With Coating, Impregnant, Or Bonding Agent Patents (Class 55/524)
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Publication number: 20100031619Abstract: A method of improving filtration efficiency of a fibrous nonwoven filter media comprises providing a filter media and incorporating in the filter media one or more additives selected from the group consisting of silicone additives, wax additives, and mixtures thereof. The filter media comprises glass fibers, polymer fibers, and optionally binder. Inclusion of silicone and/or wax additive(s) in a filter media has surprisingly been found to increase filtration efficiency, for example, by 10-15%.Type: ApplicationFiled: August 7, 2008Publication date: February 11, 2010Inventors: Dale Addison Grove, III, Alan Michael Jaffee, Richard Thomas Giovannoni
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Patent number: 7658779Abstract: The invention relates to a honeycomb monolithic element for the filtration of particles, characterized in that the peripheral channels forming part of the outer wall of said element are configured to help in the formation of an outer wall whose inner face is substantially flat over the whole length of the element and in that said flat wall also has an increased thickness at the corners, so that, on a cross section, the ratio R of the thickness Ec of the wall, measured along the bisecting line of the angle at a corner of the element, over the minimal thickness Emin of said wall is greater than 1.5.Type: GrantFiled: December 6, 2006Date of Patent: February 9, 2010Assignee: SAINT-GOBAIN Centre de Recherches et d'Etudes EuropeanInventors: Francisco Jose Carranza, David E. Woolley, Andrew K. Leighton
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Patent number: 7658778Abstract: A method for making high temperature filter media includes the steps of melt-spinning a plurality of fibers of pre-ceramic thermoplastic polymer to form a non-woven textile web of the fibers, curing and cross-linking the thermoplastic polymer to a thermo-set polymer and thermally decomposing the thermo-set polymer to ceramic.Type: GrantFiled: December 16, 2003Date of Patent: February 9, 2010Assignee: Global Strategic Materials, LLCInventors: Edward J. A. Pope, Jozsef Hepp, Kenneth M. Kratsch
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Patent number: 7655065Abstract: A regeneration method for a particulate filter includes estimating a quantity of particulate matter trapped within the particulate filter, comparing the quantity of particulate matter to a predetermined quantity, heating at least a portion of the particulate filter to a combustion temperature of the particulate matter, and introducing hydrocarbon fuel to the particulate filter. The hydrocarbon fuel facilitates combustion of the particulate matter to regenerate the particulate filter.Type: GrantFiled: August 2, 2006Date of Patent: February 2, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Eugene V. Gonze, David B. Brown
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Patent number: 7655075Abstract: A method for producing a filter element involving applying a membrane layer to a carrier substrate, etching a membrane chamber, producing pores in the membrane layer, subjecting the membrane layer to an additional treatment to increase the mechanical strength.Type: GrantFiled: July 3, 2004Date of Patent: February 2, 2010Assignee: NFT Nonofiltertechnik Gesellschaft Mit Beschrankter HaftungInventor: Wilfried Hofmann
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Patent number: 7655069Abstract: An air/liquid exchanger comprising an open-cell foam 102 supporting a liquid sorbent. The exchanger may be used for removing trace gaseous components from the air.Type: GrantFiled: February 2, 2006Date of Patent: February 2, 2010Assignee: Global Research Technologies, LLCInventors: Allen B. Wright, Klaus S. Lackner, Eddy J. Peters
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Patent number: 7655064Abstract: A particulate matter-removing filter being resistant to clogging and ash blocking, requiring no special means such as back-washing and heating combustion, and being formed of inexpensive materials; and exhaust emission controlling method and device using this. (1) A particulate-matter-containing exhaust emission controlling filter which uses as a basic unit a pair of porous corrugated sheet and a porous flat sheet that support an exhaust emission controlling catalyst, has a molding formed by laminating the porous corrugated sheets so that their ridge lines alternately cross perpendicularly, has one of side surfaces, perpendicularly crossing the corrugated sheet ridge lines, of the molding or mutually-adjoining two surfaces that are the perpendicularly-crossing side surfaces sealed, and has exhaust gas in-flow passage and out-flow passage respectively formed between porous corrugated sheets via a porous flat sheet.Type: GrantFiled: November 24, 2004Date of Patent: February 2, 2010Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Yasuyoshi Kato, Takashi Michimoto, Eiji Miyamoto, Naomi Imada, Masatochi Fujisawa, Kazuki Kobayashi, Hiroshi Ishizaka, Takeshi Hirota
