Additional Heavy Metal Containing Material Utilized (e.g., Promoter Which Contains Heavy Metal Utilized, Etc.) Patents (Class 549/536)
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Patent number: 8357813Abstract: The invention provides a process for the epoxidation of an olefin, which process comprises reacting a feed comprising an olefin and oxygen in the presence of a catalyst comprising a carrier and silver deposited on the carrier, which carrier comprises at least 85 weight percent ?-alumina and has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore volume is contained in pores with diameters in the range of from 0.1 to 10 ?m and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.3 to 10 ?m.Type: GrantFiled: November 18, 2011Date of Patent: January 22, 2013Assignee: Shell Oil CompanyInventors: William Herman Gerdes, John Robert Lockemeyer, Donald James Remus, Thomas Szymanski, Randall Clayton Yeates
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Patent number: 8357812Abstract: A process for preparing a rejuvenated epoxidation catalyst, for the epoxidation of one or more olefins using the rejuvenated epoxidation catalyst to produce olefin oxide, and for the production of a 1,2-diol, a 1,2-diol ether, or an alkanol amine from the olefin oxide, the process comprising: providing a quantity of spent epoxidation catalyst having a cumulative alkylene oxide production of 0.16 kT/m3 of the spent epoxidation catalyst or more; and, depositing additional silver on the spent epoxidation catalyst in an amount of 0.2% w or more, based on the weight of the spent epoxidation catalyst.Type: GrantFiled: December 20, 2006Date of Patent: January 22, 2013Assignee: Shell Oil CompanyInventors: Wayne Errol Evans, Marek Matusz
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Patent number: 8357825Abstract: A process for preparing a 1,2-diol, a 1,2-diol ether or an alkanolamine comprising converting an olefin oxide, wherein the olefin oxide has been obtained by a process for the epoxidation of an olefin, said process comprising using a catalyst comprising a carrier and silver deposited thereon, wherein the carrier comprises at least 85 weight percent ?-alumina and has a surface area of at least 1.3 m2/g, a median pore diameter of more than 0.8 ?m, and a pore size distribution wherein at least 80% of the total pore is contained in pores with diameters in the range of from 0.1 to 10 ?m, and at least 80% of the pore volume contained in the pores with diameters in the range of from 0.1 to 10 ?m is contained in pores with diameters in the range of from 0.3 to 10 ?m.Type: GrantFiled: November 18, 2011Date of Patent: January 22, 2013Assignee: Shell Oil CompanyInventors: William Herman Gerdes, John Robert Lockemeyer, Donald James Remus, Thomas Szymanski, Randall Clayton Yeates
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Publication number: 20120323026Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited thereon, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 5.0 mmole/kg, relative to the weight of the catalyst; and wherein the carrier has a monomodal, bimodal or multimodal pore size distribution, a pore diameter of 0.01-200 ?m, a specific surface area of 0.03-10 m2/g, a pore volume of 0.2-0.7 cm3/g, wherein the median pore diameter is 0.1-100 ?m, and a water absorption of 10-80%.Type: ApplicationFiled: February 24, 2011Publication date: December 20, 2012Inventors: John Robert Lockemeyer, Marek Matusz, Randall Clayton Yeates
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Publication number: 20120309992Abstract: The present invention relates to a process for improving the overall selectivity of an EO process for converting ethylene to ethylene oxide utilizing a highly selective EO silver catalyst containing a rhenium promoter wherein following normal operation a hard strip of the chloride on the surface of the catalyst is conducted in order to remove a portion of the chlorides on the surface of the catalyst. Following the hard strip, the catalyst is optionally re-optimized. Surprisingly, it has been found that the selectivity of the catalyst following the hard strip may be substantially higher than the selectivity prior to the hard strip.Type: ApplicationFiled: December 2, 2011Publication date: December 6, 2012Applicant: SHELL OIL COMPANYInventors: Martin Lysle HESS, Wayne Errol EVANS, Jeffrey Michael KOBE, Marek MATUSZ
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Publication number: 20120277447Abstract: The present invention relates to a process for improving the selectivity of an EO process utilizing a highly selective EO catalyst. In particular, the present invention is an improvement in the initial operation of a process for manufacturing ethylene oxide by contacting ethylene, oxygen, a chloride moderator and a hydrocarbon co-moderator with a high selectivity silver-containing catalyst at a concentration of carbon dioxide of less than about 2 mole percent, wherein the initial operating temperature is determined by optimization of such initial operating temperature at a level higher than the normal low initial operating temperature that is typically selected to obtain a longer operating cycle.Type: ApplicationFiled: April 26, 2012Publication date: November 1, 2012Applicant: SHELL OIL COMPANYInventors: Wayne Errol EVANS, Jeffrey Michael KOBE, Marek MATUSZ
