Abstract: A method for increasing the total amount of lattice metal in the framework of a particular porous inorganic crystalline composition, its conversion to hydrogen or hydronium form and use thereof as a catalyst component having enhanced catalytic activity for conversion of oxygenates to hydrocarbons is provided.

Abstract: A process for improving the catalyst life of zeolites employed in the conversion of alcohols (e.g. methanol) and/or their ether derivatives (e.g. dimethyl ether) wherein a suitable zeolite is modified in a 2-stage procedure by providing a controlled low amount of a coke precursor deposit on the external surface of the zeolite, and then heating this treated zeolite in an inert gas at specifically controlled temperatures for a minimum time is disclosed. A process of employing this modified zeolite to produce lower olefins is also disclosed.

Abstract: A catalytic cracking process is described in which methanol is a coreactant with gas oil in combination with a small amount (catalyst/oil 0.01) of a dispersed, very fine, and highly active catalyst powder, such as ZSM-5B. The methanol is preferably admixed with the catalyst before admixture with the oil in order to protect the catalyst from adsorption of poisonous compounds (e.g., nitrogenous compounds) during the initial stages of the reaction, particularly if the methanol is insoluble in a non-polar hydrocarbon feed. The premixed materials are fed into a riser reactor. The residence time in the reactor is 6-15 seconds. Preferably, the catalyst is not regenerated. The quantity of methanol is maintained so that its exothermic reaction is approximately heat balanced with the endothermic catalytic cracking reaction.

Abstract: A process for converting ethanol to gasoline-boiling-range hydrocarbons by contact in the vapor phase at dehydrating temperature with a bifunctional zeolite catalyst in the presence of an equimolar proportion of water. The catalyst induces simultaneous dehydration of the ethanol to reactive intermediates and recombination to a spectrum of hydrocarbons in the C.sub.1 to C.sub.10 range. Higher and lower proportions of water lead to higher yields of gaseous hydrocarbons.

Abstract: A process is provided for converting feedstock comprising oxygenates to product comprising hydrocarbons over a catalyst composition prepared by compositing a high silica zeolite having a Constraint Index of from 1 to 12 with binder, followed by treating the composite under conditions effective for increasing the catalytic activity of the composition.

Abstract: Substitution of aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite is effected by treating the zeolite in liquid water in the presence of a compound of aluminum or gallium. Catalyst comprising the treated zeolite is used for conducting acid-catalyzed reactions of organic compounds, e.g. cracking of hydrocarbon compounds.

Abstract: Process for the manufacture of high purity ethylene by the decomposition in the gaseous phase of certain aliphatic carboxylic acid esters, at a temperature between about 150.degree. and 300.degree. C. in the presence of a zeolite having a pore diameter above about 0.6 nm as the catalyst.

Abstract: A process for preparing light monoolefins, particularly ethylene and propylene, from a feed stream comprising a reactant consisting of methanol, dimethyl ether or mixtures thereof in the presence of a boron-treated aluminosilicate zeolite catalyst is disclosed.

Abstract: This invention relates to acid catalysis of organic compound feedstock, e.g. conversion of oxygenates to hydrocarbons, over catalyst material treated in a special way for increasing the acid catalytic activity thereof. In particular, a novel catalyst activation process is followed to enhance the alpha value of high-silica zeolite catalyst by contact with an ammoniacal solution of an alkali metal aluminate under appropriate conditions of time, temperature and pH.

Abstract: Substitution of aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite is effected by treating the zeolite in liquid water in the presence of a compound of aluminum or gallium. Catalyst comprising the treated zeolite is used for conducting acid-catalyzed reactions of organic compounds, e.g. conversion of oxygenates to hydrocarbons.

Abstract: The operating performance of a tubular reactor system designed for the exothermic conversion of methanol to light olefins is improved by cofeeding small quantities of light olefins with the methanol feed, whereby a more controllable operation is achieved. Catalyst activity and cycle length also improves significantly. The light olefins can be produced in situ during conversion.

Abstract: There is provided a process for producing aromatic hydrocarbons. The process involves contacting one or more non-aromatic compounds, such as propane, propylene, or methanol, with a catalyst containing a zeolite, such as ZSM-5. The zeolite is modified with phosphorus oxide by impregnating the zeolite with a source of phosphate ions, such as an aqueous solution of an ammonium phosphate, followed by calcination.

