Formation Of Carboxyl Group By Oxidation Patents (Class 560/208)
  • Patent number: 11919846
    Abstract: Methacrolein is prepared in a continuous process by a Mannich condensation reaction of formaldehyde with propanal. A methacrolein polymerization inhibitor is introduced during the production process and a part thereof is recycled back into the reactor where the Mannich condensation reaction is carried out.
    Type: Grant
    Filed: August 1, 2019
    Date of Patent: March 5, 2024
    Assignee: Röhm GmbH
    Inventors: Alexander Lygin, Steffen Krill, Matthias Grömping, Torsten Balduf, Rudolf Burghardt
  • Patent number: 11919853
    Abstract: A method for preparing a purified styrene composition is provided. The method includes providing a crude composition and subjecting the crude composition to at least one crystallization step. The crude composition contains 70% by weight or more styrene based on the total weight of the crude composition. The at least one crystallization step comprises at least one of a static crystallization stage and a dynamic crystallization stage. The crude composition contains at least one impurity selected from the group consisting of: color inducing species, oxygenates, sulfur species, alpha-methylstyrene, and mixtures thereof.
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: March 5, 2024
    Assignee: SULZER MANAGEMENT AG
    Inventors: Rahul Khandelwal, Joseph C. Gentry, Randi Wytcherley, Kimberly Anderson, Meta Naulita-Ellis, Claudia Pudack, Celine Rioual, Christoph Kirschner, B. Bryant Slimp, Manfred Stepanski, Erik Temmel
  • Patent number: 11891358
    Abstract: A method for preparing a purified styrene composition with a styrene yield of at least 80%. The method comprises providing a crude composition containing styrene, and subjecting the crude composition to at least one crystallization step. The at least one crystallization step comprises at least one static crystallization stage and at least one dynamic crystallization stage.
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: February 6, 2024
    Assignee: SULZER MANAGEMENT AG
    Inventors: Rahul Khandelwal, Joseph C. Gentry, Randi Wytcherley, Kimberly Anderson, Meta Naulita-Ellis, Claudia Pudack, Celine Rioual, Christoph Kirschner, B. Bryant Slimp, Manfred Stepanski, Erik Temmel
  • Patent number: 11813593
    Abstract: A heterogeneous catalyst comprising a support and gold, wherein: (i) said support comprises alumina, (ii) said catalyst comprises from 0.1 to 5 wt % of gold, (iii) at least 90 wt % of the gold is in the outer 60% of catalyst volume, and (iv) particles of the catalyst have an average diameter from 200 microns to 30 mm; wherein weight percentages are based on weight of the catalyst.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: November 14, 2023
    Assignees: Rohm and Haas Company, Dow Global Technologies LLC
    Inventors: Kirk W. Limbach, Christopher D. Frick, Dmitry A. Krapchetov, Wen -Sheng Lee, Victor J. Sussman, Jeffrey A. Herron
  • Patent number: 11731931
    Abstract: A novel process can be used for purifying methyl methacrylate (MMA) contaminated with low-boiling components by distillation, where the process involves producing MMA by oxidative esterification, and a crude product containing methyl propionate (MP), methyl isobutyrate (MIB), and methacrolein (MAL) as low-boiling components. The process is compatible with MMA produced from C2-based methacrolein containing the low-boiling components specified.
    Type: Grant
    Filed: September 10, 2020
    Date of Patent: August 22, 2023
    Assignee: Röhm GmbH
    Inventors: Steffen Krill, Daniel Helmut König, Belaid Ait Aissa
  • Patent number: 11577225
    Abstract: A heterogeneous catalyst comprising a support and a noble metal, wherein said support comprises silicon, and wherein said catalyst comprises from 0.1 to 40 mol % titanium and from 0.1 to 10 mol % of at least one noble metal.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: February 14, 2023
    Assignees: Dow Global Technologies LLC, Rohm and Haas Co.
    Inventors: Christopher D. Frick, Jeffrey A. Herron, Kirk W. Limbach, Wen Sheng Lee, Victor J. Sussman
  • Patent number: 11253844
    Abstract: The invention relates to an oligomerization catalyst comprising nickel oxide and silica-alumina support material and to a process for oligomerization of C3- to C6-olefins using the oligomerization catalyst.
