Abstract: Methods for making yarns are provided which include the steps of supplying continuous polymer filaments, detaching from at least a part of the continuous polymer filaments, and at least one continuous reinforcement filament, a plurality of discontinuous polymer fibers and of discontinuous reinforcement fibers to obtain a composite sliver, and twisting the composite sliver to obtain a roving from which yarn may be obtained. Yarns produced by such methods as well as textiles, fabrics and garments which include such yarns are also provided. Such yarns may be particularly useful in the production of, for example, protective gloves.

Abstract: The invention relates to glass strands especially for the production of composites having an organic and/or inorganic matrix, the composition of which strands comprises the following constituents in the limits defined below, expressed as percentages by weight: SiO2 50-65% Al2O3 12-23% SiO2 + Al2O3 ??>79% CaO ?1-10% MgO ?6-12% Li2O ?1-3%, preferably 1-2% BaO + SrO ?0-3% B2O3 ?0-3% TiO2 ?0-3% Na2O + K2O ??<2% F2 ?0-1% Fe2O3 ??<1%. These strands are made of a glass offering an excellent compromise between its mechanical properties, represented by the specific Young's modulus, and its melting and fiberizing conditions.

Abstract: The present invention provides a synthetic fiber and methods for its use and formation. The present invention may comprise a fiber component that is a twisted bundle comprised of multiple strands of a nonfibrillating monofilament, the degree of twist being greater than about 0.9 turns/inch (about 0.36 turns/cm). The present invention may further comprise another fiber component, discrete from the twisted fiber component, that is fibrillated.

Abstract: Provided is a fire resistant corespun yarn. The yarn includes a core of a high temperature resistant continuous filament comprising fiberglass and a low temperature synthetic continuous filament selected from nylon, polyester, polyethylene and polyolefin, the core being two-plied. A first sheath of blended staple fibers surrounds the core. The fibers include modacrylic fibers and melamine fibers. A second sheath of staple fibers surrounds the first corespun yarn. This double corespun yarn may be woven and knit in fine, non-plied or plied form and extends the range of fineness of fabrics below heretofore achievable limits. Also provided is a fire resistant fabric which includes a fire resistant fabric substrate formed from the fire resistant corespun yarn, as well as a product upholstered with the fire resistant fabric.

Abstract: A yarn is provided which includes a core formed of a cut-resistant materials and a wrapping yarn wound about the core. The core may include glass, metal and carbonaceous fibers which may be roughened and/or stretch-broken. The yarn may exhibit enhanced performance properties, such as strength, cut resistance and heat resistance. A method of making the yarn includes combining a glass filament and metal filament in a core wrapped by a sheath.

Abstract: The invention is directed to hybrid yarns which include plant bast fibers and thermoplastic fibers, reinforcing fabrics made from such yarns, and reinforced composites made from such yarns and fabrics.

Abstract: A yarn is provided which includes a core formed of a glass material and a wrapping yarn wound about the core. The core has a roughened surface, which tends to engage and hold the wrapping yarn. The yarn may exhibit excellent strength, cut resistance and heat resistance, while providing a smooth finish. A method of making the yarn includes roughening the surface of the glass filament by various means.

Abstract: A non-metallic cut resistant combined yarn that can be combined with other yarns to form a composite yarn. The combined yarn includes at least one non-metallic strand of an inherently cut-resistant material and at least one non-metallic strand of a non-cut resistant material or fiberglass. The two strands are air interlaced with each other so as to form attachment points intermittently along the lengths of the strands. At least one or the other of the strands is a multi-filament strand. A composite yarn may be formed by wrapping at least one cover strand wrapped about the combined yarn in a first direction. A second cover strand may be wrapped about the combined yarn in a second direction opposite the first direction.

Abstract: An improved composite material of high temperature and chemical resistant material and polytetrafluoroethylene (PTFE) is provided. The composite material incorporates a coherent strand of commingled filaments of fiberglass and PTFE which is far more resistant to flex, abrasion, and chemical attack than conventional materials. Preferably filaments of expanded PTFE tow yarn and filaments of PTFE are combined through a process of air-jet texturing. Fabrics made from the composite fibers are combined with thermosetting phenolic or epoxy resins to produce pleated cartridge filter elements exhibiting superior performance in high temperature and corrosive environments.