Abstract: Disclosed is a method and apparatus for the recovery and/or recycling of dimethylether (DME) during a methanol-to-chemical (MTC) conversion reaction. The hydrocarbon output is divided into liquid, vaporous and aqueous products. The liquid hydrocarbon products are reboiled to liberate dissolved DME and then provided as a liquid hydrocarbon product output. Vapor products resulting from the reboiling are combined with the vapor hydrocarbon stream and DME is removed therefrom in a DME absorber. The resultant vaporous hydrocarbons are passed out of the system as a product and the DME absorber materials recycled. In one embodiment, the DME absorber materials are methanol and water and these are combined with the aqueous liquid stream, stripped to reduce the water content, and resubmitted to the MTC reaction section for conversion.

Abstract: A process for converting oxygenated feedstock, such as methanol, dimethyl ether or the like, to liquid hydrocarbons.In the primary catalyst stage the feedstock is contacted with zeolite catalyst to produce C.sub.2 -C.sub.4 olefins and C.sub.5.sup.+ hydrocarbons.In a secondary catalytic stage with oligomerization catalyst comprising medium-pore shape selective acidic zeolite at increased pressure converts C.sub.3.sup.+ olefins to gasoline and/or distillate liquids.The improvement is a technique for recovering lower alkene for recycle to the primary catalytic stage.

Abstract: A modified ZSM-5 type zeolite is provided by treatment of a ZSM-5 type zeolite with BF.sub.3. The novel product is characterized by reduced pore size and enhanced shape-selectivity, or by enhanced activity, or by both. This invention also provides a process for catalytically converting organic compounds by use of the novel composition, an illustrative conversion being the catalytic conversion of methanol to hydrocarbons.

Abstract: A process is provided for converting feedstock comprising oxygenates to product comprising hydrocarbons over a catalyst comprising a high silica crystalline zeolite which has been treated by steps of calcining the crystalline material, contacting the calcined material with solid aluminum fluoride, and converting the aluminum fluoride contacted material to hydrogen form, such as, for example, by contact with a hydrogen ion precursor, e.g., an ammonium salt solution, and calcination.

Abstract: A process is provided for using a reactivated catalyst composition comprising a crystalline zeolite material having a silicon/aluminum atomic ratio of at least about 3.5, said catalyst composition having been deactivated by contact with steam. The reactivation method involves the necessary steps of contacting said steam-deactivated catalyst composition with a metal salt solution, followed by contacting said metal salt solution contacted catalyst composition with an aqueous ammonium ion-containing solution.

Abstract: The hydrothermal stability of zeolites is improved by incorporating Group IB metal cations preferably Ag into the zeolite. The improved stability is useful in processes in which the zeolite is frequently exposed to water vapor at elevated temperature, for example, in processes where water is produced in the reaction or in the catalyst regeneration.

Abstract: The present invention describes a methanol-to-chemical process for converting methanol to olefins using large catalyst particles. The large catalyst particles result in significant improvements in catalyst activity and reactor stability.

Abstract: A process for the direct conversion of an aqueous solution of carbohydrates to hydrocarbons where a feed consisting essentially of an aqueous solution of carbohydrates is passed over a crystalline aluminosilicate zeolite catalyst having a constraint index of 1 to 12 and a silica/alumina molar ratio of about 12. An important feature of this invention is the short amount of time the aqueous carbohydrate solution is in contact with the catalyst.

Abstract: Hydrocarbon streams containing primarily olefins such as ethylene up to and inclusive of C.sub.16 olefins are converted at elevated pressures to high viscosity index lube oil base stock by contacting them with a ZSM-5 type zeolite catalyst which has been conditioned by previous contact with a light olefin preferably of 3-6 carbon atoms per molecule under suitable conditions of temperature and pressure.

Abstract: A control system is provided for an olefins upgrading plant wherein catalytic reactor effluent is separated to recover heavy, intermediate and light hydrocarbon streams. An improved liquid recycle system includes a level control technique for diverting a portion of a separator overhead vapor stream. Recycle flow rate may be determined by reactor temperature differential in a series of adiabatic catalytic reactors.

Abstract: A reactor bed, particularly one designed for converting alcohols to gasoline, is provided with a section downstream of the catalyst bed filled with high heat capacity thermal absorptive material. When the circulation of recycled gas to the system is temporarily suspended automatic valves terminate the injection of alcohol feedstock and begin the injection of inert gases such as methane into the system, thereby avoiding the formation of a hot spot which would subsequently damage the catalyst and equipment downstream.