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Publication number: 20120264954Abstract: The present invention relates to a shaped catalyst body for preparing ethylene oxide, which comprises at least silver and rhenium applied to an alumina support, and also to a process for producing it, wherein the alumina support has the geometry of a hollow cylinder and the shaped catalyst body has a rhenium content CR and CR/ppm by weight, based on the wall thickness of the hollow cylinder dW in mm, and calculated as element, in the range 120?CR/dW?200.Type: ApplicationFiled: April 13, 2012Publication date: October 18, 2012Applicant: BASF SEInventors: Tobias Rosendahl, Torsten Mäurer, Cornelia Katharina Dobner
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Publication number: 20120226058Abstract: An improved carrier for an ethylene epoxidation catalyst is provided. The carrier includes an alumina component containing a first portion of alumina particles having a mean primary particle size of, or greater than, 2 ?m and up to 6 ?m, and a second portion of alumina particles having a particle size less than 2 ?m. An improved catalyst containing the above-described carrier, as well as an improved process for the epoxidation of ethylene using the catalyst are also provided.Type: ApplicationFiled: November 21, 2011Publication date: September 6, 2012Applicants: NORITAKE CO., LIMITED, SCIENTIFIC DESIGN COMPANY, INC.Inventors: Serguei Pak, Andrzej Rokicki, Shuji Kawabata, Takayuki Ohashi
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Publication number: 20120172608Abstract: The present invention discloses an alumina carrier for a silver catalyst, a process for preparing the alumina carrier, a silver catalyst made from the alumina carrier, and a use of the silver catalyst in the production of ethylene oxide by the oxidization of ethylene. The alumina carrier comprises alumina and promoters, as well as titanium silicate molecular sieve(s); and therefore, has an improved catalytic activity.Type: ApplicationFiled: December 28, 2011Publication date: July 5, 2012Applicants: Beijing Research Institute of Chemical Industry, China Petroleum & Chemical CorporationInventors: Jinbing LI, Xianfeng LI, Wei LIN, Qiang LIN, Jianshe CHEN, Zhixiang ZHANG, Shuyuan CAO, Shujuan WANG, Wujun DAI
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Publication number: 20120149926Abstract: The present invention relates to a process for improving the overall selectivity of an EO process for converting ethylene to ethylene oxide utilizing a highly selective EO silver catalyst containing a rhenium promoter wherein following normal operation a chloride strip of the chloride on the surface of the catalyst is conducted in order to remove a portion of the chlorides on the surface of the catalyst. The chloride strip involves the addition of certain saturated hydrocarbons to the feed. Following the chloride strip, the catalyst is optionally re-optimized.Type: ApplicationFiled: December 2, 2011Publication date: June 14, 2012Applicant: SHELL OIL COMPANYInventors: Wayne Errol EVANS, Marek MATUSZ, Paul Michael MCALLISTER
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Patent number: 8183399Abstract: An integrated process providing for a gas phase hydro-oxidation of an olefin, preferably, propylene, with oxygen in the presence of hydrogen and a catalyst under reaction conditions such as to form a gaseous hydro-oxidation effluent stream containing an olefin oxide product, preferably, propylene oxide, water, unconverted olefin, oxygen, and hydrogen; and further providing for separation and recovery of the olefin oxide product from the effluent stream. The separation involves feeding the hydro-oxidation effluent stream into a first distillation column employing a liquid reflux rectification agent to obtain a first overhead stream containing unconverted olefin, oxygen, and hydrogen, which is recycled to the hydro-oxidation reactor, and a first bottoms stream containing water and the olefin oxide, from which upon further separation a purified olefin oxide product is recovered.Type: GrantFiled: March 26, 2008Date of Patent: May 22, 2012Inventors: David Trent, Katherine Pividal, Jon Siddall, Lanny Robbins
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Publication number: 20120108832Abstract: An alumina support comprises alpha-alumina as the main crystal phase of its backbone, and having a specific surface area of no higher than 3.0 m2/g, a pore volume ranging from 0.3 ml/g to 0.8 ml/g, an alkaline earth metal content ranging from 0.05% to 2.0% by weight of the support, wherein the support has such properties that treating the support with an aqueous oxalic acid solution having a concentration ranging from 0.4% to 2.0% by weight and having twice the weight of the support for 30 minutes can produce a leach liquor having an aluminum content of no higher than 60 ?g/mL, a sodium content of no higher than 20 ?g/mL, and a silicon content of no higher than 40 ?g/mL. Processes for preparing the alumina support, silver catalysts comprising the alumina support, and methods of preparing ethylene oxide by ethylene oxidation using the silver catalyst are also disclosed herein.Type: ApplicationFiled: November 2, 2011Publication date: May 3, 2012Inventors: Jianshe CHEN, Jun Jiang, Shujuan Wang, Zhixiang Zhang, Jinbing Li