Abstract: A hybrid yarn is made up of an intimate mixture of spun yarns of reinforcing fibers and spun yarns of thermoplastic matrix fibers. The spun yarns are obtained by cracking with slow, gradual stretching of the multifilaments. After stretching, parallel fibers are wrapped with a continuous thermoplastic filament. The invention may be used to produce hot-stamped parts.

Abstract: The tension member for a belt of this invention is made from a glass cord. First twist yarns of this glass cord are obtained by paralleling and twisting a plurality of fiber bundles, each including a large number of glass filaments, by a predetermined first twist number. The fiber bundles are previously soaked with a treatment liquid including a mixture of rubber latex and an initial condensation product of resorcinol and formalin as a main component and then heated. The glass cord is fabricated by paralleling a predetermined number of the first twist yarns and twisting them by a predetermined final twist number, so as to squeeze and substantially eliminating spaces among the first twist yarns. Accordingly, the belt including this glass cord as the tension member can achieve good water resistance because externally intruding water is prevented from being held within the belt.

Abstract: A yarn/tow composed of continuous thermoplastic filaments and discontinuous structural filaments wherein the discontinuous structural filaments are intermingled with the continuous thermoplastic filaments. Groups of discontinuous structural filaments have cut ends which are staggered with those of neighboring groups to allow a continuous structural path along the yarn or tow when the thermoplastic is melted to form the matrix of a composite structure. This hybrid continuous/discontinuous (CD) yarn or tow can be "stretched" as the thermoplastic filaments are melted, allowing the structural filaments to slip relative to one another. Woven forms of this CD precursor can then be molded into complex shapes starting from simple preform shapes.

Abstract: An improved composite fiber of fiberglass and polytetrafluoroethylene (PTFE) is provided. The composite fiber comprises a coherent strand of commingled filaments of fiberglass and PTFE which is far more resistant to flex, abrasion, and chemical attack than previous fiberglass fibers. Preferably filaments of expanded PTFE tow yarn and filaments of PTFE are combined through a process of air-jet texturing. The fibers of the present invention have a wide range of possible uses, including being formed into a fabric and employed as filter media.

Abstract: A process for producing coated glass yarns which comprises drawing a plurality of fibers formed from strands of molten glass, applying to the strands a sizing coating comprising at least a monounsaturated or polyunsaturated oligomer and a photostarter composition such as a photoinitiator compound, a photosensitizer compound or a mixture thereof and optionally an organic solvent and an additive composition comprising at least one of a wetting agent, an adhesion promoting agent, an antishrinking agent and a coupling agent, gathering the coated strands into a yarn and irradiating the coated yarn with a source of actinic radiation.

Abstract: A glass matrix/ceramic fiber reinforcement composite is prepared from a yarn formed by spinning glass fiber and ceramic fibers lengths together, to form a bicomponent yarn. The yarn is weavable and spinnable, and accordingly may be prepared in fabric forms, or in windings, of predetermined shape. The precursor is melted by heating to the temperature of the melting point of glass, which fused the glass into a continuous matrix, surrounding the ceramic reinforcement.

Abstract: Twisted bundle of glass fibers have on a substantial portion of the surface of each fiber a moisture reduced residue of an aqueous chemical treating composition (size). The size has an epoxy polymer as the major film forming polymer, at least one emulsifying agent for the epoxy polymer, at least one fiber lubricant in an effective fiber lubricating amount, at least one organofunctional metallic coupling agent in an effective coupling agent amount, polyvinylpyrrolidone, water dispersible or emulsifiable ultrahigh, high, or medium density polyethylene and water. The amount of the polyvinylpyrrolidone and polyethylene is in the range of around 1 to 15 weight percent of the nonaqueous components of the size for each of the polymers. When the bundle has less than around 400 filaments, starch is also present in an amount in the range of 0.5 to 15 weight percent of the nonaqueous components.