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Publication number: 20100018533Abstract: A face mask comprising a filter material being a fibrous substrate, especially non-woven polypropylene or polyester, having an acidic polymer, especially of the Carbopol or Gantrez type, deposited on the fibres. The mask has an anti-viral activity against inhaled or exhaled air. A filter material suitable for such a mask, and a process for making it are also described.Type: ApplicationFiled: July 16, 2007Publication date: January 28, 2010Inventors: Kimberly BIEDERMANN, Frank Deng, Simon King, Andrew Middleton
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Publication number: 20100011720Abstract: A filter media for use in an inlet air filtration system includes a woven glass material and an amount of carbon impregnated within the woven glass material.Type: ApplicationFiled: July 18, 2008Publication date: January 21, 2010Inventor: Karmin Lorraine Olson
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Patent number: 7648547Abstract: A honeycomb filter for purifying exhaust gases that is free from occurrence of cracks and coming-off of plugs and is superior in durability upon its use. The honeycomb filter includes a columnar body made of porous ceramics, which has a number of through holes placed in parallel with one another in the length direction with wall portion interposed therebetween, designed so that predetermined of the through holes are filled with plugs at one end of the columnar body, while the through holes not filled with the plugs at the one end are filled with plugs at the other end of the columnar body, and part of or the entire wall portion functions as a plug for collecting particles. A bending strength F? (MPa) of the honeycomb filter and a length L (mm) of the plug in the length direction of the through hole satisfy the relationship of F?×L?30.Type: GrantFiled: April 9, 2003Date of Patent: January 19, 2010Assignee: Ibiden Co., Ltd.Inventor: Kazushige Ohno
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Patent number: 7648542Abstract: A bag house filtration system in which the filter media includes a woven textile formed from glass yarns other high temperature resistant yarns. A first bath is applied to the textile which contains a conductive component, a first fluoropolymer and a lubricant (in some cases where the yarns are glass). A second bath containing primarily a second fluoropolymer is then applied to the textile and the first composition to seal the first composition on the textile. The textile, so treated dissipates the static electricity normally generated in the filter media thus reducing excessive buildup of contaminating particles and enhancing cleaning of the bag during use.Type: GrantFiled: October 13, 2008Date of Patent: January 19, 2010Assignee: BGF Industries, Inc.Inventor: Scott A. Hunter
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Patent number: 7648550Abstract: Disclosed are ceramic honeycomb articles, which are composed predominately of a crystalline phase cordierite composition. The ceramic honeycomb articles possess a microstructure characterized by a unique combination of relatively high total porosity of less than 54%, and relatively narrow pore size distribution having a d10 pore diameter of not less than 8 ?m, a d90 pore diameter of not greater than 35 ?m, and a value of df=(d50?d10)/d50 of less than 0.50. The articles exhibit high thermal durability and high filtration efficiency coupled with low pressure drop across the filter. Such ceramic articles are particularly well suited for filtration applications, such as diesel exhaust filters or DPFs. Also disclosed are methods for manufacturing the ceramic articles of the present invention.Type: GrantFiled: August 25, 2006Date of Patent: January 19, 2010Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Isabelle Marie Melscoet-Chauvel, Gregory Albert Merkel
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Patent number: 7648548Abstract: Disclosed are ceramic articles, which in one aspect are composed predominately of a cordierite having a composition close to that of Mg2Al4Si5O18. The ceramic articles possess a microstructure characterized by a unique combination of relatively high porosity and relatively narrow pore size distribution, both as measured by mercury porosimetry, that render the ceramic structure useful for ceramic filter applications requiring high thermal durability and high filtration efficiency coupled with low pressure drop along the length of the filter. Such ceramic bodies are particularly well suited for filtration applications, such as diesel exhaust filters or DPFs. Also disclosed are methods for the manufacture of the ceramic articles described herein.Type: GrantFiled: May 10, 2006Date of Patent: January 19, 2010Assignee: Corning IncorporatedInventors: Weiguo Miao, Steven Bolaji Ogunwumi, Paul John Shustack, Jianguo Wang
