With Coating, Impregnant, Or Bonding Agent Patents (Class 55/524)
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Patent number: 7967894Abstract: A combustion system having improved mercury collection. The system includes a combustion chamber for burning a fuel containing mercury, whereby burning produces a flue gas stream containing mercury and a device for removing mercury from the flue gas stream. The device includes a thermopolymer substrate; and a mercury-receptor attached to the substrate. In one embodiment, the system may further include a collector downstream of the device for collecting the mercury attached to the thermopolymer. The inventions further include alternative methods of mercury removal and preparation of the polymer substrate.Type: GrantFiled: January 5, 2009Date of Patent: June 28, 2011Assignee: Nalco Mobotec, Inc.Inventors: Brian S. Higgins, Klaus Oehr
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Patent number: 7967888Abstract: A filtration plate (1, 1?) for a particle filter which serves to separate particles from an exhaust gas flow of an internal combustion engine is composed of a gas-permeable carrier material which is coated with sintered metal powder, and has a surface region (2) which extends substantially in one plane and on which at least one spacer element (3, 3?) is situated. The at least one spacer element (3, 3?) has an inner elevation (9) or depression (9?) which extends away from the surface region (2) in one direction, and an outer depression (10) or elevation (10?) which surrounds the inner elevation (9) or depression (9?) at least partially and extends away from the surface region (2) in the opposite direction to the inner elevation (9) or depression (9?).Type: GrantFiled: November 8, 2005Date of Patent: June 28, 2011Assignee: Daimler AGInventor: Hubert Felder
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Patent number: 7967887Abstract: An exhaust aftertreatment filter and method is provided for filtering engine exhaust, and reduces the maximum temperature experienced by the filter including during regeneration including during burn-off of trapped contaminant particulate including carbon oxidation combustion.Type: GrantFiled: November 3, 2006Date of Patent: June 28, 2011Assignee: Cummins Filtration IP, Inc.Inventors: Thomas M. Yonushonis, Conrad J. Simon, III, Bryan E. Blackwell, Matthew L. Anderson, Gary Salemme
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Publication number: 20110147301Abstract: Nonwoven web products containing sub-micron fibers, and more specifically nonwoven web products having sub-micron fibers formed by fibrillation of polymer films, and nonwoven materials and articles incorporating them, and methods of producing these products.Type: ApplicationFiled: March 7, 2011Publication date: June 23, 2011Applicant: POLYMER GROUP, INC.Inventors: Michael H. Johnson, Timothy Krause, Michael W. Hayes, Rajeev Chhabra, Savas Aydore, Olaf Erik Alexander Isele, Han Xu
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Patent number: 7964012Abstract: Filter media are provided having improved conductivity to enhance filtration efficiency and/or dissipate static charge, and methods for making the same. In one exemplary embodiment, the filter media can include a filtration substrate, and at least one conductive coating disposed on at least a portion of the filtration substrate. In use, the conductive coating is coupled to an energy source and it is effective to emit ions when energy is delivered thereto to increase the efficiency of the filtration substrate and/or to dissipate or eliminate static charge generated during filtration.Type: GrantFiled: August 2, 2006Date of Patent: June 21, 2011Assignee: Hollingsworth & Vose CompanyInventors: Wai M. Choi, Karin N. Soper
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Patent number: 7964019Abstract: A membrane for gas separation includes a porous support layer and a separation layer. The separation layer comprises a mixture of one or more saccharide derivatives and one or more homopolymers. The saccharide derivative(s) may have a cyclic structure with five or six ring atoms, or a linear structure, or may include monosaccharide derivatives which are bound via glycoside bonds, and the number of monosaccharides bound in this manner may be 2 to 1,000. A membrane can be produced by preparing a homogeneous solution which comprises a saccharide derivative and a homopolymer in a solvent; and pouring the homogenous solution onto a support layer. The membrane may be used in a gas separation module the operation of which makes use of the membrane.Type: GrantFiled: March 19, 2009Date of Patent: June 21, 2011Assignee: GKSS-Forschungszentrum Geesthacht GmbHInventors: Jun Qiu, Klaus-Viktor Peinemann, Jan Wind, Holger Pingel