    Type: Grant
    Filed: March 6, 2019
    Date of Patent: February 22, 2022
    Assignee: Evonik Operations GmbH
    Inventors: Fabian Nadolny, Stephan Peitz, Guido Stochniol, Robert Franke, Thomas Quandt
  • Patent number: 10800727
    Abstract: A method for preparing methyl methacrylate from methacrolein and methanol; said method comprising contacting in a reactor a mixture comprising methacrolein, methanol and oxygen with a catalyst bed of heterogeneous catalyst comprising a support and a noble metal, wherein mass transfer rate of oxygen in hour?1 divided by space-time yield in moles methyl methacrylate/kg·catalyst hour in the catalyst bed is at least 20.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: October 13, 2020
    Assignees: Rohm and Haas Company, Dow Global Technologies LLC
    Inventors: Justin Walker, Kirk W. Limbach, Jeffrey Herron
  • Patent number: 10508074
    Abstract: The subject of the invention is a process for recovering/purifying a C1-C4 (meth)acrylic ester from a crude reaction mixture comprising said ester, the process being carried out using a purification system comprising a divided wall column and a decanter, resulting in a simplification of the process and in a high productivity of the ester produced corresponding to the standards in terms of purity. The invention also relates to a process for producing C1-C4 (meth)acrylic ester comprising this recovery/purification process.
    Type: Grant
    Filed: January 3, 2017
    Date of Patent: December 17, 2019
    Assignee: Arkema France
    Inventors: Serge Tretjak, Nathalie Hess, Rose Aguiar, Pierre-Emmanuel Conoir, Christophe Oses
  • Patent number: 9963419
    Abstract: A process for removing water from an oxidative esterification reactor includes (a) conducting an oxidative esterification reaction in a reactor; (b) removing a crude product stream from the reactor; (c) passing a first portion of the crude product stream directly to a product recovery zone; (d) introducing a second portion of the crude product stream to a distillation column to generate a column overheads stream and a column bottoms stream; (e) passing at least a portion of the columns bottoms stream to the product recovery zone; and (f) recycling a recycle stream comprising at least a portion of the overheads stream to the reactor; wherein the recycle stream contains less than 1 weight percent (wt %) water based on the total weight of the recycle stream, wherein the weight ratio of the first portion to the second portion is at least 1:10, and wherein the amount of the recycle stream recycled to the reactor is such that the reactor contains less than or equal to 2.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: May 8, 2018
    Assignees: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Zubin B. Kuvadia, Kirk W. Limbach, Dmitri A. Kraptchetov, Mark A. Silvano
  • Patent number: 9962625
    Abstract: This disclosure relates to a method for continuous recovery of (meth)acrylic acid and an apparatus used for the recovery method. The method of continuous recovery of (meth)acrylic acid according to the present invention may remarkably reduce the amount of extraction solvent used and energy consumption of the total process, and minimize polymerization of (meth)acrylic acid in the recovery process, thus enabling stable recovery of (meth)acrylic acid and operation of a continuous process.
    Type: Grant
    Filed: July 21, 2014
    Date of Patent: May 8, 2018
    Assignee: LG CHEM, LTD.
    Inventors: Se Won Baek, Jong Hun Song, Sul Hee Yoo
  • Patent number: 9617199
    Abstract: The present invention relates to a process for preparing methyl methacrylate by a direct oxidative esterification of methacrolein with oxygen and methanol, which is conducted in the liquid phase at a pressure of 2 to 100 bar with a gold catalyst. According to the invention, the liquid phase is withdrawn continuously from the reactor and optionally enriched with oxygenous gas, the pH, after the withdrawal, is adjusted to a pH between 5 and 9 by means of addition of a basic solution and this liquid phase is conducted back into the reactor again to an extent of at least 50%.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: April 11, 2017
    Assignee: EVONIK ROEHM GmbH
    Inventors: Steffen Krill, Alexander Lygin, Torsten Balduf, Rudolf Burghardt, Andreas Tepperis, Matthias Groemping
  • Patent number: 9480973
    Abstract: A silica-based material comprising: silicon; aluminum; at least one fourth period element selected from the group consisting of iron, cobalt, nickel and zinc; and at least one basic element selected from the group consisting of alkali metal elements, alkali earth metal elements and rare earth elements, wherein the silica-based material comprises 42 to 90 mol % of the silicon, 3 to 38 mol % of the aluminum, 0.5 to 20 mol % of the fourth period element and 2 to 38 mol % of the basic element, based on a total mole of the silicon, the aluminum, the fourth period element and the basic element.