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Patent number: 7648549Abstract: A system, apparatus and method for detecting defects in a honeycomb body. The system and apparatus include a fixture adapted to hold the honeycomb body, a particulate fluid source, a pipe which defines a flow path between the particulate fluid source and a first end face of the honeycomb body thereby allowing particulate fluid to flow from the particulate fluid source to the first end face of the honeycomb body. The particulate fluid emerges at a second end face of the honeycomb body through defects, if any, in the honeycomb body where the positions of such defects may be monitored. The system and apparatus includes a flow straightener disposed in the flow path to minimize boundary layer influence of the pipe on the flow of the particulate fluid. A substantially uniform velocity flow profile is provided to the first end face of the honeycomb body.Type: GrantFiled: July 28, 2006Date of Patent: January 19, 2010Assignee: Corning IncorporatedInventors: Patrick Michael Gargano, Babak Robert Raj, William Paul Ryszytiwskyj, Michael George Shultz, David John Worthey, Leon Robert Zoeller, III
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Publication number: 20100006495Abstract: A polyamide membrane comprising reaction product of an anhydrous solution comprising an anhydrous solvent, at least one polyfunctional secondary amine and a pre-polymer deposition catalyst; and an anhydrous, organic solvent solution comprising a polyfunctional aromatic amine-reactive reactant comprising one ring. A composite semipermeable membrane comprising the polyamide membrane on a porous support. A method of making a composite semipermeable membrane by coating a porous support with an anhydrous solution comprising an anhydrous solvent, a polyfunctional secondary amine and a pre-polymer deposition catalyst, to form an activated pre-polymer layer on the porous support and contacting the activated pre-polymer layer with an anhydrous, organic solvent solution comprising a polyfunctional amine-reactive reactant to interfacially condense the amine-reactive reactant with the polyfunctional secondary amine, thereby forming a cross-linked, interfacial polyamide layer on the porous support.Type: ApplicationFiled: July 9, 2008Publication date: January 14, 2010Applicant: ELTRON RESEARCH AND DEVELOPMENT, INC.Inventor: Wayne E. BUSCHMANN
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Patent number: 7645327Abstract: Systems and methods for achieving filtration are provided that utilize agglomerates or granules of nanoparticles. The agglomerates or granules of nanoparticles may be used as and/or incorporated into a HEPA filtration system to remove solid or liquid submicron-sized particles, e.g., MPPS, in an efficient and efficacious manner. The filtration systems and methods are provided that utilize agglomerates or granules in a size range of about 100-500 microns. The agglomerates or granules of nanoparticles exhibit a hierarchical fractal structure. In the case of agglomerates of nanoparticles, porosities of 0.9 or greater are generally employed, and for granules of nanoparticles, porosities that are smaller than 0.9 may be employed. Filter media formed from the agglomerates or granules may be formed from materials such as carbon black and fumed silica, and may be employed in baffled or non-baffled filtration apparatus.Type: GrantFiled: May 2, 2006Date of Patent: January 12, 2010Assignee: New Jersey Institute of TechnologyInventors: Robert Pfeffer, Rajesh Dave, Stanislav Dukhin, Jose A. Quevedo, Qun Yu
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Publication number: 20100000409Abstract: A method and apparatus for practicing the method are provided for separating droplets of finely aerosolized elemental mercury from a gaseous stream in which the droplets are dispersed. In the method a gold plated metallic capillary surface is contacted with the gaseous stream, causing the aerosolized droplets to deposit on the capillary surface and by capillary action to coalesce with other of such droplets to form increasingly large drops of mercury. The surface is oriented to allow the mercury to flow by gravitational forces and capillary action to the lowermost portions of the surface, at which it accumulates, and is then collected at a suitable vessel.Type: ApplicationFiled: June 30, 2009Publication date: January 7, 2010Inventor: Hal Alper
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Patent number: 7640732Abstract: A highly porous ceramic filter consisting essentially of bonded ceramic fibers forms a part of an exhaust filtration system for a gasoline two-stroke engine. The porosity of the substrate permits accumulation of particulate constituents of the exhaust stream without detracting from the engine performance due to backpressure. Embodiments of the porous ceramic filter are disposed with a catalyst to facilitate reduction of gaseous and particulate byproducts of combustion from the two-stroke engine, so that emission of harmful pollutants is minimized.Type: GrantFiled: September 21, 2006Date of Patent: January 5, 2010Assignee: GEO2 Technologies, Inc.Inventors: Bilal Zuberi, Robert G. Lachenauer
