Silicon Present In Organic Non-metal Compound Patents (Class 526/128)
  • Patent number: 6265505
    Abstract: The present invention relates to a catalyst system of a Group 15 containing metal catalyst compound and a Lewis acid aluminum containing activator and to a supported catalyst system thereof and to a process for polymerizing olefin(s) utilizing them.
    Type: Grant
    Filed: November 18, 1999
    Date of Patent: July 24, 2001
    Assignee: Univation Technologies, LLC
    Inventors: David H. McConville, Matthew W. Holtcamp
  • Publication number: 20010007008
    Abstract: The present invention provides a catalyst system that exhibits unexpected control of desired properties in copolymer product.
    Type: Application
    Filed: February 27, 2001
    Publication date: July 5, 2001
    Inventors: Edwar S. Shamshoum, David J. Rauscher, Theodore G. Harris
  • Patent number: 6252020
    Abstract: Disclosed is a method for forming a polymer nanocomposite, which comprises (a) modifying a clay material comprising layered silicate particles by ion exchange with a surfactant to form an organoclay; (b) dispersing the organoclay in a vinyl monomer and bulk polymerizing said monomer in the presence of a catalyst; and (c) adding a liquid suspension to the above mixture to effect suspension polymerization when the conversion rate of the polymerization is about 10% to 50%, thereby forming a composite having the particles uniformly dispersed in a vinyl polymer matrix.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: June 26, 2001
    Assignee: Industrial Technology Research Institute
    Inventors: Wen-Faa Kuo, Mao-Song Lee, Chien-Shiun Liao
  • Patent number: 6239062
    Abstract: A constrained geometry single-site olefin polymerization catalyst is described. The catalyst comprises an activator and an organometallic compound that includes a Group 3 to 10 transition or lanthanide metal, M, and a multidentate ligand characterized by an indolyl group that is covalently linked to an amido group, wherein the indolyl group is &pgr;-bonded to M and the amido group is &sgr;-bonded to M. The indolyl-amido ligand is formed from readily available organic compounds and allows easy synthesis of a constrained geometry catalyst system.
    Type: Grant
    Filed: September 2, 1999
    Date of Patent: May 29, 2001
    Assignee: Equistar Chemicals, L.P.
    Inventor: Leonard V. Cribbs
  • Patent number: 6235854
    Abstract: The invention provides a process for preparing a solid titanium catalyst component for use in the preparation of an olefin polymerization catalyst, which comprises: (1) a step wherein a suspension is prepared which contains a solid material prepared by contacting a magnesium compound with a first titanium compound and having a polybasic carboxylic acid ester supported thereon; (2) a step wherein the solid material is separated from the suspension; and (3) a step wherein the solid material is contacted with a second titanium compound under heating; wherein while the solid material is separated from the suspension in the step (2) and the solid material is supplied to the step (3), the solid material is maintained at a temperature in the range of 70-130° C.
    Type: Grant
    Filed: June 10, 1997
    Date of Patent: May 22, 2001
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mamoru Kioka, Shinichi Kojo, Tsuneo Yashiki
  • Patent number: 6228961
    Abstract: The invention relates to alkoxysilacycloalkanes, to the process for their preparation and to their use in the polymerization of olefins. The introduction of these alkoxysilacycloalkanes into the olefin polymerization environment makes it possible to raise the heptane-insolubles content of the polymer finally formed.
    Type: Grant
    Filed: September 19, 1996
    Date of Patent: May 8, 2001
    Assignee: ELF Atochem S.A.
    Inventors: Claude Grison, Valerie Barthel, Philippe Coutrot, Jean-Michel Brusson, Claude Brun, Corinne Meynard
  • Patent number: 6218487
    Abstract: A process for polymerizing olefins by bringing olefins into contact with a transition metal catalyst and a cocatalyst, characterized in that the cocatalyst is a compound in accordance with formula XR4, wherein X is Si, Ge, Sn or Pb, and R is hydrogen or an alkyl, aryl, arylalkyl or alkylaryl group and wherein at least one R group is not hydrogen and contains one or more halogen atoms or the cocatalyst is a compound in accordance with formula [XR5]−[Y]+, wherein X is Si, Ge, Sn or Pb, R is hydrogen or an alkyl, aryl, arylalkyl or alkylaryl group and wherein at least one R group is hydrogen and contains one or more halogen atoms, and Y is a cation.
    Type: Grant
    Filed: July 13, 1999
    Date of Patent: April 17, 2001
    Assignee: DSM N.V.
    Inventor: Maurits F. H. Van Tol
  • Patent number: 6214949
    Abstract: A catalyst system which combines a unbridged metallocene catalyst and a heterogeneous catalyst affects the molecular weight, the molecular weight distribution and the melt flow index of the resulting polymer. To obtain a polymer having high molecular weight and fractional melt flow index, the unbridged metallocene compound is preferably cyclopentadienyltitanium trichloride or bis(cyclopentadienyl)titanium dichloride and an alumoxane co-catalyst may or may not be present. To obtain a polymer having high molecular weight, broad molecular weight distribution and fractional melt flow index, the unbridged metallocene compound is preferably cyclopentadienyltitanium trichloride or bis(cyclopentadienyl)titanium dichloride and an alumoxane co-catalyst is present. A catalyst system which combines a unbridged metallocene catalyst and a bridged metallocene catalyst with the heterogeneous catalyst affects the xylene solubles in addition to the other polymer properties.
