Abstract: A textured, continuous, multi-filament polyester yarn or fabric has a plasticizer incorporated onto the surface thereof and/or into the interfilamentary structure thereof either during the texturizing process or after the yarn has been made into a gauze-like fabric substrate. Because of the plasticizer, the gauze is enabled to be laminated to a vinyl sheet as it is formed. The platicizer is characterized in that it is compatible with both the vinyl and the polyester, it softens the vinyl to receive the polyester gauze, it has a viscosity in the range of 25-105 centistokes (cs), and it swells or plasticizes the vinyl to such an extent that the polyester gauze becomes imbedded therein and affixed thereto to effectively bond the gauze to the vinyl. The gauze fabric substrate, when laminated to the vinyl sheet material, gives the vinyl sheet both enhanced strength and stability.

Abstract: Disclosed is a polyethylene terephthalate untwisted multifilament which satisfies the following requirements (A), (B), (C) and (D);(A) the intrinsic viscosity [IV] is 0.97 to 1.15;(B) the amorphous orientation function [fa] is not larger than 0.55;(C) the tenacity [T] (g/d), the shrinkage [.DELTA.S] (%) as measured after standing in dry air at 150.degree. C. for 30 minutes, the medium elongation [ME] (%) under a load of 4.5 g/d, and the dimensional stability index [Y] expressed by the formula: Y=ME.sup.0.81 +.DELTA.S+1.32 are within ranges defined by the following formulae (a), (b), (c), (d) and (e):0.33Y+5.55.ltoreq.T.ltoreq.0.33Y+6.50 (a),8.0.ltoreq.T.ltoreq.9.5 (b),8.5.ltoreq.Y.ltoreq.10.5 (c),5.ltoreq.ME.ltoreq.10 (d),and2.ltoreq..DELTA.S.ltoreq.g (e);and (d) the elongation at break is at least 11% and the product of the tenacity and elongation, which is defined by: ##EQU1## is 30 to 36.

Abstract: Twisted bundle of glass fibers have on a substantial portion of the surface of each fiber a moisture reduced residue of an aqueous chemical treating composition (size). The size has an epoxy polymer as the major film forming polymer, at least one emulsifying agent for the epoxy polymer, at least one fiber lubricant in an effective fiber lubricating amount, at least one organofunctional metallic coupling agent in an effective coupling agent amount, polyvinylpyrrolidone, water dispersible or emulsifiable ultrahigh, high, or medium density polyethylene and water. The amount of the polyvinylpyrrolidone and polyethylene is in the range of around 1 to 15 weight percent of the nonaqueous components of the size for each of the polymers. When the bundle has less than around 400 filaments, starch is also present in an amount in the range of 0.5 to 15 weight percent of the nonaqueous components.

Abstract: A polyamide yarn especially suitable as a tire yarn having 0.2-2.0 wt. % of a finish, said finish consisting essentially of 50-95 wt. % lubricants having a melting point not greater than about 12.degree. C., wherein at least 40 wt. % of the lubricants is pentaerythritol tetrapelargonate, 5-50 wt. % of the finish is sorbitan triester adduct with 10-30 moles ethylene oxide, 0-5 wt. % of the finish is antioxidant and 0-2 wt. % of finish is a polysiloxane.

Abstract: A textured, continuous, multi-filament polyester yarn has an ethoxylated alkyl aryl alcohol based surfactant incorporated into the interfilamentary structure thereof either during the texturizing process or after the yarn has been made into a gauze-like fabric substrate. The ethoxylated alkyl aryl alcohol based surfactant is characterized in that it is water dispersible and water insoluble; has an HLB scale in the range of 7-10; is compatible with conventional wallpaper glues; is of a viscosity in the range of 50-100 SUS depending on the yarn denier; and has a smoke point greater than 350.degree. F. The yarn so treated is formed into a gauze fabric substrate and affixed to the rear surface of a sheet material such as a vinyl wallcovering. When the glue is applied to the sheet material the surfactant treatment alters the normally hydrophobic characteristics exhibited by the textured polyester yarn so that the characteristics actually become hydrophilic.

