Using Metal Oxide Catalyst Patents (Class 585/640)
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Patent number: 12134565Abstract: A crystalline material contains oxygen, aluminum and phosphorus, and has powder X-ray diffraction peaks shown below. When the peak at 2?=14.17±0.2° is used as the reference peak and the intensity of the reference peak is set to 100, for example, the relative intensity of the peak at 2?=8.65±0.2° is 1 to 15. The relative intensity of the peak at 2?=9.99±0.2° is 1 to 15. The relative intensity of the peak at 2?=16.52±0.2° is 5 to 80. The relative intensity of the peak at 2?=17.37±0.2° is 1 to 15. The relative intensity of the peak at 2?=21.81±0.2° is 10 to 80.Type: GrantFiled: July 13, 2021Date of Patent: November 5, 2024Assignee: NGK INSULATORS, LTD.Inventors: Makoto Miyahara, Kenichi Noda
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Patent number: 11753592Abstract: A method for converting an alcohol to hydrocarbons comprises two serially placed catalysts. The fraction of aromatics is reduced to desired levels. The method comprises: a) contacting the alcohol with a first catalyst on a carrier, said carrier is selected from a mixed oxide and a mesoporous carrier, said first catalyst comprises at least one basic oxide and optionally at least one selected from the group consisting of metals and metal oxides, then b) contacting the resulting mixture from step a) with a second catalyst wherein said second catalyst is an etched metal loaded zeolite catalyst wherein the etched metal loaded zeolite catalyst is manufactured with a method comprising etching with subsequent loading of metal onto the catalyst, wherein the metal is in the form of nanoparticles, and wherein at least two different metals are loaded onto the etched zeolite catalyst. The hydrocarbons are recovered and used for instance for fuel including gasoline, kerosene, diesel, and jet propellant, and jet fuel.Type: GrantFiled: December 20, 2016Date of Patent: September 12, 2023Assignee: ECO-OIL MILJOBRANSLEN I SVERIGE ABInventors: Jyri-Pekka Mikkola, Ajaikumar Samikannu, Kent Vanklint, William Siljebo
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Patent number: 11504703Abstract: The present application discloses a method for partially regenerating a methanol to olefin catalyst, comprising: placing a deactivated methanol to olefin catalyst in a regenerator to carry out a partial regeneration reaction to obtain a regenerated catalyst; at least a portion of the regenerated catalyst has a coke amount of more than 1%. The present application discloses a methanol to olefin process, the methanol to olefin reaction is carried out in a fluidized bed with the use of a methanol to olefin catalyst, wherein at least a portion of the regenerated catalyst has a coke amount of more than 1%.Type: GrantFiled: December 5, 2017Date of Patent: November 22, 2022Assignee: Dalian Institute of Chemical Physics, Chinese Academy of SciencesInventors: Mao Ye, Jibin Zhou, Tao Zhang, Jinling Zhang, Yinfeng Zhao, Xiangao Wang, Jinming Jia, Hailong Tang, Zhongmin Liu
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Patent number: 11479521Abstract: According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.Type: GrantFiled: March 9, 2018Date of Patent: October 25, 2022Assignee: Dow Global Technologies LLCInventor: Matthew T. Pretz
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Patent number: 11383227Abstract: The present disclosure relates to a hydrothermally stable catalyst composition. The hydrothermally stable supported catalyst composition comprises K2CO3 impregnated on an amorphous silica-alumina support. The weight ratio of silica to alumina in the support is in the range of 0.1 to 1.5. The amount of K2CO3 is in the range of 5 wt % to 60 wt % with respect to the total catalyst composition. The catalyst composition is characterized by a pore volume in the range of 0.1 cc/g to 0.9 cc/g, a surface area in the range of 40 m2/g to 250 m2/g and an attrition index in the range of 2% to 8%. The present disclosure also relates to a process for preparing the catalyst composition. The catalyst composition provides improved hydrothermal stability, attrition resistance, high pore volume and surface area for gasifying carbonaceous feed at low temperature, as compared to a conventional catalyst composition.Type: GrantFiled: September 6, 2017Date of Patent: July 12, 2022Assignee: RELIANCE INDUSTRIES LIMITEDInventors: Sukumar Mandal, Sateesh Daggupati, Sachchit Kumar Majhi, Asit Kumar Das
