With Coating, Impregnant, Or Bonding Agent Patents (Class 55/524)
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Patent number: 7591883Abstract: A nanofiber membrane is formed on a microfiber membrane. The nanofiber membrane may be electro sprayed directly onto the microfiber membrane and becomes integrated with the microfiber membrane to form a filter. The microfiber membrane provides structural integrity to for the nanofiber membrane, and an additional microfiber membrane may be added to sandwich the nanofiber membrane.Type: GrantFiled: October 28, 2005Date of Patent: September 22, 2009Assignee: Cornell Research Foundation, Inc.Inventors: Jun Kameoka, Keiyo Nakano
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Publication number: 20090223190Abstract: A filter material and process for producing a filter material, which may be used as a vacuum cleaner bag or a household air filter, are provided. Embodiments of the filter material comprise a porous substrate comprising a plurality of recycled fibers bound together by an adhesive. Embodiments of the process comprise arranging a plurality of fibers to form a layer; providing an amount of an adhesive to the fibres such that when the adhesive has cured, the layer is porous; and curing the adhesive.Type: ApplicationFiled: March 10, 2008Publication date: September 10, 2009Applicant: UV CORPORATIONInventors: Phillip Nauta, Yu Lie Qin
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Patent number: 7585347Abstract: A ceramic filter is provided, including a base body having partition walls made of a ceramic porous body and defining cells, filter membranes provided on the partition walls which are made of a ceramic porous body having an average pore diameter smaller than that of the surface of each partition wall, and a glass seal provided to cover at least the end face of the base body. The glass seal includes an alkali-free glass containing silica (SiO2) in an amount of 55 to 65 mol %, zirconia (ZrO2) in an amount of 1 to 10 mol % and at least one kind of alkaline earth metal oxide selected from calcia, baria and strontia, but which does not substantially contain zinc oxide.Type: GrantFiled: March 14, 2006Date of Patent: September 8, 2009Assignee: NGK Insulators, Ltd.Inventors: Manabu Isomura, Tatsuya Hishiki, Makoto Teranishi, Tomonori Takahashi
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Patent number: 7582137Abstract: A device for use in a fluid system includes a flow perturbation element within a fluid channel. The flow perturbation element has a gas permeable surface for removing dissolved gas from passing fluid. A gas permeable membrane is coated on the gas permeable surface and allows the dissolved gas transport out of passing fluid into a gas-removal channel. The gas permeable membrane may be coated on the fuel perturbation elements using any of a variety of methods.Type: GrantFiled: January 18, 2006Date of Patent: September 1, 2009Assignee: United Technologies CorporationInventors: Alexander G. Chen, Louis J. Spadaccini, Louis Chiappetta, Haralambos Cordatos
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Patent number: 7582142Abstract: Described is an adsorbing agent for dust-collecting filters, especially for adsorbing odors. The adsorbing agent may include fibers, flakes and/or granulate as a supporting material onto which a powdery adsorption material is applied superficially.Type: GrantFiled: February 7, 2005Date of Patent: September 1, 2009Assignee: Eurofilters N.V.Inventors: Jan Schultink, Ralf Sauer
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Patent number: 7582141Abstract: A cone (36) and a ring (38) are accessories separately used during respective phases of cleaning a diesel particulate filter (10, 10?) in a cleaning machine that uses compressed air pulses to clean the substrate (12) where particulate matter in engine exhaust has been trapped. In one phase the ring covers the outer perimeter margin of one end face of the substrate, and in the other phase the cone covers a central inner zone of the end face.Type: GrantFiled: May 31, 2007Date of Patent: September 1, 2009Assignee: International Truck Intellectual Property Company, LLCInventor: Mark S. Ehlers
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Patent number: 7582132Abstract: Wet laid, nonwoven, fibrous mats suitable for making MERV 6 or higher, filters, and methods of making the nonwoven mats filter media are disclosed. The mats include a blend comprising a major portion of glass fibers, a minor portion of man-made polymer fibers, such as polyester fibers and about 0-30 wt. percent of chemically cross linked bleached Kraft pulp the fibers, and optionally fully bleached softwood Kraft pulp, the fibers being bound together with a cured binder having a Tg in the range of about minus 30 to about 50 degrees C. The mats are pleated prior to assembling the filter in conventional manner. The only fibrous mat in the filters is wet laid fibrous nonwoven mat and the pleated filter media needs no other means of support in the filter frame.Type: GrantFiled: April 13, 2007Date of Patent: September 1, 2009Assignee: Johns ManvilleInventor: Alan Michael Jaffee