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Patent number: 7964262Abstract: The disclosure provides a composition including a porous cordierite honeycomb body as defined herein having excellent strength, high thermal shock resistance, and reduced microcrack properties. The disclosure also provides methods of making and using the composition, for example, as a catalyst carrier.Type: GrantFiled: June 28, 2007Date of Patent: June 21, 2011Assignee: Corning IncorporatedInventors: Yves Andre Henri Brocheton, Dilip Kumar Chatterjee, Michele Fredholm, Gregory Albert Merkel, Steven Bolaji Ogunwumi
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Patent number: 7959722Abstract: A device for separating wet paint overspray from an exhaust air flow containing overspray particles is disclosed. The overspray particles pass into the exhaust air flow in an application region of a painting assembly and the device includes a separation device for separating the overspray from a part of the exhaust air flow, in which clogging of the separation device with wet paint overspray is substantially prevented during a cleaning operation and/or ingress of precoat material into the application region from the region of the separation device is substantially prevented during a precoating operation, the device includes at least one closing device, by means of which the flow path of the exhaust air flow from the application region to the separation device can be intermittently closed off at least partially, and at least one precoat feeding means discharges a precoat material into the exhaust air flow downstream of the closing device.Type: GrantFiled: April 4, 2008Date of Patent: June 14, 2011Assignee: Dürr Systems GmbHInventors: Dietmar Wieland, Jens Holzheimer
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Patent number: 7959711Abstract: A method of manufacturing such gas separation membrane system that includes applying to a surface of a porous substrate a layer of a nanopowder of a gas-selective metal and, thereafter, heat-treating the resultant surface treated porous substrate to yield a heat-treated and surface-treated porous substrate suitable for use as a gas separation membrane system.Type: GrantFiled: October 31, 2007Date of Patent: June 14, 2011Assignee: Shell Oil CompanyInventors: John Charles Saukaitis, Alan Anthony Del Paggio
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Patent number: 7959705Abstract: A filter media product and method of making the same wherein the filter media is pleatable and has at least one support scrim comprised of a melt bonded non-woven material or a fuse bonded non-woven material bonded to a layer of expanded polytetrafluoroethylene. The filter media may have a single support scrim with one or more layers and optionally may have a support scrim on both an upstream and downstream surface where both or neither support scrim is multilayered. The filter media may have an efficiency greater than, equal to, or less than HEPA.Type: GrantFiled: November 22, 2010Date of Patent: June 14, 2011Assignee: AAF-McQuay Inc.Inventor: Kyung-Ju Choi
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Patent number: 7959011Abstract: The present invention relates to flexible ceramic membranes which, depending on embodiment, are useful as separators for batteries, especially lithium batteries, and also a process for their production. Ceramic or hybridic membranes have the disadvantage that, whatever the level of flexibility already achieved, they tend to crumble off the ceramic coating on bending. This is prevented by the present membranes, which comprise, on and in a polymeric nonwoven, a solidified ceramic coating which is constructed from two fractions of metal oxide particles of different size and which adheres to the polymeric nonwoven through a network constructed by two different adhesion promoters.Type: GrantFiled: August 19, 2004Date of Patent: June 14, 2011Assignee: Evonik Degussa GmbHInventors: Volker Hennige, Christian Hying, Gerhard Hoerpel
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Patent number: 7955407Abstract: A filter made of specifically arranged filaments. The filter has an upstream side where fluid enters and a downstream side where fluid exits. The filaments are greatest in diameter near the upstream side wherein the filaments continuously and gradually decrease in thickness toward the downstream side. The pores or spaces between the filaments are largest near the upstream side and decrease gradually toward the downstream side. This allows various size particles to become entrained in the filter in an evenly distributed manner.Type: GrantFiled: April 13, 2010Date of Patent: June 7, 2011Inventor: H. William Morgan, Jr.