    Type: Grant
    Filed: July 20, 2015
    Date of Patent: November 1, 2016
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Ken Suzuki, Tatsuo Yamaguchi, Chihiro Iitsuka
  • Patent number: 9120085
    Abstract: A silica-based material comprising: silicon; aluminum; at least one fourth period element selected from the group consisting of iron, cobalt, nickel and zinc; and at least one basic element selected from the group consisting of alkali metal elements, alkali earth metal elements and rare earth elements, wherein the silica-based material comprises 42 to 90 mol % of the silicon, 3 to 38 mol % of the aluminum, 0.5 to 20 mol % of the fourth period element and 2 to 38 mol % of the basic element, based on a total mole of the silicon, the aluminum, the fourth period element and the basic element.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: September 1, 2015
    Assignee: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Ken Suzuki, Tatsuo Yamaguchi, Chihiro Iitsuka
  • Publication number: 20140256977
    Abstract: To produce a silica-supported catalyst having an excellent yield of a target product and excellent catalyst attrition resistance. A method for producing a silica-supported catalyst comprising Mo, V, Nb, and a component X (Sb and/or Te) to be used in a vapor phase catalytic oxidation or ammoxidation of propane, comprising the steps of: (I) preparing a raw material mixture solution by mixing Mo, V, Nb, component X, a silica sol, and water; (II) obtaining a dry powder by drying the raw material mixture solution; and (III) obtaining a silica-supported catalyst by calcining the dry powder, wherein the silica sol contains 10 to 270 wt ppm of nitrate ions based on SiO2.
    Type: Application
    Filed: May 22, 2014
    Publication date: September 11, 2014
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Yusuke ISHII, Takaaki KATO
  • Publication number: 20140206831
    Abstract: Presently disclosed are processes for making acrylic acid and methacrylic acid along with their respective esters, from alkylene glycols such as ethylene glycol and propylene glycol. In particular, biobased acrylic acid and acrylic acid esters, methacrylic acid and methacrylic acid esters can be made starting with bioderived glycols from the hydrogenolysis of glycerol, sorbitol and the like.
    Type: Application
    Filed: May 1, 2012
    Publication date: July 24, 2014
    Applicant: Archer Daniels Midland Company
    Inventor: Padmesh Venkitasubramanian
  • Publication number: 20140058091
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of mercury containing compounds from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of organic, ionic or suspended mercury compounds by first converting these compounds to elemental mercury or to inorganic mercury compounds and then removing them by use of an adsorbent bed.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058087
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon dioxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of oxygen in the hydrocarbon stream.
    Type: Application
    Filed: July 17, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058088
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of hydrides of arsenic, phosphorus, antimony, silicon, and boron from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of hydrides of arsenic, phosphorus, antimony, silicon, and boron in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058085
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of water from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of water in the hydrocarbon stream.
    Type: Application
    Filed: July 16, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058089
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of sulfur containing compounds from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of sulfur containing compounds in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058086
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon dioxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of carbon dioxide in the hydrocarbon stream by contacting a stream with a physical or a chemical solvent.
    Type: Application
    Filed: July 17, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058090
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of glycols from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of glycols and in particular, dimethyl ethers of polyethylene glycol in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20140058092
    Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes removing at least a portion of carbon monoxide from a hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process. The method according to certain aspects includes controlling the level of carbon monoxide in the hydrocarbon stream.
    Type: Application
    Filed: July 25, 2013
    Publication date: February 27, 2014
  • Publication number: 20130172599
    Abstract: A silica-based material comprising: silicon; aluminum; at least one fourth period element selected from the group consisting of iron, cobalt, nickel and zinc; and at least one basic element selected from the group consisting of alkali metal elements, alkali earth metal elements and rare earth elements, wherein the silica-based material comprises 42 to 90 mol % of the silicon, 3 to 38 mol % of the aluminum, 0.5 to 20 mol % of the fourth period element and 2 to 38 mol % of the basic element, based on a total mole of the silicon, the aluminum, the fourth period element and the basic element.