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Publication number: 20090320427Abstract: Jointing cement intended in particular for fastening together a plurality of filter blocks of a filtering body of an exhaust gas particle filter of an internal combustion engine of a motor vehicle, having a silicon carbide (SiC) content of between 30% and 90%. The cement according to the invention includes at least 0.05% and less than 5% of a thermosetting resin, the percentages being percentages by weight relative to the total weight of the thermosetting resin and the mineral material, apart from the possible water.Type: ApplicationFiled: June 19, 2007Publication date: December 31, 2009Applicant: Saint Gobain Centre De Recherches Et D'Etudes EuroInventors: Sébastien Bardon, Anthony Briot, Gaëtan Chanpagne, Vincent Gleize
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Patent number: 7637979Abstract: A diesel engine exhaust gas filter [8] is manufactured by winding a belt-like wire mesh [1] knitted from a metal wire [2] into a swirl body while being extended in the longitudinal direction and compressing it in the widthwise direction in a molding die. [6].Type: GrantFiled: April 26, 2007Date of Patent: December 29, 2009Assignees: Mitsui Engineering & Shipbuilding Co., Ltd., Okutani Wire Netting, Mfg, Co., LtdInventors: Juntaro Ushikoshi, Shoichi Ibaragi, Kanehisa Imai, Tomohiko Okutani
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Publication number: 20090314708Abstract: Disclosed herein is a hollow fiber membrane for feeding a mixture into the hollow space thereof, in which the mixture to be separated is fed into the hollow space of the hollow fiber membrane and allowed to permeate through a porous membrane comprising an active layer. The hollow fiber membrane is manufactured by forming a tubular active layer having a hollow space and making a polymer fiber braid, a metal wire braid or a braid consisting of a mixture of polymer fiber with metal wire, directly on the outer surface of the tubular layer, such that the active layer can be prevented from being expanded if a high-temperature, high-pressure mixture is fed into the hollow space.Type: ApplicationFiled: June 18, 2008Publication date: December 24, 2009Applicant: SepraTek Inc.Inventor: Choong Kyun Yeom
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Patent number: 7632328Abstract: A filter device for filtering air in internal combustion engines equipped with a filter that can be inserted into a filter housing and has a flame-retardant effect. The filter comprises a main filter element and an upstream filter fleece whereby the flame-retardant effect is achieved by the fleece prefilter.Type: GrantFiled: December 14, 2006Date of Patent: December 15, 2009Assignee: Mann + Hummel GmbHInventors: Stefan Walz, Pius Trautmann, Andreas Pelz, Jobst Eisengraeber-Pabst
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Publication number: 20090293719Abstract: Systems and methods for achieving filtration are provided that utilize agglomerates or granules of nanoparticles. The agglomerates or granules of nanoparticles may be used as and/or incorporated into a HEPA filtration system to remove solid or liquid submicron-sized particles, e.g., MPPS, in an efficient and efficacious manner. The filtration systems and methods are provided that utilize agglomerates or granules in a size range of about 100-500 microns. The agglomerates or granules of nanoparticles exhibit a hierarchical fractal structure. In the case of agglomerates of nanoparticles, porosities of 0.9 or greater are generally employed, and for granules of nanoparticles, porosities that are smaller than 0.9 may be employed. Filter media formed from the agglomerates or granules may be formed from materials such as carbon black and fumed silica, and may be employed in baffled or non-baffled filtration apparatus.Type: ApplicationFiled: May 2, 2006Publication date: December 3, 2009Inventors: Robert Pfeffer, Rajesh Dave, Stanislav Dukhin, Jose A. Quevedo, Qun Yu
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Publication number: 20090299250Abstract: Fiber bed, preferably negatively charged, covered with a cationic polymer having a positive net charge; antiviral filter comprising said fiber bed; and method for the fabrication of said fiber bed having antiviral characteristic.Type: ApplicationFiled: July 19, 2007Publication date: December 3, 2009Applicant: Universite De RouenInventors: Quang Trong Nguyen, Laurent Lebrun
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Patent number: 7625428Abstract: Generally, systems for air and water purification using unpowered charged sorbent mediums (3) which may include layered double hydroxide (LDH) (1) compositions, lignin (2), and methods of sorbing inorganic or organic material(s) onto such mediums, including anionic contaminants (10), cationic contaminants (11), non-ionic organic contaminants (20), and even biological agents (7) such as bacteria or viruses present in liquids or gases.Type: GrantFiled: January 28, 2004Date of Patent: December 1, 2009Assignee: The University of Wyoming Research CorporationInventors: Song Jin, Alan E. Bland, Terry H. Brown