Abstract: The operating performance of a multi-stage fixed bed adiabatic reactor system with interstage cooling designed for the exothermic conversion of methanol to light olefins is improved by cofeeding small quantities of light olefins with the methanol feed whereby a more controllable operation is achieved. Catalyst activity and cycle length also improves significantly. The light olefins can be produced in situ during dehydration.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with a support matrix material, calcining the resulting supported zeolite, contacting said calcined supported zeolite with volatile boron fluoride in a dry environment until said supported zeolite is saturated with said boron fluoride, purging unreacted boron fluoride from said boron fluoride contacted supported zeolite, hydrolyzing said boron fluoride contacted supported zeolite, and converting said hydrolyzed material to hydrogen form.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a crystalline zeolite which has been treated by reaction with a compound having a complex fluoroanion.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with alumina, reacting the composite with a particular hydrogen fluoride solution in a specified way, drying the hydrogen fluoride reacted composite, treating the dried composite by hydrolysis, ammonolysis and/or by contact with an ammonium salt solution, and calcining the resulting material.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a crystalline zeolite which has been treated by impregnation with an ammoniacal aluminum fluoride solution, contact with an ammonium salt solution, and calcination.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a zeolite composition prepared by a method which comprises compositing a specific zeolite material with alumina, impregnating the composite with an aqueous solution of an alkali metal fluoride under vacuum, contacting the impregnated composite with an ammonium salt solution and calcining the resulting material.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a crystalline zeolite having a high initial silica-to-alumina mole ratio, said zeolite being prepared by calcining the zeolite, contacting said calcined zeolite with solid aluminum fluoride, and coverting said aluminum fluoride contacted material to hydrogen form.

Abstract: Durene is recovered from a mixture rich in durene and containing hydrocarbons boiling in the gasoline range by cooling the mixture to a point where crystallization occurs and separating the crystallized durene. The durene subsequently is washed with a wash fluid. The wash fluid which can be methanol, is returned to a process wherein it is converted to gasoline and durene. The separated mother liquor is added to the gasoline fraction. The original mixture of durene and gasoline is obtained by the catalytic conversion of alcohols and ethers.

Abstract: Synthesis gas is catalytically converted to a feedstock comprising durene and gasoline. Durene is recovered from the feedstock by cooling it to a point where crystallization occurs and separating the crystallized durene. The durene subsequently is washed with a wash fluid. The wash fluid which can be methanol, is returned to a process wherein it is converted to gasoline and durene. The separated mother liquor is added to the gasoline fraction.

Abstract: Durene is recovered from a mixture rich in durene and containing hydrocarbons boiling in the gasoline range by cooling the mixture to a point where crystallization occurs and separating the crystallized durene. The durene subsequently is washed with a wash fluid. The wash fluid which can be methanol, is returned to a process wherein it is converted to gasoline and durene. The separated mother liquor is added to the gasoline fraction. The original mixture is obtained by the catalytic conversion of synthesis gas and methanol or by other means.

Abstract: Gasoline product yield is enhanced in a fixed bed methanol-to-gasoline process by splitting the conversion reactor into a series of smaller conversion reactors such that the total amount of catalyst normally present in the single conversion reactor is present in equal quantities in the smaller conversion reactors. The smaller conversion reactors operate sequentially with the next conversion reactor beginning operation only when the preceeding conversion reactor is catalytically exhausted. The by-passing of one or more of the catalyst beds prevents premature deactivation of the catalyst beds downstream of the point at which the reaction products are removed.

Abstract: The liquid carrier in a Fischer-Tropsch synthesis slurry reactor system is periodically or continually separated and subjected to cracking and isomerization in the presence of suitable catalysts. The treated carrier is returned to the reactor system and the accumulation of high viscosity paraffin in the reactor slurry is minimized. Suitable catalysts include a mixture of cracking and isomerization catalysts. Zeolite ZSM-45 is a novel constituent of the catalyst system.

Abstract: Synthetic hydrocarbons, especially high octane gasoline, are prepared by catalytic conversion in two steps of a synthetic gas containing hydrogen and carbon oxides. In the first step the synthesis gas is converted at 10-80 bar and 200.degree.-300.degree. C. into an intermediate containing methanol and/or dimethyl ether. Useful catalysts for methanol synthesis are oxides of chromium, aluminium and/or copper, and zinc; and for dimethyl ether synthesis certain zeolites. In the second step the entire intermediate from the first step is converted at the same pressure as in the first step and an inlet temperature of 300.degree.-340.degree. C. while supplying heat to obtain an outlet temperature of 410.degree.-440.degree. C.; the difference between inlet and outlet temperature being at least 30.degree. C. higher than the temperature increase caused by the conversion reaction.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a high silica crystalline zeolite which has been treated by contact with aluminum chloride vapor.