    Type: Grant
    Filed: December 29, 1993
    Date of Patent: April 10, 2001
    Assignee: Fina Technology, Inc.
    Inventors: B. Raghava Reddy, Edwar S. Shamshoum
  • Patent number: 6211311
    Abstract: A supported olefin polymerization catalyst system and a method of making it are disclosed. The catalyst system comprises: (a) a support chemically treated with an organoaluminum, organosilicon, organomagnesium, or organoboron compound; (b) a single-site catalyst that contains a polymerization-stable, heteroatomic ligand; and (c) an activator. Chemical treatment is a key to making supported heterometallocenes that have high activity and long shelf-lives, and can effectively incorporate comonomers.
    Type: Grant
    Filed: May 25, 1999
    Date of Patent: April 3, 2001
    Assignee: Equistar Chemicals, L.P.
    Inventors: Shaotian Wang, Bradley P. Etherton, Karen E. Meyer, Michael W. Lynch, Linda N. Winslow, Leonard V. Cribbs, Jia-Chu X. Liu
  • Patent number: 6204215
    Abstract: Provided are a solid catalyst component for olefin polymerization and a catalyst comprising the component for olefin polymerization, in which the electron donor is free from the problem of lacking in safety and sanitation, and is inexpensive and easy to produce, and which exhibit high activity in producing olefin polymers with high stereospecificity, and also a method for producing olefin polymers in the presence of the catalyst. The solid catalyst component comprises titanium, magnesium and an electron donor compound of formula (I): wherein R1 and R2 each represent a linear or branched hydrocarbon residue having from 1 to 20 carbon atoms; R3 represents an alicyclic hydrocarbon residue having from 3 to 20 carbon atoms; and n represents an integer of from 1 to 10. The solid catalyst component is combined with an organic aluminium compound to prepare a catalyst, which is used in producing olefin polymers.
    Type: Grant
    Filed: November 30, 1998
    Date of Patent: March 20, 2001
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Yasunori Kadoi, Tsuyoshi Ota, Toshio Isozaki, Kiyokazu Katayama, Takanori Sadashima
  • Patent number: 6200921
    Abstract: The objective of the present invention is to provide a solid catalyst component and a catalyst for polymerization of olefins, which shows a high activity, can lower the rate of forming a polymer having a low molecular weight or a low stereoregular polymer which is soluble in a polymerization solvent and can obtain a high stereoregular polymer in a high yield. The present invention is a solid catalyst component(A) for polymerization of olefins prepared by contacting (a) dialkoxymagnesium, (b) a titanium compound, (c) a diester of an aromatic dicarboxylic acid, (d) an aromatic hydrocarbon and (e) an organic silicon compound containing a hydroxyl group, and a catalyst for polymerization of olefins prepared from the solid catalyst component (A) , an organic aluminum compound (B) represented by the general formula R2pAlQ3-p and an organic silicon compound (C) represented by the general formula R3qSi(OR4)4-q.
    Type: Grant
    Filed: October 26, 1999
    Date of Patent: March 13, 2001
    Assignee: Toho Titanium Co., Ltd.
    Inventor: Takuo Kataoka
  • Patent number: 6187883
    Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. The catalyst component is obtained by a process which comprises reducing a titanium compound with an organomagnesium compound in the presence of an organosilicon compound and an ester to obtain a solid product, then treating the solid product with: (a) a mixture of titanium tetrachloride and an ether, (b) an organic acid halide, and (c) a mixture of titanium tetrachloride and an ether optionally containing an ester.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: February 13, 2001
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Teruyoshi Kiyota, Akio Imai
  • Patent number: 6184316
    Abstract: A catalyst for the polymerization of vinylaromatic monomers, and particularly styrene, with a high yield and a high syndiotacticity index, comprises the product consisting of the following two components in contact with each other: A) an &eegr;5-cyclopentadienyl complex of titanium; B) an organo-oxygenated compound of aluminum; and contains a sufficient amount of at least one carboxylated product having the following general formula: R—COO—G  (I) wherein R—COO is a carboxylic group comprising the organic radical R having from 1 to 30 carbon atoms, and G represents a hydrogen atom, an aliphatic or aromatic hydrocarbon group having from 1 to 20 carbon atoms or a metal atom, possibly substituted, linked to said carboxylic group.
    Type: Grant
    Filed: February 25, 1998
    Date of Patent: February 6, 2001
    Assignee: Enichem S.p.A.
