Silver Containing Catalyst Utilized Patents (Class 549/534)
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Patent number: 12071387Abstract: The present disclosure relates to a thermal coupling method for preparing ethylene by ethanol dehydration and device thereof. The device includes an ethanol dehydration reaction system, a quenching compression system, an alkaline washing system, a molecular sieve drying system and an ethylene purification and propylene refrigeration cycle system; ethanol dehydration reaction products in the ethanol dehydration reaction system serve as a heat source for preheating, vaporization and superheating of a raw material of ethanol; tower bottoms of an evaporation tower in the quenching compression system serve as a heat source for preheating of a feed stream of the evaporation tower and heating of an overhead gas of a quenching tower; products of ethylene in the alkaline washing system serve as a cold source for cooling of crude ethylene.Type: GrantFiled: June 19, 2023Date of Patent: August 27, 2024Assignee: TIANJIN UNIVERSITYInventors: Minhua Zhang, Hao Gong, He Dong, Feng Shi, Fang Meng, Yingzhe Yu, Haoxi Jiang
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Patent number: 11940576Abstract: Various technologies presented herein relate to a method and equipment for detecting both airborne radioisotope and molecular effluent gases. Multi-Axis Sensing can be conducted by utilizing a pressurized MOF sorbent, such as a scintillating Metal-Organic Frameworks (S-MOFs). These MOFs are crystalline nanoporous materials that have synthetic versatility that allow adjustment of pore size, chemical environment, and luminescence properties. A method for detecting an analyte in a fluid sample is provided that comprises: loading a sorbent with a sample fluid, wherein the sorbent comprises a MOF material; pressurizing the sample fluid to increase the fluid in the sorbent thereby making a pressurized sorbent; and detecting ionizing radiation or a chemical property of the analyte in the pressurized sorbent.Type: GrantFiled: June 29, 2021Date of Patent: March 26, 2024Assignee: National Technology & Engineering Solutions of Sandia, LLCInventors: Mark D. Allendorf, Fred Patrick Doty
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Patent number: 11453653Abstract: Systems and methods for producing ethylene oxide (EO) are disclosed. Ethylene oxide is produced by direct oxidizing ethylene with oxygen in a reactor. The effluent from the reactor is processed to produce (a) a product stream comprising water and ethylene oxide, (b) a reabsorber overhead stream comprising ethylene, methane, argon, and carbon dioxide, and (c) a carbonate flash gas stream comprising carbon dioxide, ethylene, methane, and water. The reabsorber overhead stream and the carbonate flash gas stream are combined to form a reclaim gas stream. The reclaimed gas stream is separated in a membrane separation unit to remove carbon dioxide and argon, forming a recycle stream comprising primarily ethylene and methane, collectively.Type: GrantFiled: June 17, 2019Date of Patent: September 27, 2022Assignee: SABIC GLOBAL TECHNOLOGIES B.V.Inventor: Jintang Duan
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Patent number: 11420951Abstract: The present application relates to a field of ethylene oxide recycling system, which includes an EO sterilization module, an oil-gas separation module, a cooling separation module, a storage module and a vaporization circulation module. The oil-gas separation module used to separate oil from exhaust gas is connected with the EO sterilization module. The cooling separation module used for cooling the exhaust gas is connected with the oil-gas separation module. The storage module for storing the ethylene oxide is connected with the cooling separation module. The vaporization circulation module for vaporize the ethylene oxide is connected with the storage module. The vaporization circulation module is further connected with the EO sterilization module, so as to form a circulation.Type: GrantFiled: February 10, 2022Date of Patent: August 23, 2022Assignee: Hangzhou Bocon Mechanical and Electrical Equipment Co., Ltd.Inventor: Qiping Sheng
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Patent number: 10744488Abstract: The invention relates to nanoporous gold nanoparticle catalysts formed by exposure of nanoporous gold to ozone at elevated temperatures, as well as methods for production of esters and other compounds.Type: GrantFiled: January 20, 2017Date of Patent: August 18, 2020Assignees: President and Fellows of Harvard College, Lawrence Livermore National Security, LLCInventors: Cynthia M. Friend, Robert J. Madix, Branko Zugic, Lucun Wang, Michelle L. Personick, Juergen Biener, Monika Margarete Biener