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Patent number: 8163941Abstract: There is provided a method for industrially producing optically active epoxy compounds by asymmetrically epoxidizing prochiral unsaturated compounds with an oxidant using as a catalyst a single substance or a di-?-oxo dimer derived therefrom represented by any of the following formulae (I), (I?), (II), (II?), (III), (III?), (IV), and (IV?): [wherein R1s are independently an alkyl group or an aryl group; R2s are independently an alkyl group or an aryl group; R3s are independently an alkyl group or an aryl group, provided that two R3s may be bonded with each other to form a ring; R4s are independently a hydrogen atom, a halogen atom, an alkyl group, an alkoxy group, a nitro group, or a cyano group; M is TiY2 (Y is Cl, alkoxide, or a ?-oxo ligand)].Type: GrantFiled: December 27, 2005Date of Patent: April 24, 2012Assignee: Japan Science and Technology AgencyInventors: Tsutomu Katsuki, Kazuhiro Matsumoto, Yuji Sawada
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Publication number: 20120083613Abstract: The present invention relates to an alumina support for silver catalyst, a process for preparing said alumina support, a silver catalyst made from said alumina support, and a use of said silver catalyst in the production of ethylene oxide by the oxidization of ethylene. According to the present invention, the silver catalyst made from the support prepared by potassium melt technology can have a high selectivity.Type: ApplicationFiled: September 30, 2011Publication date: April 5, 2012Applicants: Beijing Research Institute Of Chemical Industry, China Petroleum & Chemical Corporation, China Petroleum & Chemical CorporationInventors: Wei LIN, Jinbing Li, Jianshe Chen, Zhixiang Zhang, Qiang Lin, Jun Jiang, Shuyuan Cao, Qian Xue, Shujuan Wang, Zhiqiang Tang
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Patent number: 8148555Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.Type: GrantFiled: December 18, 2008Date of Patent: April 3, 2012Assignee: Shell Oil CompanyInventors: John Robert Lockemeyer, Randall Clayton Yeates, Donald Reinalda
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Publication number: 20120077997Abstract: A process for the production of an olefin oxide, which process comprises reacting a feed comprising an olefin and oxygen in a reactor tube in the presence of a silver-containing catalyst, wherein the presence of water in the catalyst bed is controlled such that the ratio of the partial pressure of water (PPH2O) divided by the vapor pressure of water (VPH2O) is less than 0.006, preferably less than 0.004.Type: ApplicationFiled: September 27, 2011Publication date: March 29, 2012Applicant: SHELL OIL COMPANYInventors: Wayne Errol EVANS, Paul Michael MCALLISTER, Randall Clayton YEATES, Jeffrey Michael KOBE
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Publication number: 20120077998Abstract: The present invention relates to a process for preparing ethylene oxide by reaction of ethylene with oxygen in the presence of at least one silver-comprising catalyst, wherein the reaction takes place in a reactor which has a catalyst packed bed having at least two zones (i) and (ii) and the silver content of the catalyst in zone (i) is lower than the silver content of the catalyst in zone (ii). The catalyst packed bed preferably has a further zone (a) with which the reaction mixture comes into contact before the zones (i) and (ii). According to the invention, the silver content of the catalyst in the zone (a) is higher than the silver content of the catalyst in zone (i).Type: ApplicationFiled: June 9, 2010Publication date: March 29, 2012Applicant: BASF SEInventors: Georg Seeber, Torsten Mäurer, Gerhard Theis, Dieter Köffer, Frank Rosowski
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Publication number: 20120016143Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and deposited on the carrier, silver, a promoting amount of one or more promoters selected from the group consisting of alkali metals and rhenium and a promoting amount of nickel, wherein the nickel is added as a nickel compound or nickel complex during the initial impregnation along with the silver and other promoters; including a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.Type: ApplicationFiled: July 11, 2011Publication date: January 19, 2012Applicant: SHELL OIL COMPANYInventor: Marek MATUSZ
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Publication number: 20110301368Abstract: An improved carrier for an ethylene epoxidation catalyst is provided. The carrier includes an alumina component containing a first portion of alumina particles having a particle size of, or greater than, 3 ?m and up to 6 ?m, and a second portion of alumina particles having a particle size of, or less than, 2 ?m. An improved catalyst containing the above-described carrier, as well as an improved process for the epoxidation of ethylene using the catalyst are also provided.Type: ApplicationFiled: June 4, 2010Publication date: December 8, 2011Applicant: SCIENTIFIC DESIGN COMPANY, INC.Inventors: Serguei Pak, Andrzej Rokicki, Shuji Kawabata, Takayuki Ohashi