    Inventors: Francesco Masi, Riccardo PO′, Francesco Menconi, Giuseppe Conti, Francesco Ciardelli, Angelina Altomare, Federico Orsini, Roberto Santi, Nicoletta Cardi
  • Patent number: 6184170
    Abstract: This invention relates generally to metallocene catalyst systems and to methods for their production and use. Specifically, this invention relates to a method for preparing metallocene catalyst systems using olefin additives which promote catalyst activity.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: February 6, 2001
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Main Chang
  • Patent number: 6180730
    Abstract: A particulate deactivator is used to pacify halogen-containing catalyst residues from a medium pressure solution polymerization process. The deactivator is added post-reactor preferably in the form of a suspension. The particulate deactivator may also be used in conjunction with a secondary, soluble deactivator.
    Type: Grant
    Filed: December 12, 1998
    Date of Patent: January 30, 2001
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Fazle Sibtain, Antonio Pietro Nicola, Stephen John Brown, Linda Jean Santry
  • Patent number: 6177526
    Abstract: The present invention relates to a supported catalyst system which comprises at least one metallocene component and at least one cocatalyst component and at least one modified inorganic oxide of silicon, aluminum or mixtures thereof, wherein the modified oxide contains organic silicon radicals containing at least one of the groups nitrogen, fluorine, phosphorus or sulfur.
    Type: Grant
    Filed: June 5, 1997
    Date of Patent: January 23, 2001
    Assignee: Targor GmbH
    Inventor: Cornelia Fritze
  • Patent number: 6160072
    Abstract: A process for polymerizing addition polymerizable monomers using titanocenes catalysts/catalyst precursors having a selected symmetry condition under condensed polymerization conditions where the symmetry condition is such that the resulting polymer has varying degrees of tactioselectivity or copolymers having regions of varying degrees of tactioselectivity. Preferred classes of the titanocenes are capable of generating near pure isospecific and syndiospecific polymers in solution or in bulk polymerization conditions.
    Type: Grant
    Filed: May 2, 1997
    Date of Patent: December 12, 2000
    Inventor: John A. Ewen
  • Patent number: 6133385
    Abstract: The present invention provides a catalyst system and a process for the polymerization of olefin that exhibits improved selectivity and broader molecular weight distribution in the polymer product. The catalyst system includes a conventional supported Ziegler-Natta catalyst in combination with a mixture of at least two electron donors, both having the general formula SiR.sub.m (OR').sub.4-m where R is selected from the group consisting of an alkyl group, a cycloalkyl group, an aryl group and a vinyl group; R' is an alkyl group; and m is 0-3, wherein when R is an alkyl group, R may be identical with R'; when m is 0, 1 or 2, the R' groups may be identical or different; and when m is 1, 2 or 3, the R groups may be identical or different. Preferably, one electron donor is described by the formula: ##STR1## wherein R.sub.1 and R.sub.4 are both an alkyl or cycloalkyl group containing a secondary or tertiary carbon atom attached to the silicon atom, R.sub.1 and R.sub.4 being the same;; R.sub.2 and R.sub.
    Type: Grant
    Filed: April 6, 1994
    Date of Patent: October 17, 2000
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, David John Rauscher, Douglas Alan Burmaster
  • Patent number: 6127304
    Abstract: The present invention relates to MgCl.sub.2.mROH.nH.sub.2 O adducts, where R is a C.sub.1 -C.sub.10 alkyl, 2.ltoreq.m.ltoreq.4.2, 0.ltoreq.n.ltoreq.0.7, characterized by an X-ray diffraction spectrum in which, in the range of 2.theta. diffraction angles between 5.degree. and 15.degree., the three main diffraction lines are present at diffraction angles 2.theta. of 8.8.+-.0.2.degree., 9.4.+-.0.2.degree. and 9.8.+-.0.2.degree., the most intense diffraction lines being the one at 2.theta.=8.8.+-.0.2.degree., the intensity of the other two diffraction lines being at least 0.2 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and stereospecificity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: March 30, 1998
    Date of Patent: October 3, 2000
    Assignee: Montell technology Company bv
    Inventors: Mario Sacchetti, Gabriele Govoni, Anna Fait
  • Patent number: 6127301
    Abstract: The present invention provides a novel catalyst system which can be preferably used in the trimerization, oligomerization reaction or polymerization reaction of an olefin, and a method for the trimerization, oligomerization or polymerization reaction of an olefin, which comprises using the catalyst system. A catalyst system obtained by contacting the following components (A) to (C):(A) a chromium compound,(B) an imine compound, and(C) a metal alkyl compound, and a method for the trimerization, oligomerization or polymerization reaction of an olefin, which comprises using the catalyst system are disclosed.
    Type: Grant
    Filed: June 27, 1997
    Date of Patent: October 3, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Kiyoshi Iwanaga, Mitsuhisa Tamura
  • Patent number: 6127303
    Abstract: A catalyst system for polymerizing olefins is obtainable from (A) a solid component containing (A) magnesium, titanium and halogen and an electron donative compound which is an ether or ester; (B) an organoaluminum compound, and (C) at least two electron donative compounds, including an (.alpha.) and (.beta.) compound, wherein the total amount (C) compounds is 0.01 to 1 mole per mole of (B).