    Type: Application
    Filed: September 16, 2010
    Publication date: July 4, 2013
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Ken Suzuki, Tatsuo Yamaguchi, Chihiro Iitsuka
  • Patent number: 8461373
    Abstract: Disclosed is a catalyst for use in production of carboxylic acid ester by reacting (a) aldehyde and alcohol, or (b) one or more types of alcohols, in the presence of oxygen; wherein oxidized nickel and X (wherein X represents at least one element selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper) are loaded onto a support within the range of the atomic ratio of Ni/(Ni+X) of from 0.20 to 0.99.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: June 11, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Ken Suzuki, Tatsuo Yamaguchi
  • Patent number: 8450235
    Abstract: A supported composite particle material comprises: a composite particle formed of an oxidized nickel and X (wherein X represents at least one of elements selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper); and a support on which the composite particle is supported, the supported composite particle material having a supported layer in which the composite particle is localized.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: May 28, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Ken Suzuki, Tatsuo Yamaguchi
  • Patent number: 8410014
    Abstract: Especially physically stable metal oxide catalyst supports are prepared by suspending a metal oxide in a continuous phase, activating by fine dispersion, coagulation to a viscoelastic mass, shaping, drying, and calcining. The catalyst support thus prepared may be treated with catalytic agents to produce supported catalysts for olefin oxidation.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: April 2, 2013
    Assignee: Wacker Chemie AG
    Inventors: Roland Heidenreich, Hans-Jurgen Eberle, Johann Weis
  • Publication number: 20120323014
    Abstract: A method for producing an ?-acyloxycarbonyl compound of the present invention includes performing an intermolecular reaction between a carboxylic acid and a carbonyl compound selected from the group consisting of ketones, aldehydes, and esters, which have a hydrogen atom at the ?-position, using a hydroperoxide as an oxidizer and an iodide salt as a catalyst precursor, thereby introducing an acyloxy group derived from the carboxylic acid into the ?-position of the carbonyl compound.
    Type: Application
    Filed: March 4, 2011
    Publication date: December 20, 2012
    Applicants: MITSUBISHI RAYON CO., LTD., National University Corporation Nagoya University
    Inventors: Kazuaki Ishihara, Muhammet Uyanik
  • Publication number: 20120010315
    Abstract: Provided is an acrylate having a high refractive index, which is represented by Chemical Formula (1) or (2), and a method for preparing the same. Since the acrylate has a refractive index, it may be widely applicable to components of display devices such as prism sheet and may be prepared simply, effectively and economically.
    Type: Application
    Filed: July 9, 2010
    Publication date: January 12, 2012
    Applicant: IUCF-HYU (Industry-University Cooperation Foundation Hanyang University)
    Inventors: Hak-June RHEE, Jeong-Eun BAE
  • Publication number: 20110318515
    Abstract: The invention relates to methyl methacrylate characterized in that at least one portion of the carbons thereof is biologically sourced and, more specifically, in that it contains between 0.2×10?10 and 1.2×10?10 wt.-% of 14C in relation to total carbon weight according to the ASTM D6866 standard. The preparation method comprises the use of acetone cyanohydrin as a raw material, said acetone cyanohydrin being obtained by condensing cyanohydric acid on acetone, and the methyl methacrylate is prepared using a process involving the addition of methanol. According to the invention, at least one from among the acetone, cyanohydric acid and methanol is obtained by means of a reaction or series of reactions involving the biomass.
    Type: Application
    Filed: May 28, 2009
    Publication date: December 29, 2011
    Applicant: Arkema France
    Inventors: Jean-Luc Dubois, Jean Francois Crolzy, Lucie Campora, Camille Croizy, Pauline Croizy
  • Publication number: 20110301316
    Abstract: Process for the manufacture of methyl methacrylate by oxidation of methacrolein to methacrylic acid and esterification of the latter with methanol, characterized in that at least one fraction of at least one from among methacrolein and methanol in this reaction was obtained by a reaction or a sequence of reactions starting from biomass.