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Patent number: 7625426Abstract: A nano-scale filter (10) includes a porous supporting component (14) and a carbon nanotube filtration membrane (12) sintered on a top surface of the porous supporting component. The porous supporting component has a number of micro-scale pores. The filtration membrane is configured as a network formed by aggregating a number of multi-junction carbon nanotubes. The multi-function carbon nanotubes are selected from the group consisting of two-dimensional junction carbon nanotubes (30, 40, 50, 60), three-dimensional junction carbon nanotubes (20) and an admixture thereof. A method for making the nano-scale filter is also provided.Type: GrantFiled: May 19, 2006Date of Patent: December 1, 2009Assignee: Hon Hai Precision Industry Co., Ltd.Inventor: Mong-Tung Lin
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Patent number: 7625418Abstract: A pleated fluid filter having a pair of spaced longitudinally extending flanks is formed by at least one layer of a fluid filter media. A spacing member is integral with one of the flanks and extends outwardly in contacting relation with an adjacent flank.Type: GrantFiled: June 8, 2005Date of Patent: December 1, 2009Assignee: AAF-McQuay, Inc.Inventor: Kyung-Ju Choi
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Publication number: 20090288558Abstract: The present disclosure relates generally to a nonwoven filtration media comprising a bonded mix of different, discontinuous, thermoplastic resin fibers and optionally discontinuous cellulosic fibers. The nonwoven media has an advantageous combination of stiffness, foldability, efficiency and the ability to retain a fold. The nonwoven media can be thermally bonded during the production process. The advantageous combination of mechanical properties allow the disclosed nonwoven media to accept and retain folds and pleats better than some conventional filtration materials while the mix of different fibers provides desirable filtration properties.Type: ApplicationFiled: May 16, 2007Publication date: November 26, 2009Inventors: Leonard E. Duello, Thomas D. Hawkins, Christopher B. Peart
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Patent number: 7621989Abstract: A pleatable filter structure for use in a filter panel, containing ion exchange particles distributed within a fibrous framework is expanded to contain enough space to allow the ion exchange particles to swell or to be in a swelled state as compared to dry ion exchange particles, without additional expansion of the filter structure. A method of manufacturing the filter structure involves subjecting the filter structure to a moisture treatment in which it is exposed to a humid or water containing environment, whereby the ion exchange particles swell and cause a permanent expansion of the filter structure.Type: GrantFiled: January 20, 2004Date of Patent: November 24, 2009Assignee: Camfil ABInventor: Mikael Forslund
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Patent number: 7621981Abstract: An apparatus, system, and method are disclosed for dispersing heat within a particulate filter. The apparatus may include various devices for dispersing heat from a high risk portion of the particulate filter by delaying heat generation, by conducting generated heat out of the high risk portion, by absorbing the heat generated into molecular energy rather than temperature, by shifting some of the heat burden away from the particulate filter to other devices in an aftertreatment system, or out of the aftertreatment system. The delaying device may be a reduction of catalyst loading within portions of the particulate filter. The conducting device may be a plurality of thermal conduits within portions of the particulate filter. The absorption device may be a high heat capacity washcoat in portions of the particulate filter.Type: GrantFiled: December 29, 2006Date of Patent: November 24, 2009Assignee: Cummins Filtration IP, IncInventors: Bryan Blackwell, Conrad J. Simon, III, Thomas M. Yonushonis
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Publication number: 20090283480Abstract: The invention relates to a porous material comprising a substrate based on at least one organic polymer A and a coating, where vii) the uncoated substrate based on the organic polymer A is macroporous, viii) the surface of the macroporous substrate is coated with a polymer B based on reactive resins, and ix) this coating with a polymer B is nanoporous and the mean diameter of the nanopores is not more than 1000 nm, and recording materials being excepted. The invention also relates to a process for producing the porous material and to the use of the porous material as a filter for gases or liquids. Finally, the invention relates to filters comprising the porous material, and to a process for filtering gases or liquids.Type: ApplicationFiled: June 6, 2007Publication date: November 19, 2009Applicant: BASF SEInventors: Volker Schadler, Marc Fricke, Cedric Du Fresne von Hohenesche, Joachim Roser