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Publication number: 20090211968Abstract: The invention features alcohol and water repellent non-woven fabrics made from synthetic polymer fibers. The fibers comprise a surface modifier admixed with the synthetic polymer to impart alcohol and water repellency properties.Type: ApplicationFiled: January 17, 2007Publication date: August 27, 2009Applicant: Interface Biologics, Inc.Inventors: Jeannette Ho, Richard Witmeyer, Paul J. Santerre
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Patent number: 7578864Abstract: A ceramic honeycomb filter comprising pluralities of ceramic honeycomb structures each having large numbers of flow paths partitioned by cell walls, which are bonded in the direction of the flow paths, predetermined flow paths being sealed by plugs, plugs formed at one end of at least one honeycomb structure being bonded to at least part of plugs formed at one end of a honeycomb structure adjacent to the end of this honeycomb structure.Type: GrantFiled: July 14, 2004Date of Patent: August 25, 2009Assignee: Hitachi Metals, Ltd.Inventors: Kazutoyo Watanabe, Hirohisa Suwabe
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Patent number: 7578939Abstract: A process for combined ozone degradation and filtration using a multi-layered, nanocrystalline, sintered ceramic, metal oxide catalyst and ceramic membrane filter is described. The process reduces fouling of the membrane and degrades ozone remaining in the water from ozonation of water to kill microorganisms.Type: GrantFiled: December 6, 2005Date of Patent: August 25, 2009Assignee: Board of Trustees of Michigan State UniversityInventors: Susan J. Masten, Simon H. R. Davies, Melissa Baumann, Bhavana Karnik
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Patent number: 7578865Abstract: A method is provided for producing a highly porous substrate. More particularly, the present invention enables fibers, such as organic, inorganic, glass, ceramic, polymer, or metal fibers, to be combined with binders and additives, and extruded, to form a porous substrate. Depending on the selection of the constituents used to form an extrudable mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables process advantages at other porosities, as well. The extrudable mixture may use a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Additives can be selected that form inorganic bonds between overlapping fibers in the extruded substrate that provide enhanced strength and performance of the porous substrate in a variety of applications, such as, for example, filtration and as a host for catalytic processes, such as catalytic converters.Type: GrantFiled: August 18, 2006Date of Patent: August 25, 2009Assignee: GEO2 Technologies, Inc.Inventors: Bilal Zuberi, Robert G. Lachenauer, Sunilkumar C. Pillai, William M Carty
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Patent number: 7576035Abstract: A pillar-shaped honeycomb structure has a plurality of cells longitudinally placed in parallel with one another with a wall portion therebetween, wherein the honeycomb structure mainly includes inorganic fibers which form the honeycomb structure without lamination interfaces.Type: GrantFiled: April 7, 2008Date of Patent: August 18, 2009Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Tomokazu Oya
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Patent number: 7575618Abstract: Porous ceramic articles such as ceramic filters are provided from ceramic extrusion batches comprising mixtures of oxides and oxide precursors with a reactive binder system, the binder system comprising a cellulosic temporary binder and two or more reactive binder components such as colloidal alumina, carbohydrate pore formers, reactive high charge density polymers, and chemical cross-linkers, the reactive binder system promoting cross-linking or networking reactions in the batch that enhance the fine pore structures of the porous ceramic products.Type: GrantFiled: March 30, 2006Date of Patent: August 18, 2009Assignee: Corning IncorporatedInventors: Weiguo Miao, Jianguo Wang
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Publication number: 20090199528Abstract: Disclosed herein is a method of producing a filter medium for treating medium and high temperature exhaust gas using foam coating and a filter medium produced using the method. The filter medium has excellent heat resistance and heat contraction resistance, and exhibits partial dust collection efficiency of 99% or more by weight, total dust collection efficiency of 99.999% or more by weight, and high dust removal efficiency, for all dust particle sizes. Further, the filter media can be efficiently used to treat medium and high temperature exhaust gas because pores having an average pore size of 30 ?m or less are uniformly distributed on the surface of the filter media.Type: ApplicationFiled: December 28, 2007Publication date: August 13, 2009Inventors: Gyung Soo Kim, Sang Bum Kim, Myong-Hwa Lee, Young-Chun Kim, Seung Je Lee, Byung Hyun Park