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Publication number: 20110275842Abstract: Catalyst pellets with a high BET surface area can be formed from the compression of a submicron powder into the selected pellet shape, such as using a press that forms the pellet in a die. Catalysts of particular interest comprise a ceramic material with an elemental metal coating. A low temperature plasma treatment can be used to achieve desired surface modification. Catalysts are described that have high selectivities in ethylene epoxidation reactions run over long time periods. The improved catalysts are based upon catalyst materials, such as ytrria coated with silver, with high selectivities. High BET surface areas can be achieved by using a particulate ceramic support material.Type: ApplicationFiled: May 9, 2011Publication date: November 10, 2011Inventor: Gar B. Hoflund
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Publication number: 20110257420Abstract: The invention pertains to a catalyst useful for the epoxidation of an olefin. More particularly, the invention pertains to an improved catalyst useful for the epoxidation of ethylene to ethylene oxide. The catalyst has improved selectivity in the epoxidation process. The catalyst comprises a solid support having a surface, which has a first mode of pores which have a diameter ranging from about 0.01 ?m to about 5 ?m and having a differential pore volume peak in the range of from about 0.01 ?m to about 5 ?m. The surface then has a second mode of pores, different from the first mode of pores, which second mode of pores have a diameter ranging from about 1 ?m to about 20 ?m and have a differential pore volume peak in the range of from about 1 ?m to about 20 ?m.Type: ApplicationFiled: June 23, 2011Publication date: October 20, 2011Applicant: SD LIZENZVERWERTUNGSGESELLSCHAFT MBH & CO. KGInventor: Christian GUECKEL
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Publication number: 20110196162Abstract: The present invention relates to a continuous process for producing an alkylene oxide by direct oxidation of an alkene with oxygen by reacting a mixture comprising alkene and oxygen in the presence of a silver-comprising catalyst for a run time ?t(i), wherein during the oxidation, the catalyst is additionally contacted at least once with a further mixture comprising ethanol for a run time ?t(ii), wherein the run time ?t(i)>?t(ii).Type: ApplicationFiled: October 2, 2009Publication date: August 11, 2011Applicant: BASF SEInventor: Markus Gitter
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Patent number: 7985868Abstract: We describe the preparation and characterization of two zinc hybrid luminescent structures based on the flexible and emissive linker molecule, trans-(4-R,4?-R?) stilbene, where R and R? are mono- or poly-coordinating groups, which retain their luminescence within these solid materials. For example, reaction of trans-4,4?-stilbenedicarboxylic acid and zinc nitrate in the solvent dimethylformamide (DMF) yielded a dense 2-D network featuring zinc in both octahedral and tetrahedral coordination environments connected by trans-stilbene links. Similar reaction in diethylformamide (DEF) at higher temperatures resulted in a porous, 3-D framework structure consisting of two interpenetrating cubic lattices, each featuring basic to zinc carboxylate vertices joined by trans-stilbene, analogous to the isoreticular MOF (IRMOF) series. We demonstrate that the optical properties of both embodiments correlate directly with the local ligand environments observed in the crystal structures.Type: GrantFiled: May 4, 2007Date of Patent: July 26, 2011Assignee: Sandia CorporationInventors: Christina A. Bauer, Mark D. Allendorf, F. Patrick Doty, Blake A. Simmons
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Publication number: 20110152551Abstract: A process for the epoxidation of an olefin is disclosed which includes: reacting a feed gas composition containing an olefin, oxygen, and a moderator selected from the group consisting of diatomic chlorine and perhalogenated hydrocarbons, in the presence of an epoxidation catalyst.Type: ApplicationFiled: December 16, 2010Publication date: June 23, 2011Applicant: SCIENTIFIC DESIGN COMPANY, INC.Inventors: Howard Sachs, Andrzej Rokicki
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Publication number: 20110118487Abstract: This invention relates to a process, comprising reacting ethylene and oxygen or a source of oxygen in the presence of a catalyst in a reactor to form a product comprising ethylene oxide, wherein the catalyst contains silver or silver compound and a support and the catalyst is in the form of particulate solids having a mean particle diameter from 1 to 1000 ?m and wherein the molar ratio of oxygen to ethylene is from 1:4 to 10:1.Type: ApplicationFiled: July 13, 2009Publication date: May 19, 2011Applicant: BASF SEInventors: Radwan Abdallah, Torsten Mäurer, Tobias Rosendahl, Frank Rosowski, Gerhard Theis, Terry Mazanec, Soumitra Deshmukh, Laura J. Silva