Abstract: In an ethanol fermentation process in which an aqueous solution of fermentable sugar is converted by an ethanol-producing microorganism such as a yeast to a dilute aqueous solution of ethanol with the ethanol being present in the solution at a concentration which does not exceed a predetermined maximum level, an improvement is provided which comprises selectively sorbing ethanol present in the solution within a hydrophilic crystalline aluminosilicate zeolite so that the non-sorbed ethanol present in the solution does not exceed the predetermined maximum level of concentration therein, and thereafter removing sorbed ethanol from the zeolite.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a specially treated crystalline zeolite having a high initial silica-to-alumina mole ratio, said zeolite having been synthesized from a reaction mixture comprising a diamine as a cation source. The treatment of the zeolite material comprises the sequential steps of reacting the zeolite with a dilute hydrogen fluoride solution, contacting the hydrogen fluoride solution reacted material with aluminum chloride vapor, and then treating the aluminum chloride contacted material to convert it to hydrogen form.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with a support matrix material, calcining the resulting supported zeolite, contacting said calcined supported zeolite with volatile boron fluoride in a dry environment until said supported zeolite is saturated with said boron fluoride, purging unreacted boron fluoride from said boron fluoride contacted supported zeolite, hydrolyzing said boron fluoride contacted supported zeolite, and converting said hydrolyzed material to hydrogen form.

Abstract: An integrated process is provided for converting methanol, dimethylether or the like to heavy hydrocarbon products, especially distillate range hydrocarbons. In a first stage catalytic process oxygenate feedstock is converted to lower olefins. C.sub.3.sup.+ olefins are selectively sorbed in an interstage sorption fractionator and passed along with gasoline sorbent to a second stage oligomerization reactor. Distillate range hydrocarbons are useful as diesel fuel or the like.

Abstract: A process is provided for the conversion of carbohydrates such as starch, cellulose and sugar into hydrocarbon products of increased carbon content. Solutions of the carbohydrate are contacted with a crystalline silicate zeolite catalyst such as ZSM-5 at a temperature 300.degree. C. to 650.degree. C. to provide hydrocarbon products which are useful as chemicals or fuels.

Abstract: C.sub.2 -C.sub.4 -olefins are prepared by catalytic conversion of methanol and/or dimethyl ether in the presence of a zeolite catalyst at elevated temperatures, by a process in which the catalyst used is a pure borosilicate zeolite which has been tableted or extruded without a binder and treated with hydrofluoric acid and hydrochloric acid. The treatment of the catalyst with hydrofluoric acid is carried out using 0.001-1N HF, and that with hydrochloric acid is carried out using 3-25% strength acid. The time-on-stream of the catalyst is improved.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with alumina, reacting the composite with a particular hydrogen fluoride solution in a specified way, drying the hydrogen fluoride reacted composite, treating the dried composite by hydrolysis, ammonolysis and/or by contact with an ammonium salt solution, and calcining the resulting material.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a crystalline zeolite which has been treated by reaction with a compound having a complex fluoroanion.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a zeolite composition prepared by a method which comprises compositing a specific zeolite material with alumina, impregnating the composite with an aqueous solution of an alkali metal fluoride under vacuum, contacting the impregnated composite with an ammonium salt solution and calcining the resulting material.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising alumina and/or gallia which has been treated by a method which comprises contact with ammonium or boron fluoride reagent, contact with a particular aqueous ammonium exchange solution, and thereafter calcination.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a crystalline zeolite which has been treated by impregnation with an ammoniacal aluminum fluoride solution, contact with an ammonium salt solution, and calcination.

Abstract: A process for producing hydrocarbons comprising contacting, under conversion conditions, an aqueous methanol with a crystalline aluminosilicate zeolite catalyst which is hydrothermally stable in the temperature range of from 250.degree. C. to 500.degree. C. and is capable of converting methanol to hydrocarbons, and with a promoter comprising one or more compounds selected from the group consisting of aromatic hydrocarbons, precursors to aromatic hydrocarbons, olefins, precursors to olefins and aldehydes to form a mixture comprising light olefins, lower alkanes and monocyclic aromatic hydrocarbons and recovering said hydrocarbons.

Abstract: A Fischer-Tropsch catalyst is prepared by impregnating a silica carrier with a solution of a zirconium or titanium compound, calcining the composition thus obtained, thereafter impregnating the carrier with a cobalt compound-containing solution and calcining and reducing the composition thus obtained. Catalysts so prepared and containing 5-40 pbw of cobalt and 2-150 pbw of zirconium or titanium per 100 pbw of silica, are used in the preparation of hydrocarbons from a H.sub.2 /CO mixture.