Alcohol, Ester, Or Ether Patents (Class 585/639)
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Patent number: 8314279Abstract: A process to perform selective catalytic oxidation of four-carbon alcohols to produce four-carbon olefins with yields greater than 90%. The process includes providing a supply of oxygen gas and a butanol fuel, atomizing and evaporating the fuel to produce a vapor, mixing the vapor with the oxygen to form a fuel mixture, reacting the fuel mixture in the presence of a heated solid Rh/Al2O3 or Al2O3 catalysts.Type: GrantFiled: August 30, 2010Date of Patent: November 20, 2012Assignee: The United States of America as reprensted by the Secretary of the ArmyInventors: Ivan C. Lee, Douglas A. Behrens
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Publication number: 20120289729Abstract: This invention relates to a Group 8 catalyst compound for the metathesis of This invention also relates to process to make alphaolefins comprising contacting an olefin, such as ethylene, with a feed oil containing a triacylglyceride (typically a fatty acid ester (such as methyl oleate)) with a Group 8 catalyst compound. The fatty acid ester may be a fatty acid methyl ester derived from biodiesel.Type: ApplicationFiled: June 28, 2012Publication date: November 15, 2012Inventors: Matthew W. HOLTCAMP, Catherine A. FALER, Caol P. HUFF, Matthew S. BEDOYA, John R. HAGADORN
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Patent number: 8309781Abstract: A process for the production of C3-C6 light olefins from ethanol is described, and said process comprises at least the passage of a feedstock that contains ethanol into at least one reaction unit that is provided with at least one catalyst that comes in the form of spherical balls with a diameter of between 1 and 3 mm, each of said spherical balls comprising at least one zeolite and at least one alumina-based substrate and having a pore distribution such that the macropore volume that is measured by mercury porosimetry is between 0.10 and 0.20 ml/g and the mesopore volume that is measured by mercury porosimetry is between 0.25 and 0.35 ml/g.Type: GrantFiled: August 6, 2010Date of Patent: November 13, 2012Assignee: IFP Energies nouvellesInventors: Vincent Coupard, Emmanuelle Guillon, Sylvie Maury, Nicolas Cadran
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Patent number: 8304594Abstract: The present invention provides a process for increasing ethylene and/or propylene yield during conversion of oxygenates using a system comprising a reactor and a regenerator, wherein the reactor comprises a fluidized bed reactor and a riser reactor, which process increases ethylene and/or propylene yield by using a mixture of the deactivated catalyst from the fluidized bed reactor and the regenerated catalyst from the regenerator in the riser reactor for further cracking the C4+ hydrocarbon stream separated from the product stream.Type: GrantFiled: July 17, 2008Date of Patent: November 6, 2012Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Zaiku Xie, Guozhen Qi, Weimin Yang, Siqing Zhong
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Publication number: 20120277513Abstract: Catalytic composition for producing an alpha-olefin and methods of making same. The catalytic composition includes a gamma-alumina substrate dopes with at least one element consisting of bismuth, copper, gallium, phosphorus, tin, and zinc, an amount of each element being within a range of from 150 parts per million to 1000 parts per million relative to a total doped weight of the gamma-alumina substrate. Additionally, at least one element is combined with at least one element consisting of cesium, lithium, and magnesium, an amount of each element being within the range of from 150 parts per million to 1000 parts per million relative to the total doped weight of the gamma-alumina substrate.Type: ApplicationFiled: December 14, 2010Publication date: November 1, 2012Inventors: Daniela Ferrari, Alberto Martinez Joaristi, Billy B. Bardin, Garmt R. Meima
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Patent number: 8299314Abstract: The present invention is directed to a method and system for integrating a catalyst regeneration system with a plurality of hydrocarbon conversion apparatuses, preferably, a plurality of multiple riser reactor units. One embodiment of the present invention is a reactor system including a plurality of reactor units, at least one reactor unit preferably comprising a plurality of riser reactors. The system also includes a regenerator for converting an at least partially deactivated catalyst to a regenerated catalyst. A first conduit system transfers the at least partially deactivated catalyst from the reactor units to the regenerator, and a second conduit system transfers regenerating catalysts from the regenerator to the plurality of reactor units. Optionally, catalysts from a plurality of hydrocarbon conversion apparatuses may be directed to a single stripping unit and/or a single regeneration unit.Type: GrantFiled: April 18, 2007Date of Patent: October 30, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: James H. Beech, Michael Peter Nicoletti, James R. Lattner, Dennis George Alexion, Peter K. Paik