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Publication number: 20110105771Abstract: A process for the epoxidation of an olefin comprising contacting a reactor feed comprising an olefin, oxygen, and carbon dioxide, with a catalyst comprising a carrier and, deposited on the carrier, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the carbon dioxide is present in the reactor feed in a quantity of at most 3 mole percent based on the total epoxidation reactor feed; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; and the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.Type: ApplicationFiled: May 7, 2008Publication date: May 5, 2011Inventor: Marek Matusz
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Patent number: 7932407Abstract: A process for the epoxidation of an olefin, which process comprises reacting a feed comprising an olefin, oxygen and an organic halide, in the presence of a catalyst comprising silver and rhenium deposited on a carrier, wherein the catalyst comprises rhenium in a quantity of at most 1.5 mmole/kg, relative to the weight of the catalyst, and at most 0.0015 mmole/m2, relative to the surface area of the carrier, and in which process the reaction temperature is increased to at least partly reduce the effect of loss of activity of the catalyst while the organic halide is present in a relative quantity Q which is maintained constant as defined herein.Type: GrantFiled: April 1, 2004Date of Patent: April 26, 2011Assignee: Shell Oil CompanyInventors: Marek Matusz, Ruth Mary Kowaleski
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Patent number: 7932408Abstract: The invention is directed to a catalyst for the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having at least two pore size distributions, each pore size distribution possessing a different mean pore size and a different pore size of maximum concentration, the catalyst further comprising a catalytically effective amount of silver, a promoting amount of rhenium, and a promoting amount of one or more alkali metals, wherein the at least two pore size distributions are within a pore size range of about 0.01 ?m to about 50 ?m. The invention is also directed to a process for the oxidation of an olefin to an olefin oxide using the above-described catalyst.Type: GrantFiled: January 27, 2009Date of Patent: April 26, 2011Assignee: Scientific Design Company, Inc.Inventor: Christian Gückel
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Publication number: 20110009653Abstract: This invention relates to a process comprising reacting ethylene and oxygen or a source of oxygen in a process microchannel in the presence of a catalyst to form a product comprising ethylene oxide.Type: ApplicationFiled: July 13, 2009Publication date: January 13, 2011Inventors: Terry Mazanec, Soumitra Desmukh, Laura J. Silva, Torsten Maurer, Radwan Abdallah, Frank Rasowski
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Publication number: 20100280261Abstract: The present invention provides porous body precursors and shaped porous bodies. Also included are catalysts and other end-use products based upon the shaped porous bodies and thus the porous body precursors. Finally, processes for making these are provided. The porous body precursors are germanium doped and comprise a precursor alumina blend. It has now surprisingly been discovered that inclusion of germanium, alone or in combination with such a blend, in porous body precursors can provide control over, or improvements to, surface morphology, physical properties, and/or surface chemistry of shaped porous bodies based thereupon. Surprisingly and advantageously, heat treating the shaped porous bodies can result in additional morphological changes so that additional fine tuning of the shaped porous bodies is possible in subsequent steps.Type: ApplicationFiled: April 10, 2010Publication date: November 4, 2010Applicant: DOW TECHNOLOGY INVESTMENTS LLCInventors: Kevin E. Howard, Cathy L. Tway, Peter C. Lebaron, Jamie L. Lovelace, Hirokazu Shibata
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Publication number: 20100267975Abstract: A method of producing an alkylene oxide includes passing a reaction mixture comprising alkylene, oxygen and a gaseous chlorine-containing promoter species over a supported catalyst containing silver and a promoting amount of rhenium to undergo an epoxidation reaction at a first operating condition. The method further includes subsequently performing the epoxidation reaction at a preferred operating condition. The preferred operating condition is characterized by an efficiency of the epoxidation reaction toward the alkylene oxide where the efficiency is lower than that of a maximum efficiency achievable at an operating temperature corresponding to the preferred operating condition.Type: ApplicationFiled: April 20, 2010Publication date: October 21, 2010Inventors: Michael Habenschuss, Hwaili Soo, Paul V. Hinman, Albert C. Liu
