Abstract: The present application pertains to methods for making alkali hydroxide, or alkali carbonates, or alkali bicarbonates, or alkaline—earth sulfates. In one embodiment, a material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with an alkali sulfate to form an alkaline earth sulfate and alkali sulfite or bisulfite. The alkali sulfite or bisulfite is converted into an alkali hydroxide, or an alkali carbonate, or an alkali bicarbonate. In another embodiment, ammonium carbonate or ammonium bicarbonate is reacted with an alkali sulfate, to form ammonium sulfate and an alkali carbonate or alkali bicarbonate. A material comprising an alkaline earth is converted to an alkaline earth sulfite or bisulfite and reacted with the ammonium sulfate to form an alkaline earth sulfate and ammonium sulfite or ammonium bisulfite. The ammonium sulfite or bisulfite is regenerated into ammonia, or ammonium hydroxide, or ammonium carbonate, or ammonium bicarbonate.

Abstract: A process for the isolation of lignin from black liquor and modification of lignin for use in many plastic applications is disclosed. The isolation of lignin consists of removing all of the non-lignin components from black liquor solution. The non-lignin components including but not limited to organic acids, sugars, and inorganic materials can be removed using either solvent extraction or ion-exchange resin or a combination of both methods. The isolated lignin is water soluble. The non-lignin components can be further isolated and sold or reused in the pulping or lignin isolation processes. The isolated lignin can be further modified in order to meet the needs of the desired plastic application.

Abstract: A process for purification of waste water from dairy processing, which may include providing waste water from the dairy-processing industry that includes lactic acid and urea; adjusting the waste water to an alkaline pH value, while precipitating the lactic acid as a lactate; subjecting the waste water to a first reverse osmosis step, obtaining a lactate-containing first retentate and a lactate-free first permeate; adjusting the first permeate such obtained to an acid pH value; cooling the permeate that has been adjusted to an acid pH to a temperature within the range of 2 to 10° C.; subjecting the cooled first permeate to a second reverse osmosis step, obtaining a urea-containing second retentate and a second permeate that is practically completely free from organic loading; and, optionally, recycling the second permeate, reintroducing it into a dairy-processing procedure.

Abstract: A process for the isolation of lignin from black liquor and modification of lignin for use in many plastic applications is disclosed. The isolation of lignin consists of removing all of the non-lignin components from black liquor solution. The non-lignin components including but not limited to organic acids, sugars, and inorganic materials can be removed using either solvent extraction or ion-exchange resin or a combination of both methods. The isolated lignin is water soluble. The non-lignin components can be further isolated and sold or reused in the pulping or lignin isolation processes. The isolated lignin can be further modified in order to meet the needs of the desired plastic application.

Abstract: Method and devices for separating and purifying carboxylic acids from fermentation broths comprising carboxylic acid ammonium salts are disclosed herein. The method includes (a) removing biomass and any solids present from the fermentation broth; (b) preparing a solution comprising the desired carboxylic acid and an additional solution comprising ammonium salts, by carrying out simulated moving bed chromatography (SMB); (c) ultra-purifying the solution comprising the desired carboxylic acid from method step (b); (d) concentrating the purified carboxylic acid solution from method step (c); (e) crystallizing the concentrated carboxylic acid solution from method step (d); and (f) concentrating the additional solution comprising ammonium salts from method step (b). A combination of reverse osmosis and evaporation is carried out in method steps (d) and (f), and the vapor from the evaporation of method step (f) is passed into the evaporation of method step (d).

Abstract: The current disclosure provides methods for producing C2-C5 carboxylic acids from a carbohydrate source. In some embodiments, the method may be: (a) contacting the carbohydrate source with an alkali to form a plurality of intermediate compounds; and (b) reducing the intermediate compounds to form at least one C2-C5 carboxylic acid. In some embodiments, the carbohydrate source may be organic waste.

Abstract: A method comprising: (a) enzymatically processing an O-acetylhomoserine (OAHS) fermentation liquor to produce L-methionine and an acetate source; (b) separating at least a portion of said L-methionine from at least a fraction of said acetate source to form separated L-methionine and a residual liquor comprising an acetate-source; and (c) recovering at least a portion of said acetate source from said residual liquor as recovered acetate.