    Type: Grant
    Filed: July 28, 1997
    Date of Patent: October 3, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Takeshi Ebara, Koji Mizunuma, Toshio Sasaki, Kazuki Wakamatsu, Junichi Kimura, Yoichi Obata
  • Patent number: 6111039
    Abstract: The present invention provides a catalyst system that exhibits unexpected control of desired properties in polyolefin products. The catalyst system includes a titanium-supported catalyst in combination with a mixture of tetraethoxysilane (TEOS) and dicyclopentyldimethoxy-silane (DCPMS). This catalyst system has been found to be effective in making polypropylene and polypropylene copolymers having relatively high melt flow rates and moderately broad molecular weight distribution.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: August 29, 2000
    Assignee: Exxon Chemical Patents, Inc.
    Inventors: Nemesio Delgado Miro, George Byron Georgellis, Homer Swei
  • Patent number: 6111038
    Abstract: The present invention intends to provide a process for preparation of a solid titanium catalyst component for an olefin polymerization excellent in polymerization activity per unit catalyst, and a process for preparation of a polyolefin using a catalyst containing the catalyst component. The process according to the present invention is characterized by comprising the steps of contacting (A) a magnesium compound with (B) a solution titanium compound to obtain a solid titanium catalyst component composed of titanium, magnesium and a halogen as the essential components, wherein a titanium compound mixture liquid composed of 88 to 99% by weight of a titanium compound and 1 to 12% by weight of hydrocarbon containing halogen-containing hydrocarbon is used as (B) the solution titanium compound.
    Type: Grant
    Filed: April 9, 1998
    Date of Patent: August 29, 2000
    Assignee: Mitsui Chemicals
    Inventors: Mamoru Kioka, Shinichi Kojoh, Tsuneo Yashiki
  • Patent number: 6111035
    Abstract: Disclosed is a polymerization process comprising feeding a monomer as a raw material, a polymerization catalyst, and optionally, an inert medium to a tubular reactor in a pressurized state; permitting a part of the raw material monomer and the inert medium fed to the reactor to form a gas phase and the remainder to form a liquid phase, so that both of the gas phase comprising the raw material monomer and/or the inert medium and the liquid phase comprising the raw material monomer and/or the inert medium are present in the reactor, wherein said liquid phase may contain a resulting polymer as a solid, and so that a gas-liquid separated flow or a gas-liquid-solid separated flow has the gas phase that is continuous in the direction of flow is formed in the reactor; and polymerizing the raw material monomer while carrying the liquid phase by the gas phase flow, wherein the ratio of a volume flow rate of the liquid phase to a volume flow rate of the gas phase at the outlet of the reactor is 0.00001 to 100,000.
    Type: Grant
    Filed: December 18, 1997
    Date of Patent: August 29, 2000
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Akihiro Sakamoto, Shunyou Uesugi
  • Patent number: 6100351
    Abstract: Methods of producing polyolefin polymers by polymerizing an .alpha.-olefin in the presence of a catalyst including a pro-catalyst having a magnesium halide, an aluminum halide, a tetravalent titanium halide, an electron donor, and a silane having the formula R.sub.1 R.sub.2 Si(OR.sub.3) (OR.sub.4), wherein R.sub.1 and R.sub.2 are each an H, C.sub.1-6 alkyl, aryl, C.sub.5-12 cycloalkyl, each of which may be unsubstituted, mono- or di-substituted, and R.sub.3 and R.sub.4 are H, C.sub.1-6 alkyl, or a mono- or di-substituted C.sub.1-6 alkyl, and a co-catalyst comprising an organometallic compound, or reaction products of the pro-catalyst and the co-catalyst, wherein the electron donor is present in an amount sufficient to reduce the stickiness of the resultant polyolefin polymers. Moreover, the polymers produced thereby, and methods of preparing resultant products from the polymers are part of the present invention.
    Type: Grant
    Filed: June 18, 1997
    Date of Patent: August 8, 2000
    Assignee: Huntsman Polymers Corporation
    Inventors: Lixin Sun, George C. Allen, Michael P. Hughes
  • Patent number: 6096844
    Abstract: A catalyst for olefin polymerization comprising: (A) a solid catalyst component comprising a titanium compound, a magnesium compound, and a halogen compound; (B) an organoaluminum compound; (C) a first organosilicon compound represented by formula (I): ##STR1## wherein R.sup.1 represents a hydrocarbon group having 1 to 4 carbon atoms; R.sup.2 represents a hydrocarbon group having 1 to 6 carbon atoms or a hydrogen atom; R.sup.3 and R.sup.4 each represent a hydrocarbon group having 1 to 6 carbon atoms; and R.sup.2, R.sup.3, and R.sup.4 may be the same or different; and (D) a second organosilicon compound represented by formula (II): ##STR2## wherein R.sup.5 represents a hydrocarbon group having 1 to 4 carbon atoms; and R.sup.6, R.sup.7, and R.sup.8, which may be the same or different, each represent a hydrocarbon group having 1 to 6 carbon atoms or a hydrogen atom.