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Patent number: 7572311Abstract: A typically monolithic particulate filter including a highly porous block made primarily of intertangled polycrystalline mullite fibers, a set of channels formed through the block, and a set of porous walls separating adjacent channels. Exhaust gas is flowed through the channels and interacts with the walls such that particulate matter carried in the exhaust gas, such as soot particles, is screened out by porous fibrous mullite walls.Type: GrantFiled: December 30, 2005Date of Patent: August 11, 2009Assignee: GEO2 Technologies, Inc.Inventor: Bilal Zuberi
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Patent number: 7572305Abstract: The present invention relates to an exhaust emission control apparatus for an internal combustion engine and a process for operating it. The exhaust emission control has a particulate filter for filtering particulate matter from the exhaust of the internal combustion engine, at least one temperature sensor for detecting the temperature of the exhaust, an evaluation unit for evaluating the detected temperature, particularly with regard to a particulate mass burned during a regeneration operation of the particulate filter. The temperature sensor is positioned inside the particulate filter.Type: GrantFiled: July 22, 2004Date of Patent: August 11, 2009Assignee: Robert Bosch GmbHInventors: Ralf Wirth, Dirk Samuelsen, Klaus Mueller, Carsten Becker
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Patent number: 7572318Abstract: A nonporous metal carbonate membrane for selective separation of CO2 from a CO2-containing fluid having a porous substrate having a feed side and a permeate side. The membrane is also suitable for removal of H2S that may be present in the fluid.Type: GrantFiled: April 18, 2006Date of Patent: August 11, 2009Assignee: Gas Technology InstituteInventors: Raja A. Jadhav, Shain J. Doong
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Publication number: 20090193775Abstract: There is disclosed a plugged honeycomb structure in which cracks are not easily generated in partition walls during use as a DPF and during regeneration. A plugged honeycomb structure 40 has gaps 41 opened on the side of an end face 2b between each plugging portion 10 and partition walls 4.Type: ApplicationFiled: January 21, 2009Publication date: August 6, 2009Applicant: NGK Insulators, Ltd.Inventor: Yutaka OGURA
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Patent number: 7567817Abstract: A porous ceramic substrate is disclosed that is fabricated from biosoluble ceramic fibers. Porosity and permeability of the substrate is provided by intertangled biosoluble fibers, that can be formed into a honeycomb form substrate through an extrusion process. The fibrous structure is formed from mixing biosoluble fibers with additives that include a bonding agent, and a fluid to provide an extrudable mixture. The structure is sintered at a temperature that exceeds the glass formation temperature of the bonding agent, but less than the maximum operational limits of the biosoluble fiber, to form a structure that has sufficient strength and porosity to provide for filtration and/or as a catalytic host.Type: GrantFiled: May 14, 2007Date of Patent: July 28, 2009Assignee: GEO2 Technologies, Inc.Inventors: James Jenq Liu, Bilal Zuberi
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Patent number: 7559967Abstract: A honeycomb filter includes a honeycomb structure in which a plurality of cells are placed in parallel with one another in the longitudinal direction with a cell wall therebetween; and a cylindrical metal casing that covers the outer peripheral side face of the honeycomb structure. A shortest distance between the outermost cells among the plurality of cells and the inner face of the metal casing is at least about 1 mm and at most about 3 mm.Type: GrantFiled: September 14, 2007Date of Patent: July 14, 2009Assignee: Ibiden Co., Ltd.Inventors: Tomokazu Oya, Kazushige Ohno
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Patent number: 7559968Abstract: Microbicidal air filter for use with an air passageway, which includes an immobilization network including fibers having substantially embodied therein an amount of at least one antimicrobial agent sufficient to substantially immobilize, retain and kill microbes suspended in a volume of air moving through the air passageway. The immobilization network is substantially permeable to air. A microbicidal facemask and a microbicidal air filter used in an air circulation system using the immobilization network are disclosed.Type: GrantFiled: June 6, 2003Date of Patent: July 14, 2009Assignee: Noveko Inc.Inventor: Normand Bolduc