Abstract: A torrefaction system includes at least one pool containing a liquid heat transfer agent and a conveyor system. The heat transfer agent provides thermal contact with biomass fragments to heat the biomass fragments into biocoal. The conveyor system transports the biomass through the at least one pool in a first direction and transporting the biocoal in a second direction opposite to the first direction in the at least one pool. The heat transfer agent may be oil, paraffin, or molten salt. The conveyor system transports a continuous stream of the biomass fragments into the pools. The torrefaction apparatus further includes a gas collecting system that collects and separates condensable volatile organic compounds during the torrefaction process.

Abstract: A process for removing, isolating and purifying dicarboxylic acid from fermentation broths, which includes the following steps: 1) removal of the biomass and any solids present from the fermentation broth in two successive stages, 2) removal of the dicarboxylic acid solution from the biomass-free fermentation broth by simulated moving bed (SMB) chromatography, 3) fine purification of the dicarboxylic acid solution, 4) multistage evaporative concentration and crystallization, and 5) separation and drying of the crystals.

Abstract: A method for manufacturing carboxylic acid that includes the following steps is provided. First, subjecting an aqueous mixture, including carboxylic acid and at least 5 wt. % dissolved magnesium chloride, to a forward extraction step using a first organic liquid, including an organic solvent, the organic solvent being selected from the group of C5+ ketones, thereby obtaining an organic carboxylic acid solution and an aqueous waste liquid including magnesium chloride. Second, subjecting the organic carboxylic acid solution to a back extraction step wherein the carboxylic acid is extracted from the organic carboxylic acid solution into an aqueous liquid, thereby obtaining an aqueous carboxylic acid solution and a second organic liquid. Third, subjecting the aqueous waste liquid including magnesium chloride derived from the forward extraction to a thermal decomposition step at a temperature of at least 300° C., thereby decomposing the magnesium chloride to magnesium oxide and HCl.

Abstract: The present invention provides processes, methods, and systems for converting biomass-derived feedstocks to liquid fuels and chemicals. The method generally includes the reaction of a hydrolysate from a biomass deconstruction process with hydrogen and a catalyst to produce a reaction product comprising one of more oxygenated compounds. The process also includes reacting the reaction product with a condensation catalyst to produce C4+ compounds useful as fuels and chemicals.

Abstract: A method for preparing an unsaturated carboxylic acid comprising (a) preparing an aqueous solution comprising an ammonium salt of hydroxycarboxylic acid and a salt of inorganic acid; (b) contacting the aqueous solution with a cation exchange resin to prepare a conversion aqueous solution comprising a hydroxycarboxylic acid and an inorganic acid; and (c) dehydrating the hydroxycarboxylic acid using the inorganic acid as a catalyst is provided.

Abstract: A process for producing acrylic acid from carbonaceous materials such as biomass. The carbonaceous material, such as biomass, is gasified to produce synthesis gas. The synthesis gas then is subjected to a plurality of reactions to produce acrylic acid.

Abstract: Methods are disclosed for producing, from renewable carbon sources, acetic acid in an economical manner. In particular, these methods are directed to the separation and recovery of acetic acid as a substantial product (e.g., as much as 5% by weight or more) of biomass pyrolysis. For a given commercial biomass pyrolysis unit, the acetic acid yield can represent a significant quantity of that used in a major industrial applications such as purified terephthalic acid (PTA) production. According to some embodiments, pyrolysis conditions and/or flow schemes advantageously improve the recovery of acetic acid for a given purity level.

Abstract: Processes and methods for making biobased tetrahydrofuran products from renewable carbon resources are described herein.