    Type: Grant
    Filed: August 19, 1998
    Date of Patent: August 1, 2000
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Masaki Fushimi, Yasushi Kuroda, Shintaro Inazawa
  • Patent number: 6090903
    Abstract: A propylene homopolymer having a high stereo-regularity and an excellent processability during sheet or film formation, characterized in that it exhibits a melt flow rate (MFR) of from 0.1 to 20 g/10 min., a xylene-soluble component content of not more than 6% by weight and an isoblock content [IB] of at least 3 mol % as determined by the following equation (1) from Pmmmr, Pmmrr and Pmrrm, which are absorption intensities attributed to isoblock chain in xylene-insoluble component by .sup.13 C-NMR spectrum:[IB]=[Pmmmr]+[Pmmrr]+[Pmrrm] (1)wherein [Pmmmr], [Pmmrr] and [Pmrrm] are the relative intensity ratio (mol %) of Pmmmr, Pmmrr and Pmrrm, respectively, which are absorption intensities attributed to isoblock chain.
    Type: Grant
    Filed: December 4, 1997
    Date of Patent: July 18, 2000
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Takuo Kataoka, Masayoshi Saito
  • Patent number: 6087293
    Abstract: A support for use in preparing supported catalysts for addition polymerizations comprising the reaction product of: (A) an inorganic oxide material comprising reactive surface hydroxyl groups, at least some of said hydroxyl groups optionally having been functionalized an converted to a reactive silano moiety corresponding to the formula: --OSiR.sub.2 H, wherein R, independently each occurrence, is hydrogen C.sub.1-20 hydrocarbyl, or C.sub.1-20 hydrocarbyloxy, said inorganic oxide or functionalized derivative thereof comprising less than 1.0 mmol of reactive surface hydroxyl functionality per gram, and (B) an activator compound comprising: b.sub.1) a cation which is capable of reacting with a transition metal compound to form a catalytically active transition metal complex, and b.sub.
    Type: Grant
    Filed: March 2, 1998
    Date of Patent: July 11, 2000
    Assignees: The Dow Chemical Company, W.R. Grace & Co.-Conn.
    Inventors: Edmund M. Carnahan, Michael J. Carney, David R. Neithamer, Peter N. Nickias, Keng-Yu Shih, Lee Spencer
  • Patent number: 6087459
    Abstract: A method of forming a polymer that simultaneously provides an improved level of impact resistance and processability in which an .alpha.-olefin monomer is subjected to polymerization in the presence of a Ziegler-Natta catalyst system and a blend of electron donors including dicyclopentyldimethoxysilane (DCPMS) and propyltriethoxysilane (PTES). The polymer so formed will have a relationship between a first melt flow rate of a homopolymer formed by polymerizing an .alpha.-olefin monomer in the presence of a Ziegler-Natta catalyst system and a first electron donor (MFR (a)), and a second melt flow rate of a homopolymer formed polymerizing an .alpha.-olefin monomer in the presence of the Ziegler-Natta catalyst system and a second electron donor (MFR (b)), is defined by the equation:1.2.ltoreq.log [MFR(b)/MFR(a)].ltoreq.1.
    Type: Grant
    Filed: May 14, 1998
    Date of Patent: July 11, 2000
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Nemesio D. Miro, Masatoshi Ohkura
  • Patent number: 6087290
    Abstract: Novel Si--N--Si bridged metallocenes of the formula [L--Si--Me.sub.2 NRSiMe.sub.2 L]MX.sub.2 wherein L is a C.sub.5 H.sub.4, C.sub.9 H.sub.6, or C.sub.13 H.sub.8 radical, R is alkyl and M is zirconium, titanium, or hafnium, and X is selected from the group consisting of chlorine, bromine, iodine, methyl and diethyl amine, are provided via a novel amine elimination reaction followed by cyclization of the ligand sphere of the amino silyl functionalized metallocene dichloride complex. Further, there is provided novel unbridged metallocene precursors of the formula [RNH--SiMe.sub.2 --L].sub.2 MX.sub.2. Such Si--N--Si bridged metallocenes in combination with an organometallic compound of metals of Group IA, IIA, and IIB form a catalyst system which is highly active in the polymerization of alpha-olefins.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: July 11, 2000
    Assignee: Hughes Electronics Corporation
    Inventors: Klaus Fottinger, Helmut G. Alt, M. Bruce Welch
  • Patent number: 6083866
    Abstract: Catalytic system which can be used for the polymerisation of .alpha.-olefins comprising:a solid based on complexed titanium trichloride of .delta. crystalline form;an organoaluminium compound;an organic oxygenated silicon compound; characterised in that the organoaluminium compound is a non-halogenated compound.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: July 4, 2000
    Assignee: Solvay Polyolefins Europe-Belgium
    Inventors: Jean-Louis Costa, Sabine Pamart, Herve Collette, Serge Bettonville
  • Patent number: 6077806
    Abstract: A catalysis system containing an olefin polymerization catalyst having at least one Group 3 to Group 10 transition metal or one of the Lanthanide series of the Periodic Table and an organic support is homogeneous and has particular applicability in the production of polyolefins having narrow molecular weight distribution. The support of the catalysis system is the reaction product of a silicone and a polyamine. The catalysis system has high thermal stability.