    Type: Application
    Filed: January 5, 2010
    Publication date: December 8, 2011
    Applicant: Arkema France
    Inventor: Jean-Luc Dubois
  • Publication number: 20110184206
    Abstract: Disclosed is a catalyst for use in production of carboxylic acid ester by reacting (a) aldehyde and alcohol, or (b) one or more types of alcohols, in the presence of oxygen; wherein oxidized nickel and X (wherein X represents at least one element selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper) are loaded onto a support within the range of the atomic ratio of Ni/(Ni+X) of from 0.20 to 0.99.
    Type: Application
    Filed: July 31, 2008
    Publication date: July 28, 2011
    Inventors: Ken Suzuki, Tatsuo Yamaguchi
  • Patent number: 7807045
    Abstract: A layered composition which can be used in various processes has been developed. The composition comprises an inner core such as a cordierite core and an outer layer comprising a refractory inorganic oxide, a fibrous component and an inorganic binder. The refractory inorganic oxide layer can be alumina, zirconia, titania, etc. while the fibrous component can be titania fibers, silica fibers, carbon fibers, etc. The inorganic oxide binder can be alumina, silica, zirconia, etc. The layer can also contain catalytic metals such as gold and platinum plus other modifiers. The layered composition is prepared by coating the inner core with a slurry comprising the refractory inorganic oxide, fibrous component, an inorganic binder precursor and an organic binding agent such as polyvinyl alcohol. The composition can be used in various hydrocarbon conversion processes.
    Type: Grant
    Filed: December 15, 2009
    Date of Patent: October 5, 2010
    Assignee: UOP LLC
    Inventors: Dean E. Rende, James E. Rekoske, Jeffery C. Bricker, Jeffrey L. Boike, Masao Takayama, Kouji Hara, Nobuyuki Aoi
  • Publication number: 20100249448
    Abstract: A supported composite particle material comprises: a composite particle formed of an oxidized nickel and X (wherein X represents at least one of elements selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper); and a support on which the composite particle is supported, the supported composite particle material having a supported layer in which the composite particle is localized.
    Type: Application
    Filed: October 23, 2008
    Publication date: September 30, 2010
    Inventors: Ken Suzuki, Tatsuo Yamaguchi
  • Patent number: 7803965
    Abstract: The efficiency of vinyl acetate production is increased by scrubbing of off gas followed by CO2 absorption. A portion of the off gas containing substantial quantities of ethylene is recycled to the process, whereas another portion is employed in another ethylene consuming reaction. Despite not removing non-reactive gases, selectivity and yield based on ethylene are both increased.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: September 28, 2010
    Assignee: Wacker Chemie AG
    Inventors: Willibald Dafinger, Peter Holl, Wilhelm Kaiser, Jürgen Guba
  • Publication number: 20100197956
    Abstract: A shell catalyst for the production of vinyl acetate monomer (VAM), comprising a porous catalyst support based on a natural sheet silicate, in particular based on an acid-treated calcined bentonite, said catalyst support being loaded with Pd and Au and being designed as a shaped body. In order to provide a shell catalyst for the production of VAM, which shell catalyst is characterized by a relatively high VAM selectivity and also a high activity, it is proposed that the catalyst support has a surface area of less than 130 m2/g.