Abstract: The invention relates to an apparatus and process for the direct production of a composite yarn or ribbon of continuous reinforcement fibers and a thermoplastic organic material. The process includes drawing reinforcement fibers from molten glass, driving or extruding a thermoplastic organic material, converging the paths followed by the reinforcement fibers and the organic material toward one another, and joining the organic material and fibers in at least one composite yarn or ribbon. An apparatus for conducting this process is also disclosed.

Abstract: A process for producing coated, single twist glass yarns which comprises drawing a plurality of fibers formed from fibers of molten glass, applying to the fibers a sizing comprising a thermoplastic, thermosetting or photosetting composition, gathering the coated fibers into a yarn, imparting a continuous rotative twisting movement to the coated yarn and curing the coated yarn so as to polymerize and/or crosslink the sizing coating. An apparatus for performing this process comprises a spinneret having a plurality of nozzles or orifices from which fibers of molten glass are discharged; means for drawing a plurality of glass fibers from the spinneret; at least one coating applicator for applying the sizing coating to the glass fibers; guide means for gathering the coated fibers into a yarn; means for imparting a single twist to the coated yarn, such as a strap spindle device and means for curing the sizing coating wherein the coating is crosslinked and/or polymerized.

Abstract: A glass fiber bulk strand roving that is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another to form a composite entangled structure. The roving of the present invention is made by a process that uses a finger wheel to form axially extending loops in strands and a spinner downstream of the finger wheel.

Abstract: A glass fiber bulk strand roving that is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another for form a composite entangled structure. The roving of the present invention is made by a process that uses a finger wheel to form axially extending loops in strands and a co-axial spinner with an inlet that is positioned above or below the finger wheel.

Abstract: A method and apparatus for the manufacture of a glass fiber bulk strand roving which is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another to form a composite entangled structure. The roving which is produced by the method and apparatus of the present invention is made by a process that uses an array of inwardly projecting fingers to form axially extending loops in the strands and a spinner with an inlet that is positioned adjacent the fingers.

Abstract: A composite structure comprises at least one ply comprising approximately parallel unidirected twines comprising helically-configured matrix-impregnated continuous strands of filament reinforcements to provide a flanged composite cantilever spring which serves as the principal constituent of a coupling structure. An interior ply of a coupling structure body member comprises unidirected longitudinal twines configured at a body member extremity to provide a flange member connected to a cantilever spring. An exterior ply is disposed transversely of and superimposed upon the interior ply to provide the cantilever spring hinge line. The composite cantilever spring can be constructed to deflect about either a straight or curved hinge line. A preferred tubular form of the coupling structure comprises at least one end configured as a polygonal array of flanged cantilever springs which serve as the socket end of a spring-lock coupling used to connect mating flanged spigot-end structures.

Abstract: The present invention makes possible fabrics stitchbonded with or knitted from brittle yarns by providing a composite yarn which is able to be used in commercial stitchbonding and knitting machines, the new composite yarn comprising a load-bearing core yarn, a brittle yarn and a wrap yarn which secures the core yarn and the brittle yarn together. The wrap yarn may be helically wrapped around the load-bearing core yarn and the brittle yarn, or the wrap yarn may secure the load-bearing core yarn and the brittle yarn together with a series of connected loops forming a knitted pillar of chain stitches.

Abstract: A glass fiber bulk strand roving that is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another to form a composite entangled structure. The roving of the present invention is made by a process that uses a finger wheel to form axially extending loops in strands and a spinner downstream of the finger wheel.

Abstract: This invention relates to an antenna material and more particularly to an antenna material comprising, in its preferred embodiment, a woven mesh of amorphous silica fibers, a conductive metal coating on at least the outer surfaces of the mesh and a lubricant covering and adhering to non-metallized surfaces of the silica fibers.

Abstract: Composite fibrous products such as composite cloth, composite strings, composite knitted goods, etc., produced by using combination yarns obtained by twisting one or more aromatic polyamide continuous filament yarns and one or more continuous glass yarns have high rigidity and excellent reinforcing effects.