    Type: Grant
    Filed: March 6, 1997
    Date of Patent: June 20, 2000
    Assignee: Equistar Chemicals, LP
    Inventors: Leonard V. Cribbs, John A. Tyrell, Sandor Nagy
  • Patent number: 6075104
    Abstract: A process for polymerizing vinylidene aromatic monomers, such as styrene, to produce polymers having a high degree of syndiotacticity using a catalyst composition comprising a Group 4 metal complex and a hydrocarbylsilane or di(hydrocarbyl)silane catalyst adjuvant is disclosed.
    Type: Grant
    Filed: August 26, 1998
    Date of Patent: June 13, 2000
    Assignee: The Dow Chemical Company
    Inventors: Thomas H. Newman, Karen K. Borodychuk
  • Patent number: 6066702
    Abstract: A method for polymerization or copolymerization of .alpha.-olefin, characterized in that the polymerization is performed using a solid complex titanium catalyst comprising magnesium, a halogen-containing titanium compound, and internal electron donors; organometallic compounds of metals belonging to Groups I and III on the periodic table of elements; and, as external electron donors, a mixture of three or more kinds of organic silicon compounds, from which homopolyolefins having MFR less than 5, MFR in the range from 5 to 20, and MFR greater than 20 are polymerized under the same polymerization conditions. By use of the present invention it is possible to produce an olefin polymer with high stereoregularity, broad molecular weight distribution, and good fluidity, at high rates of yield.
    Type: Grant
    Filed: May 7, 1998
    Date of Patent: May 23, 2000
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Ki-Su Ro, Il-Seop Kim, Chun-Byung Yang, Youn-Seok Park
  • Patent number: 6063727
    Abstract: Disclosed are a catalyst for polymerizing olefins containing a solid catalyst component containing titanium, magnesium and halogen as essential components (component (A)); an organic aluminum compound (component (B)); and a silane compound (component (C)) represented by general formula (1) ##STR1## wherein R.sup.1 and R.sup.2 independently represent a straight, branched or cyclic saturated aliphatic hydrocarbon group or a silyl group, a method of preparing polyolefins using the catalyst as well as novel trimethoxysilane compounds represented by the general formula (1) in which R.sup.1 is a straight saturated aliphatic hydrocarbon group having 2 to 10 carbon atoms, and R.sup.2 represents a methyl group. Use of the catalyst enables efficient production of polyolefins having a low molecular weight (MFR>20 (g/10 minutes)), a broad molecular weight distribution (MLMFR/MFR>22) and a high stereoregularity when applied to polymerization of olefins having 3 or more carbon atoms.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: May 16, 2000
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Masaki Fushimi, Toshio Fujita, Shintaro Inazawa
  • Patent number: 6060418
    Abstract: Catalysts deposited on a support are described. The catalyst itself is formed by combining (i) a metallocene of a transition, lanthanide or actinide metal and (ii) a siloxy-aluminoxane composition which comprises an aluminoxane which contains hydrocarbyl-siloxane moieties which are free of Si-OH groups, wherein the molar ratio of aluminum to hydrocarbylsiloxane is from about 1:1 to 1000:1. The siloxy-aluminoxane composition used is free of Si-OH groups, and the aluminoxane of the siloxy-aluminoxane composition was formed by partial hydrolysis of trialkylaluminum. Supports for the catalysts are particulate inorganic oxides, preferably silica, alumina, silica-alumina, or a mixture thereof, or resinous polyolefin support materials.
    Type: Grant
    Filed: April 28, 1999
    Date of Patent: May 9, 2000
    Assignee: Albemarle Corporation
    Inventor: Samuel A. Sangokoya
  • Patent number: 6057407
    Abstract: A process to produce high melt flow propylene polymer comprises polymerizing propylene in the presence of a titanium-containing, magnesium-containing, high activity catalyst and an aluminum alkyl cocatalyst in a gas phase system which uses condensed liquid to control temperature wherein the external catalyst modifier is a tetraalkylorthosilicate, preferably tetraethylorthosilicate, at process conditions of temperature, hydrogen concentration, and Si/Mg, Al/Mg and Al/Si atomic ratios, to produce a high melt flow propylene polymer at high yield.
    Type: Grant
    Filed: January 7, 1998
    Date of Patent: May 2, 2000
    Assignee: BP Amoco Corporation
    Inventors: Chi-Hung Lin, Dennis L. McGinn, Jerome A. Streeky, H. Dale Wilson, Jr., Kanokrot Ja Phalakornkul
  • Patent number: 6054542
    Abstract: An ethylene polymer having small values of Mw/Mn and Mz/Mw, a small proportion of long-chain branches, a high melt tension and a high swell ratio and a process for preparing the same by polymerizing ethylene in the presence of an ethylene polymerization catalyst comprising a solid titanium catalyst component containing titanium, magnesium, halogen and a compound having at least two ether linkages present through plural atoms with an organometallic compound catalyst component.