    Type: Application
    Filed: May 30, 2008
    Publication date: August 5, 2010
    Applicant: SUD-CHEMIE AG
    Inventors: Alfred Hagemeyer, Gerhard Mestl, Peter Scheck, Alice Kyriopoulos
  • Publication number: 20100144931
    Abstract: The invention relates to a process for production of methacrylic acid, to a process for production of methyl methacrylate comprising the process steps a) providing a feed composition comprising at least one C4 feed compound selected from isobutylene and tertiary butanol; b) providing methanol; c) subjecting the at least one C4 feed compound and the methanol to a first catalytic reaction zone to obtain a reaction phase comprising methyl tertiary butyl ether; d) separating at least a first part of methanol from the reaction phase to obtain a first methanol phase and a reaction phase depleted in methanol; e) subjecting at least one of the reaction phase and the reaction phase depleted in methanol to a second catalytic reaction zone to obtain a splitting phase comprising isobutylene and methanol; f) optionally separating at least a first part of isobutylene from the second reaction phase to obtain a first isobutylene phase and a splitting phase depleted in isobutylene; g) optionally subjecting the first isobutyle
    Type: Application
    Filed: February 25, 2008
    Publication date: June 10, 2010
    Applicant: Evonik Roehm GmbH
    Inventor: Torsten Balduf
  • Patent number: 7732367
    Abstract: A catalyst for oxidation of unsaturated and/or saturated aldehyde to unsaturated acids is disclosed where the catalyst including at least molybdenum (Mo), phosphorus (P), vanadium (V), bismuth (Bi), and a first component selected from the group consisting of potassium (K), rubidium (Rb), cesium (Cs), thallium (Tl), or mixtures or combinations thereof, where the catalyst has at least 57% medium pores and a nitric acid to molybdenum mole ratio of at least 0.5:1 or at least 6.0:1 moles of HNO3 per mole of Mo12. Methods for making and using such catalysts are also disclosed.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: June 8, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Scott A. Stevenson, Wugeng Liang, James W. Kauffman, Lixia Cai, Angie McGuffey, Joseph R. Linzer
  • Publication number: 20100130648
    Abstract: The invention relates to a process for preparation of methacrylic acid, comprising the steps: a) providing a feed composition comprising a main compound selected from isobutylene and tert-butyl alcohol and at least one co-compound selected from the group consisting of methanol, dimethyl ether and formaldehyde; b) subjecting the feed composition provided in step a) with at least a first part of said at least one co-compound to a catalytic reaction zone and obtaining an oxidation phase comprising methyl methacrylate and methacrylic acid.
    Type: Application
    Filed: February 25, 2008
    Publication date: May 27, 2010
    Applicant: Evonik Roehm GmbH
    Inventor: Torsten Balduf
  • Publication number: 20100120949
    Abstract: The invention relates to a process for production of at least one C4 oxidation product, comprising the steps: a) providing a feed composition comprising at least two feed compounds selected from tert-butyl alcohol, methyl tert-butyl ether and isobutylene; b) subjecting the feed composition to a catalytic reaction zone comprising at least one oxidation stage and obtaining a reaction phase comprising the C4 oxidation product, to a C4 oxidation product obtainable therefrom, to an apparatus for production of at least one C4 oxidation product, a process carried out in the apparatus, to a methacrylic acid, to a polymer comprising methacrylic acid and process for production thereof, to methyl methacrylate and a process for production thereof, to a methacrylate ester and a process for production thereof, to a polymer comprising at least one of methacrylic acid, methyl methacrylate and a methacrylate ester and a process for production thereof, to a composition comprising at least one of methacrylic acid, methyl methac
    Type: Application
    Filed: February 25, 2008
    Publication date: May 13, 2010
    Applicant: Evonik Roehm GmbH
    Inventor: Torsten Balduf
  • Publication number: 20100089796
    Abstract: A layered composition which can be used in various processes has been developed. The composition comprises an inner core such as a cordierite core and an outer layer comprising a refractory inorganic oxide, a fibrous component and an inorganic binder. The refractory inorganic oxide layer can be alumina, zirconia, titania, etc. while the fibrous component can be titania fibers, silica fibers, carbon fibers, etc. The inorganic oxide binder can be alumina, silica, zirconia, etc. The layer can also contain catalytic metals such as gold and platinum plus other modifiers. The layered composition is prepared by coating the inner core with a slurry comprising the refractory inorganic oxide, fibrous component, an inorganic binder precursor and an organic binding agent such as polyvinyl alcohol. The composition can be used in various hydrocarbon conversion processes.
    Type: Application
    Filed: December 15, 2009
    Publication date: April 15, 2010
    Applicant: UOP LLC
    Inventors: Dean E. Rende, James E. Rekoske, Jeffery C. Bricker, Jeffrey L. Boike, Masao Takayama, Kouji Hara, Nobuyuki Aoi
  • Publication number: 20100022796
    Abstract: Especially physically stable metal oxide catalyst supports are prepared by suspending a metal oxide in a continuous phase, activating by fine dispersion, coagulation to a viscoelastic mass, shaping, drying, and calcining. The catalyst support thus prepared may be treated with catalytic agents to produce supported catalysts for olefin oxidation.