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Publication number: 20110126501Abstract: Disclosed are a composition for the prophylaxis of influenza viral infection comprising tannic acid, an air filter coated with the same, and an air cleaner comprising the air filter. Having high inhibitory activity against influenza virus, the composition comprising tannic acid can be applied to the prevention of influenza viral infection. Also, the filter coated with the composition can remove influenza virus from the air so that it can be employed in an air cleaner for the prophylaxis of influenza viral infection.Type: ApplicationFiled: May 27, 2010Publication date: June 2, 2011Applicant: WOONGJIN COWAY CO., LTD.Inventors: Hyoung Joon Kim, Chan Jung Park
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Patent number: 7951346Abstract: Methods and systems for reducing emissions of particulate matter from a gaseous stream are provided. The subject systems include a catalyst that reduces the amount of particulate matter emissions in the gaseous stream. Embodiments of the subject systems may also reduce the amount of particulate matter precursor emissions in the gaseous stream. In some cases, the subject systems and methods include a sorber that facilitates the reduction in particulate matter and particulate matter precursors in the gaseous stream. The subject methods and systems find use in a variety of applications where it is desired to reduce particulate matter emissions from a gaseous stream.Type: GrantFiled: October 30, 2009Date of Patent: May 31, 2011Assignee: Emerachem, LLCInventors: Tom Girdlestone, Steven De Cicco, William S. Epling, Jerald A. Cole, Gregory J. Wagner
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Patent number: 7947102Abstract: An improved ceramic honeycomb filter has at least one porous partition wall defining a channel that is (1) microstructurally different along the length of the channel, (2) microstructurally different than at least a portion of a partition wall defining another channel or (3) combination thereof. The improved filter may be used for filtering Diesel exhaust and may have reduced back pressure and equivalent soot capture efficiency compared to a filter without having said microstructural differences.Type: GrantFiled: December 12, 2007Date of Patent: May 24, 2011Assignee: Dow Global Technologies LLCInventor: Robin Ziebarth
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Patent number: 7947101Abstract: Embodiments of the invention generally include a filter assembly having a media pack having a single web of pleated media having at least two mini-pleated regions arranged in non-linear orientation. In one embodiment, a filter assembly includes a media pack defined by a single web of media, and an adhesive layer coupling a flat end of the media pack to a frame assembly to form a lap joint. In another embodiment, a filter assembly includes a media pack sealed to a frame assembly. A discontinuous layer of adhesive couples at least one edge of the media pack to the frame assembly.Type: GrantFiled: March 1, 2006Date of Patent: May 24, 2011Assignee: Camfil ABInventors: Steven T. Devine, Anders Martin Sundvik, Lennart Karlsson
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Patent number: 7947116Abstract: A method for separating a hydrogen-rich product stream from a feed stream comprising hydrogen and at least one carbon-containing gas, comprising feeding the feed stream, at an inlet pressure greater than atmospheric pressure and a temperature greater than 200° C., to a hydrogen separation membrane system comprising a membrane that is selectively permeable to hydrogen, and producing a hydrogen-rich permeate product stream on the permeate side of the membrane and a carbon dioxide-rich product raffinate stream on the raffinate side of the membrane. A method for separating a hydrogen-rich product stream from a feed stream comprising hydrogen and at least one carbon-containing gas, comprising feeding the feed stream, at an inlet pressure greater than atmospheric pressure and a temperature greater than 200° C.Type: GrantFiled: February 5, 2007Date of Patent: May 24, 2011Assignee: Eltron Research & Development, Inc.Inventors: Michael Mundschau, Xiaobing Xie, Carl Evenson, IV, Paul Grimmer, Harold Wright
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Patent number: 7947103Abstract: Disclosed is a honeycomb structure which is bonded with a bonding material containing 0.1 to 10 mass % of a layered clay mineral. Also disclosed are a honeycomb structure which is bonded with a bonding material containing 0.1 to 10 mass % of an organic binder, and a honeycomb structure which is bonded with a bonding material having a Casson yield value of 6 Pa or more. Further disclosed is a method for producing such a honeycomb structure.Type: GrantFiled: September 22, 2008Date of Patent: May 24, 2011Assignee: MGK Insulators, Ltd.Inventors: Naoshi Masukawa, Atsushi Watanabe, Shuichi Ichikawa