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Publication number: 20120271088Abstract: Disclosed is a process for producing light olefins from methanol or dimethyl ether. In the process, the fresh catalyst or the regenerated catalyst is pretreated to deposit a certain amount of coke onto its interior pore surface in advance, to reduce the generation of alkane and heavy olefins, so as to increase the selectivities to ethylene and propylene; and during the production of the light olefins, the pretreated catalyst is used for catalyzing the methanol or the dimethyl ether to produce light olefins. The process can achieve higher yields of ethylene and propylene.Type: ApplicationFiled: June 25, 2010Publication date: October 25, 2012Applicant: SURE BILLION CORPORATION LIMITEDInventor: Xiaobo Wei
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Publication number: 20120271089Abstract: A method and apparatus for dehydrating bio-1-alcohols to bio-l-alkenes with high selectivity. The bio-1-alkenes are useful in preparing high flashpoint diesel and jet biofuels which are useful to civilian and military applications. Furthermore, the bio-1-alkenes may be converted to biolubricants useful in the transporation sector and other areas requiring high purity/thermally stable lubricants.Type: ApplicationFiled: March 29, 2012Publication date: October 25, 2012Inventor: Michael E. Wright
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Publication number: 20120259132Abstract: The invention is directed to a process to prepare an ethanol-derivate compound or compounds by reacting ethanol in the presence of molecular oxygen and a catalyst comprising a gamma-alumina carrier, metal nano-particles wherein the metal is selected from silver, copper or gold. The invention is also directed to processes to prepare such a catalyst.Type: ApplicationFiled: April 5, 2012Publication date: October 11, 2012Inventors: Meindert Jan Lippits, Bernard Egbert Nieuwenhuijs
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Publication number: 20120253090Abstract: A catalyst containing a pentasil-type alumosilicates and a binder, in the form of spheres having an average diameter between 0.3 and 7 mm, wherein the BET surface area of the catalyst ranges from 300 to 600 m2/g. Also disclosed is a method for producing the catalyst, wherein primary crystallites of the aluminosilicate having an average diameter of at least 0.01 ?m and less than 0.1 ?m are mixed with the binder, shaped into spheres having an average diameter between 0.3 and 7 mm, and subsequently calcined. Also disclosed is the use of the catalyst for converting methanol into olefins, in particular propylene. Also disclosed is a method for producing olefins from methanol, in which a feed gas is fed across the catalyst.Type: ApplicationFiled: November 16, 2010Publication date: October 4, 2012Applicants: LURGI GMBH, SUD-CHEMIE AGInventors: Götz Burgfels, Manfred D. Frauenrath, Nadine Fromm, Angelika Glienke, Martin Rothämel, Sven Pohl
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Publication number: 20120252999Abstract: Systems and methods of producing chemical compounds are disclosed. An example chemical production system includes a combustion chamber having intake ports for entry of a gas mixture. An igniter ignites the gas mixture in the intake chamber to facilitate a reaction at a high temperature and high pressure. A nozzle restricts exit of the ignited gas mixture from the combustion chamber. An expansion chamber cools the ignited gas. The expansion chamber has an exhaust where the cooled gas exits the expansion chamber. A chemical compound product is formed in the expansion chamber.Type: ApplicationFiled: April 12, 2012Publication date: October 4, 2012Inventor: Bruce H. Peters
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Publication number: 20120240615Abstract: A process for chilling ethylene to required storage temperatures is disclosed, the process including: cooling an ethylene product from at least one of an ethylene production process and an ethylene recovery process via indirect heat exchange with a coolant at a temperature less than about ?100° C. to decrease the temperature of the ethylene product; mixing a portion of the cooled ethylene product with methane to form the coolant; expanding at least one of the coolant, the methane, and the portion of the cooled ethylene to reduce a temperature of the coolant to less than ?100° C. prior to the cooling; and feeding the heat exchanged coolant to at least one of the ethylene production process, the ethylene recovery process, and an open-loop refrigeration system.Type: ApplicationFiled: March 24, 2011Publication date: September 27, 2012Applicant: LUMMUS TECHNOLOGY INC.Inventor: Stephen De Haan
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Patent number: 8273926Abstract: A method of preparing an olefin comprising: reacting a polyol in the presence of a carboxylic acid, such that an olefin is produced by the deoxygenation of the polyol. The reacting step can comprise (a) providing a composition comprising the polyol, (b) heating the composition, and (c) introducing the carboxylic acid to the composition wherein the introducing step occurs prior to, at the same time as, or subsequent to the heating step. In one embodiment, the polyol is glycerol, the carboxylic acid is formic acid, and the olefin is allyl alcohol, which is produced at a yield of about 80% or greater.Type: GrantFiled: July 27, 2009Date of Patent: September 25, 2012Assignee: The Regents of the University of CaliforniaInventors: Robert G. Bergman, Jonathan A. Ellman, Elena Arceo Rebollo, Peter C. Marsden