Abstract: A fiber finish especially suitable for tire yarns having 50-95% lubricants with at least 40% of the lubricants comprising ditridecyl sebacate and the yarns containing the finish are disclosed.

Abstract: A polyamide yarn having on the surface of the polyamide yarn a hydrophobic organic ester dip penetration regulator having a melting point greater than 27.degree. C. and convertible by conventional means into a tire cord having low stiffness and high air permeability and a process for making polymeric tire yarns is disclosed.

Abstract: A process for producing coated, single twist glass yarns which comprises drawing a plurality of fibers formed from fibers of molten glass, applying to the fibers a sizing comprising a thermoplastic, thermosetting or photosetting composition, gathering the coated fibers into a yarn, imparting a continuous rotative twisting movement to the coated yarn and curing the coated yarn so as to polymerize and/or crosslink the sizing coating. An apparatus for performing this process comprises a spinneret having a plurality of nozzles or orifices from which fibers of molten glass are discharged; means for drawing a plurality of glass fibers from the spinneret; at least one coating applicator for applying the sizing coating to the glass fibers; guide means for gathering the coated fibers into a yarn; means for imparting a single twist to the coated yarn, such as a strap spindle device and means for curing the sizing coating wherein the coating is crosslinked and/or polymerized.

Abstract: A fiber finish composition for synthetic multifilament yarn comprising effective amounts of an amide melamine wax applied to the yarn in an amount of 0.1 to 0.5 weight percent of the wax solids on the yarn provides yarn that can be woven into narrow fabric without twisting. When the applied finish composition is heated sufficiently, the resulting fabric woven from substantially untwisted yarn retains excellent resistance to abrasion properties. The amide melamine wax is formed by reacting melamine with a C.sub.6 to C.sub.36, preferably C.sub.12 to C.sub.22, fatty acid to form a hydrophobic amide, and polymerizing the amide with formaldehyde.

Abstract: A composite structure comprises at least one ply comprising approximately parallel unidirected twines comprising helically-configured matrix-impregnated continuous strands of filament reinforcements to provide a flanged composite cantilever spring which serves as the principal constituent of a coupling structure. An interior ply of a coupling structure body member comprises unidirected longitudinal twines configured at a body member extremity to provide a flange member connected to a cantilever spring. An exterior ply is disposed transversely of and superimposed upon the interior ply to provide the cantilever spring hinge line. The composite cantilever spring can be constructed to deflect about either a straight or curved hinge line. A preferred tubular form of the coupling structure comprises at least one end configured as a polygonal array of flanged cantilever springs which serve as the socket end of a spring-lock coupling used to connect mating flanged spigot-end structures.

Abstract: The aging period for chemically stabilized, adhesive activated polyester material can be reduced by contacting the material before it is substantially drawn or stretched with a composition containing a defined epoxide compound catalyzed with ions of at least one of potassium, cesium, rubidium or ammonium at a pH of between about 7.5 to about 13.0. The composition preferably also contains chloride, bromide or iodide ions which stabilizes the pH and/or an amine which improves adhesion to rubber.

Abstract: An improved multifilamentary tow of carbon fibers is provided which possesses a novel physical configuration that better enables it to undergo impregnation with a matrix-forming resin to form quality composite articles. The individual filaments of the tow are randomly decollimated and commingled with numerous filament cross-over points throughout the length of the multifilamentary tow in order to create a multitude of interstices between adjacent filaments which are well adapted to receive and retain a matrix-forming resin as evidenced by the ability of the filaments when subjected to the flaring test described herein to resist lateral expansion to a width that is as much as three times the original width. The tow commonly comprises approximately 1,000 to 50,000 filaments. Also, the filaments of the tow are substantially continuous and contain at least 70 percent carbon by weight (preferably at least 90 percent carbon by weight).