    Type: Grant
    Filed: September 11, 1997
    Date of Patent: April 25, 2000
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Shin-ichi Kojoh, Mamoru Kioka
  • Patent number: 6051666
    Abstract: A method for polymerizing at least one olefin by contacting at least one olefin with a polymerization catalyst and an organometallic compound containing a metal from group 1, 2, 12 or 13 of the Periodic System of Elements under effective polymerization conditions. The polymerization catalyst is obtained by contacting metallic magnesium with an aromatic halide, RX, under conditions effective to obtain a first reaction product and solid residual products. The first reaction product is then separated from the solid residual products. A silane compound containing an alkoxy or aryloxy group is added to the first reaction product between -20.degree. C. to 20.degree. C. to obtain a precipitate which is purified to obtain a second reaction product. Subsequently, the second reaction product is contacted with a halogenized titanium compound, such as titanium tetrachloride, to obtain a further reaction product. The polymerization catalyst is obtained by purifying the further reaction product.
    Type: Grant
    Filed: October 9, 1997
    Date of Patent: April 18, 2000
    Assignee: DSM N.V.
    Inventors: Vladimir A. Zakharov, Gennadii D. Bukatov, Sergei A. Sergeev
  • Patent number: 6051523
    Abstract: Catalyst systems of the type comprising the Ziegler-Natta catalysts contain, as active components,a) a titanium-containing solid component which contains titanium, magnesium, halogen and a carboxylic ester as an electron donor, and, as a cocatalyst,b) an aluminum compound andc) if required, a further electron donor, a compound of the following formula IR.sub.m.sbsb.1 Al--(OCOR.sup.1).sub.m.sbsb.2 (I)whereR and R.sup.1 are identical or different and are each hydrogen or C.sub.1 -C.sub.8 -alkyl andm.sub.1 and m.sub.2 are each 1 or 2 and sum to give 3, being used as aluminum compound b) in the preactivation of the titanium-containing soild compound a) with the cocatalyst.
    Type: Grant
    Filed: June 20, 1997
    Date of Patent: April 18, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Meinolf Kersting, Klaus-Dieter Hungenberg, Peter Kolle, Jurgen Kerth
  • Patent number: 6051657
    Abstract: There is disclosed a method for preparing a silyl-functional living cationic polymer which can be subsequently coupled to form a moisture-curable telechelic system, said method comprising reacting, in the presence of a Lewis acid,(A) at least one cationically polymerizable monomer with(B) an initiator of the formula ##STR1## wherein R is selected from alkyl groups having 1 to 10 carbon atoms or aryl groups having 6 to 10 carbon atoms, R' is a divalent aliphatic hydrocarbon group having at least 3 carbon atoms, X is halogen, Y is selected from the group consisting of halogen, alkoxy. acyloxy and hydroxyl groups and a is 1, 2 or 3.
    Type: Grant
    Filed: December 3, 1998
    Date of Patent: April 18, 2000
    Assignees: Dow Corning Asia, Ltd., University of Massachusetts Lowell
    Inventors: Rudolf Faust, Savvas E. Hadjikyriacou, Toshio Suzuki
  • Patent number: 6051526
    Abstract: An .alpha.-olefin polymerization catalyst which comprises (A) a solid catalyst component obtained by treating a solid product obtained by contacting a compound having an M--O bond (M is the element of the 1st, 2nd, 13th and 14th Groups in the Periodic Table) with an organomagnesium compound in the presence of an electron donor, with an electron donor and successively a halide compound of metal of the 4th to 6th Groups in the Periodic Table, (B) an organoaluminum compound, and (C) an electron donative compound, and a process for producing an .alpha.-olefin polymer polymerizing an .alpha.-olefin with said catalyst.
    Type: Grant
    Filed: June 18, 1996
    Date of Patent: April 18, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Yasuki Fujiwara, Akio Imai
  • Patent number: 6034023
    Abstract: A novel process for the preparation of Ziegler-Natta catalyst systems containing, as active components,a) a titanium-containing solid component which contains titanium, magnesium, halogen and a carboxylic ester and, as a cocatalyst,b) an aluminum compound andc) if required, a further electron donor is described. Ziegler-Natta catalyst systems which are obtainable by this process, the preparation of polymers of propylene with the aid of these catalyst systems, the polymers obtainable thereby and films and moldings of these polymers are also described.
    Type: Grant
    Filed: September 10, 1992
    Date of Patent: March 7, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Meinolf Kersting, Juergen Kerth, Klaus-Dieter Hungenberg, Peter Koelle
  • Patent number: 6034258
    Abstract: Transition metal complexes of the formula IL.sub.m MX.sub.n I,whereL is a ligand of the formula II ##STR1## m is 1 or 2, M is a titanium, zirconium, hafnium, vanadium, niobium, tantalum, or a rare earth metal,X is fluorine, chlorine, bromine, iodine, hydrogen, C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.15 -aryl or OR.sup.1,n is 1, 2, 3, or 4 as defined herein, andR.sup.1, R.sup.2, R.sup.3, R.sup.4, and A are as defined herein,and the use of these complexes as catalysts for olefin polymerization are described herein.