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Patent number: 8273930Abstract: A process for producing ethylene from ethanol combining the catalytic conversion of hydrocarbons: an ethanol feedstock is contacted with a Y-zeolite containing catalyst to give a product stream, and a coked catalyst and an target product of ethylene are obtained after separating the reaction stream; a hydrocarbon feedstock is contacted with a Y-zeolite containing catalyst to give a product stream, a spent catalyst and an oil vapor are obtained after separating the reaction stream, and the oil vapor is further separated to give the products such as gas, gasoline and the like; a part or all of the coked catalyst and a part or all of the spent catalyst enter the regenerator for the coke-burning regeneration, and the regenerated catalyst is divided into two portions, wherein one portion returns to be contacted with the hydrocarbon feedstock, and the other portion, after cooling, returns to be contacted with ethanol feedstock.Type: GrantFiled: July 12, 2007Date of Patent: September 25, 2012Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Zhiguo Wu, Wenhua Xie, Chaogang Xie, Qiang Liu, Xuhong Mu, Jiushun Zhang, Yibin Luo, Xingtian Shu, Chenghan Yan
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Publication number: 20120238788Abstract: A method and apparatus for dehydrating bio-1-alcohols to bio-1-alkenes with high selectivity. The bio-1-alkenes are useful in preparing high flashpoint diesel and jet biofuels which are useful to civilian and military applications. Furthermore, the bio-1-alkenes may be converted to biolubricants useful in the transportation sector and other areas requiring high purity/thermally stable lubricants.Type: ApplicationFiled: March 29, 2012Publication date: September 20, 2012Inventor: Michael E. Wright
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Patent number: 8269056Abstract: Process for the preparation of an olefinic product, which process comprises contacting a reaction mixture comprising an oxygenate feedstock and an olefinic component with an oxygenate conversion catalyst comprising a molecular sieve having one-dimensional 10-membered ring channels, in a flow-through reactor unit defining a flow trajectory for fluids towards a downstream outlet for an olefinic reaction effluent from the flow-through reactor unit, wherein an olefinic co-feed is added at an upstream olefin feed inlet of the flow-through reactor unit, and wherein oxygenate feedstock is admitted to the reactor such that it is added to the reaction mixture at a plurality of locations along the feed trajectory.Type: GrantFiled: November 19, 2008Date of Patent: September 18, 2012Assignee: Shell Oil CompanyInventors: Jeroen Van Westrenen, Leslie Andrew Chewter, Ferry Winter
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Publication number: 20120226085Abstract: The present invention provides a method for producing an olefin from a carboxylic acid having a ?-hydrogen atom or an anhydride thereof in the presene of a catalyst containing at least one metal element selected from metals of Group 8, Group 9 and Group 10 and bromine element at a reaction temperature of 120° C. to 270° C.Type: ApplicationFiled: November 10, 2010Publication date: September 6, 2012Applicant: Kao CorporationInventors: Daisuke Ishihara, Nobuyoshi Suzuki, Hideo Tahara, Hiroshi Danjo
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Publication number: 20120220808Abstract: The present invention relates to a process for producing an olefin, including the step of subjecting an aliphatic primary alcohol having 12 to 24 carbon atoms to liquid phase dehydration reaction in the presence of a solid acid catalyst, wherein among a total acid content of the solid acid catalyst as measured by an ammonia temperature-programmed desorption (NH3-TPD) method, an acid content of the solid acid catalyst as calculated from an amount of ammonia desorbed at a temperature not higher than 300° C. in the method is 70% or larger of the total acid content.Type: ApplicationFiled: October 29, 2010Publication date: August 30, 2012Applicant: KAO CORPORATIONInventor: Shingo Takada
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Publication number: 20120220796Abstract: A catalytic process for dehydration of an aliphatic C2-C6 alcohol to its corresponding olefin is disclosed. The process continuously flows through a reaction zone a liquid phase containing an aliphatic C2-C6 alcohol to contact a non-volatile acid catalyst at a reaction temperature and pressure to at least partially convert the aliphatic C2-C6 alcohol in the liquid phase to its corresponding olefin. The reaction pressure is greater than atmospheric pressure and the reaction temperature is above the boiling point of the olefin at reaction pressure, but below the critical temperature of the alcohol, and the olefin product is substantially in the gaseous phase. After the contacting step, the olefin containing gaseous phase is separated from the liquid phase. The invention also relates to catalytic processes such as a hydrolysis of an olefin to an alcohol, an esterification, a transesterification, a polymerization, an aldol condensation or an ester hydrolysis.Type: ApplicationFiled: July 29, 2010Publication date: August 30, 2012Inventors: Michael Lefenfeld, Robert Hoch