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Publication number: 20100267969Abstract: The present invention provides rhenium-promoted epoxidation catalysts based upon shaped porous bodies comprising a minimized percentage of their total pore volume being present in pores having diameters of less than one micron, and a surface area of at least about 1.0 m2/g. Processes of making the catalysts and using them in epoxidation processes are also provided.Type: ApplicationFiled: April 14, 2010Publication date: October 21, 2010Applicant: DOW TECHNOLOGY INVESTMENTS LLCInventors: Albert C. Liu, Hwaili Soo
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Patent number: 7803957Abstract: A method for controlling ethylene oxidation uses ethylene and oxygen, in conjunction with a silver based catalyst, a moderator and a co-moderator, to form ethylene oxide. When controlling the ethylene oxidation reaction, the moderator concentration is maintained constant within a comparatively narrow operative concentration range and the co-moderator concentration is varied within a comparatively wider operative concentration range, to optimize a catalyst property such as the catalyst activity and/or the catalyst selectivity.Type: GrantFiled: September 11, 2007Date of Patent: September 28, 2010Assignee: SD Lizenzverwertungsgesellschaft mbH & Co. KGInventors: Nabil Rizkalla, Howard Sachs, Mansoor Firoz Husain, Christian J. Gueckel, Andrzej Rokicki
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Publication number: 20100191006Abstract: The invention is directed to a catalyst useful in the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having a multimodal pore size distribution comprising a first and a second distribution of pore sizes wherein each distribution of pore sizes possesses a different mean pore size and a different pore size of maximum concentration, the support having a catalytically effective amount of silver, a promoting amount of rhenium, and cesium in an amount up to, but not exceeding 700 ppm disposed thereon. The invention is also directed to methods for using the catalyst for the commercial production of an olefin oxide from olefin and oxygen-containing feed gases.Type: ApplicationFiled: January 27, 2009Publication date: July 29, 2010Applicant: SCIENTIFIC DESIGN COMPANY, INC.Inventor: Christian Guckel
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Publication number: 20100160655Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.Type: ApplicationFiled: December 18, 2008Publication date: June 24, 2010Inventors: John Robert LOCKEMEYER, Randall Clayton Yeates, Donald Reinalda
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Patent number: 7741499Abstract: There is provided a catalyst carrier comprising a refractory inorganic material having a sodium solubilization rate no greater than 5 ppmw/5 minutes. There is further a catalyst comprising a refractory inorganic material carrier having a sodium solubilization rate no greater than 5 ppmw/5 minutes; and one or more catalytically reactive metals deposited on said carrier. There is also provided a catalyst suitable for the vapor phase production of alkylene oxide from olefins and oxygen comprising an alumina-based carrier having a sodium solubilization rate no greater than 5 ppmw/5 minutes; and catalytically reactive silver deposited on said carrier.Type: GrantFiled: May 9, 2007Date of Patent: June 22, 2010Assignee: Shell Oil CompanyInventor: John Robert Lockemeyer
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Patent number: 7714152Abstract: A carrier for a catalyst useful for the epoxidation of an olefin which comprises an inert, refractory solid carrier is provided. The carrier has no or little absolute volume from small pores, of less than 1 micrometer, and large pores, of above 5 micrometer. By “no or little absolute volume from small pores of less than 1 micron” it is meant that the pore volume of such pores is less than 0.20 ml/g. By “no or little absolute volume from large pores of above 5 micron” it is meant that the pore volume of such pores is less than 0.20 ml/g. The invention further provides a catalyst useful for the epoxidation of an olefin supported on such a carrier and a process for the oxidation of an olefin, especially ethylene, to an olefin oxide, especially ethylene oxide.Type: GrantFiled: August 30, 2007Date of Patent: May 11, 2010Assignee: SD Lizenzverwertungsgesellschaft mbH & Co. KGInventor: Serguei Pak
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Patent number: 7696368Abstract: A method to achieve a controlled start-up temperature of an expoxidation process which exceeds the maximum achievable temperature of the epoxidation reactor relative to using an external heat source. The method of the present invention employs an oxidation reaction within the reactor to bring the temperature of the reactor to a temperature that is suitable for conditioning a high selectivity catalyst. The method of the present invention includes first bringing a reactor including a high selectivity catalyst to a first temperature using the external heat source to the reactor, while staying within the reactor design limitations and maintaining a gas flow to the reactor that is within 25 to 100% of the design rates. Once the reactor has achieved the first temperature, at least an olefin, e.g., ethylene, and then oxygen are introduced to the reactor feed gas.Type: GrantFiled: May 7, 2008Date of Patent: April 13, 2010Assignee: SD Lizenzverwertungsgesellschaft mbH & Co. KGInventors: Barry Jay Billig, James Mann, Norma Beatriz Castagnola, Christian Gueckel, Andrzej Rokicki