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Patent number: 7556664Abstract: There is provided a plugged honeycomb structure 1 including: partition walls 2 disposed so as to form a plurality of cells 3 extending from one end face 42 to the other end face 44 in the axial direction, and plugged portions 4 disposed so as to plug the cells 3 at one of the end faces, and a production method thereof. In this honeycomb structure 1, the plugged portions 4 and partition walls surrounding the plugged portions are unitarily formed. The production method includes a forming step, a plugging step for filling a plugging material, and a firing step. The plugging material contains solid particles capable of unitarily joining with at least one kind of solid particles contained in a forming raw material in a firing step. A ratio of a dimensional change (%) upon forming the partition walls out of the partition wall-forming material to a dimensional change (%) upon forming the plugged portions out of the plugging material is controlled to be within the range of 0.7% to 1.3 in the firing step.Type: GrantFiled: March 19, 2004Date of Patent: July 7, 2009Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Yasushi Noguchi
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Patent number: 7556665Abstract: A honeycomb structure according to an aspect of the present invention includes a segment part including a plurality of first honeycomb segments having a plurality of through holes passing through along an one axis; and a plurality of second honeycomb segments arranged in the periphery of the segment part having a plurality of through holes passing through along the one axis. A cross sectional area of the first honeycomb segments is smaller than the cross sectional area of the second honeycomb segments in the cross section perpendicular to the one axis.Type: GrantFiled: March 19, 2004Date of Patent: July 7, 2009Assignee: NGK Insulators, Ltd.Inventors: Reiji Matsubara, Tetsuo Toyoshima
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Patent number: 7556666Abstract: A honeycomb structure including a plurality of porous ceramic members which are bonded through an adhesive layer, each of the porous ceramic members has a plurality of cells, which are arranged in parallel while being separated by cell walls. The cells extend in a longitudinal direction of the honeycomb structure. In the honeycomb structure, the following relationship is satisfied: 2?B?100/3×A?10/3??(1) where A (g/cm3) designates apparent density of the porous ceramic members, and B (GPa) designates Young's modulus of the adhesive layer.Type: GrantFiled: April 5, 2006Date of Patent: July 7, 2009Assignee: Ibiden Co., Ltd.Inventor: Masafumi Kunieda
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Patent number: 7553349Abstract: A ceramic honeycomb product comprising a thin-walled ceramic honeycomb structure incorporating a plurality of parallel channels bounded by thin channel walls traversing the body from a first end face to a second end face thereof; and a composite coating disposed on at least one end face of the structure comprising a powder of an abrasion-resistant ceramic dispersed in a dried siliceous matrix.Type: GrantFiled: August 26, 2005Date of Patent: June 30, 2009Assignee: Corning IncorporatedInventors: Kishor Purushottam Gadkaree, Susan Clair Lauderdale, Joseph Frank Mach, Deborah Lynn Shanley
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Patent number: 7553440Abstract: Methods and apparatus for hydrodischarging and hydrocharging substrates and articles to produce enhanced ability to avoid attraction of contaminants or improved capability of removing contaminants from fluids are disclosed. In another form the method involves removal of electric charges or neutralization of charge on or within substrates. Also disclosed are methods of making using electret substrates and articles for removing particulates and mists from fluid streams.Type: GrantFiled: May 12, 2006Date of Patent: June 30, 2009Inventor: William K. Leonard
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Patent number: 7550026Abstract: A honeycomb filter includes at least one pillar-shape honeycomb structured body including a plurality of cells partitioned by partitions, and plugs for sealing upstream openings of a plurality of first cells selected from the plurality of cells and for sealing downstream openings of a plurality of second cells selected from the plurality of cells. Each of the plugs is formed of a material having a greater total content of aluminum, iron, boron, silicon, and free carbon than a material forming the honeycomb structured body.Type: GrantFiled: March 13, 2007Date of Patent: June 23, 2009Assignee: Ibiden Co., Ltd.Inventor: Syuhei Hayakawa
