal of which belongs to Ia, IIa, IIb, IIIb or IVb group in the periodic table.
    Type: Grant
    Filed: May 16, 1988
    Date of Patent: February 14, 1989
    Assignee: Ioyo Soda Manufacturing Co., Ltd.
    Inventors: Yozo Kondo, Mitsuhiro Mori, Morihiko Sato, Toshikazu Chikusa, Hitoshi Ito
  • Patent number: 4742132
    Abstract: A process for polymerizing or copolymerizing ethylene, characterized in that ethylene or a mixture of ethylene with other .alpha.-olefin is polymerized in the presence of a catalyst comprising:[I] a solid catalyst component (B) obtained by reacting the following three components:(a) a reaction product (A) of an organomagnesium compound with a hydropolysiloxane or a silicon compound in which organic groups and hydroxyl groups are bonded to silicon atoms,(b) a silicon compound of the formula R.sub.l.sup.1 Si(OR.sup.2).sub.m X.sub.4-(l+m), wherein R.sup.1 is a hydrogen atom or a hydrocarbon group having from 1 to 8 carbon atoms, R.sup.2 is a hydrocarbon group having from 1 to 12 carbon atoms, X is a halogen atom, l is 0, 1 or 2, and m is a number of from 0 to 4, and(c) a titanium compound of the formula Ti(OR.sup.3).sub.n X.sub.4-n, wherein R.sup.
    Type: Grant
    Filed: October 21, 1986
    Date of Patent: May 3, 1988
    Assignee: Nissan Chemical Industries, Ltd.
    Inventors: Hiroshi Morinaga, Shigeharu Yamamoto, Sakae Kamiyama, Takeshi Iwabuchi
  • Patent number: 4740570
    Abstract: Metal halide particles useful, among other things, as olefin polymerization catalyst precursors and catalyst supports, are prepared by vaporizing the metal halide and then condensing it in the presence of a diluent.
    Type: Grant
    Filed: November 13, 1986
    Date of Patent: April 26, 1988
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Ulrich Klabunde, Rolf Mulhaupt
  • Patent number: 4725656
    Abstract: A process for producing a polymer or copolymer of an olefin which comprises polymerizing or copolymerizing at least one olefin with or without a diolefin in the presence of a catalyst composed of (A) a magnesium-containing solid titanium catalyst component containing magnesium, titanium, a halogen and an electron donor as essential ingredients and (B) an organoaluminum compound catalyst component; characterized in that(1) said catalyst further comprises (C) an organic silicon compound catalyst component having an Si-O-C or Si-N-C bond, and(2) said electron donor in the catalyst component (A) is selected from the group consisting of a cyclic mono- or poly-ester such as, diethyl cyclohexene-1,2-dicarboxylate, diethyl furane-3,4-dicarboxylate, di-isobutyl pyrrole-2,3-dicarboxylate, diethyl cyclohexene-1,6-dicarboxylate, di-n-propyl 1,2-benzenediacetate, and n-butyl tetrahydrothiophene-2,3-dicarboxylate.
    Type: Grant
    Filed: October 7, 1985
    Date of Patent: February 16, 1988
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Norio Kashiwa, Akinori Toyota, Mamoru Kioka
  • Patent number: 4724255
    Abstract: Catalysts for polymerization and copolymerization of olefins to form polymers having a high degree of isotacticity and fast rate of crystal transformation. The catalysts embody a component made by chlorinating a magnesium alkyl with chlorine or a mixture of chlorine and alkyl chloride to form a carrier, contacting the carrier first with liquid TiCl.sub.4, then with a Lewis base, and after that at least once with TiCl.sub.4 in the absence of Lewis base.
    Type: Grant
    Filed: December 22, 1986
    Date of Patent: February 9, 1988
    Assignee: Neste Oy
    Inventors: Barbro U. Lofgren, Luciano Luciani, Hanneli Seppanen, Maria H. Stjernberg, Eero I. Iiskola
  • Patent number: 4716205
    Abstract: Preparation of polyethylene in the presence of selected nickel-containing catalysts.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: December 29, 1987
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Ulrich Klabunde
  • Patent number: 4711865
    Abstract: A catalyst for the polymerization of olefins, said catalyst comprising a transition metal containing support catalyst component and an aluminum alkyl cocatalyst, said transition metal containing catalyst component obtained by contacting an inorganic metal oxide with an organomagnesium compound and an alcohol, drying the contact product, treating the dried contact product with an acyl halide, a halogen such as chlorine, a transition metal halide such as titanium tetrachloride, and in the last step treating the titanium-containing component with an organoaluminum compound such as tri-n-hexylaluminum.