    Type: Application
    Filed: December 6, 2007
    Publication date: January 28, 2010
    Applicant: WACKER CHEMIE AG
    Inventors: Roland Heidenreich, Hans-Jurgen Eberle, Johann Weis
  • Patent number: 7345193
    Abstract: A method of contact catalytic reaction by introducing a gas and a liquid into a lower part of a reaction zone comprising a liquid phase and a catalyst-packed bed held therein, where the catalyst-packed bed is a fixed bed.
    Type: Grant
    Filed: December 28, 2004
    Date of Patent: March 18, 2008
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Kazuhiro Makino, Hiroshi Iwasaka, Kazuyuki Okubo, Koji Hata
  • Patent number: 7326806
    Abstract: It is an object of the present invention to provide a catalyst for manufacturing a carboxylic ester, which has superior catalytic activity. The present invention relates to a catalyst for preparing a carboxylic ester, used in a) a reaction for preparing a carboxylic ester by reacting oxygen, an aldehyde, and an alcohol, or b) a reaction for manufacturing a carboxylic ester by reacting oxygen and one or more types of alcohol, comprising a carrier and 1) ultrafine gold particles and/or 2) ultrafine metal particles containing gold and a second element other than gold, having an average particle diameter of not more than 6 nm, are supported on the carrier.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: February 5, 2008
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Toshio Hayashi, Takahiro Inagaki
  • Patent number: 7214816
    Abstract: There is provided a process for producing (meth)acrylic acid and (meth)acrylic esters, which can be operated in a continuous and stable manner for a long period of time.
    Type: Grant
    Filed: January 3, 2005
    Date of Patent: May 8, 2007
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Kenji Takasaki, Yasushi Ogawa, Yoshiro Suzuki
  • Patent number: 7179875
    Abstract: In a process for preparing water-absorbent resins based on acrylic acid, crude acrylic acid is firstly isolated from the reaction gases from the catalytic gas-phase oxidation of propane, propylene and/or acrolein. This is treated with an aldehyde scavenger and pure acrylic acid is separated by distillation from the treated crude acrylic acid, and this pure acrylic acid can be subjected directly to a free-radical polymerization.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: February 20, 2007
    Assignee: BASF Aktiengesellschaft
    Inventors: Eberhard Fuchs, Hans Martan, Gerhard Nestler, Klaus Joachim Mueller-Engel
  • Patent number: 7173149
    Abstract: A process for preparing alkynecarboxylic acids includes the oxidation of an alkyne alcohol with a hypohalite in the presence of a nitroxyl compound at a pH of greater than 7 with continual addition of the alkyne alcohol and of the hypohalite to the reaction mixture.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: February 6, 2007
    Assignee: Consortium für elektrochemische Industrie GmbH
    Inventors: Jürgen Stohrer, Elke Fritz-Langhals, Christian Brüninghaus
  • Patent number: 7026502
    Abstract: Unsaturated carboxylic acids (and esters thereof) are prepared directly from alkanes (and alcohols) utilizing vapor phase oxidative esterification.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: April 11, 2006
    Assignee: Rohm and Haas Company
    Inventors: Abraham Benderly, Anne Mae Gaffney
  • Patent number: 7012039
    Abstract: An oxide catalyst composition for use in producing methacrolein or a mixture of methacrolein and methacrylic acid, wherein the oxide catalyst composition is represented by the formula (Mo+W)l2BiaAbBcFedXeSbfOg, wherein: A is at least one member selected from the group consisting of Y and the elements of the lanthanoid series exclusive of Pm; B is at least one member selected from the group consisting of K, Rb and Cs; X is Co solely, or a mixture of Co and at least one member selected from the group consisting of Mg and Ni; and a, b, c, d, e, f and g are, respectively, the atomic ratios of Bi, A, B, Fe, X, Sb and O, relative to twelve atoms of the total of Mo and W, wherein the atomic ratios (a to f) of the elements and the relationship between the amounts of the elements are chosen so as to satisfy specific requirements.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: March 14, 2006
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Toru Watanabe, Osamu Nagano