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Patent number: 10604497Abstract: A method for producing a catalyst effective in the oxidative conversion of ethylene to ethylene oxide, the method comprising: (i) impregnating a porous refractory carrier with a sub-catalytic level of silver ion in a range of 0.1 wt % to 1 wt % of silver by weight of the carrier and silver, and at least partially reducing said silver ion to elemental silver to produce a low-silver catalyst precursor having isolated silver atoms or silver nanoparticles on surfaces of said refractory carrier; and (ii) further impregnating the low-silver catalyst precursor with a catalytic amount of silver ion of at least 10 wt % total amount of silver and at least one promoting species by weight of the carrier and silver, and subjecting the further impregnated carrier to an elevated temperature of at least 200° C. to completely reduce silver ion to elemental silver in the carrier. The low-silver catalyst precursor produced in step (i) is also described in detail.Type: GrantFiled: January 17, 2018Date of Patent: March 31, 2020Assignee: SCIENTIFIC DESIGN COMPANY INC.Inventor: Serguei Pak
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Patent number: 10208005Abstract: Disclosed herein are methods of using scaled selectivities to assist in determining whether changes to the value of a target ethylene oxide production parameter—such as ethylene oxide production rate—used in the process of epoxidizing ethylene with a high-selectivity catalyst, have caused the process to move away from optimal operation. If the deviation from optimal operation has not worsened, it is generally unnecessary to perform a full optimization study even if the value of a target ethylene oxide production parameter has changed, which reduces or eliminates process disturbances caused by carrying out such studies. Methods are also disclosed which use both scaled selectivities and scaled reaction temperatures.Type: GrantFiled: September 30, 2015Date of Patent: February 19, 2019Assignee: Dow Technology Investments LLCInventor: Ailene Gardner Phillips
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Patent number: 10159961Abstract: A supported silver catalyst and use thereof in a process for producing an alkylene oxide, such as ethylene oxide, by the direct oxidation of an alkylene with oxygen or an oxygen-containing gas, wherein the catalyst provides improved stability and improved resilience to reactor upsets and timely recovery to substantially pre-upset levels of catalyst activity and/or efficiency. In some embodiments, the catalyst also exhibits improved activity. A catalyst capable of producing ethylene oxide at a selectivity of at least 87 percent while achieving a work rate of at least 184 kg/h/m3 at a temperature of no greater than 235° C. when operated in a process where the inlet feed to a reactor containing the catalyst comprises ethylene, oxygen, and carbon dioxide, wherein the concentration of carbon dioxide in the inlet feed is greater than or equal to 2 mole percent.Type: GrantFiled: September 21, 2012Date of Patent: December 25, 2018Assignee: Dow Global Technologies LLCInventors: Manuel A. W. Natal, Madan M. Bhasin, Hwaili Soo, Albert C. Liu
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Patent number: 9714227Abstract: The present invention relates to a catalyst for the epoxidation of alkenes, comprising silver, rhenium, cesium, lithium, tungsten and sulfur on a support. The present invention further relates to a process for producing the catalyst and the use of the catalyst for the oxidation of alkylenes to alkylene oxides. In addition, the present invention relates to a process for preparing ethylene oxide from ethylene, which comprises the oxidation of ethylene with oxygen in the presence of said catalyst.Type: GrantFiled: December 1, 2014Date of Patent: July 25, 2017Inventors: Joseph J. Zakzeski, Marco Bosch, Cornelia Dobner, Christian Bartosch, Jürgen Zühlke
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Patent number: 9573916Abstract: A method for the production of ethylene oxide wherein the partial pressure of water vapor at the inlet of the reactor is at least about 8 kPa using a high purity carrier comprising alpha-alumina, a promoting amount of at least one Group IA metal, and a promoting amount of rhenium.Type: GrantFiled: March 12, 2014Date of Patent: February 21, 2017Assignee: Dow Technology Investments LLCInventors: Liping Zhang, Mark H. McAdon, Ernest R. Frank
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Patent number: 9541915Abstract: A numerical controller outputs a position command corresponding to a synchronous position in consideration of a servo delay of a slave axis, to the slave axis from a real position of a master axis, in order to perform position control of the slave axis, thereby making a real position of the slave axis synchronously follow the real position of the master axis. A position control gain of the slave axis is changed based on a predetermined physical quantity during the synchronous control and a compensation value for the position command for the slave axis is varied depending on the amount of change of the position control gain of the slave axis.Type: GrantFiled: June 9, 2015Date of Patent: January 10, 2017Assignee: FANUC CORPORATIONInventor: Kouichirou Horiguchi