Abstract: A process for the preparation of free carboxylic acids including: A) preparation of carboxylic acid by a biological cell located in an aqueous medium with addition of an amine of formula (I) where R1, R2 and R3, independently of one another, are identical or different, branched or unbranched, optionally substituted hydrocarbon radicals or H; B) for cases where the added amine A) is water-soluble, addition of a water-insoluble amine of formula (I), where, in A) or B), a multiphase system is obtained and the corresponding ammonium carboxylate is formed from the water-insoluble amine and the carboxylic acid; C) removal of the water-insoluble phase; and D) heating of the water-insoluble phase with release of free carboxylic acid.

Abstract: The present invention provides methods, reactor systems, and catalysts for converting in a continuous process biomass to less complex oxygenated compounds for use in downstream processes to produce biofuels and chemicals. The invention includes methods of converting the components of biomass, such as hemicellulose, cellulose and lignin, to water-soluble materials, including lignocellulosic derivatives, cellulosic derivatives, hemicellulosic derivatives, carbohydrates, starches, polysaccharides, disaccharides, monosaccharides, sugars, sugar alcohols, alditols, polyols, diols, alcohols, ketones, cyclic ethers, esters, carboxylic acids, aldehydes, and mixtures thereof, using hydrogen and a heterogeneous liquefaction catalyst.

Abstract: A process for producing high purity 3-hydroxypropionic acid from a fermentation cell broth is described. The 3-hydroxypropionic acid can be converted to a variety of products, such as acrylamide, 3-hydroxypropionic esters, acrylic esters, and 3-HP amide. This process features a high degree of product flexibility, limited or no solvent recycle, discrete waste streams, an efficient water removal process, and efficient recovery of products and solvents with proven and scalable equipment.

Abstract: The present invention relates to the manufacture of bioresourced acrolein and bioresourced acrylic acid from glycerol as starting material and more particularly comes within the scope of a process for the manufacture of acrolein and acrylic acid according to which the reaction for the dehydration of glycerol to give acrolein is carried out and the organic compounds which are heavier than water liable to be present in the various streams of the process arc removed, so as to obtain a stream which can be recycled to the dehydration stage without accumulation of heavy impurities, while minimizing the consumption of water and the discharge of polluted aqueous streams.

Abstract: A method for utilizing cultivated plant biomass components, namely cellulose, hemicellose, and lignin, and converting them to value-added biobased chemical products is described herein. The present method provides treatments to obtain a plurality of component streams from cultivated plant biomass for producing derivative products while minimizing waste products.

Abstract: The present invention provides processes for catalytically converting biomass to oxygenated compounds suitable for use in bioreforming processes.

Abstract: Methods are disclosed for producing, from renewable carbon sources, acetic acid in an economical manner. In particular, these methods are directed to the separation and recovery of acetic acid as a substantial product (e.g., as much as 5% by weight or more) of biomass pyrolysis. For a given commercial biomass pyrolysis unit, the acetic acid yield can represent a significant quantity of that used in a major industrial applications such as purified terephthalic acid (PTA) production. According to some embodiments, pyrolysis conditions and/or flow schemes advantageously improve the recovery of acetic acid for a given purity level.

Abstract: A method for making a fatty acid mineral salt is disclosed where liquid oils containing fatty acids are hydrolyzed using a base solution. A buffering agent is added to the hydrolyzed solution to maintain pH between 8.0 and 11.0 followed by a water soluble metal salt solution which causes a metathesis reaction with the hydrolyzed solution, forming a precipitates of fatty acid metal salts which are glycerin-free. The precipitates are filtered, washed and subsequently dried. The produced fatty acid metal salt is easier for the human body to digest than omega-3 fatty acid in oil form and also is less prone to oxidation and emitting of unpleasant odor.

Abstract: A method is disclosed including co-processing a biomass feedstock and a refinery feedstock in a refinery unit. The method can include producing a liquid product by catalytically cracking or hyrocracking or hydrotreating a biomass feedstock and a refinery feedstock in a refinery unit having a fluidized reactor. Catalytically cracking can include transferring hydrogen from the refinery feedstock to carbon and oxygen from the biomass feedstock. Hydrocracking or hydrotreating can include transferring hydrogen from a hydrogen source to carbon and oxygen from the biomass feedstock, and to carbon from the refinery feedstock.