    Type: Grant
    Filed: April 16, 1997
    Date of Patent: March 7, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Marc Oliver Kristen, Hans-Helmut Gortz, Berth-Jan Deelmann, Michael Franz Lappert, Wing-Por Leung, Hung-Kay Lee
  • Patent number: 6022628
    Abstract: A polymer composition having improved balanced mechanical and optical properties comprising (i) a random copolymer comprising from about 0.8% to about 20% by weight of butene-1 and from about 80% to about 99.2% by weight of propylene, and (2) from about 0%-0.35% by weight of polymer composition of a synthetic amorphous silica antiblock agent.
    Type: Grant
    Filed: August 11, 1997
    Date of Patent: February 8, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Ananda Mohan Chatterjee, Randolph Neil Campbell
  • Patent number: 6013744
    Abstract: A process for preparing syndiotactic vinylidene aromatic polymers comprising contacting one or more vinylidene aromatic monomers with a hydrocarbylsilane or di(hydrocarbyl)silane adjuvant to form a monomer/silane mixture and contacting the monomer/silane mixture with a catalyst composition comprising a Group 4 metal complex and an activating cocatalyst.
    Type: Grant
    Filed: May 28, 1998
    Date of Patent: January 11, 2000
    Assignee: The Dow Chemical Company
    Inventors: Thomas H. Newman, Karen K. Borodychuk, Jurgen Schellenberg
  • Patent number: 6013742
    Abstract: A process for preparing random propylene copolymers containing copolymerized C.sub.2 -C.sub.10 -alk-1-enes by polymerization of propylene and C.sub.2 -C.sub.10 -alk-1-enes in the presence of a Ziegler-Natta catalyst system comprising a titanium-containing solid component a) comprising a compound of magnesium, a halogen, silica gel as support and a carboxylic ester as electron donor compound, and also, as cocatalysts, an aluminum compound b) and a further electron donor compound c), where propylene and the C.sub.2 -C.sub.10 -alk-1-enes are polymerized with one another at from 50 to 100.degree. C. at pressures in the range from 15 to 40 bar and mean residence times of from 0.5 to 5 hours and the support used in the titanium-containing solid component is a silica gel which has a mean particle diameter of from 5 to 200 .mu.m, a mean particle diameter of the primary particles of from 1 to 10 .mu.m and voids or channels having a mean diameter of from 1 to 10 .mu.
    Type: Grant
    Filed: November 13, 1997
    Date of Patent: January 11, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Stephan Huffer, Meinolf Kersting, Franz Langhauser, Rainer Alexander Werner, Patrik Muller, Jurgen Kerth
  • Patent number: 6001765
    Abstract: Catalytic system which can be used for the polymerization of .alpha.-olefins comprising:a solid based on complexed titanium trichloride of .delta. crystalline form;an organoaluminium compound;an organic oxygenated silicon compound;characterized in that the organoaluminium compound is a non-halogenated compound.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: December 14, 1999
    Assignee: Solvay Polyolefins Europe-Belgium
    Inventors: Jean-Louis Costa, Sabine Pamart
  • Patent number: 5965478
    Abstract: A solid catalyst component for polymerization of olefins prepared by reacting a titanium halide, a diester of aromatic dicarboxylic acid and a dialkoxymagnesium having a bulk density of at least 0.25 g/ml and an average particle size of 1 to 100 .mu.m. The average rate of temperature rise from the temperature at which the titanium halide is allowed to come in contact with the dialkoxymagnesium to the temperature at which the reaction is initiated is in a range of from 0.5 to 20.degree. C./min. Such catalyst can further comprise an organic aluminum compound and an organic silicon compound. The use of said catalyst makes it possible to efficiently obtain a polyolefin having a high stereoregularity, a high bulk density and excellent particle properties.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: October 12, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Kenji Goto, Motoki Hosaka, Akira Saito, Tetsuo Ohtsuka
  • Patent number: 5948720
    Abstract: A catalyst for use in the production of flexible polyolefins using a pro-catalyst of (a) a magnesium halide, (b) an aluminum halide, (c) a tetravalent titanium halide, (d) an electron donor comprising at least one of 2,6-lutidine, 6-chloro-2-picoline, or 2,6-dichloropyridine; and (e) a silane having the formula R.sub.1 R.sub.2 Si(OR.sub.3)(OR.sub.4), wherein R.sub.1 and R.sub.2 are each an H, C.sub.1-6 alkyl, C.sub.1-6 aryl, C.sub.5-12 cycloalkane, each of which may be unsubstituted, mono- or di-substituted, and R.sub.3 and R.sub.4 are H, C.sub.1-6 alkane, or a mono- or di-substituted C.sub.1-6 alkane, and a co-catalyst of an organometallic compound, as well as an optional external modifier that may be combined to form a catalyst. Methods for preparing the catalyst, for using the same to produce flexible polyolefin compositions having reduced stickiness and tacticity, and the flexible polyolefin compositions produced thereby are also part of the invention.
    Type: Grant
    Filed: January 7, 1997
    Date of Patent: September 7, 1999
    Assignee: Huntsman Polymers Corporation
    Inventors: Lixin Sun, George C. Allen, Michael P. Hughes