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Publication number: 20120209049Abstract: Selective, radically initiated oxidative decarboxylation may produce low viscosity renewable fuels from biologically derived fats and oils. Fatty acids and triglycerides may be decarboxylated using oxidants at a water/oil interface. The oxidants may be produced using photo-Fenton reagents. The reaction advantageously can be carried out at room temperature and pressure and has fewer unwanted byproducts than traditional decarboxylation techniques.Type: ApplicationFiled: October 25, 2010Publication date: August 16, 2012Applicant: University of Vermont and State Agricultural CollegeInventors: Bryan J. Holmes, Alexander Wurthmann
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Publication number: 20120202986Abstract: Herein disclosed is an apparatus having a first porous rotor positioned about an axis of rotation, wherein the first porous rotor comprises a first catalyst; an outer casing, wherein the outer casing and the first porous rotor are separated by an annular space; and a motor configured for rotating the first porous rotor about the axis of rotation.Type: ApplicationFiled: April 13, 2012Publication date: August 9, 2012Applicant: H R D CORPORATIONInventors: Abbas Hassan, Rayford G. Anthony, Aziz Hassan
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Publication number: 20120198760Abstract: The present invention provides methods, reactor systems and catalysts for converting biomass and biomass-derived feedstocks to C8+ hydrocarbons using heterogenous catalysts. The product stream may be separated and further processed for use in chemical applications, or as a neat fuel or a blending component in jet fuel and diesel fuel, or as heavy oils for lubricant and/or fuel oil applications.Type: ApplicationFiled: February 7, 2012Publication date: August 9, 2012Inventors: Paul Blommel, Brice Dally, Warren Lyman, Randy Cortright
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Publication number: 20120203047Abstract: A process for the production of olefins from at least one of an alcohol and ether, the process including: contacting at least one alcohol or ether with a hydrofluoric acid-treated amorphous synthetic alumina-silica catalyst under decomposition conditions to produce an olefin.Type: ApplicationFiled: April 19, 2012Publication date: August 9, 2012Applicant: CATALYTIC DISTILLATION TECHNOLOGIESInventor: J. Yong Ryu
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Patent number: 8237003Abstract: This invention relates to a catalyst compound for the metathesis of olefins represented by the formula: wherein M is a Group 8 metal; X and X1 are anionic ligands; L is a neutral two electron donor; L1 is N, O, P, or S, preferably N or O; R is a C1 to C30 hydrocarbyl or a C1 to C30 substituted hydrocarbyl; G* is selected from the group consisting of hydrogen, a C1 to C30 hydrocarbyl, and a C1 to C30 substituted hydrocarbyl; R1 is selected from the group consisting of hydrogen, a C1 to C30 hydrocarbyl, and a C1 to C30 substituted hydrocarbyl; and G is independently selected from the group consisting of hydrogen, halogen, C1 to C30 hydrocarbyls and C1 to C30 substituted hydrocarbyls. This invention also relates to process to make alphaolefins comprising contacting an olefin, such as ethylene, with a feed oil containing a triacylglyceride (typically a fatty acid ester (such as methyl oleate)) with the catalyst compound described above.Type: GrantFiled: February 12, 2010Date of Patent: August 7, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew W. Holtcamp, Catherine Anne Faler, Caol P. Huff, Matthew S. Bedoya, John R. Hagadorn
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Publication number: 20120197032Abstract: A method of refining a natural oil includes: (a) providing a feedstock that includes a natural oil; (b) reacting the feedstock in the presence of a metathesis catalyst to form a metathesized product that includes olefins and esters; (c) passivating residual metathesis catalyst with an agent that comprises nitric acid; (d) separating the olefins in the metathesized product from the esters in the metathesized product; and (e) transesterifying the esters in the presence of an alcohol to form a transesterified product and/or hydrogenating the olefins to form a fully or partially saturated hydrogenated product. Methods for suppressing isomerization of olefin metathesis products produced in a metathesis reaction, and methods of producing fuel compositions are described.Type: ApplicationFiled: December 22, 2011Publication date: August 2, 2012Inventors: Bruce E. Firth, Sharon E. Kirk