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Process for the activation of a copper-, zinc- and zirconium oxide-comprising adsorption composition
Patent number: 9199220Abstract: A process for the activation of a copper, zinc and zirconium oxide-comprising adsorption composition for the adsorptive removal of carbon monoxide from substance streams comprising carbon monoxide and at least one olefin wherein: (i) in a first activation step an activation gas mixture comprising the olefin and an inert gas is passed through the adsorption composition; and (ii) in a second activation step the adsorption composition is heated to a temperature in the range from 180 to 300° C. and an inert gas is passed through it, wherein the steps (i) and (ii) can each be performed several times.Type: GrantFiled: December 19, 2013Date of Patent: December 1, 2015Assignee: BASF SEInventors: Guido Henze, Lothar Karrer, David J. Artrip, Heiko Urtel, Stephan Hatscher -
Patent number: 9181207Abstract: Methods of reducing or maintaining the value of an alkylene oxide production parameter (such as alkylene oxide production rate) in a process of making an alkylene oxide by reacting an alkylene and oxygen over a high efficiency catalyst are shown and described. One method comprises reducing the concentration of oxygen in the reactor feed gas to reduce or maintain the value of the alkylene oxide production parameter.Type: GrantFiled: December 6, 2012Date of Patent: November 10, 2015Assignee: Dow Technology Investments LLCInventors: Liping Zhang, Sasanka Raha, Biju M. Devassy, Balu S. Uphade, Arun G. Basrur, Ailene Gardner Phillips, Ravindra Tupe
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Patent number: 9174200Abstract: The present invention provides a process for preparation of Ag—W oxide catalyst for the direct and selective conversion of propylene to propylene oxide. The process provides a direct single step selective vapor phase oxidation of propylene to propylene oxide using molecular oxygen over Ag—W oxide catalysts. The process provides propylene conversion of 10-50% and selectivity for propylene oxide up to 100%.Type: GrantFiled: December 21, 2012Date of Patent: November 3, 2015Assignee: Council of Scientific and Industrial ResearchInventors: Rajaram Bal, Shilpi Ghosh, Shubhra Acharyya Shanka, Bipul Sarkar, Chandrashekar Pendem, Rajib Kumar Singha
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Patent number: 9133149Abstract: A method of producing an alkylene oxide includes passing a reaction mixture comprising alkylene, oxygen and a gaseous chlorine-containing promoter species over a supported catalyst containing silver and a promoting amount of rhenium to undergo an epoxidation reaction at a first operating condition. The method further includes subsequently performing the epoxidation reaction at a preferred operating condition. The preferred operating condition is characterized by an efficiency of the epoxidation reaction toward the alkylene oxide where the efficiency is lower than that of a maximum efficiency achievable at an operating temperature corresponding to the preferred operating condition.Type: GrantFiled: June 27, 2013Date of Patent: September 15, 2015Inventors: Michael Habenschuss, Hwaili Soo, Paul V. Hinman, Albert C. Liu
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Patent number: 9101918Abstract: The invention pertains to a catalyst useful for the epoxidation of an olefin. More particularly, the invention pertains to an improved catalyst useful for the epoxidation of ethylene to ethylene oxide. The catalyst has improved selectivity in the epoxidation process. The catalyst comprises a solid support having a surface, which has a first mode of pores which have a diameter ranging from about 0.01 ?m to about 5 ?m and having a differential pore volume peak in the range of from about 0.01 ?m to about 5 ?m. The surface then has a second mode of pores, different from the first mode of pores, which second mode of pores have a diameter ranging from about 1 ?m to about 20 ?m and have a differential pore volume peak in the range of from about 1 ?m to about 20 ?m.Type: GrantFiled: June 23, 2011Date of Patent: August 11, 2015Assignee: SD Lizenzverwertungsgesellschaft mbH & Co. KGInventor: Christian Gueckel
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Publication number: 20150119590Abstract: The present disclosure discloses an ?-alumina carrier, comprising the elements of lanthanum and silicon both dispersed in the interior and on the surface of the carrier. The mass ratio of the element of lanthanum to the element of silicon is in the range from 0.1:1 to 20:1. The inventors of the present disclosure have made extensive researches into the field of the silver catalyst and alumina carrier thereof, and added the elements of lanthanum and silicon (i.e., bulk phase addition) in preparing the alumina carrier used in the silver catalyst. The carrier thus obtained contains the elements of silicon and lanthanum both in the interior and on the surface thereof, and has improved specific surface area and strength. The silver catalyst prepared with the carrier can react in a low reaction temperature (has a high reaction activity) and has a high selectivity in producing ethylene oxide through oxidation of ethylene.Type: ApplicationFiled: October 28, 2014Publication date: April 30, 2015Inventors: Xianfeng Li, Jinbing Li, Xinxin Sun, Jianshe Chen, Shuyuan Cao, Lixin Gao, Hui Wang, Rujun Liang, Qian Xue, Zhixiang Zhang