Abstract: A composite structure comprises at least one ply comprising approximately parallel unidirected twines comprising helically-configured matrix-impregnated continuous strands of filament reinforcements to provide a flanged composite cantilever spring which serves as the principal constituent of a coupling structure. An interior ply of a coupling structure body member comprises unidirected longitudinal twines configured at a body member extremity to provide a flange member connected to a cantilever spring. An exterior ply is disposed transversely of and superimposed upon the interior ply to provide the cantilever spring hinge line. The composite cantilever spring can be constructed to deflect about either a straight or curved hinge line. A preferred tubular form of the coupling structure comprises at least one end configured as a polygonal array of flanged cantilever springs which serve as the socket end of a spring-lock coupling used to connect mating flanged spigot-end structures.

Abstract: Yarns or tows of high strength composite fibers the majority of which comprise a core of carbon or the like and a thin, uniform firmly adherent electrically conductive layer or an electrodepositable metal, such as nickel or the like, the bond strength of the metal to the core being greater than 10 percent of the intermetallic bond strength of the metal layer. The composites can be produced by electrodeposition from a bath onto the core but the procedure must use external voltages high enough both (i) to dissociate the metal at the core and (ii) to nucleate the metal through the boundary layer into direct contact with the core.

Abstract: The invention provides a rope having a central strand and a plurality of outer strands extending helically about the central strand. Each of the outer strands consists of a plurality of elements in a helical wrap, at least some of these elements having a core of synthetic plastic filaments extending generally in parallel with one another and a sheath about the core containing the filaments. The invention also provides a method of making the rope.

Abstract: A tire-reinforcing dip cord composed of nylon 6 and/or nylon 66 fiber is described. The dip cord has (1) a strength at break of at least 8.2 g/d, (2) an elongation of at least 18% under a load of 8 g/d, (3) a gradient not larger than 0.75 in the load-elongation curve immediately before break, and (4) a cord diameter variation ratio (D/D.sub.o) (D=cord diameter under a load of 450 g and D.sub.o =cord diameter under no load) not larger than 0.65. The dip cord is prepared by treating a nylon 6 and/or nylon 66 cord yarn with an adhesive wherein at least one of the following processes (i) and (ii) is employed: (i) the adhesive treatment is carried out under elongation of at least 3%, and (ii) as the adhesive, a liquid mixture of a resorcinol/formaldehyde (R/F) condensate and a rubber latex is used, in which at least 20 wt. % of the condensate has a R/F molar ratio of 1/1.9-1/1.

Abstract: An improved polyamide yarn for tire and industrial applications is prepared by applying to the yarn a finish composition comprising a diarylamine-ketone condensation product such as the low temperature reaction product of diphenylamine and acetone, and a compound selected from the group consisting of 1,3,5 tris(4t-butyl-3-hydroxy-2,6 dimethylbenzyl)-1,3,5 triazine-2,4,6(1H, 3H, 5H) trione and 1,3,5 tris(2 hydroxy ethyl)-s-triazine-2,4,6(1H, 3H, 5H) trione in effective amounts to provide improved adhesion of the fiber to rubber after aging the yarn.

Abstract: This invention relates to an antenna material and more particularly to an antenna material comprising, in its preferred embodiment, a woven mesh of amorphous silica fibers, a conductive metal coating on at least the outer surfaces of the mesh and a lubricant covering and adhering to non-metallized surfaces of the silica fibers.

Abstract: Thermally curable wet-impregnated rovings in which the fibers of the roving are impregnated with liquid polyepoxides lacking polymerizable unsaturation and having dispersed therein a latent heat-activatable epoxy curing catalyst, such as dicyandiamide. The polyepoxide dispersion has a room temperature viscosity of from 2000 to 5000 centipoises and a tack of less than about 6 on a Thwing-Albert inkometer. The rovings are produced without organic solvent using an elevated temperature which is insufficient to activate the curing catalyst and which lowers the viscosity to enable uniform impregnation in the absence of excess impregnant. The wet rovings can be stored without running in a supply package which may be cop wound, and running is also resisted in a void-free wet fiber composite so that the wet composite can be wrapped and then heated to cure the same.