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Publication number: 20120165558Abstract: The present invention relates to microporous molecular sieve materials and their analogue molecular sieve materials having a crystalline unilamellar or multilamellar framework with a single unit cell thickness in which layers are aligned regularly or randomly, the molecular sieve materials being synthesized by adding an organic surfactant to the synthesis composition of zeolite. In addition, the present invention relates to micro-mesoporous molecular sieve materials activated or functionalized by dealumination, ion exchange or other post treatments, and the use thereof as catalyst. These novel materials have dramatically increased external surface area by virtue of their framework with nano-scale thickness, and thus exhibit improved molecular diffusion, and thus have much higher activities as catalyst and ion exchange resin than conventional zeolites.Type: ApplicationFiled: June 11, 2010Publication date: June 28, 2012Applicant: KOREA ADVANCED INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Ryong Ryoo, Minkee Choi, Kyungku Na
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Publication number: 20120165589Abstract: The present invention relates to a process for the production of ethylene, from a feedstock comprising ethanol, in the presence of a phosphotungstic acid catalyst.Type: ApplicationFiled: June 10, 2010Publication date: June 28, 2012Applicant: BP p.l.c.Inventor: Stephen Roy Partington
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Patent number: 8207385Abstract: A process is disclosed for fluid catalytic cracking of oxygenated hydrocarbon compounds such as glycerol and bio-oil. In the process the oxygenated hydrocarbon compounds are contacted with a fluid cracking catalyst material for a period of less than 3 seconds. In a preferred process a crude-oil derived material, such as VGO, is also contacted with the catalyst.Type: GrantFiled: August 15, 2007Date of Patent: June 26, 2012Assignee: KiOR, Inc.Inventors: Paul O'Connor, George W. Huber, Avelino Corma Camos, Laurent Louis Sauvanaud
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Patent number: 8207387Abstract: Provided is a method of producing polypropylene comprising contacting an oxygenate stream with a molecular sieve to form an olefin stream comprising propane, propylene and dimethylether; introducing the olefin stream into a propylene rectification tower possessing from less than 200 theoretical stages; withdrawing from the propylene rectification tower a bottom stream comprising dimethylether, a sidestream comprising propane, and an overhead stream comprising propane and propylene; introducing the overhead to a condenser to accumulate a propylene-rich stream; passing the propylene-rich stream to a splitter to produce (i) a first propylene stream that is introduced into a polypropylene reactor to contact a polyolefin catalyst, and (ii) a second propylene stream that is re-introduced into the rectification tower, the first and second propylene streams introduced at a desirable ratio; and recirculating the dimethylether stream to contact the molecular sieve.Type: GrantFiled: May 3, 2010Date of Patent: June 26, 2012Assignee: Exxonmobil Chemical Patents Inc.Inventors: Gerald G. McGlamery, Jr., Lawrence C. Smith, Jennifer L. Bancroft
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Publication number: 20120157734Abstract: The present invention relates to production of fuels or fuel blendstocks from renewable sources. Various embodiments provide a method of producing a hydrocarbon product by hydrotreating a feedstock including at least one of a renewable triacylglyceride (TAG), renewable free fatty acid (FFA), and renewable fatty acid C1-C5 alkyl ester (C1-C5 FAE) in the presence of a nonsulfided hydrotreating catalyst to produce a first product including hydrocarbons. In some examples, the first product can be subjected to further chemical transformations such as aromatization, cracking, or isomerization to produce a second product including hydrocarbons. In various embodiments, the first or second hydrocarbon product with minimal or substantially no further processing can be suitable as a liquid transportation fuel or fuel blendstock, including fuels such as gasoline, naptha, kerosene, jet fuel, and diesel fuels.Type: ApplicationFiled: December 22, 2011Publication date: June 21, 2012Inventors: Joshua R. Strege, Benjamin G. Oster, Paul D. Pansegrau, Chad A. Wocken, Ted R. Aulich, Mare D. Kurz
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Publication number: 20120157733Abstract: A method of producing a hydrocarbon product by hydrotreating a feedstock comprising triacylglyceride (TAG) and TAG-derived materials such as free fatty acid (FFA) and fatty acid methyl ester (FAME) in the presence of a nonsulfided hydrotreating catalyst to produce a first product comprising hydrocarbons. A method of producing a transportation fuel by selecting an undoped feedstock comprising virgin TAG, used TAG, FFA, and FAME or a combination thereof; hydrotreating the undoped feedstock in the presence of an unsulfided hydrotreating catalyst to produce a first product and subjecting the first product to at least one process selected from aromatization, cyclization, and isomerization to produce a second hydrocarbon product selected from gasoline, kerosene, jet fuel, and diesel fuels. A method is described by which fatty acids may be converted to hydrocarbons suitable for use as liquid transportation fuels.Type: ApplicationFiled: June 27, 2009Publication date: June 21, 2012Inventors: Joshua R. Strege, Benjamin G. Oster, Paul D. Pansegrau, Chad A. Wocken, Ted R. Aulich, Marc Kurz