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Patent number: 7550025Abstract: Provided is a honeycomb filter which includes an aluminum titanate sintered product obtained by a process involving firing at a temperature of 1,250-1,700° C. a raw material mixture composed of: 100 wt. % of a first mixture having TiO2 and Al2O3 in a molar ratio of 40-60/60-40; and 1-10 wt. % of a second mixture composed of: an alkali feldspar according to the formula NayK1-yAlSi3O8, wherein 0?y?1; and a component selected from an oxide having a spinel structure composed of Mg and/or MgO, MgO and a precursor compound composed of Mg that is converted to MgO by firing, wherein the honeycomb filter exhibits excellent properties with respect to mechanical strength, thermal decomposition resistance, thermal shock resistance and thermal stability at high and fluctuating temperatures. Also provided is a method and an apparatus for cleaning an exhaust gas by removing solid particles predominantly containing carbon from the exhaust gas with the honeycomb filter.Type: GrantFiled: August 20, 2004Date of Patent: June 23, 2009Assignee: Ohcera Co., Ltd.Inventors: Tsutomu Fukuda, Masahiro Fukuda, Masaaki Fukuda, Toshinobu Yoko, Masahide Takahashi
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Patent number: 7550024Abstract: An exhaust aftertreatment assembly and method enables lateral removal of an aftertreatment component from between first and second assembly components for servicing.Type: GrantFiled: September 7, 2006Date of Patent: June 23, 2009Assignee: Cummins Filtration IP, Inc.Inventors: Kenneth Pawson, Jay V. Warner, Patrick M. Pierz, Randolph G. Zoran
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Patent number: 7550408Abstract: Disclosed is an exhaust gas purifying catalyst having a front end high concentration coating area coated with a precious metal of a high concentration, and a rear end complex coating area coated at different precious metal densities according to the flowing amount of the exhaust gas and a method for manufacturing an exhaust gas purifying catalyst, which is capable of simultaneously coating a rear end complex coating area at different precious metal densities according to the flowing amount of the exhaust gas. The exhaust gas purifying catalyst includes a front end high concentration coating area coated with a precious metal of a high concentration and a rear end complex coating area having at least two areas of different coating densities on the rear side of the front end high concentration coating area.Type: GrantFiled: December 14, 2005Date of Patent: June 23, 2009Assignee: Hyundai Motor CompanyInventor: Sung Mu Choi
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Patent number: 7547343Abstract: This structure comprises first and second filtering elements (15A, 15B) which are respectively provided with a first and a second face (24A, 24B) arranged opposite each other and a seal (17) connecting said faces (24A, 24B). The first face (24A) comprises at least a first region (35A) that does not adhere, or only slightly adheres to said seal (17), opposite a first region (33B) that strongly adheres to said seal (17) of the second face (24B). The first region (35A) that does not adhere or only slightly adheres is delimited by at least a portion of the edge (37) common to the first face (24A) and a discharge face (23). The first region (35A) that does not adhere or only slightly adheres comprises a side (41A) that diverges towards the discharge face (23) and which extends up to said common edge (37).Type: GrantFiled: February 2, 2005Date of Patent: June 16, 2009Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeenInventors: Sébastien Bardon, Nicolas Bonnail, Anthony Briot, Vincent Gleize, Matteo Scalabrino
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Patent number: 7547339Abstract: A filter material take-up product and a paper winding core, which are free from secondary-contamination by an outgas while being transported or stocked. Irrespective of its application such as building air conditioner, an air cleaner or a semi-conductor factory, the amount of the outgas to be generated from the filter take-up product for the air filter can be kept at a negligible level. The filter take-up product for the air filter is produced by coating and wrapping the filter material for the air filter, as wound on the winding core, with a film wrapping material which is so made of phenolic compounds, carboxylate esters, phosphate ester or cyclic siloxance as to have an outgas generation in an amount of 100 ng/g or less by the dynamic head space method.Type: GrantFiled: September 26, 2001Date of Patent: June 16, 2009Assignee: Hokuetsu Paper Mills, Ltd.Inventors: Toshihiko Soyama, Masashi Sato