Abstract: A string for a tennis racket and having a composite cross-section structure aving a central reinforcing core comprising twisted Kevlar aromatic polyamide and glass yarns or Kevlar aromatic polyamide yarns, this core layer having a peripheral protective coating of a polyamide.

Abstract: The twisted yarn is prepared by twisting (1) a single yarn comprising a water-insoluble fiber having a degree of water swelling of at least 10 cc/g or (2) a plurality of single yarns comprising a water-insoluble fiber having a degree of water swelling of at least 10 cc/g or a plurality of yarns comprising at least 50% by weight of such single yarns and water-nonswellable yarns so that the twist constant is at least 2.5.

Abstract: In accordance with the invention there is provided a synthetic sewing thread of multifilament construction characterized by its ability to lessen the buildup of heat at the needle of a high speed sewing machine during the operation thereof, even during the sewing of relatively heavy weight fabrics, so as to allow the thread to be utilized as a substitute for the sewing threads conventionally required in high temperature sewing applications, such as cotton spun yarns or cotton sheathed core yarns. The thread is of substantially uniform cross section throughout, devoid of alternating thick and thin areas to provide a smooth more uniform sewing thread. The thread comprises a plurality of texturized continuous synthetic filaments, the filaments having a nonlinear crimped configuration providing bulk to the thread and being entangled with one another along the length of the thread by being directed through a fluid jet under a relatively high pressure of at least 80 p.s.i. and being further bound together by twist.

Abstract: A sized textile warp yarn A for weaving on a loom is disclosed which includes a size coating S carried by fibers 26 on only one side 22 of the yarn bundle B.

Abstract: Glass fiber strand is prepared from a process so that the strand can be bulked at higher processing speeds. The process involves drawing the glass fibers from molten glass, applying an aqueous treating composition to the fibers, gathering the treated glass fibers into one or more strands and collecting the glass fiber strands onto one or more packages, drying the packages, rewinding the packages onto a second, more supportive package, steaming one or more of the second packages and drying the steamed packages so that the package has a moisture content of around 1 to about 25 weight percent. The aqueous treating composition used to treat the glass fibers in forming has one or more starches, an aqueous soluble, emulsifiable or dispersible wax wherein the amount of wax in the aqueous treating composition is less than the amount of starch, a cationic lubricant and water.

Abstract: A multifilament yarn of an aromatic polyamide, in particular poly-p-phenylene terephthalamide, having a tenacity of at least 15 cN/dtex and an initial modulus of at least 400 cN/dtex is provided with a water-soluble size, the filaments of the yarn having a cohesion corresponding to a Manra number not higher than 40. The yarn is made by subjecting a non-sized yarn having a moisture content which is lower than its equilibrium moisture content, while under a tension of at most 0.25 cN/dtex, to a continuous wetting treatment with an aqueous solution of a size and subsequently winding the treated yarn into a yarn package. The yarn package contains a single continuous length of the sized yarn. The sized yarn is suitable as warp and weft yarn in the weaving industry.

Abstract: Nylon/polyester bicomponent filaments of dumbbell cross-sectional shape having a jagged interfacial surface, the polyester being an antimony-free copolyester having 5-(sodium sulfo) isophthalate units. The surface of the bicomponent filament being at least 75% of one of the polymeric components.

Abstract: In accordance with the invention there is provided a synthetic sewing thread of multifilament construction characterized by its ability to lessen the buildup of heat at the needle of a high speed sewing machine during the operation thereof, even during the sewing of relatively heavy weight fabrics, so as to allow the thread to be utilized as a substitute for the sewing threads conventionally required in high temperature sewing applications, such as cotton spun yarns or cotton sheathed core yarns. The thread comprises a plurality of texturized continuous synthetic filaments, the filaments having a nonlinear crimped configuration providing bulk to the thread and being entangled with one another along the length of the thread and being further bound together by twist. The thread has a heat protective lubricant coating applied thereto and penetrating the filament bundle.