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Patent number: 7615092Abstract: A filtering apparatus may comprise a base material folded in a folded state. A filter may be attached to the base material. In addition, the filtering apparatus may comprise a perforation. The perforation may be configured to define a portion of the base material configured to be removed from the base material. The base material may be configured to be transformable to an unfolded state when the portion of the base material is removed along the perforation. An adhesive may be attached to the base material. The adhesive may be configured to adhere the filtering apparatus around at least one orifice of a subject when the base material is in the unfolded state. In addition, the filter may be doped with medication or other substances depending upon an intended application. The filtering apparatus may also contain a tactile area to assist the subject in using the filtering apparatus.Type: GrantFiled: October 16, 2006Date of Patent: November 10, 2009Inventor: William J. Dougherty
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Patent number: 7614505Abstract: A ceramic filter includes a porous base member formed of a ceramic porous body, a carbonaceous membrane formed on the porous base member, and an inorganic separation membrane formed on the carbonaceous membrane. According to a method for the ceramic filter for reuse, the deteriorated ceramic filter is thermally treated to remove the carbonaceous membrane and the inorganic membrane from the porous base member, then the carbonaceous membrane is formed on the porous base member, and the inorganic membrane is formed on the carbonaceous membrane.Type: GrantFiled: September 6, 2007Date of Patent: November 10, 2009Assignee: NGK Insulators, Ltd.Inventor: Manabu Isomura
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Patent number: 7611567Abstract: An exhaust gas purifying apparatus for an internal combustion engine includes a particulate filter for trapping particulates found in the exhaust gases of the engine. The regeneration process for burning the particulates trapped in the particulate filter is executed by performing post injection of fuel. The regeneration process is suppressed according to an amount of fuel injected during post injection.Type: GrantFiled: May 12, 2006Date of Patent: November 3, 2009Assignee: Honda Motor Co., Ltd.Inventors: Isao Chiba, Ryuji Matsukado
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Patent number: 7611557Abstract: A reversed pressure relief valve that is used in connection with a computer hard disk drive so as to vent pressurized gases contained within the disk drive while not permitting debris to enter the drive mechanism or the valve. More specifically, the present invention is a reversed direction valve which includes at least one passageway defined by at least a lifter ring, a dry strap, a pressure sensitive adhesive (“PSA”)/body film and a filter media.Type: GrantFiled: March 24, 2005Date of Patent: November 3, 2009Assignee: Plitek, LLCInventor: Karl K. Hoffman
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Patent number: 7611561Abstract: A diesel exhaust filter construction includes a rectangular filter block, an elongated non-rectangular jacket with oval cross section, and support structure supporting the filter block in a center of the jacket. The support structure includes shielding components forming an insulating air gap with the jacket around the filter block (including a double-layered air gap in “hot” areas), and further includes support structure slidably supporting one end of the filter block to accommodate dissimilar thermal expansion. The structure further includes baffling components with angled surfaces directing input exhaust gases along efficient flow paths from an inlet cone into front, rear, and opposite sides of the filter block and further directing output exhaust gases from top and bottom sides of the filter block toward a longitudinally-centered outlet cone. Some components are identical is shape and size for use in different locations on the construction, thus simplifying tooling.Type: GrantFiled: July 18, 2007Date of Patent: November 3, 2009Assignee: Benteler Automotive CorporationInventors: Frederick B. Hill, Jr., Michael J. Remenar
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Patent number: 7611560Abstract: There is disclosed a method of manufacturing a plugged honeycomb structure, capable of simply manufacturing a plugged honeycomb structure which can avoid a phenomenon of rapid increase of pressure losses generated by cell openings clogged with particulate matters on an inlet side.Type: GrantFiled: January 30, 2006Date of Patent: November 3, 2009Assignee: NGK Insulators, Ltd.Inventor: Yukihito Ichikawa
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Patent number: 7608125Abstract: Wet laid, nonwoven, fibrous mats suitable for making MERV 6 or higher filters, and methods of making the nonwoven mats are disclosed. The mats include a blend comprising a major portion of glass fibers and a minor portion of man-made polymer fibers, such as polyester fibers, the fibers being bound together with a cured binder having a Tg in the range of about minus 30 to about 50 degrees C. The mats are pleated prior to assembling the filter in conventional manner. The only fibrous mat in the filters is wet laid fibrous nonwoven mat and the pleated filter media needs no other means of support in the filter frame.Type: GrantFiled: May 24, 2006Date of Patent: October 27, 2009Assignee: Johns ManvilleInventor: Alan Michael Jaffee