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Patent number: 8999882Abstract: A process for treating a carrier, or a precursor thereof, to at least partly remove impurities from the carrier, or the precursor thereof, comprising: contacting the carrier, or the precursor thereof, with a treatment solution comprising a salt in a concentration of at most 0.05 molar, wherein the salt comprises a cation and an anion, and wherein the cation is selected from ammonium, phosphonium, organic cations and combinations thereof, and wherein the anion is selected from organic anions, inorganic carboxylates, oxyanions of elements from Groups IIIA through VIIA of the Periodic Table of Elements, and combinations thereof; and separating at least part of the treatment solution from the carrier, or the precursor thereof.Type: GrantFiled: June 28, 2013Date of Patent: April 7, 2015Assignee: Shell Oil CompanyInventors: John Robert Lockemeyer, Randall Clayton Yeates
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Patent number: 8999887Abstract: A carrier having at least three lobes, a first end, a second end, a wall between the ends and a non-uniform radius of transition at the intersection of an end and the wall is disclosed. A catalyst comprising the carrier, silver and promoters deposited on the carrier and useful for the epoxidation of olefins is also disclosed. A method for making the carrier, a method for making the catalyst and a process for epoxidation of an olefin with the catalyst are also disclosed.Type: GrantFiled: October 27, 2014Date of Patent: April 7, 2015Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Michael A. Richard, John David Covey
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Patent number: 8987482Abstract: Process for producing a supported silver catalyst, which comprises (a) reacting oxalic acid with an alkali metal base in a solvent, preferably water, to the second equivalence point of oxalic acid to give alkali metal oxalate; (b) reacting the alkali metal oxalate obtained according to (a) with silver salt in a solvent, preferably water, to give silver oxalate; (c) forming a complexation of the silver oxalate obtained according to (b) with a diamine compound in a solvent, preferably water, to give a diamine-silver oxalate complex.Type: GrantFiled: October 26, 2012Date of Patent: March 24, 2015Assignee: BASF SEInventors: Tobias Rosendahl, Torsten Mäurer, Cornelia Katharina Dobner, Andreas Lehr, Johanna Wanka
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Publication number: 20150080590Abstract: The invention relates to a process for the production of ethylene oxide, comprising the steps of: producing ethylene resulting in a stream comprising ethylene and ethane; separating the stream comprising ethylene and ethane into a stream comprising ethylene and ethane in which stream the amount of ethylene is greater than the amount of ethane and a stream comprising ethane and ethylene in which stream the amount of ethane is greater than the amount of ethylene; producing ethylene oxide by subjecting ethylene and ethane from the stream comprising ethylene and ethane, in which stream the amount of ethylene is greater than the amount of ethane, to oxidation conditions resulting in a stream comprising ethylene oxide, unconverted ethylene and ethane; and recovering ethylene oxide from the stream comprising ethylene oxide, unconverted ethylene and ethaneType: ApplicationFiled: March 25, 2013Publication date: March 19, 2015Inventors: Jovan Jovanovic, Timothy Michael Nisbet, Timothe Johannes Olthof, Michiel Johannes Franciscus Maria Verhaak
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Publication number: 20150045565Abstract: A carrier having at least three lobes, a first end, a second end, a wall between the ends and a non-uniform radius of transition at the intersection of an end and the wall is disclosed. A catalyst comprising the carrier, silver and promoters deposited on the carrier and useful for the epoxidation of olefins is also disclosed. A method for making the carrier, a method for making the catalyst and a process for epoxidation of an olefin with the catalyst are also disclosed.Type: ApplicationFiled: October 27, 2014Publication date: February 12, 2015Inventors: Michael A. Richard, John David Covey
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Patent number: 8933254Abstract: This invention relates to a process, comprising reacting ethylene and oxygen or a source of oxygen in the presence of a catalyst in a reactor to form a product comprising ethylene oxide, wherein the catalyst contains silver or silver compound and a support and the catalyst is in the form of particulate solids having a mean particle diameter from 1 to 1000 ?m and wherein the molar ratio of oxygen to ethylene is from 1:4 to 10:1.Type: GrantFiled: July 13, 2009Date of Patent: January 13, 2015Assignee: BASF SEInventors: Radwan Abdallah, Torsten Mäurer, Tobias Rosendahl, Frank Rosowski, Gerhard Theis, Terry Mazanec, Soumitra Deshmukh, Laura J. Silva