Abstract: The invention relates to a process for the recovery of concentrated high purity formic acid having a concentration of at least 50%, most preferably at least 95%, from biomass wherein an aqueous liquid mixture containing levulinic acid and possibly furfural is subjected to a liquid-liquid extraction step, followed by the recovery of furfural, formic acid and levulinic acid.

Abstract: A process for recovery and purification of an organic acid from a fermentation broth containing a salt form of the organic acid, comprises the steps of subjecting the fermentation broth to one of ultrafiltration and microfiltration to form a first permeate, concentrating the first permeate to form a concentrated broth, subjecting the concentrated broth to a supported liquid membrane for extraction of lactic acid into a separate stream comprising an extracted solution, subjecting the extracted solution to activated carbon for colour removal, a cation exchange resin for demineralization, and an anion exchange resin for removal of anionic impurities to form a post polished organic acid, filtering the post polished organic acid to remove impurities above a predetermined threshold and concentrating the post polished organic acid to a desired concentration.

Abstract: The invention relates to a method for preparing a complex of an organic amine and lactic acid in a reactor, characterized in that a water-miscible organic amine is brought into contact with magnesium lactate in an aqueous medium in the reactor to form the complex and precipitated magnesium hydroxide, after which the magnesium hydroxide is separated from the complex.

Abstract: The invention relates to a method for the purification of worts containing optionally neutralised organic acids, which comprises the following steps: (a) removal of a portion at least of the divalent cations and optionally of a portion at least of the monovalent cations by passing the same on a cationic resin; and (b) nano-filtration of the resulting solution.

Abstract: A process for producing levulinic acid and its esters from biomass is disclosed comprising: (i) feed preparation module characterized by subjecting biomass to a high-temperature refining treatment; (ii) hydrolysis reaction module that facilitates the hydrolysis of biomass to its respective sugars and their subsequent transformation to levulinic acid, formic acid, furfural, and char as well as facilitates the separation of lignin-based char by-product; (iii) product separation and recovery module utilizing a solvent extraction technique such as using furfural by-product as extracting solvent; and (iv) optionally, conversion of levulinic acid to levulinate ester. When desired, the disclosed process may be integrated into existing pulp mills.

Abstract: A method for making a fatty acid mineral salt is disclosed where liquid oils containing fatty acids are hydrolyzed using a base solution. A buffering agent is added to the hydrolyzed solution to maintain pH between 8.0 and 11.0 followed by a water soluble metal salt solution which causes a metathesis reaction with the hydrolyzed solution, forming a precipitates of fatty acid metal salts which are glycerin-free. The precipitates are filtered, washed and subsequently dried. The produced fatty acid metal salt is easier for the human body to digest than omega-3 fatty acid in oil form and also is less prone to oxidation and emitting of unpleasant odor.

Abstract: The present invention relates to a process for recovery and purification of lactic acid from a fermentation broth containing lactic acid. The process comprises subjecting the fermentation broth to ultrafiltration and/or microfiltration to form a first permeate, concentrating the first permeate to form concentrated broth, subjecting the concentrated broth to supported liquid membrane for extraction of lactic acid into a separate stream, subjecting the extracted lactic acid solution to activated carbon for removal of colour, subjecting the extracted lactic acid solution to cation exchange resin for deminerization, subjecting the extracted lactic acid solution to anion exchange resin for removal of anionic impurities and concentrating the extracted lactic acid solution to desired concentration. The supported liquid membrane of the present invention contains an organic layer that comprises a earner, a co-extractant, a diluent and a stabilizer.

Abstract: The present invention relates to a process for decomposing a polymer into a monomer or oligomer by hydrolysis with sub- or supercritical water. The process of the present invention is characterized in that at least a part of the polymer is a polymer comprising a constitutional unit derived from an organic acid in the molecular structure, and the polymer being contacted with sub- or supercritical water in the presence of a water-insoluble base.