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Patent number: 7604688Abstract: An antiallergen filter of the present invention is characterized in that a water-insoluble high-molecular weight anti-allergenic agent having a phenolic hydroxyl group and a moisture-absorbing material are carried on a filter. Because of using the water-insoluble high-molecular weight substance as an anti-allergenic agent, the antiallergen filter of the present invention is free from a problem that the anti-allergenic agent flows and drops or is detached from the filter due to moisture in the atmosphere, etc. even in a highly humid environment or the like. Further, since the moisture-absorbing material is carried on the filter, moisture that the anti-allergenic agent requires for adsorbing and capturing an allergen and inactivating its allergic activity can be effectively retained on the filter. Thus, the antiallergen filter of the present invention can effectively exert its anti-allergenic effect over a prolonged period of time.Type: GrantFiled: June 6, 2008Date of Patent: October 20, 2009Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Jun Inagaki, Ryousuke Suga, Takahiro Nakajima, Mitsuhito Teramoto, Taro Suzuki
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Patent number: 7604687Abstract: A gas filtration media comprises a microporous membrane. The microporous membrane includes an ultrahigh molecular weight polyethylene (UHMWPE), an inorganic material, wherein the ratio of inorganic material to polymer is in the range of 4:1 to 1:4, and less than 30% by weight of the membrane being a processing oil.Type: GrantFiled: June 1, 2006Date of Patent: October 20, 2009Assignee: Daramic LLCInventors: Eric H. Miller, Joseph G. Yaritz, Karl Froelich, Mark T. Demeuse
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Patent number: 7603852Abstract: An exhaust gas purification apparatus 10 includes an engine 20, a manifold 22 connected to the engine 20 and through which exhaust gas generated by burning fuel flows, and a casing 26 connected to the manifold 22 and holding a honeycomb filter 30 with a catalyst carried thereon. In the exhaust gas purification apparatus 10, the honeycomb filter 30 is disposed in a position such that the length of an exhaust gas route between the uppermost upstream portion of the manifold 22 through which exhaust gas flows and the head portion of the honeycomb filter 30 is about 1 m or less. The honeycomb filter 30 has a porosity of about 70% or more.Type: GrantFiled: February 28, 2006Date of Patent: October 20, 2009Assignee: Ibiden Co., Ltd.Inventor: Kazushige Ohno
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Patent number: 7601195Abstract: There is provided a honeycomb structure having a consecutive cell structure and capable of reconciling reduction in pressure loss and improvement in purification ability and a method for manufacturing the honeycomb structure. The honeycomb structure 1 has a plurality of partition walls 2 partitioning a plurality of cells 3 extending in an axial direction. At least a part of continuous partition walls 2 has a curved shape protruding toward outside from the center 4 of a cross-section perpendicular to the axial direction or a curved shape protruding toward the center of the cross-section from outside.Type: GrantFiled: August 10, 2007Date of Patent: October 13, 2009Assignee: NGK Insulators, Ltd.Inventor: Yukihito Ichikawa
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Patent number: 7601306Abstract: A diesel engine particulate filter (DPF) comprising a case cylinder with a filter space formed by the inner retention cylinder and outer retention cylinder which traverse the radial symmetry of the case cylinder. In filter space, the low temperature exothermic catalyst granules group component of precious metals, such as platinum, coexist with a mixture of medium temperature exothermic catalyst carried by granules group filter of foaming stone grains made of base metals, such as nickel and cobalt. Exhaust flow travels from the inner space of the inner side retention cylinder to the filter space where particulate matter (PM) is trapped. PM burned by the medium temperature exothermic catalyst functions by the rise in exhaust temperature obtained from the low temperature exothermic catalyst where hydrocarbon (HC) is burned. As a result, a DPF (1) that burns PM even when the exhaust temperature is low can be realized, without using an electric heater.Type: GrantFiled: March 27, 2003Date of Patent: October 13, 2009Assignee: Lenz Environmental Resources Co., Ltd.Inventor: Shinichiro Sakurai