Abstract: A space saving spare tire usually stored in a vehicle and used in the case of emergency travel on road when a puncture failure or the like is induced in a tire mounted on the vehicle and run on road. The spare tire comprises an internal pressure penetration preventive cord layer superimposed about the crown portion of a toroidal carcass and a cushion rubber layer interposed between the internal pressure penetration preventive cord layer and the toroidal carcass and having a gauge which is at least equal to that of a coating rubber interposed between the carcass plies.

Abstract: A formable viscid caulking member including a viscid medium; a flexible multifilament member saturated with the viscid medium; and a method of making such a caulking member.

Abstract: Coded threads and sheet material for making such threads useful in counterfeit-inhibiting garments. The sheet material comprises transparent microspheres, a specularly reflective layer underlying the microspheres, and a polymeric layer underlying the specularly reflective layer and containing particulate matter which may be varied from sheet material to sheet material to encode information and allow identification of the sheet material. The sheet material is split in narrow widths and incorporated into threads.

Abstract: For use in a stringed apparatus, such as a tennis racket, a synthetic string having a cross-sectional diameter between about 0.025 and about 0.08 inch and comprising a plurality of fused, entwined filaments which are composed of a polyamide, such as nylon, impregnated with from about 0.05 to about 2.0 weight percent graphite particles having cross-sectional diameters ranging from about 0.1 to about 2.0 microns. To make the string, polyamide is heated to a temperature between about 300.degree. and 550.degree. F., preferably between about 450.degree. and 500.degree. F., mixed with graphite particles present at a concentration sufficient to promote cross-linkage of the polyamide substantially in the absence of cleavage, filtered, nozzle extruded into filaments, cooled, prestressed, and then fused into a string. A string having a cross-sectional diameter between about 0.05 and 0.06 inch exhibits a tensile strength greater than about 60,000 psi, modulus of elasticity less than about 0.3.times.10.sup.

Abstract: A string for the stringing of rackets, bows, musical instruments and the like has a thread-like structure comprising at least one monofil of a synthetic resin mixture containing 99-86% by weight of polyvinylidene fluoride and 1-14% by weight of at least one polyacrylate. The monofil is melt-extruded and is stretch-oriented to impart improved elasticity thereto.

Abstract: A fiber finish composition, a method of formulating the same, a process for treating yarn therewith and yarn so treated are all disclosed. The fiber finish composition, which is applied as an overfinish to the yarn after drawing of the yarn, comprises about 24 to 86.4 weight percent of water, about 10 to 50 weight percent of a stiffener selected from the group consisting of triazines, melamine and urea-formaldehyde resins, about 3 to 20 weight percent of a water soluble lubricant, about 0.4 to 5 weight percent of a catalyst for the stiffener, and about 0.2 to 1 weight percent of a wetting agent. Polyester yarn so treated and woven in the filling direction to form a seat belt stiffens, or reduces the pliability of, the belt to inhibit curling of the belt in the retractor housing.

Abstract: A synthetic filament and a yarn composed thereof wherein the filament comprises at least two different incompatible synthetic linear high polymers, one being distributed as islands in the sea of the other polymer element when seen in cross-section, each island being continuous along the axis of the filament and being characterized by their uniformity in cross-sectional dimension in any cross-section of the filament.

Abstract: A string for the stringing of rackets, bows, musical instruments and the like which has a thread-like structure of polyvinylidene fluoride. The string is obtained by extruding a rod of polyvinylidene fluoride at a melt temperature of the polyvinylidene fluoride, cooling the rod at a temperature between 60.degree.-150.degree. C., and then axially stretching the rod at this temperature following by cooling the rod to room temperature and thereafter cold-stretching the monofil. The string is characterized by an elasticity that approaches that of natural gut string.