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Patent number: 7655596Abstract: The present invention if for a catalyst for epoxidation of an alkene, such as ethylene, to an alkene oxide, such as ethylene oxide, on which silver has been deposited on alumina as a support which has been modified with certain weak base compounds, such as oxides of a Group 1A, Group 2A, Group 3A or the first transition series of the Periodic Table of Elements, and with a high temperature heat treatment. Optional promoters selected from the group consisting of compounds of Group 1A, Group 2A, Group 7A and Group 8 may be contacted with the alpha-alumina support in solution with a silver compound, with the catalyst precursor before calcination or with the catalyst after calcination. The catalyst is brought into contact with alkene and oxygen under reaction conditions to selectively convert the alkene to an alkene oxide.Type: GrantFiled: December 22, 2005Date of Patent: February 2, 2010Assignee: Saudi Basic Industries CorporationInventors: Xiankuan Zhang, Alla Konstantin Khanmamedova
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Patent number: 7657332Abstract: A process for the epoxidation of an olefin, which process comprises reacting a feed comprising the olefin, oxygen and a reaction modifier in the presence of a highly selective silver-based catalyst at a reaction temperature T, and with the reaction modifier being present in a relative quantity Q which is the ratio of an effective molar quantity of active species of the reaction modifier present in the feed to an effective molar quantity of hydrocarbons present in the feed, and which process comprises the steps of: operating at a first operating phase wherein the value of T is T1 and the value of Q is Q1, and subsequently operating at a second operating phase at a reaction temperature which is different from the reaction temperature employed in the first operating phase, such that the value of T is T2 and the value of Q is substantially Q2, whereby Q2 is determined by calculation and Q2 is defined by the formula Q2=Q1+B(T2?T1), wherein B denotes a constant factor which is greater than 0; a reaction systemType: GrantFiled: February 1, 2007Date of Patent: February 2, 2010Assignee: Shell Oil CompanyInventors: Peter Ingraham Chipman, Jeffrey Michael Kobe, Arjan Jan Te Raa, Leonid Isaakovich Rubinstein, Brian Scott Vanderwilp, Thijs Wermink
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Patent number: 7657331Abstract: A reaction system for epoxidation of olefins, with a feed control system configured to control the relative quantity of reaction modifier present in the feed, where the relative quantity of said reaction modifier is changed in response to changes in the reaction temperature.Type: GrantFiled: February 1, 2007Date of Patent: February 2, 2010Assignee: Shell Oil CompanyInventors: Peter Ingraham Chipman, Jeffrey Michael Kobe, Arjan Jan Te Raa, Leonid Isaakovich Rubinstein, Brian Scott Vanderwilp, Thijs Wermink
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Publication number: 20100016617Abstract: The present invention relates to an improved carrier for an ethylene epoxidation catalyst, the carrier comprising alumina in combination with a stability-enhancing amount of mullite. The invention is also directed to an improved catalyst containing the improved carrier, as well as an improved process for the epoxidation of ethylene using the catalyst of the invention.Type: ApplicationFiled: January 27, 2009Publication date: January 21, 2010Applicant: SCIENTIFIC DESIGN COMPANY, INC.Inventors: Serguei Pak, Andrzej Rokicki, Shuji Kawabata
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Publication number: 20090326250Abstract: A method for producing propylene oxide according to the present invention comprises a step of reacting propylene with oxygen in the presence of water, a halogen compound, and a silver catalyst containing alkaline earth metal carbonate as a support, the silver catalyst having 10 ?mol/g or more oxygen adsorption capacity. This provides an industrially advantageous method for producing olefin oxide.Type: ApplicationFiled: January 25, 2008Publication date: December 31, 2009Inventors: Hirotsugu Kano, Michio Yamamoto, Tetsuro Yonemoto
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Patent number: 7615654Abstract: A process is disclosed for the epoxidation of an olefin with hydrogen and oxygen in the presence of an oxidation catalyst comprising a transition metal zeolite, and a noble metal catalyst comprising a noble metal and an ion-exchange resin. The process is highly productive and selective in making epoxides. A noble metal catalyst comprising a cation-exchanged resin further improves the productivity and/or the selectivity of the process.Type: GrantFiled: October 20, 2005Date of Patent: November 10, 2009Assignee: Lyondell Chemical Technology, L.P.Inventors: Bi Le-Khac, Mark P. Kaminsky, Kun Qin, Roger A. Grey