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Patent number: 7540898Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of porous ceramic members are combined with one another through an adhesive layer, each of the porous ceramic members having a plurality of cells which are allowed to penetrate in a longitudinal direction with a wall portion therebetween and either one end of which is sealed, with a catalyst supporting layer being adhered to said wall portion, wherein pores formed in said porous ceramic member are constituted by large pores having a relatively large pore diameter and small pores having a relatively small pore diameter, and supposing that: the thickness of the catalyst supporting layer is X1 (?m), and the value, obtained by multiplying the porosity (%) of said porous ceramic member by the ratio (the average pore diameter of said large pores/the average pore diameter of said small pores) of the average pore diameter of said large pores to the average pore diameter of said small pores, is Y1, these X1 and Y1Type: GrantFiled: August 31, 2006Date of Patent: June 2, 2009Assignee: Ibiden Co., Ltd.Inventor: Yukio Oshimi
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Patent number: 7537633Abstract: The inventive filter unit for filtering particles contained in exhaust gas of an internal combusting engine comprises sets of imbricated input channels (10, 11) and adjacent output channels (12, 13) which are fluidly communicating by means of the lateral walls thereof. Said lateral walls are cross-sectionally provided with a corrugation which is determined in such a way that the total volume of the input channels (10, 11) is increased with respect to that of the output channels (12, 13), whereby the total volume (Ve) of the input channels (10, 11) being greater than that (Vs) of the output channels (12, 13).Type: GrantFiled: July 15, 2004Date of Patent: May 26, 2009Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeenInventor: Sébastien Bardon
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Publication number: 20090120287Abstract: A gas separation membrane system and a method of preparing such gas separation membrane system by providing a porous support upon which is supported a membrane layer comprising a first gas-selective material and having a membrane thickness and removing therefrom a substantial portion of the first gas-selective material from the membrane layer by the use of an ultra-fine abrasive to thereby provide the membrane layer having a reduced membrane thickness. A second gas-selective material is deposited upon the membrane layer having the reduced membrane thickness to provide an overlayer of the second gas-selective material having an overlayer thickness so as to thereby provide the gas separation membrane system having the membrane layer of the reduced membrane thickness and the overlayer of the overlayer thickness.Type: ApplicationFiled: February 18, 2008Publication date: May 14, 2009Inventors: Alan Anthony Del Paggio, John Charles Saukaitis
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Patent number: 7531145Abstract: A honeycomb structure wherein a plurality of honeycomb segments (1) each having a large number of through-holes surrounded by partition walls and extending in the axial direction of the segment are bonded at the sides of the honeycomb segments (1) parallel to said axial direction (X) and integrated, the honeycomb structure being characterized in that, in its section perpendicular to said axial direction (X), the shortest distance (L1) from the gravity center of the section to the bonded areas (5) of honeycomb segments in the section is 1/10 or less of the largest distance (L2) from the gravity center of the section to the circumference (9) of the section. This honeycomb structure hardly generates cracks caused by the thermal stress appearing therein during the use and is superior in durability.Type: GrantFiled: March 20, 2002Date of Patent: May 12, 2009Assignee: NGK Insulators, Ltd.Inventor: Yoichi Aoki
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Patent number: 7524361Abstract: Provided is a hydrogen separation membrane prepared by compression-molding metal microparticles having hydrogen adsorbing properties, wherein the microparticles are composed of 0.5 to 50% by weight of a first metal powder and 50 to 99.5% by weight of a second metal powder having a relatively larger average particle diameter than the first metal powder.Type: GrantFiled: January 12, 2006Date of Patent: April 28, 2009Assignee: Korea Institute of Energy ResearchInventors: Jong-Soo Park, Wang-Lai Yoon, Ho-Tae Lee, Dong-Won Kim, Sung-Ho Cho, Shin-Kun Ryi, Seung-Hoon Choi
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Patent number: 7524360Abstract: A particulate filter for an exhaust system configured to manage an exhaust flow is disclosed. The particulate filter includes a housing and a wall-filtration element contained therein. The wall-flow filtration element has an inlet end and an outlet end, the outlet end having a first end-plug. The wall-flow filtration element has pores defining a porosity sufficient to trap exhaust particulates and to pass ash particles, including the first end-plug having a pore size equal to or greater than 55 micrometers and equal to or less than 250 micrometers.Type: GrantFiled: December 30, 2005Date of Patent: April 28, 2009Assignee: GM Global Technology Operations, Inc.Inventor: Shi-Wai S. Cheng