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Publication number: 20120157740Abstract: A process and apparatus is presented for the removal of solid particles from a gas stream. The process and apparatus includes adding a second stream of liquid that is sprayed over the openings in trays in a quench tower. The second spray stream provides for a veil of liquid to wash out solid particles from the vapor stream.Type: ApplicationFiled: December 13, 2011Publication date: June 21, 2012Applicant: UOP LLCInventors: Joseph A. Montalbano, John J. Senetar, Daniel A. Kauff, Gurjit S. Sandhu
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Patent number: 8202413Abstract: A process for the preparation of hydrocarbon products including the steps of (a) providing a stream containing oxygenates; (b) mixing the stream with a recycle stream to form a gasoline feed stream; (c) contacting the gasoline feed stream with one or more gasoline synthesis catalysts to obtain an effluent stream with higher hydrocarbons boiling in the gasoline range; (d) withdrawing from step (c) the effluent stream; and (e) splitting a part of the effluent stream to form the recycle stream which is optionally further reduced in content of water or enriched in hydrogen, then pressurized and recycled to step (b).Type: GrantFiled: September 12, 2008Date of Patent: June 19, 2012Assignee: Haldor Topsoe A/SInventors: Finn Joensen, Bodil Voss, Niels Christian Schiødt
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Patent number: 8202917Abstract: A novel catalytic reactor suitable for use in chemical and petrochemical processes. The reactor is of a pillow panel that has superior heat transfer properties. This invention also relates to a chemical process, such as a Fischer-Tropsch synthesis process performed with use of the novel pillow panel reactor.Type: GrantFiled: July 29, 2009Date of Patent: June 19, 2012Assignee: Emerging Fuels Technology, Inc.Inventor: Rafael Espinoza
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Patent number: 8197559Abstract: Process for the continuous hydrogenation of triglyceride containing raw materials in a fixed bed reactor system having several catalyst beds arranged in series and comprising hydrogenation catalyst. The raw material feed, hydrogen containing gas and diluting agent are passed together through the catalyst beds at hydrogenation conditions. The raw material feed stream as well as the stream of hydrogen containing gas are divided into an equal number of different partial streams. These are each passed to one catalyst bed in such a manner that the weight ratio of diluting agent to raw material feed is essentially the same at the entrance of all catalyst beds and does not exceed 4:1. The claimed process is preferably conducted at low temperatures and allows the utilization of existing units due to the low recycle ratio. Further, a sufficient excess of hydrogen is used so that no valuable product is lost through decarb-reactions.Type: GrantFiled: March 4, 2010Date of Patent: June 12, 2012Assignee: IFP Energies nouvellesInventors: Detlef Abe, Frank Eschenroder, David Laban, Hartmut Schutter, Laurent Bournay, Thierry Chapus, Nathalie Dupassieux
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Patent number: 8188327Abstract: This invention covers a process for dimerizing of isobutylene to Iso-octene and unique configuration is being disclosed, where the Feed is diluted to low level with recycle which has essentially no Iso-octene, dual catalyst system, new selectivator (IPA) and successive catalyst stages if needed to enhance the conversion. The process is very selective and provides higher isobutylene conversion. Additionally the invention also covers the hydrogenation of olefins to Paraffin, Iso-octene to Iso-octane product under moderate conditions and with dual or single catalyst system.Type: GrantFiled: February 1, 2010Date of Patent: May 29, 2012Inventor: Amarjit S. Bakshi
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Publication number: 20120123175Abstract: A process for increasing the yield of ethylene and propylene, comprising: (1) feeding a feedstock into a reaction zone with a catalyst to produce (i) a product stream and a catalyst to be regenerated; (2) stripping and then dividing the catalyst to be regenerated into at least two parts, wherein a first part is recycled into the reaction zone at a first position, and a second part is regenerated in the regenerator to form a regenerated catalyst and then recycled into the reaction zone at a second position; and (3) controlling the temperature increase in the reaction zone.Type: ApplicationFiled: November 16, 2011Publication date: May 17, 2012Inventors: Guozhen QI, Zhe Yang, Huiming Zhang, Li Wang, Ju Wang, Xiaohong Li, Huawen Wang