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Patent number: 7942948Abstract: A filter element includes, in an exemplary embodiment, a first end cap, a second end cap, and a composite filter media structure. The composite filter media structure includes a base substrate that includes a nonwoven synthetic fabric formed from a plurality of bicomponent synthetic fibers with a spunbond process, and having a bond area pattern having a plurality of substantially parallel discontinuous lines of bond area. The base substrate having a minimum filtration efficiency of about 50%, measured in accordance with ASHRAE 52.2-1999 test procedure. The composite filter media structure also includes a nanofiber layer deposited on one side of the base substrate by an by electro-blown spinning process. The composite filter media structure having a minimum filtration efficiency of about 75%, measured in accordance with ASHRAE 52.2-1999 test procedure. The composite media structure further includes a plurality of corrugations formed at a temperature of about 90° C. to about 140° C.Type: GrantFiled: August 29, 2008Date of Patent: May 17, 2011Assignee: BHA Group, Inc.Inventors: Alan Smithies, Jack T. Clements, Jason Mei
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Publication number: 20110107748Abstract: A particle filter includes channels that are formed by porous walls and run between a first end face and a second end face of the particle filter. The first end face has a hydrolysis coating outside the channels. A device includes at least one exhaust gas line through which an exhaust gas can flow in a flow direction, a nozzle for introducing a reducing agent containing or forming ammonia, and the aforementioned particle filter. The first end face of the particle filter is oriented towards the nozzle. A motor vehicle having the particle filter or the device, is also provided.Type: ApplicationFiled: November 9, 2010Publication date: May 12, 2011Applicant: EMITEC GESELLSCHAFT FÜR EMISSIONSTECHNOLOGIE MBHInventor: Rolf Brück
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Patent number: 7938876Abstract: A fibrous ceramic material comprises a plurality of fibers having a RxMg2Al4+xSi5?xO18 or RxMg2?xAl4Si5O18 compositional structure. The fibrous ceramic material is form by combining two or more RxMg2Al4+xSi5?xO18 or RxMg2?xAl4Si5O18 precursors in which at least one of the two or more RxMg2Al4+xSi5?xO18 or RxMg2?xAl4Si5O18 precursors is in fiber form. The fibrous ceramic material is shaped to form a fibrous body in which at least about 20% of all fibers therein are aligned in a substantially common direction.Type: GrantFiled: April 17, 2008Date of Patent: May 10, 2011Assignee: GE02 Technologies, Inc.Inventors: James Jenq Liu, William M. Carty, Bilal Zuberi, Sunilkumar C. Pillai
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Patent number: 7938877Abstract: A fibrous ceramic material comprises a plurality of fibers having a modified aluminosilicate compositional structure (i.e., x(RO).y(Al2O3).z(SiO2) or w(MO).x(RO).y(Al2O3).z(SiO2)). The fibrous ceramic material is form by combining two or more x(RO).y(Al2O3).z(SiO2) or w(MO).x(RO).y(Al2O3).z(SiO2) precursors in which at least one of the two or more precursors is in fiber form. The resulting fibrous ceramic material has a low coefficient of thermal expansion (i.e., ?4.7×10-6/° C.).Type: GrantFiled: April 17, 2008Date of Patent: May 10, 2011Assignee: GEO2 Technologies, Inc.Inventors: James Jenq Liu, William M. Carty, Bilal Zuberi, Sunilkumar C. Pillai
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Patent number: 7939157Abstract: A honeycomb structure of the invention includes ceramic particles and inorganic fibers, and is characterized in that the inorganic fibers satisfy an expression of Aspect Ratio?Fiber Strength (GPa)/0.3.Type: GrantFiled: July 28, 2006Date of Patent: May 10, 2011Assignee: Ibiden Co., LtdInventors: Hajime Tsunekawa, Masafumi Kunieda
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Patent number: 7938894Abstract: The invention discloses a composition comprising a hybrid composite organic-inorganic membrane. The hybrid organic-inorganic membrane according to the present invention may comprise an amorphous porous layer incorporating organic functionalities. The amorphous porous layer may be deposited on a porous alumina substrate by chemical vapor deposition (CVD). The amorphous porous layer may comprise a single top-layer (STL), multiple top-layers (MTL) or mixed top-layers (XTL). The substrate may comprise a single layer or multiple graded layers of alumina.Type: GrantFiled: February 28, 2008Date of Patent: May 10, 2011Assignees: ConocoPhillips Company, Virginia Tech Intellectual Properties, Inc.Inventors: Shigeo Ted Oyama, Yunfeng Gu, Joe D. Allison, Garry C. Gunter, Scott A. Scholten
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Patent number: 7935167Abstract: A method for manufacturing a composite ceramic body with occluding a plurality of pores that are open at its surface of a porous ceramic body, the method includes the steps of impregnating a polysilazane solution including polysilazane having a repetition structure of fundamental units of at least one of [—Si(H)(CnH2n+1)—NH—] and [—Si(CnH2n+1)2—NH—], and a predetermined organic solvent, into the plurality of pores of the porous ceramic body, and heating the porous ceramic body to convert the polysilazane in the plurality of pores into ceramic material.Type: GrantFiled: June 27, 2008Date of Patent: May 3, 2011Assignee: Noritake Co., Ltd.Inventors: Keita Miyajima, Yasunori Ando
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Patent number: 7931715Abstract: An exhaust filter system includes a particulate filter (PF) that is disposed downstream from an engine. The PF filters particulates within an exhaust from the engine. A heating element heats particulate matter in the PF. A fastener limits expansion movement of the heating element relative to the PF.Type: GrantFiled: February 12, 2007Date of Patent: April 26, 2011Inventors: Eugene V. Gonze, Frank Ament, Michael J. Paratore, Jr.