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Publication number: 20140371470Abstract: Methods are provided for producing epoxidation catalysts. The present methods are able to produce catalysts having the desired loading levels of catalytic species at a lower vacuum level (having a higher minimum residual pressure) than previously appreciated by the art, thereby providing equipment cost and time savings.Type: ApplicationFiled: October 4, 2012Publication date: December 18, 2014Applicant: DOW TECHNOLOGY INVESTMENTS LLCInventors: Biju M. Divassy, Albert C. Liu, Hwaili Soo
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Publication number: 20140364636Abstract: The present invention provides a process for preparation of Ag-W oxide catalyst for the direct and selective conversion of propylene to propylene oxide. The process provides a direct single step selective vapour phase oxidation of propylene to propylene oxide using molecular oxygen over Ag-W oxide catalysts. The process provides propylene conversion of 10-50% and selectivity for propylene oxide up to 100%.Type: ApplicationFiled: December 21, 2012Publication date: December 11, 2014Inventors: Rajaram Bal, Shilpi Ghosh, Ghubhra Acharyya Shanka, Bipul Sarkar, Chandrashekar Pendem, Rajib Kumar Singha
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Publication number: 20140343308Abstract: A silver-based ethylene oxide catalyst that can be used in the vapor phase conversion of ethylene to ethylene oxide in the presence of oxygen is provided that includes a carrier; a catalytic effective amount of silver; and a promoting amount of at least one promoter, wherein the catalyst has a surface sodium content of 100 ppm or less.Type: ApplicationFiled: May 16, 2014Publication date: November 20, 2014Applicant: Scientific Design Company, Inc.Inventors: Nabil Rizkalla, Andrzej Rokicki
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Publication number: 20140343306Abstract: A method for lowering the sodium content of different carriers which may have different physical properties as well as varying degrees of sodium is provided. The method, which lowers the sodium content from the surface, subsurface as well as the binding layer of the carrier, includes contacting a carrier with water. A rinse solution is recovered from the contacting. The rinse solution includes leached sodium from the carrier. The sodium content in the rinse solution is then determined. The contacting, recovering and determining are repeated until a steady state in the sodium content is achieved.Type: ApplicationFiled: May 16, 2014Publication date: November 20, 2014Applicant: SCIENTIFIC DESIGN COMPANY, INC.Inventors: Nabil Rizkalla, Andrzej Rokicki
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Patent number: 8884037Abstract: Methods of reducing the value of an alkylene oxide production parameter (such as alkylene oxide production rate) in a process of making an alkylene oxide by reacting an alkylene and oxygen over a high efficiency catalyst are shown and described. One method comprises reducing the concentration of oxygen in the reactor feed gas to reduce the value of the alkylene oxide production parameter.Type: GrantFiled: December 9, 2011Date of Patent: November 11, 2014Assignee: Dow Technology Investments LLCInventors: Liping Zhang, Ravindra Tupe
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Patent number: 8871677Abstract: A carrier having at least three lobes, a first end, a second end, a wall between the ends and a non-uniform radius of transition at the intersection of an end and the wall is disclosed. A catalyst comprising the carrier, silver and promoters deposited on the carrier and useful for the epoxidation of olefins is also disclosed. A method for making the carrier, a method for making the catalyst and a process for epoxidation of an olefin with the catalyst are also disclosed.Type: GrantFiled: December 12, 2011Date of Patent: October 28, 2014Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Michael A. Richard, John David Covey
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Patent number: 8871959Abstract: The present invention relates to a continuous process for producing an alkylene oxide by direct oxidation of an alkene with oxygen by reacting a mixture comprising alkene and oxygen in the presence of a silver-comprising catalyst for a run time ?t(i), wherein during the oxidation, the catalyst is additionally contacted at least once with a further mixture comprising ethanol for a run time ?t(ii), wherein the run time ?t(i)>?t(ii).Type: GrantFiled: October 2, 2009Date of Patent: October 28, 2014Assignee: BASF SEInventor: Markus Gitter