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Publication number: 20090101015Abstract: Filtration materials comprising heat-treated metal-doped precipitated silica or silica gel materials with sulfur-containing functional silane surface treatments are provided. Such materials exhibit excellent mercury removal properties from flue gas emissions through the trapping of mercury vapors within a smokestack (or other like site). The metal dopant and the sulfur-containing functional silane components applied to the surface of the target metal-doped gels effectuate the desired mercury reactions to permit capture thereof. In combination, such components permit versatile utilization in either a fixed bed configuration or through a dynamic mercury removal procedure. Methods of using and specific filter apparatuses are also encompassed within this invention.Type: ApplicationFiled: October 17, 2007Publication date: April 23, 2009Inventor: Duen-Wu Hua
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Patent number: 7520912Abstract: It is intended to provide an air purification filter which has a high dry tensile strength, a high wet tensile strength in association with a high water resistance and a high water repellency and exhibits a bactericidal effect due to a gas phase reaction in a gas phase. Namely, an air purification filter having a high dry tensile strength, a high wet tensile strength (a high water resistance) and a high water repellency as well as a bactericidal effect which is obtained by blending a filter fiber having a functional group with a mixture of a modification enzyme which has an ionic polarity opposite to the ionic polarity of the whole filter fiber as described above and a bactericidal effect with an ionic synthetic resin binder having the opposite ionic polarity similar to the modification enzyme.Type: GrantFiled: October 16, 2002Date of Patent: April 21, 2009Assignees: Hokuetsu Paper Mills, Ltd., Nikki-Universal Co., Ltd.Inventors: Nobuyuki Sakadume, Toshihiko Soyama, Eiko Meguro, Kazuro Isomae, Mikiko Gokano
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Patent number: 7520923Abstract: The present invention relates generally to a filtration article, such as a protective facemask, a method for using a filtration article, and a method for preparing a filtration article. In particular, the invention relates to a protective facemask that cost-effectively offers a broad spectrum of antimicrobial protection through the use of fibers treated with one or more oligodynamic metal and/or salt of an oligodynamic metal.Type: GrantFiled: March 22, 2007Date of Patent: April 21, 2009Assignee: MVP Textiles & Apparel, Inc.Inventor: Ken Marcoon
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Patent number: 7520911Abstract: A porous cordierite ceramic honeycomb article with increased mechanical strength and thermal shock resistance. The porous cordierite ceramic honeycomb article has MA<2220, or MT>2660 wherein MA=3645(IA)?106(CTE)+19(d90)+17(% porosity), MT=4711(IT)+116(CTE)?26(d90)?28(% porosity), and a CTE?9×10?7/° C. in at least one direction. A method of manufacturing is also disclosed wherein the inorganic raw material mixture contains talc, an alumina-forming source, a silica-forming source, and 0-18 wt. % of a kaolin or calcined kaolin containing not more than 8 wt. % of a fine kaolin source having a median particle diameter of less than 7 ?m, wherein the fired porous ceramic cordierite honeycomb article has a porosity<54% . Alternatively, if greater than 8 wt. % of the fine kaolin source is used, then a slow ramp rate is utilized from 1200° C. to 1300° C. of not more than 20° C./hr.Type: GrantFiled: November 30, 2005Date of Patent: April 21, 2009Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Gregory Albert Merkel, David John Thompson
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Publication number: 20090095159Abstract: A fine particle filtration fabric, stabilized dimensionally against distension by a force field which may be applied to the fabric, has a layer of air filtration media, and a reinforcing matrix of filaments extending linearly in plural directions within a two-dimensional geometric pattern along said layer of filtration media or even outside of a composite fabric containing filtration media to inhibit the distension. The air filtration media comprises a layer of flexible lay-down of discontinuous filaments or fibers providing interstitial spacing in a range of 0.1 to 0.5 microns, the layer having a thickness in the range of 1-5 millimeters.Type: ApplicationFiled: October 10, 2008Publication date: April 16, 2009Inventor: Joel D. Martz
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Publication number: 20090094954Abstract: [Object] To provide a dustproof, antifouling, and highly durable composite material. [Solving Means] An inorganic fine particle layer containing inorganic fine particles and a binder component is formed on a surface of a substrate by chemical bonding. The inorganic fine particles are coated with silane monomer each having an unsaturated bond. The content of the binder component is in the range of 0.1% by mass to 40% by mass to the content of the inorganic fine particles.Type: ApplicationFiled: December 28, 2006Publication date: April 16, 2009Inventors: Tsuruo Nakayama, Youhei Jikjhara, Yasuyoshi Watanabe, Nobukazu Motojima