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Patent number: 7931727Abstract: A regeneration system comprises a particulate matter (PM) filter including a microwave energy absorbing surface, and an antenna system comprising N antennas and an antenna driver module that sequentially drives the antenna system in a plurality of transverse modes of the antenna system to heat selected portions of the microwave absorbing surface to regenerate the PM filter, where N is an integer greater than one. The transverse modes may include transverse electric (TE) and/or transverse magnetic (TM) modes.Type: GrantFiled: January 11, 2008Date of Patent: April 26, 2011Inventors: Eugene V. Gonze, Michael J. Paratore, Jr., Kevin W. Kirby, Amanda Phelps, Daniel J. Gregoire
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Patent number: 7928032Abstract: An improved soot catalyst is comprised of an alkali compound at least partially coated by a ceramic coating comprised of C bonded to a metal, semimetallic element or combination thereof. The improved soot catalyst may be employed in catalyzed Diesel particulate filters. In one method to make a catalyzed Diesel particulate filter, the improved filter is made by contacting a porous ceramic body having an alkali catalyst thereon, coating the alkali catalyst with an organic ceramic precursor, heating the ceramic body to a temperature in an atmosphere sufficient to decompose the organic ceramic precursor to form the soot catalyst on the porous ceramic body without volatilizing substantial amount of the alkali catalyst away.Type: GrantFiled: December 18, 2008Date of Patent: April 19, 2011Assignee: Dow Global Technologies LLCInventors: Robin Ziebarth, Robert T. Nilsson, Steven J. Martin
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Patent number: 7927682Abstract: Substantially non-microcracked, porous, cordierite ceramic honeycomb bodies are provided. Although exhibiting moderately high thermal expansion (CTE) between 7×10?7 to 16×10?7/° C. (25-800° C.), the honeycomb bodies exhibit relatively high thermal shock parameter (TSP), such as TSR?525° C. by virtue of a high MOR/E ratio, and/or low Eratio=ERT/E1000° C. and well interconnected porosity, as witnessed by a relatively high pore connectivity factor (PCF). A method of manufacturing the honeycomb ceramic structure is also provided.Type: GrantFiled: June 28, 2007Date of Patent: April 19, 2011Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Isabelle Marie Melscoet-Chauvel, Gregory Albert Merkel, Tinghong Tao, David John Thompson
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Patent number: 7927405Abstract: Porous composites comprise a porous membrane having a structure defining a plurality of pores extending therethrough, nonporous discontinuous surface layer affixed to said porous membrane, in which the nonporous discontinuous surface layer forms regions of gas permeability, and regions of gas impermeability, and a coating disposed upon the porous composite which renders at least a portion of the porous composite oleophobic.Type: GrantFiled: April 23, 2007Date of Patent: April 19, 2011Assignee: Gore Enterprise Holdings, IncInventors: John E. Bacino, John L. DiMeo, Alex R. Hobson, Klaus Meindl
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Patent number: 7918913Abstract: A web can comprise a substantially continuous fiber mass and a separation means dispersed into the fiber. The web having a preferred thickness resulting from forming a polymer material and a particulate into a fine fiber layer can have a variety of end uses. A filtration media can include a structure comprising such a web of fine fiber and a substantial volume of particulate embodiment of the separation means. The resulting fine fiber structure provides an improved filtration medium having substantial depth, thickness, and a layered structure. The improved properties of the web results from inclusion of the separation or spacer particulate.Type: GrantFiled: August 17, 2009Date of Patent: April 5, 2011Assignee: Donaldson Company, Inc.Inventors: Veli E. Kalayci, Douglas G. Crofoot, Timothy H. Grafe, Kristine M. Graham
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Patent number: 7919304Abstract: A process and system are disclosed for the biofiltration of volatile organic compounds. The process involved recirculating contaminated effluent gas through a biofilter (1), the biofilter (1) having an inlet (20), outlet (15) and micro-organism laden filter media bed (3). The filter media bed additionally having moisture retaining properties. This process has been effective in removing high levels of VOCs from effluent gas streams and also in removing VOCs from an effluent gas stream where the VOC levels and/or volumes of effluent gas vary over time.Type: GrantFiled: May 3, 2001Date of Patent: April 5, 2011Assignee: Bord Na MonaInventors: Imelda Egan, Ian Phillips