Abstract: Glass fiber strand is prepared from a process so that the strand can be bulked at higher processing speeds. The process involves drawing the glass fibers from molten glass, applying an aqueous treating composition to the fibers, gathering the treated glass fibers into one or more strands and collecting the glass fiber strands onto one or more packages, drying the packages, rewinding the packages onto a second, more supportive package, steaming one or more of the second packages and drying the steamed packages so that the package has a moisture content of around 1 to about 25 weight percent. The aqueous treating composition used to treat the glass fibers in forming has one or more starches, an aqueous soluble, emulsifiable or dispersible wax wherein the amount of wax in the aqueous treating composition is less than the amount of starch, a cationic lubricant and water.

Abstract: A yarn is made by carding short lengths of glass fibre and then spinning the carded fibres. Advantageously short lengths of support fibre are mixed in with the short lengths of glass fibre before carding. A reinforcing strand may be buried in the yarn during spinning or during a subsequent twisting step. The support fibre should preferably be flexible. The resulting yarn, or goods made therefrom, can be used in many applications to replace goods based on asbestos fibres or on continuous glass fibres.

Abstract: An aqueous sizing composition for treating glass fibers, the treated glass fiber strands and bulked yarn prepared from the treated glass fiber strands are provided to give treated glass fiber strands having an improved processability and characteristics in yarn bulking operations. The aqueous sizing composition has a modified starch that has Brabender values of gel temperature in the range of about 65.degree. C. to about 90.degree. C. with values maximum viscosity in the range of about 500 B.U. to about 1200 B.U. for a 9.5 dry percent concentration or equivalent. The aqueous sizing composition also has nonionic lubricants, wax, emulsifiers, starch plasticizer, and ester-modified amino silane coupling agent and possibly a biocide and or fungicide and cationic lubricant for treating glass fibers.

Abstract: Method and apparatus are provided for producing a yarn comprising; supplying a web of staple fibers to a first region; forming said web into a bundle at a zone intermediate said first region and an after-defined second region; tensioning said fibers at a second region to draft said bundle into a yarn advancing at a predetermined rate; and collecting said yarn at a third region at a rate substantially equal to said predetermined rate of advancement.

Abstract: A forming size composition is provided for glass fibers that are to be made into twisted glass fiber strands. The forming size contains about 20 to about 94 weight percent based on the solids of the aqueous forming size of a silylated polyazamide and an emulsifying lubricant in an amount in the range of about 6 weight percent to about 40 weight percent of the solids in the aqueous forming size composition. In the forming size composition the silylated polyazamide is used to replace the starch of a conventional forming sizing composition for twisted glass fiber strands.

Abstract: The cable includes continuous glass filaments which are helically plied in rovings at a constant helical angle from cable center to outer surface and bonded together in elastomeric material. When heated, thermal elongation of the filaments is opposed by simultaneous radially directed thermal volumetric expansion of the elastomeric material. Thus, with respect to overall cable length, thermal elongation of the cable is opposed by a simultaneous increase in cable cross sectional area such that thermal elongation effects are controllable, dependent upon the thermal expansion properties of the filament and elastomeric materials used, by controlling the helical angle at which the filaments are plied to obtain either expanding, contracting or constant length cables, as desired. Thermal contraction effects produced by cooling the cable also are controllable by controlling the helical angle.

Abstract: The disclosure is of a high temperature resistant, composite yarn useful in the manufacture of woven and knitted fabrics for high temperature applications. The yarn of the invention comprises a core of a twisted, multi-filament or spun yarn and an outer coating or sheath of a high temperature resistant, synthetic, polymeric resin. The multi-filaments or staple fibers of the core are selected from high temperature resistant, synthetic materials. The outer coating comprises a plurality of coating layers intimately bonded to each other and to the twisted core so as to give the composite yarn of the invention an outward appearance and other characteristics of a monofilament. The composite yarn of the invention combines the properties of a monofilament and a multi-filament or staple yarn and is useful in weaving high temperature resistant fabrics.