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Patent number: 7517381Abstract: A gas contaminant is filtered using fibers having internal cavities containing a chemically reactive oxidizing agent, an acid or base, a coordinating agent, a complexing agent, or a deliquescing agent. Where the contaminant is basic, the reagent is preferably an oxidizing agent. Where the contaminant is acidic, the reagent is preferably basic, and more preferably comprises a group 1 or group 2 metal cation. The reagent may also advantageously comprise a phosphate, chitosan, hypochlorite, borate, carbonate, hydroxide, or oxide. Where the contaminant is neutral, the reagent is preferably an oxidizing agent, complexing agent, coordinating agent, or deliquescing agent. The reagent is preferably impregnated into an adsorptive solid, including, for example, carbon powder, zeolite, aluminum oxide, or silica. The fibers are preferably multilobal, and most preferably either trilobal or quadrilobal. It is also preferred that the fibers contain a plurality of T shaped lobes.Type: GrantFiled: August 28, 2003Date of Patent: April 14, 2009Assignee: Honeywell International Inc.Inventors: Ron Rohrbach, Dan Bause, Peter Unger
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Patent number: 7517379Abstract: A method of blocking partial cells at the periphery of diesel filters is disclosed. The method comprises plugging the partial cells with a suitable plugging material. In one embodiment, a line of plugging material is applied to either or both of the end faces of the diesel filter along an outermost row of partial cells to block same. In another embodiment, the outermost wall the diesel filter is first beveled to form a beveled edge and uniquely off-set the partial cells. Then the beveled edge has applied thereto a plugging material, such as a line or bead. A honeycomb structure having reduced number of unplugged partial cells at the periphery is also disclosed.Type: GrantFiled: December 16, 2005Date of Patent: April 14, 2009Assignee: Corning IncorporatedInventor: Charles Mitchel Sorensen, Jr.
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Patent number: 7517380Abstract: An exhaust aftertreatment system and method enables servicing by a single technician and provides singular location mounting and alignment.Type: GrantFiled: January 26, 2006Date of Patent: April 14, 2009Assignee: Fleetguard, Inc.Inventors: David M. Grimm, Jeffrey T. Sedlacek
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Patent number: 7513921Abstract: An exhaust gas filter apparatus includes a particulate filter for collecting a particulate from an exhaust gas. The exhaust gas filter also includes a electromagnetic radiation resonator to heat a portion of the particulate to ignite the particulate and regenerate the particulate filter.Type: GrantFiled: October 24, 2005Date of Patent: April 7, 2009Assignee: HRL Laboratories, LLCInventors: Amanda C. Phelps, Kevin W. Kirby, Daniel Gregoire
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Patent number: 7514136Abstract: A honeycomb structure includes a bonded honeycomb segment article in which a plurality of honeycomb segments are integrally bonded on mutual bonding surfaces thereof via bonding material layers; and an outer peripheral coating layer which covers an outer peripheral surface of the bonded honeycomb segment article. The honeycomb structure has a structure in which a plurality of cells constituting fluid channels are arranged in parallel with one another in a central axis direction. Solid cells are beforehand arranged in four corners of each of opposite end faces of the honeycomb segment and/or the center of each side of an outer peripheral portion of each of the opposite end faces of the honeycomb segment, and the solid cells are integrated with the honeycomb segment.Type: GrantFiled: October 20, 2006Date of Patent: April 7, 2009Assignee: NGK Insulators, Ltd.Inventor: Jun Okumura
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Patent number: 7503957Abstract: A honeycomb structure includes partition walls arranged in an X-direction and intersecting partition walls so as to form a plurality of cells extending to an other-end portion from a one-end portion through an axial direction. There are disclosed a honeycomb structure in which intersecting portions of the partition walls include an intersecting portion (lacking portion) lacking in the one-end portion, a method of manufacturing the honeycomb structure, and a discharge fluid purification system comprising the honeycomb structure. The honeycomb structure is able to inhibit the opening from being blocked and is easily manufactured.Type: GrantFiled: August 21, 2007Date of Patent: March 17, 2009Assignee: NGK Insulators, Ltd.Inventor: Yukihito Ichikawa