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Patent number: 7918914Abstract: In an exhaust gas treatment component with a ceramic body for the purification of exhaust gases and a method for making such a component, the ceramic body is disposed in a sheet metal housing consisting of a housing base from which housing sections extend which are hinged to the housing base by webs and which form together a tubular slotted housing part surrounding the ceramic body, the housing sections being tiltable outwardly about the webs for facilitating insertion of the ceramic body into the housing.Type: GrantFiled: December 19, 2008Date of Patent: April 5, 2011Assignee: MTU Friedrichshafen, GmbHInventors: Hans Sudmanns, Claudia Weigel, Guido Schaffner, Dirk Bergmann
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Patent number: 7905939Abstract: A filter block, particularly for filtering particulates present in the exhaust gases of an internal combustion engine, including peripheral inlet (50,14p2) and outlet (52,14p1) channels arranged alternately at the periphery of the block and each including an external wall (44;54;401,402;403) exposed to the exterior of the block and an internal wall (46;56;404,405;406,407,408) arranged inside the block. The block according to the invention is remarkable in that it includes at least one group (G) of two adjacent peripheral channels (50,52) such that, in a transverse plane of section (P), the ratio R of the average thickness “E” of all the external walls (44,54) of the group (G) to the average thickness “e” of all the internal walls (46,56) of the (G) is greater than 1.2.Type: GrantFiled: December 22, 2004Date of Patent: March 15, 2011Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeanInventors: Sébastien Bardon, Anthony Briot, Vincent Gleize
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Patent number: 7905933Abstract: An exhaust gas cleaning apparatus and a filter regeneration apparatus that are capable of cleaning a large volume of exhaust gas without any increase in size of a nonmagnetic member around which a working coil for induction heating is wound. The exhaust gas cleaning apparatus includes a particulate collecting section and a filter regenerating section placed next to each other in the flow direction of an exhaust gas, and a movable frame. The movable frame holds an extension of a filter unit extending from a casing of the particulate collecting section beyond the support frame of the filter regenerating section, and can move the filter unit in the axial direction of the casing. When the filter unit moved by the movable frame passes through the filter regenerating section, a corresponding part of a holding frame disposed in the filter unit is continuously induction-heated to burn collected particulates, such that the filter unit can be regenerated.Type: GrantFiled: March 2, 2007Date of Patent: March 15, 2011Assignee: National University Corporation, Tokyo University of Marine Science and TechnologyInventor: Yoshihiro Hatanaka
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Patent number: 7901755Abstract: A honeycomb structure includes a plurality of pillar-shaped honeycomb fired bodies, each having a large number of cells longitudinally placed in parallel with one another with a cell wall therebetween. The honeycomb fired bodies are combined with one another by interposing adhesive layers containing at least ceramic particles. In the ceramic particles contained in the adhesive layers, the number of those particles having a particle diameter larger than an average pore diameter of the honeycomb fired body is set to 30% or less of the total number of the ceramic particles.Type: GrantFiled: October 26, 2007Date of Patent: March 8, 2011Assignee: Ibiden Co., Ltd.Inventors: Takahiko Ido, Chizuru Kasai
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Patent number: 7901480Abstract: A method is provided for producing a highly porous substrate. More particularly, the present invention enables fibers, such as organic, inorganic, glass, ceramic, polymer, or metal fibers, to be combined with binders and additives, and extruded, to form a porous substrate. Depending on the selection of the constituents used to form an extrudable mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables process advantages at other porosities, as well. The extrudable mixture may use a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Additives can be selected that form inorganic bonds between overlapping fibers in the extruded substrate that provide enhanced strength and performance of the porous substrate in a variety of applications, such as, for example, filtration and as a host for catalytic processes, such as catalytic converters.Type: GrantFiled: February 2, 2009Date of Patent: March 8, 2011Assignee: GEO2 Technologies, Inc.Inventors: Bilal Zuberi, Robert G. Lachenauer, Sunilkumar C. Pillai, William M Carty
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Patent number: 7901475Abstract: A diesel particulate filter assembly comprises a diesel particulate filter (DPF) and a heater assembly. The DPF filters a particulate from exhaust produced by an engine. The heater assembly has a first metallic layer that is applied to the DPF, a resistive layer that is applied to the first metallic layer, and a second metallic layer that is applied to the resistive layer. The second metallic layer is etched to form a plurality of zones.Type: GrantFiled: March 20, 2008Date of Patent: March 8, 2011Inventors: Eugene V. Gonze, Michael J. Paratore, Jr.