Abstract: Soil-resistant carpet yarns are provided by providing yarns coated with, for example, a fluorochemical and zirconium oxide. Such yarns when used in the manufacture of carpets retain their soil-resistant properties during the carpet dyeing and finishing operation; the zirconium oxide in some way promotes the retention of the fluorochemical on the yarn.

Abstract: An electrically conductive fabric particularly adapted for use as a controlling antenna in a conveyor belt. The fabric includes filler and warp yarns of an electrically insulating material suffused with electrically conducting carbon particles, the warp and filler being woven in an open mesh configuration. The open mesh configuration is secured by a leno weave and a vulcanized elastomeric material surrounds the yarns.

Abstract: An integrated string primarily for use in connection with athletic rackets, such as tennis, badminton, squash and the like, but also usable for fishing line, musical strings, etc., said string in one embodiment comprising a thermoplastic core having a thermoplastic sheath covering same and integrated thereto, said core material and said sheath comprising strands therein having substantially different melting points, and in a second embodiment said string consisting of a braided sheath, with no inner core, said sheath comprising thermoplastic strands having substantially different melting points.

Abstract: A continuous elongate strength member for reinforcing an optical fibre cable consists of an assembly of aromatic polyamide filaments impregnated with a synthetic resin, in which the filaments are individually coated with the resin, and the filaments of at least an outer layer of the assembly are helically stranded. The impregnation is carried out by separating the filaments and immersing them in a low viscosity dispersion of the resin in a liquid medium; the filaments are then stranded, and the resin is cured. Apparatus for manufacturing the strength member and various forms of cable incorporating one or more strength members, are described.

Abstract: A forming size composition is provided for glass fibers that are to be made into twisted glass fiber strands. The forming size contains about 20 to about 94 weight percent based on the solids of the aqueous forming size of a silylated polyazamide and an emulsifying lubricant in an amount in the range of about 6 weight percent to about 40 weight percent of the solids in the aqueous forming size composition. In the forming size composition the silylated polyazamide is used to replace the starch of a conventional forming sizing composition for twisted glass fiber strands.

Abstract: An aramid fiber rope having a central core surrounded with aramid fiber rope strands. The core and the aramid strands are coated with a heavy viscous lubricant prior to winding the strands into rope. The lubricated rope is then impregnated and surrounded with a plastic material to entrap the lubricant in the core and the strands.

Abstract: A starch-based size composition comprising a hydroxy-ethylated starch film former, a tertiary amine etherified starch film former and a methyl-methacrylate latex is disclosed. When a size composition of this invention is employed in the production of glass fiber textile yarns, the resulting yarns exhibit excellent processing properties.

Abstract: The disclosure relates to cospinning and drawing polyester filaments to produce a composite yarn which develops bulk due to differential shrinkage of the filaments when heated. Filaments of ethylene terephthalate synthetic linear condensation polymer are melt spun to form two separate filament bundles, a water-based spring finish is applied to the filaments of one bundle and a substantially non-volatile spin finish is applied to filaments of the other filament bundle, the filament bundles are drawn under identical treatment conditions during passage along separate paths and the filaments are then combined and intermingled during passage around draw rolls. The product is a mixed-shrinkage yarn wherein the filaments treated with aqueous-based finish have a higher heat-shrinkage than the filaments treated with non-volatile finish, even though both are otherwise processed in the same manner.

Abstract: This invention relates to a process for producing a curl shrunk silk yarn. One of the features of the invention is to absorb collagen derived protein into raw silk material after sericin is removed therefrom. Thereafter, silk fibers are twisted in a S- or Z-direction and then saturated with moisture. Another feature of the invention is to maintain the moisture saturated silk fibers at prescribed temperature and under prescribed pressure for a given time. Thereafter, the fibers are untwisted in the reverse direction and given a curl shrinkage characteristic under the circumstance of saturated vapor.