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Publication number: 20140316150Abstract: Methods of reducing or maintaining the value of an alkylene oxide production parameter (such as alkylene oxide production rate) in a process of making an alkylene oxide by reacting an alkylene and oxygen over a high efficiency catalyst are shown and described. One method comprises reducing the concentration of oxygen in the reactor feed gas to reduce or maintain the value of the alkylene oxide production parameter.Type: ApplicationFiled: December 6, 2012Publication date: October 23, 2014Applicant: Dow Technology Investments LLCInventors: Liping Zhang, Sasanka Raha, Biju M. Devassy, Balu S. Uphade, Arun G. Basrur, Ailene Gardner Phillips, Ravindra Tupe
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Patent number: 8859792Abstract: A process for the production of an olefin oxide, which process comprises reacting a feed comprising an olefin and oxygen in a reactor tube in the presence of a silver-containing catalyst, wherein the presence of water in the catalyst bed is controlled such that the ratio of the partial pressure of water (PPH2O) divided by the vapor pressure of water (VPH2O) is less than 0.006, preferably less than 0.004.Type: GrantFiled: July 25, 2013Date of Patent: October 14, 2014Assignee: Shell Oil CompanyInventors: Wayne Errol Evans, Paul Michael McAllister, Randall Clayton Yeates, Jeffrey Michael Kobe
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Patent number: 8845975Abstract: A plant and process for producing alkylene oxides to control the production of silver chloride on a high efficiency silver catalyst is disclosed and described. The process involves reacting an alkylene and an organic chloride gas phase promoter with oxygen over the high efficiency silver catalyst. The sulfur concentration in the alkylene oxide reactor feed is controlled to reduce the production of silver chloride which acts as a catalyst poison.Type: GrantFiled: December 21, 2010Date of Patent: September 30, 2014Assignee: Dow Technology Investments LLCInventors: William H. Henstock, Juliana G. Serafin, Albert C. Liu, Hwaili Soo, Yujun Liu, Manuk Colakyan, Sagar Petkar
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Patent number: 8815769Abstract: A process for conditioning a high efficiency silver catalyst used to manufacture ethylene oxide from ethylene, oxygen, and at least one organic chloride is described. A non-reactive conditioning gas comprising at least one of ethylene, oxygen, and a ballast gas is introduced to the catalyst at a conditioning temperature ranging from 150° C. to 180° C. for a selected period of at least 4 hours.Type: GrantFiled: April 3, 2012Date of Patent: August 26, 2014Assignee: Dow Technology Investments LLCInventors: Liping Zhang, Ravindra Radhakisan Tupe, Ailene Gardner Phillips, Paul Victor Hinman, Hwaili Soo
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Publication number: 20140187807Abstract: A high selectivity catalyst start-up process is provided in which an excess level of chloride moderator (greater than 1 ppm) is present in the feed gas composition during each of the various stages of the start-up process. The excess level of chloride used in the start-up process maintains a low level of selectivity (less than 86%) during the entire start-up process. Despite the low selectivity values achieved during the start-up process of the present disclosure, high selectivity catalysts that are conditioned by such a start-up process exhibit improved catalyst performance during the normal operation of the catalyst.Type: ApplicationFiled: December 31, 2013Publication date: July 3, 2014Applicant: SCIENTIFIC DESIGN COMPANY, INC.Inventor: Serguei Pak
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Patent number: 8765633Abstract: A catalyst for the production of ethylene oxide in high efficiency and high selectivity, as well as stably for a long period of time is provided. A catalyst for the production of ethylene oxide comprising silver and a reaction promoter supported on a porous carrier comprising ?-alumina as a main component, characterized in that a relative standard deviation of silver supporting rate of each particle of the catalyst is 0.001 or more and 0.1 or less.Type: GrantFiled: March 23, 2011Date of Patent: July 1, 2014Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiroyuki Hirota, Hiromi Yunoki, Kenichi Ochiai
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Publication number: 20140135513Abstract: Techniques are provided for determining the proper way to load thermocouple reactor tubes in multi-tubular ethylene oxide reactors containing a large number of reactor tubes containing silver catalysts. In these techniques, it is necessary to adjust the pressure drop so that oxygen conversion by thermocouple reactor tubes will closely match that of non-thermocouple reactor tubes.Type: ApplicationFiled: November 16, 2012Publication date: May 15, 2014Applicant: SHELL OIL COMPANYInventor: Paul Michael MCALLISTER
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Patent number: 8716504Abstract: The present invention provides rhenium-promoted epoxidation catalysts based upon shaped porous bodies comprising a minimized percentage of their total pore volume being present in pores having diameters of less than one micron, and a surface area of at least about 1.0 m2/g. Processes of making the catalysts and using them in epoxidation processes are also provided.Type: GrantFiled: September 6, 2013Date of Patent: May 6, 2014Assignee: Dow Technology Investments LLCInventors: Albert C. Liu, Hwaili Soo