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Patent number: 7897238Abstract: A honeycomb structure includes a plurality of pillar-shaped honeycomb fired bodies bound with one another by interposing a adhesive layer. Each of the honeycomb fired bodies has a large number of cells longitudinally placed in parallel with one another with a cell wall therebetween. An adhesive strength A between central portion honeycomb fired bodies out of the honeycomb fired bodies measured by a three-point bending strength test is at least about 0.02 and at most about 0.2 MPa. The central portion honeycomb fired bodies are positioned at a central portion of a cross-section formed by cutting the honeycomb structure perpendicularly to the longitudinal direction. The adhesive strength A is lower than an adhesive strength B between peripheral portion honeycomb fired bodies out of the honeycomb fired bodies measured by the three-point bending strength test. The peripheral portion honeycomb fired bodies form a part of a periphery the honeycomb structure.Type: GrantFiled: February 19, 2008Date of Patent: March 1, 2011Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Masatoshi Okuda
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Patent number: 7897237Abstract: A tubular honeycomb structure 1 comprising partition walls 2 which define and form a plurality of cells 3 each functioning as a fluid passage extending from one end face 4 of honeycomb structure to other end face 5, wherein the areas of the sections of the individual cells 3 (cell sections) normal to the flow direction A of fluid are so made as to be approximately equal to each other over a given range of the center of each cell and its vicinity in the fluid flow direction A and to gradually decrease or gradually increase at each cell end of at least one end face 4 of honeycomb structure in the fluid flow direction A. This honeycomb structure can reduce the incoming loss and outgoing loss of a fluid such as exhaust gas or the like and can show a lower pressure loss.Type: GrantFiled: August 9, 2007Date of Patent: March 1, 2011Assignee: NGK Insulators, Ltd.Inventor: Yukihito Ichikawa
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Patent number: 7897012Abstract: This invention is to provide a sheet product that is excellent in moisture absorption amount, moisture absorption speed and moisture release speed and is capable of keeping a powder from falling off and that can have a large content of a moisture adsorbent, and the sheet product of this invention contains (a) a moisture adsorbent formed of a tubular or fibrous metal oxide, (b) a cellulosic fibrillated fiber, and (c) an organic fiber having a fineness of 0.01 dtex to 0.45 dtex and is characteristically produced by a paper-making method.Type: GrantFiled: July 4, 2007Date of Patent: March 1, 2011Assignee: Mitsubishi Paper Mills LimitedInventors: Kazuchiyo Takaoka, Masanobu Matsuoka, Masatoshi Kito
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Patent number: 7896940Abstract: The present invention is a filter that includes a length of filter media and a continuous, substantially nonlinear adhesive strand. The filter media has a front face and a rear face. The filter media has a plurality of pleats defined by a plurality of fold lines, each fold line being intermediate oppositely sloping first and second wall surfaces. The plurality of fold lines comprise a first plurality of pleat tips and a second plurality of pleat valleys. The adhesive strand is provided on the front face of the filter media in discontinuous contact with the filter media. The adhesive strand contacts the filter media at a pleat tip and contacts the filter media at a portion of a first wall surface and contacts the filter media at a portion of a second wall surface.Type: GrantFiled: July 9, 2004Date of Patent: March 1, 2011Assignee: 3M Innovative Properties CompanyInventors: Douglas C. Sundet, Dean R. Duffy, Donald E. Young, Lowell E. Christensen
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Publication number: 20110041471Abstract: Electret webs are presented which include a blend of a thermoplastic resin and a charge additive. The charge additives include ester-substituted and amide-substituted trianilino triazine materials. The webs prepared from the blends may be in the form of films or non-woven fibrous webs. Non-woven microfiber webs are useful as filtration media.Type: ApplicationFiled: November 25, 2008Publication date: February 24, 2011Inventors: John M. Sebastian, Fuming B. Li, Marvin E. Jones, Luke T. Dressel, Daniel A. Japuntich
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Patent number: 7892309Abstract: A method for producing a honeycomb filter from a honeycomb structure having large numbers of flow paths partitioned by cell walls, comprising inserting a tubular member into each of the flow paths, and injecting a plugging material into each of the flow paths from the tubular member to form a plug in each of the flow paths at a position separate from the end surface of the honeycomb structure, the tubular member having an outer diameter that is 40-90% of the opening size of the flow path, the plugging material comprising at least a ceramic material having a maximum particle size that is 85% or less of the inner diameter of the tubular member, and an average particle size of 1 ?m or more.Type: GrantFiled: December 22, 2005Date of Patent: February 22, 2011Assignee: Hitachi Metals, Ltd.Inventors: Shunji Okazaki, Yasuhiko Otsubo, Shinya Tokumaru, Hirohisa Suwabe, Toshitaka Ishizawa