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Patent number: 7597859Abstract: An exhaust gas system for an internal combustion engine includes a first exhaust treatment unit with a first back pressure and a second exhaust treatment unit with a second back pressure being higher than the first back pressure. The system advantageously enables the configuration of systems having two exhaust treatment units that are disposed one behind the other in flow direction. The first and/or second exhaust treatment unit can have a smaller construction due to the homogenization of flow. This applies, for example, when an oxidation-type catalytic converter is provided as the first exhaust treatment unit and when a particulate filter is provided as the second exhaust treatment unit. The homogenization of flow in the first exhaust treatment unit increases the conversion rate so that the first and/or second exhaust treatment unit can be provided with a smaller construction. This saves considerable costs when configuring such systems.Type: GrantFiled: September 24, 2007Date of Patent: October 6, 2009Assignee: Emitec Gesellschaft fuer Emissionstechnolgie mbHInventors: Rolf Brück, Andreas Scheeder
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Patent number: 7597745Abstract: A porous filter medium forms a filter or liner for extracting hydrocarbons from vapors emitted from a motorized vehicle, device or appliance fuel tank. The filter medium is a polymer network of a foam, nonwoven or collection of particles and has fine pore size and a butane working capacity (W/W %) of 4.0 percent or higher.Type: GrantFiled: April 3, 2006Date of Patent: October 6, 2009Assignee: Foamex Innovations Operating CompanyInventors: Jeffrey I. Lebowitz, Joseph W. Lovette, Chiu Y. Chan
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Publication number: 20090241496Abstract: Process for producing at least one nanoporous layer of nanoparticles chosen from nanoparticles of a metal oxide, nanoparticles of metal oxides, and mixtures of said nanoparticles, on a surface of a substrate, in which at least one colloidal sol, in which said nanoparticles are dispersed and stabilized, is injected into a thermal plasma jet which sprays said nanoparticles onto said surface. Nanoporous layer and device, especially a separation device, comprizing said layer.Type: ApplicationFiled: April 25, 2007Publication date: October 1, 2009Inventors: Bruno Pintault, David Guenadou, Luc Bianchi, Philippe Belleville, Karine Valle, Christophe Boscher, Jöel Toulc'Hoat
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Publication number: 20090241495Abstract: Disclosed is a particulate filter 10, which comprises a filter body 8 including a plurality of filter segments F1, F2 joined to each other by a joining material 7, wherein each of the filter segments includes a plurality of inflow cells each having a closed end on a downstream side in an exhaust-gas flow direction, and a plurality of outflow cells each having a closed end on an upstream side in the exhaust-gas flow direction. The filter segments include a first filter segment located in a central region of the particulate filter and designed to form each of the inflow cells to have an opening area approximately equal to that of each of the outflow cells, and a second filer segment located in at least a part of an outer peripheral region of the particulate filter and designed to form each of the inflow cells to have an opening area greater than that of each of the outflow cells.Type: ApplicationFiled: March 2, 2009Publication date: October 1, 2009Applicant: MAZDA MOTOR CORPORATIONInventors: Hiroshi Yamada, Koichiro Harada, Kenji Suzuki, Kenji Okamoto, Akihide Takami
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Publication number: 20090241497Abstract: A chemical filter is obtained by pleating a nonwoven fabric, the nonwoven fabric being a spunlace nonwoven fabric prepared by causing fibers to be entangled by a spunlace method, and ion-exchange groups being introduced into the fibers by radiation graft polymerization.Type: ApplicationFiled: January 14, 2009Publication date: October 1, 2009Applicant: NICHIAS CorporationInventors: Akihiro Imai, Takashi Tanahashi, Toshiro Nakano, Tainen Shimotsu
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Patent number: 7594940Abstract: A system that diagnoses regeneration of an electrically heated particulate filter is provided. The system generally includes a grid module that diagnoses a fault of the grid based on at least one of a current signal and a voltage signal. A diagnostic module at least one of sets a fault status and generates a warning signal based on the fault of the grid.Type: GrantFiled: June 8, 2007Date of Patent: September 29, 2009Assignee: GM Global Technology Operations, Inc.Inventors: Eugene V. Gonze, Michael J. Paratore, Jr.
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Publication number: 20090235625Abstract: A filter includes a membrane having pores and that is air permeable. A nanoparticle precursor is dispersed throughout the pores, and the nanoparticle precursor is responsive to a stimulus to form a catalytically active nanoparticle. An associated method is also provided.Type: ApplicationFiled: September 28, 2007Publication date: September 24, 2009Applicant: GENERAL ELECTRIC COMPANYInventors: Vishal Bansal, Benjamin Hale Winkler, Hieu Minh Duong, Tamaki Ryo