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Publication number: 20140121346Abstract: A novel process and apparatus is disclosed for performing chemical reactions. Highly compressed gaseous streams such as H2, CO, CO2, H2O, O2, or CH4 are raised to Mach speeds to form supersonic jets incorporating shockwaves. Two or more such jets are physically collided together to form a localized reaction zone where the energy from the shockwaves causes endothermic reactions wherein the chemical bonds of the reactant gases are broken. Between and among reactants molecular surface interaction and molecular surface chemistry take place. In the ensuing exothermic reactions a desired new chemical product is formed and this product is locked into a lower state of enthalpy (state of energy of formation) through adiabatic cooling by means of a free jet expansion.Type: ApplicationFiled: October 11, 2013Publication date: May 1, 2014Applicant: PHYSICAL SHOCKWAVE INDUSTRIAL APPLICATIONS, LLCInventor: Robert E. Tang
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Patent number: 8703984Abstract: This invention relates to a process for converting ethylene to ethylene oxide comprising: flowing reactants comprising ethylene and oxygen or a source of oxygen in a microchannel reactor in contact with a catalyst to form a product comprising ethylene oxide, the reactants undergoing an exothermic reaction in the microchannel reactor; and transferring heat from the microchannel reactor to a heat exchanger.Type: GrantFiled: August 11, 2005Date of Patent: April 22, 2014Assignee: Velocys, Inc.Inventors: Terry Mazanec, Anna Lee Tonkovich, Wayne W. Simmons, Francis P. Daly, Richard Q. Long, Laura J. Silva
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Publication number: 20140088316Abstract: A supported silver catalyst and use thereof in a process for producing an alkylene oxide, such as ethylene oxide, by the direct oxidation of an alkylene with oxygen or an oxygen-containing gas, wherein the catalyst provides improved stability and improved resilience to reactor upsets and timely recovery to substantially pre-upset levels of catalyst activity and/or efficiency. In some embodiments, the catalyst also exhibits improved activity. A catalyst capable of producing ethylene oxide at a selectivity of at least 87 percent while achieving a work rate of at least 184 kg/h/m3 at a temperature of no greater than 235° C. when operated in a process where the inlet feed to a reactor containing the catalyst comprises ethylene, oxygen, and carbon dioxide, wherein the concentration of carbon dioxide in the inlet feed is greater than or equal to 2 mole percent.Type: ApplicationFiled: September 21, 2012Publication date: March 27, 2014Inventors: Manuel A. W. Natal, Madan M. Bhasin, Hwaili Soo, Albert C. Liu
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Publication number: 20140031568Abstract: A method for producing ethylene oxide comprising: providing one or more feed components, wherein the one or more feed components contains at least ethylene obtained by dehydrating ethanol; contacting the one or more feed components with a desulfurization catalyst comprising a high surface area support and an amount of silver, wherein at least 20% of the silver is present as oxidized silver; and contacting the one or more feed components with a silver-containing epoxidation catalyst disposed inside an ethylene oxide reactor to form a reaction gas comprising ethylene oxide.Type: ApplicationFiled: July 25, 2013Publication date: January 30, 2014Inventors: Andrzej Rokicki, Jason Durand, Rudy Anthony Morin, Wojciech Suchanek
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Publication number: 20140012022Abstract: A process for conditioning a high efficiency silver catalyst used to manufacture ethylene oxide from ethylene, oxygen, and at least one organic chloride is described. A non-reactive conditioning gas comprising at least one of ethylene, oxygen, and a ballast gas is introduced to the catalyst at a conditioning temperature ranging from 150° C. to 180° C. for a selected period of at least 4 hours.Type: ApplicationFiled: April 3, 2012Publication date: January 9, 2014Applicant: Dow Technology Investments LLCInventors: Liping Zhang, Ravindra Radhakisan Tupe, Ailene Gardner Phillips, Paul Victor Hinman, Hwaili Soo
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Patent number: 8604252Abstract: Supported noble metal-comprising catalysts which can be obtained by a) application of colloidal noble metal in the form of a colloidal solution, optionally in admixture with additives acting as promoters, to a support material, b1) drying of the resulting product at from 150 to 350° C., or b2) drying of the resulting product at from 150 to 350° C. and subsequent calcination at from 350 to 550° C. for epoxidation or oxidative dehydrogenation, a process for producing it, its use and also the use of colloidal noble metal for producing supported catalysts.Type: GrantFiled: June 7, 2010Date of Patent: December 10, 2013Assignee: BASF SEInventors: Georg Seeber, Peter Löchner, Stefan Bauer, Tobias Rosendahl, Torsten Mäurer, Günter Wegner, Martin Kamasz