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Publication number: 20120123179Abstract: A process for producing light olefins. A feedstock enters a pre-reaction zone and contacts a catalyst comprising at least one silicon-aluminophosphate molecular sieve and produces a gas-phase stream and a catalyst to be regenerated; the gas-phase stream and catalyst to be regenerated enter at least one riser, and the gas-phase stream and catalyst to be regenerated pass from an outlet of the at least one riser and enter a gas-solid rapid separation zone; the separated gas-phase stream enters a separation section; a first portion of the separated catalyst returns to the pre-reaction zone, and a second portion is regenerated in a regenerator; wherein an inlet of the at least one riser extends into the pre-reaction zone, about 60% to about 90% of the height of the at least one riser passes through a heat exchange zone, and the outlet extends into the gas-solid rapid separation zone.Type: ApplicationFiled: November 16, 2011Publication date: May 17, 2012Inventors: Guozhen QI, Siqing Zhong, Wei Chen, Zhinan Yu
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Patent number: 8178741Abstract: Disclosed herein is a method of recovery of the activity of a molecular sieve catalyst following use of the catalyst in an OTO conversion process. This is achieved by a regeneration apparatus and a method of regenerating a molecular sieve catalyst, comprising two stages. In a pretreatment stage, the catalyst is pretreated under pretreatment conditions by heating the catalyst to a temperature of between 320° C. to 700° C. in an oxygen depleted medium for a residence time of between 1 minute to two hours; and, in a regeneration stage, the catalyst is regenerated under regeneration conditions by heating the catalyst at a temperature of between 200° C. to 700° C. in an oxidizing medium for a residence time of between 1 to 60 minutes.Type: GrantFiled: June 3, 2010Date of Patent: May 15, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Chunshe J. Cao, James H. Beech, Jr., Michael P. Nicoletti, Thomas H. Colle, Teng Xu, Stephen N. Vaughn
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Patent number: 8178060Abstract: Improved processing of an oxygenate-containing feedstock for increased production or yield of light olefins is provided. Such processing involves oxygenate conversion to olefins and subsequent cracking of heavier olefins wherein at least a portion of the C4+ hydrocarbon stream resulting from such oxygenate conversion processing and at least a portion of a cracked olefins effluent stream resulting from such olefin cracking processing are processed with a dividing wall fractionation column to form process streams containing: a) C3?hydrocarbons, b) C6+ hydrocarbons, and c) C4 and C5 hydrocarbons, including C4 and C5 olefins, respectively.Type: GrantFiled: August 13, 2010Date of Patent: May 15, 2012Assignee: UOP LLCInventors: Jason T. Corradi, Adam J. Kanyuh
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Patent number: 8178061Abstract: Processes and systems are disclosed that relate to the removal of impurities and separation the light olefins from an MTO product vapor stream. Specifically, the processes and systems relate to recovery of light olefins during regeneration of an adsorber in an oxygenate removal unit. Processes and systems for recovering light olefins during regeneration of an adsorber in an oxygenate removal unit can include recycling residual effluent stream to an upstream operation unit upstream of the oxygenate removal unit. Processes and systems for recovering light olefins during regeneration of an adsorber in an oxygenate removal unit can also include recycling residual effluent gas produced by depressurizing residual effluent in the first adsorber, as well as preferably venting an effluent gas from the first adsorber to a compressor upstream of the oxygenate removal unit.Type: GrantFiled: January 21, 2011Date of Patent: May 15, 2012Assignee: UOP LLCInventor: Jason T. Corradi
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Publication number: 20120116143Abstract: A lower olefin producing catalyst which has high olefin production efficiency and maintains its activity for a long period of time when lower olefins are produced from an oxygen-containing compound, which is a solid catalyst used in producing lower olefins from an oxygen-containing compound, includes a solid-state catalyst component containing an MFI-type zeolite, in which, at a position where the shortest distance to the outer surface is maximum among all positions inside a structure of the solid catalyst, the thickness defined as a distance twice the shortest distance from the point to the outer surface is in a range of from 0.1 to 2.0 mm, and a method for producing lower olefins.Type: ApplicationFiled: December 21, 2011Publication date: May 10, 2012Applicants: MITSUBISHI CHEMICAL CORPORATION, JGC CORPORATIONInventors: Atsushi Okita, Kazunori Honda, Chizu Inaki, Jumpei Takahashi, Masashi Yamaguchi, Yumiko Yoshikawa, Shinji Iwade, Tohru Setoyama