Abstract: The present invention relates to a process for the manufacture of adipic acid, more particularly of adipic acid crystals. It relates more specifically to a process for the treatment of the adipic acid crystals obtained on conclusion of crystallization, which consists in dispersing the adipic acid crystals collected on conclusion of crystallization in a liquid medium, in stirring the said liquid medium and in then separating the said crystals from the said liquid medium and optionally drying them. The form of the crystals is modified in order to obtain pebbles with a substantially smooth surface.

Abstract: A problem of the invention is to provide a method of decomposing a Michael addition reaction product formed as a by-product in the production step of a (meth)acrylic ester and recovering (meth)acrylic acid, a (meth)acrylic ester and an alcohol, in which the formation of an olefin as a by-product can be suppressed.

Abstract: A process for producing (meth)acrylic acid or (meth)acrylic acid esters, which comprises a reaction step comprising vapor phase catalytic oxidation of propylene, propane or isobutylene and, if necessary, a reaction step comprising an esterification step, characterized in that at the time when a high boiling mixture (hereinafter referred to as a high boiling material) containing a Michael addition product, is decomposed in a decomposition reactor to recover (meth)acrylic acids, while forcibly imparting a liquid flow in the circumferential direction to a liquid reaction residue in the decomposition reactor, the liquid reaction residue is discharged. In a process for recovering a valuable substance by thermally decomposing the high boiling material containing the Michael addition product of (meth)acrylic acids, it is possible to transfer the decomposition residue from the decomposition reactor to the storage tank without clogging, whereby a long-term continuous operation is possible.

Abstract: The present invention provides a process for catalytically hydrogenating unsaturated phytosterol compounds. The catalyst used for such hydrogenation is an alumina-supported transition metal selected from the group consisting of nickel, palladium, platinum, ruthenium, rhodium and mixtures thereof. The process involves the following steps.

Abstract: The invention relates to a composition and method for controlling odors, the composition containing an activated lignin-derived complex containing a histosol compound, and optionally containing a hydrolytic enzyme, or at least one microorganism capable of providing the hydrolytic enzyme, or a combination of hydrolytic enzyme and at least one microorganism capable of providing the enzyme. The composition can be applied to holding tanks, portable toilets, pulp and paper mills, and other loci giving rise to noxious odors, in particular, to hydrogen sulfide emission.

Abstract: The present invention relates to a process for the purification of 1,3-propanediol from a fermentation medium of a 1,3-propanediol-producing microorganism, comprising 1,3-propanediol and fermentation coproducts consisting at least of glycerol, wherein the 1,3-propanediol-producing microorganism is separated from the other components of the fermentation medium to give a clarified aqueous solution, clarified aqueous solution is passed over a cation exchange resin to give at least one fraction comprising purified 1,3-propanediol and at least one fraction comprising the fermentation coproducts, and the 1,3-propanediol is recovered.

Abstract: The invention provides a method for recovering low-boiling acids from a concentrated solution of the calcium salt of the acid by treating the concentrated solution of calcium salts of the low-boiling acids with a high molecular weight tertiary amine and carbon dioxide.

Abstract: A process for recovering carboxylic acids from an aqueous mixture such as a fermentation broth using a solvent containing at least one olefin without the need for first removing the spent microorganism cells is provided. A co-solvent which increases the partition coefficient of the solvent relative to the carboxylic acid may optionally be included.

Abstract: Disclosed is a cost-effective method for purifying and acidifying carboxylic acids, including organic acids and amino acids. The method involves removing impurities by allowing the anionic form of the carboxylic acid to bind to an anion exchange column and washing the column. The carboxylic anion is displaced as carboxylic acid by washing the resin with a strong inorganic anion. This method is effective in removing organic carboxylic acids and amino acids from a variety of industrial sources, including fermentation broths, hydrolysates, and waste streams.

Abstract: This invention provides a method for thermally converting volatile fatty acid (VFA) salts to ketones by mixing dry calcium salts of VFAs with hot heat transfer agent in an evacuated container, thereby causing thermal decomposition of the calcium salts of VFAs to form ketone-containing vapor and calcium carbonate; and separating the ketone-containing vapor from the calcium carbonate and heat transfer agent by condensing a mixture of ketones from the ketone-containing vapor. This invention also provides a process for conversion of VFA salts, produced by anaerobic fermentation of cellulosic biomass, into liquid fuels, volatile fatty acids, aldehydes, alcohols, and lactic acid.