    Type: Grant
    Filed: December 18, 1986
    Date of Patent: December 8, 1987
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Anthony N. Speca
  • Patent number: 4701506
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting in the presence of a porous particulate material, a halogen, an organic magnesium compound, an oxygen-containing compound, titanium tetrachloride and treating the solids with an organometallic compound of a Group IIa, IIb or IIIa metal.
    Type: Grant
    Filed: July 30, 1986
    Date of Patent: October 20, 1987
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Agapios K. Agapiou, Michael E. Muhle, Myron B. Kurtzman
  • Patent number: 4699961
    Abstract: Catalysts having high efficiency in preparing olefin polymers while controlling molecular weight distribution are disclosed. The catalysts utilize magnesium siloxide supports and the product polymer molecular weight distribution can be controlled by the catalyst preparation.
    Type: Grant
    Filed: June 16, 1986
    Date of Patent: October 13, 1987
    Assignee: E. I. Du Pont de Nemours & Co.
    Inventor: Donald E. Gessell
  • Patent number: 4693990
    Abstract: A titamium containing catalyst component for olefin polymerizations which comprises contacting (a) a metal oxide, (b) a dihydrocarbyl magnesium, and (c) a hydrocarbyloxy group-containing compound with one another, contacting the thus obtained contact product with (d) a halogen-containing alcohol, and finally contacting the thus obtained contact product with (e) an electron donor compound and (f) a titanium compound.
    Type: Grant
    Filed: July 3, 1986
    Date of Patent: September 15, 1987
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Furuhashi Hiroyuki, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
  • Patent number: 4689368
    Abstract: The invention relates to a catalyst system comprising (a) a compound of a rare earth element and, as cocatalyst, a second component (b) comprising an organomagnesium compound. In the polymerization of a conjugated diene this catalyst gives a polymer having a very high content of trans 1,4 isomer. A third component (c) which is a Lewis acid alters the reaction to give a polymer having a very high content of cis 1,4 isomer. If desired reaction can be initiated using components (a) and (b) alone and component (c) then added at the desired conversion to produce a block polymer having a block of high trans content followed by a block of high cis content.
    Type: Grant
    Filed: August 4, 1986
    Date of Patent: August 25, 1987
    Assignee: Enoxy Chemical Limited
    Inventor: Derek K. Jenkins
  • Patent number: 4680351
    Abstract: A highly active catalyst suitable for the polymerization of olefins and its use are disclosed, said catalyst being prepared by(1) co-comminuting an aluminum halide; at least one electron donor; a Group IVB-VIB transition metal compound; and a support base selected from the group consisting of the Group IIA and IIIA salts and the salts of the multivalent metals of the first transition series with the exception of copper to produce a coground solid;(2) extracting said coground solid with an organic liquid; and(3) separating the solid from the liquid under such conditions that at least 5 weight percent of the aluminum in the coground solid is removed.
    Type: Grant
    Filed: October 10, 1986
    Date of Patent: July 14, 1987
    Assignee: Phillips Petroleum Company
    Inventors: Nemesio D. Miro, Floyd E. Farha, Charles E. Capshew
  • Patent number: 4675368
    Abstract: Process for inhibiting crust formation in reactors used for polymerising alpha-olefines, such as ethylene and propylene, in the presence of particles of catalytic solids containing titanium and chlorine in the combined state.The polymerisation is carried out in the presence of an amount of a silicone oil which is less than 1% by weight, relative to the weight of catalytic solid.
    Type: Grant
    Filed: July 9, 1985
    Date of Patent: June 23, 1987
    Assignee: Solvay & Cie.
    Inventors: Charles Bienfait, Leopold Demiddeleer
  • Patent number: 4668753
    Abstract: A film-forming propylene copolymer composed of a major amount of propylene and a minor amount of ethylene, characterized by having(A) an ethylene content (Ec) of from 0.1 mole % to 2.0 mole % based on the total amount of propylene and ethylene, and(B) an isotactic value (Iso) in the range represented by the following formula (1) or (2),(i) when 0.1.ltoreq.Ec.ltoreq.0.3,Iso.gtoreq.-5Ec30 96.3 (%) (1),and(ii) when 0.3<Ec.ltoreq.2.0,Iso.gtoreq.-0.67Ec30 95.0 (%) (2)wherein Ec0 represents the numerical value of Ec (mole %);a film of the copolymer; and a process for producing the film.
    Type: Grant
    Filed: August 25, 1986
    Date of Patent: May 26, 1987
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Norio Kashiwa, Mamoru Kioka, Masaki Kohyama, Masanobu Ishiyama