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Patent number: 7892308Abstract: A filling percentage of a central portion is larger than that of a peripheral portion at the inlet end surface of an exhaust gas of a honeycomb segment (2) constituting a ceramic filter due to additional filling (13). Thus, an amount of soot accumulated in vents (5) in the central portion of each honeycomb segment (2) is less relative to that in the peripheral portion. This decreases a quantity of heat generated by burning of soot in the central portion, and reduces temperature rise during recycling, thus limiting the maximum temperature of the ceramic filter (1).Type: GrantFiled: August 11, 2004Date of Patent: February 22, 2011Assignee: NGK Insulators, Ltd.Inventor: Takashi Mizutani
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Patent number: 7883563Abstract: A composite honeycomb structure in which the honeycomb structure is highly functionalized and adapted to have catalytic function, considering pressure loss is provided. A honeycomb structure having average pore diameter of 5 to 200 ?m and specific surface area of 100 to 1500 m2/g is provided. Further, a translucent honeycomb structure and a photocatalyst-carrying translucent honeycomb structure having a photocatalyst carried on a surface of the translucent honeycomb structure and/or contained in the translucent honeycomb structure are provided. Further, an air cleaner and a water purifier using the honeycomb structure and the photocatalyst-carrying translucent honeycomb structure are provided.Type: GrantFiled: October 31, 2006Date of Patent: February 8, 2011Assignees: Sharp Kabushiki Kaisha, Kyoto UniversityInventors: Tomohisa Kawata, Mikihiro Yamanaka, Jun Kudo, Hajime Tamon, Shin Mukai
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Publication number: 20110023431Abstract: The present invention relates generally to a filtration article, such as a protective facemask, a method for using a filtration article, and a method for preparing a filtration article. In particular, the invention relates to a protective facemask that cost-effectively offers a broad spectrum of antimicrobial protection through the use of fibers treated with one or more oligodynamic metal and/or salt of an oligodynamic metal.Type: ApplicationFiled: June 7, 2010Publication date: February 3, 2011Inventor: Ken Marcoon
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Patent number: 7879126Abstract: An improved particulate filtration system has an inlet, for the fluid to be filtered, connected to a housing containing a filter medium such that the fluid passes through the filter medium, and an outlet for the filtered fluid to exit. The filtration system's improvement is the filter medium being comprised of a porous ceramic of fused platelet grains. In a particular embodiment, the porous ceramic is a celsian porous ceramic, where the celsian grains have a hexagonal morphology and display a continuous volume thermal expansion coefficient from 100° C. to 1000° C.Type: GrantFiled: July 20, 2007Date of Patent: February 1, 2011Assignee: Dow Global Technologies Inc.Inventors: Aleksander J. Pyzik, Robert A. Newman, Nicholas M. Shinkel
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Publication number: 20110016839Abstract: The present disclosure relates generally to a nonwoven filtration media comprising a bonded mix of different, discontinuous, thermoplastic resin fibers and optionally discontinuous cellulosic fibers. In some embodiments a tackifier is added to the nonwoven filtration media to provide a sticky or adhesive surface on the fibers. The nonwoven media has an advantageous combination of stiffness, foldability, efficiency and the ability to retain a fold. The nonwoven media can be thermally bonded during the production process. The advantageous combination of mechanical properties allow the disclosed nonwoven media to accept and retain folds and pleats better than some conventional filtration materials while the mix of different fibers provides desirable filtration properties.Type: ApplicationFiled: November 7, 2008Publication date: January 27, 2011Inventors: Leonard Duello, Thomas Hawkins, Christopher Peart, Nathaniel Nance
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Publication number: 20110016838Abstract: A composite filter media structure and an associated method of making are provided. The structure includes a base substrate that includes a nonwoven fabric substrate formed from a plurality of bicomponent synthetic fibers using a spunbond process. The composite filter media structure includes a surface layer deposited on one side of the base substrate where a thermal lamination process can be used to combine the base substrate and the surface layer. The surface layer is formed from a microporous expanded polytetrafluoroethylene membrane. In one aspect, the base substrate and the surface layer are configured to provide greater than 95% and equal to or less than 99.5% filtration efficiency measured in accordance with an EN 1822 test method. In another aspect, the filter media includes an embossing pattern or a plurality of corrugations formed using opposing rollers at a temperature of about 90° C. to about 140° C.Type: ApplicationFiled: July 22, 2009Publication date: January 27, 2011Applicant: BHA GroupInventors: Alan Smithies, Jack T. Clements, Cynthia Polizzi