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Publication number: 20090275763Abstract: A catalyst for the manufacture of alkylene oxide, for example ethylene oxide, by the vapor-phase epoxidation of alkene containing impregnated silver and at least one efficiency-enhancing promoter on an inert, refractory solid support, said support incorporating a sufficient amount of zirconium component (present and remaining substantially as zirconium silicate) as to enhance at least one of catalyst activity, efficiency and stability as compared to a similar catalyst which does not contain the zirconium component.Type: ApplicationFiled: June 2, 2009Publication date: November 5, 2009Inventors: Juliana G. Serafin, Albert C. Liu, Seyed R. Seyedmonir, Hwaili Soo, Thomas Szymanski
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Publication number: 20090275764Abstract: A process is provided for preparing a carrier which process comprises incorporating into the carrier at any stage of the carrier preparation a strength-enhancing additive. Also provided is the resultant carrier having incorporated therein a strength-enhancing additive and a catalyst comprising the carrier. Also provided is a process for the epoxidation of an olefin employing the catalyst. Also provided is a method of using the olefin oxide so produced for making a 1,2-diol, a 1,2-diol ether or an alkanolamine.Type: ApplicationFiled: July 14, 2009Publication date: November 5, 2009Inventors: Randall Clayton YEATES, John Robert Lockemeyer, Marek Matusz
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Publication number: 20090198076Abstract: The invention is directed to a catalyst for the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having at least two pore size distributions, each pore size distribution possessing a different mean pore size and a different pore size of maximum concentration, the catalyst further comprising a catalytically effective amount of silver, a promoting amount of rhenium, and a promoting amount of one or more alkali metals, wherein the at least two pore size distributions are within a pore size range of about 0.01 ?m to about 50 ?m. The invention is also directed to a process for the oxidation of an olefin to an olefin oxide using the above-described catalyst.Type: ApplicationFiled: January 27, 2009Publication date: August 6, 2009Applicant: Scientific Design Company, Inc.Inventor: Christian Guckel
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Publication number: 20090192324Abstract: Disclosed is a catalyst for ethylene oxide production which is used for producing ethylene oxide from ethylene. This catalyst is composed of at least silver (Ag), caesium (Cs), rhenium (Re) and a carrier, and improved especially in selectivity. Specifically disclosed is a catalyst for ethylene oxide production, which is used for producing ethylene oxide from ethylene and composed of at least silver (Ag), caesium (Cs), rhenium (Re) and a carrier. If necessary, an alkali metal is loaded onto the carrier as a pretreatment, and then Ag, Cs and Re are loaded onto the carrier, thereby obtaining the catalyst. The carrier has a specific surface area of 0.6-3.0 m2/g, and a weight ratio between the silicon (Si) content and the sodium (Na) content in terms of SiO2/Na2O of 2-50, The Re content (based the carrier) is 170-600 ppm per 1 m2/g or the specific surface area of the carrier, and the molar ratio Cs/Re is 0.3-19.Type: ApplicationFiled: March 30, 2007Publication date: July 30, 2009Applicant: MITSUBISHI CHEMICAL CORPORATIONInventors: Katsumi Nakashiro, Soichiro Yamada, Takanao Matsumoto
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Patent number: 7560577Abstract: A catalyst that enables to produce ethylene oxide in a high selectivity and a method for the production of ethylene oxide using the catalyst are provided. In the catalyst for the production of ethylene oxide, wherein the catalyst component is supported by a carrier, a carrier containing ?-alumina as the main component which has at least two peaks in the range of pore diameter of 0.01-100 ?m and at least one peak of the above peaks is present in the range of pore diameter of 0.01-1.0 ?m in the pore distribution measured by mercury porosimetry is adopted as said carrier.Type: GrantFiled: September 27, 2007Date of Patent: July 14, 2009Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiroyuki Hirota, Hiromi Yunoki, Masatsugu Mikawa
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Patent number: 7560411Abstract: A process is provided for preparing a carrier which process comprises incorporating into the carrier at any stage of the carrier preparation a strength-enhancing additive. Also provided is the resultant carrier having incorporated therein a strength-enhancing additive and a catalyst comprising the carrier. Also provided is a process for the epoxidation of an olefin employing the catalyst. Also provided is a method of using the olefin oxide so produced for making a 1,2-diol, a 1,2-diol ether or an alkanolamine.Type: GrantFiled: August 30, 2005Date of Patent: July 14, 2009Assignee: Shell Oil CompanyInventors: Randall Clayton Yeates, John Robert Lockemeyer, Marek Matusz