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Publication number: 20120101306Abstract: Process for the preparation of 1-methylcyclopentene by thermal reaction of cyclohexanol or cyclohexene or mixtures of both compounds to give 1-methylcyclopentene, wherein the resulting by-products 3-methylcyclopentene and 4-methylcyclopentene (double-bond isomers of 1-methylcyclopentene) are returned to the reaction.Type: ApplicationFiled: October 21, 2011Publication date: April 26, 2012Applicant: BASF SEInventors: Andreas LANVER, Klaus Ebel, Rainer Klopsch, Werner Bertleff, Richard Dehn, Joaquim Henrique Teles, Helmut Kronemayer, Marcus Georg Schrems
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Patent number: 8163967Abstract: Improved processing of an oxygenate-containing feedstock involving increased or enhanced removal or recovery of carbonyls, particularly, acetaldehyde via either or both application of a more stringent stripping regime or addition of a sulfite-containing material.Type: GrantFiled: December 22, 2005Date of Patent: April 24, 2012Assignee: UOP LLCInventor: John J. Senetar
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Publication number: 20120083634Abstract: A process is presented for the regeneration of adsorbent beds in the light olefin recovery process. The process uses gas generated in the methanol to olefins process to regenerate adsorbent beds. The gas removes the need for external gases, and the gas can be used in the periodic purging of the methanol to olefins reactor.Type: ApplicationFiled: September 30, 2010Publication date: April 5, 2012Applicant: UOP LLCInventor: Jason T. Corradi
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Patent number: 8148589Abstract: Process for producing alkene(s) from a feedstock containing at least one monohydric aliphatic paraffinic primary (or secondary) alcohol(s), consisting of ethanol or propanol(s) or a mixture thereof. The process includes the steps of converting the monohydric aliphatic paraffinic primary (or secondary) alcohol(s) into the corresponding same carbon number alkene(s) in a reactive distillation column at elevated pressure and temperature so that the heads stream extracted from the top of the reactive distillation column comprises essentially the alkene(s), cooling the heads stream from the first step to a temperature sufficient to condense at least part of the alkene(s) with the highest boiling point, recycling at least part of the condensed alkene(s) from the second step back into the reactive distillation column, as a reflux return, and simultaneously recovering the remaining alkene(s).Type: GrantFiled: June 29, 2006Date of Patent: April 3, 2012Assignee: BP Chemicals LimitedInventors: Benjamin Patrick Gracey, Leslie William Bolton
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Patent number: 8148587Abstract: The present invention provides a method for producing Lower olefin from the feed of methanol or/and dimethyl ether, characterized in that methanol or/and dimethyl ether are divided proportionally to be fed at 3 reaction zones; and the desired distribution of the olefin product is obtained by modulating the feeding ratio among the 3 reaction zones and the reaction conditions in each reaction zone.Type: GrantFiled: July 27, 2007Date of Patent: April 3, 2012Assignee: Dalian Institute of Chemical Physics, Chinese Academy of SciencesInventors: Yue Qi, Zhongmin Liu, Zhihui Lv, Hua Wang, Changqing He, Lei Xu, Jinling Zhang, Xiangao Wang
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Patent number: 8134039Abstract: A process is described for the production of high-octane hydrocarbon compounds by means of the selective dimerization of isobutene, in the presence of C5 hydrocarbons and oxygenated compounds (branched alcohols or alternatively blends of linear or branched alcohols and alkyl ethers) characterized in that it utilizes a catalytic distillation as second reaction step.Type: GrantFiled: November 14, 2006Date of Patent: March 13, 2012Assignee: Snamprogetti S.p.A.Inventors: Marco Di Girolamo, Domenico Sanfilippo, Massimo Conte
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Patent number: 8129575Abstract: A process is disclosed for fluid catalytic cracking of oxygenated hydrocarbon compounds such as glycerol and bio-oil. In the process the oxygenated hydrocarbon compounds are contacted with a fluid cracking catalyst material for a period of less than 3 seconds. In a preferred process a crude-oil derived material, such as VGO, is also contacted with the catalyst.Type: GrantFiled: August 15, 2007Date of Patent: March 6, 2012Assignee: KiOR, Inc.Inventors: Paul O'Connor, George W. Huber, Avelino Corma Camos, Laurent Louis Sauvanaud
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Publication number: 20120053384Abstract: A process to perform selective catalytic oxidation of four-carbon alcohols to produce four-carbon olefins with yields greater than 90%. The process includes providing a supply of oxygen gas and a butanol fuel, atomizing and evaporating the fuel to produce a vapor, mixing the vapor with the oxygen to form a fuel mixture, reacting the fuel mixture in the presence of a heated solid Rh/Al2O3 or Al2O3 catalysts.Type: ApplicationFiled: August 30, 2010Publication date: March 1, 2012Applicant: U.S. Government as represented by the Secretary of the ArmyInventors: IVAN C. LEE, DOUGLAS A. BEHRENS