Abstract: An acidic organics-containing waste water stream (12) derived from for example plant for the production of an aromatic carboxylic acid such as terephthalic acid is treated to allow recovery of alkali and water for recycle to the production process. The treatment comprises adjusting the pH of the waste water stream using an alakaline medium, oxidising (10) the organics content of the stream to convert the same to water, carbon dioxide and (bi)carbonate ions, and supplying the treated stream to a reverse osmosis membrane (28, 30) to produce a retentate containing (bi)carbonate ions and cations derived from the alkaline medium and a permeate which is substantially free of those components. The retentate (46) is recycled for use in adjustment of the pH of the waste water stream and, if desired, water-consuming facilities which can tolerate less pure water.

Abstract: The invention relates to a method for removing chemically bound formic acid from a material containing the same, in the presence of free formic acid. The method is characterized in that chemically bound formic acid is allowed to react to free formic acid at a normal pressure, at a temperature of less than 100° C., the initial contact free formic acid being about 3 to 20%. The reaction time is typically 0.5 to 4 hours. The material to be treated may be, for instance, material, obtained from a formic-acid-based pulp cooking process, containing cellulose and/or lignin.

Abstract: The invention discloses a method for purifying adipic acid in water. More precisely it discloses an improvement in adipic acid crystallization or recrystallization in water, characterised in that the said crystallization or recrystallization is effected in presence of a strong proton acid and/or in the presence of carbon monoxide. This crystallization or recrystallization particularly enables the content of metal catalyst traces in the adipic acid to be reduced.

Abstract: A method produces calcium fulvate from naturally-occurring humus material, such as leonardite, or humic shales. The humus material containing solid fulvic acid and solid humic acid is mixed with water and sodium hydroxide for a first selected period of time to form a solution having a pH of approximately 10.0 thereby solubilizing the fulvic acid and the humic acid. The pH of the solution is reduced to approximately 4.5 and is maintained at the approximately pH 4.5 for second selected period of time thereby precipitating the humic acid as a solid while the fulvic acid remains in solution. The fulvic acid solution is separated from the solid humic acid. The pH of the fulvic acid solution is increased to approximately 13 with calcium hydroxide thereby precipitating the solubilized fulvic acid as calcium fulvate.

Abstract: Disclosed is a method for recovering acrylic acid from process or waste water streams in which the stream is vaporized and contacted with a liquid high boiling solvent for acrylic acid, thereby absorbing acrylic acid into the solvent. Mixed trialkylphosphine oxides are a preferred solvent. Acrylic acid is stripped from the solvent with heat and, optionally, stripping gas. It may be separated from any accompanying materials to produce acrylic acid of high purity.

Abstract: A fluorinated oligomer having COOH groups at both end and a &rgr;50° value of 1,000 to 10,000 is produced by swelling a fluorine rubber crosslinking product in an organic solvent, followed by decomposition in the presence of a base and a peroxide. The obtained fluorinated oligomer is soluble in solvent and thus easy to separate from fillers, etc., and can be effectively used as a chain-elongating agent for epoxy resin, isocyanate resin, oxazoline resin, etc.

Abstract: The present invention relates to a process for the purification of 2-keto-L-gulonic acid by continuous liquid chromatography using a weakly basic ion exchange resin.

Abstract: This invention provides a method for thermally converting volatile fatty acid (VFA) salts to ketones by mixing dry calcium salts of VFAs with hot heat transfer agent in an evacuated container, thereby causing thermal decomposition of the calcium salts of VFAs to form ketone-containing vapor and calcium carbonate; and separating the ketone-containing vapor from the calcium carbonate and heat transfer agent by condensing a mixture of ketones from the ketone-containing vapor. This invention also provides a process for conversion of VFA salts, produced by anaerobic fermentation of cellulosic biomass, into liquid fuels, volatile fatty acids, aldehydes, alcohols, and lactic acid.