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Patent number: 8603937Abstract: A process is provided for preparing a carrier which process comprises incorporating into the carrier at any stage of the carrier preparation a strength-enhancing additive. Also provided is the resultant carrier having incorporated therein a strength-enhancing additive and a catalyst comprising the carrier. Also provided is a process for the epoxidation of an olefin employing the catalyst. Also provided is a method of using the olefin oxide so produced for making a 1,2-diol, a 1,2-diol ether or an alkanolamine.Type: GrantFiled: May 14, 2012Date of Patent: December 10, 2013Assignee: Shell Oil CompanyInventors: Randall Clayton Yeates, John Robert Lockemeyer, Marek Matusz
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Publication number: 20130317238Abstract: The present disclosure generally relates to processes, apparatuses and custom catalysts designed to depolymerize a polymer. In one embodiment, the present invention relates to a de-polymerizing apparatus, catalysts and reaction schemes to obtain useful monomers including fuel products by “in situ” reactions using coupled electromagnetic induction.Type: ApplicationFiled: December 8, 2011Publication date: November 28, 2013Inventors: Pravansu S. Mohanty, Swaminathan Ramesh
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Publication number: 20130310584Abstract: A process for the production of an olefin oxide, which process comprises reacting a feed comprising an olefin and oxygen in a reactor tube in the presence of a silver-containing catalyst, wherein the presence of water in the catalyst bed is controlled such that the ratio of the partial pressure of water (PPH2O) divided by the vapor pressure of water (VPH2O) is less than 0.006, preferably less than 0.004.Type: ApplicationFiled: July 25, 2013Publication date: November 21, 2013Applicant: SHELL OIL COMPANYInventors: Wayne Errol EVANS, Paul Michael McAllister, Randall Clayton Yeates, Jeffrey Michael Kobe
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Publication number: 20130289288Abstract: A process for treating a carrier, or a precursor thereof, to at least partly remove impurities from the carrier, or the precursor thereof, comprising: contacting the carrier, or the precursor thereof, with a treatment solution comprising a salt in a concentration of at most 0.05 molar, wherein the salt comprises a cation and an anion, and wherein the cation is selected from ammonium, phosphonium, organic cations and combinations thereof, and wherein the anion is selected from organic anions, inorganic carboxylates, oxyanions of elements from Groups IIIA through VIIA of the Periodic Table of Elements, and combinations thereof; and separating at least part of the treatment solution from the carrier, or the precursor thereof.Type: ApplicationFiled: June 28, 2013Publication date: October 31, 2013Inventors: John Robert LOCKEMEYER, Randall Clayton YEATES
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Patent number: 8569527Abstract: The present invention provides a reactor system comprising: —one or more purification zones comprising an absorbent which comprises silver, an alkali or alkaline earth metal, and a support material having a surface area of more than 20 m2/g, and —a reaction zone comprising a catalyst, which reaction zone is positioned downstream from the one or more purification zones; an absorbent; a process for reacting a feed comprising one or more feed components; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.Type: GrantFiled: May 15, 2008Date of Patent: October 29, 2013Assignee: Shell Oil CompanyInventor: Marek Matusz
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Patent number: 8546297Abstract: A process for the preparation of a catalyst useful for the vapor phase production of ethylene oxide from ethylene and oxygen comprising the steps of providing a catalyst precursor comprising an inert support having a catalytically effective amount of a silver containing compound, a promoting amount of an alkali metal containing compound, and a promoting amount of a transition metal containing compound disposed thereon; and heating the catalyst precursor in a gas atmosphere for a first period of time and a second period of time, wherein for the first period of time the gas atmosphere is an inert gas atmosphere and the temperature range is from about 25° C. to about 600° C., and then in a second period of time the gas atmosphere is an oxygen-containing atmosphere and the second period temperature range is from about 350° C. to about 600° C.Type: GrantFiled: May 17, 2011Date of Patent: October 1, 2013Assignee: Scientific Design Company, Inc.Inventors: Andrzej Rokicki, Arie Bortinger, Christelle Verrier