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Patent number: 11224867Abstract: A process for preparing a zeolitic material having framework type AEI and having a framework structure which comprises a tetravalent element Y, a trivalent element X, and oxygen, said process comprising (i) providing a zeolitic material having framework type CHA and having a framework structure comprising the tetravalent element Y, the trivalent element X, and oxygen; (ii) preparing a synthesis mixture comprising the zeolitic material provided in (i), water, a source of the tetravalent element Y other than the zeolitic material provided in (i), and an AEI framework structure directing agent; (ili) subjecting the synthesis mixture prepared in (ii) to hydrothermal synthesis conditions comprising heating the synthesis mixture to a temperature in the range of from 100 to 200° C.Type: GrantFiled: May 15, 2018Date of Patent: January 18, 2022Assignee: BASF CorporationInventors: Robert McGuire, Ahmad Moini, Ulrich Mueller
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Patent number: 11000843Abstract: The present invention relates to preparation of catalyst for production of olefinic hydrocarbons by dehydrogenation of their corresponding paraffins, particularly propylene from propane, comprising a metal oxide or combination of metal oxides utilizing spent catalyst from Fluid Catalytic Cracking (FCC)/Resid Fluid Catalytic Cracking (RFCC) processes. The metal oxides are possibly from transition metal group, particularly from groups VB, VIB, VIII, and Lanthanide series, and at least one metal from alkali group. The catalyst support used is spent catalyst or modified spent catalyst or combination thereof. The said catalyst can be used for both non-oxidative Propane Dehydrogenation (PDH) and Oxidative Propane Dehydrogenation (OPDH) process in the presence of CO2.Type: GrantFiled: January 30, 2019Date of Patent: May 11, 2021Assignee: INDIAN OIL CORPORATION LIMITEDInventors: Hima Bindu Doosa, Ram Mohan Thakur, Vineeth Venu Nath, Eswar Prasad Dalai, Debasis Bhattacharyya, Sanjiv Kumar Mazumdar, Sankara Sri Venkata Ramakumar
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Method and apparatus for preparing gasoline and aromatics by using Fischer-Tropsch synthesis exhaust
Patent number: 10844287Abstract: The present invention provides a method for preparing gasoline and aromatics by using Fischer-Tropsch synthesis exhaust. The method includes conducting an olefin conversion reaction on Fischer-Tropsch synthesis exhaust under the action of a first molecular sieve catalyst. A first refrigeration or cooling is conducted on an obtained product to obtain ultralow sulfur-containing gasoline and first-stage reaction gas. An alkaline aromatization reaction is conducted on the first-stage reaction gas under the action of a second molecular sieve catalyst. A second refrigeration or cooling is conducted on an obtained product to obtain aromatics. After the olefin conversion reaction, a gasoline component is separated and residual alkanes enter a second-stage fluidized bed reactor for the alkane aromatization reaction to produce aromatics.Type: GrantFiled: November 13, 2019Date of Patent: November 24, 2020Assignee: INSTITUTE OF COAL CHEMISTRY, CHINESE ACADEMY OF SCIENCESInventors: Weibin Fan, Jianguo Wang, Zhiwei Wu, Mei Dong, Zhangfeng Qin, Huaqing Zhu, Junfen Li, Weiyong Jiao -
Patent number: 10737991Abstract: Disclosed is a process for producing light olefins, the process comprising: continuously contacting an oxygen-containing compound raw material with catalyst to have a dehydration reaction so as to prepare low-carbon alkene, the reaction pressure P of the dehydration reaction being 1-2 MPa, and the weight hourly space velocity H of the dehydration reaction being 15-50 h?1. The process of preparing light olefins has a simple and continuous operation process, reduces investment, greatly increases production of light olefins and has a high safety.Type: GrantFiled: October 20, 2015Date of Patent: August 11, 2020Assignees: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPECInventors: Shouye Cui, Youhao Xu, Jingchuan Yu, Minggang Li, Baoning Zong, Jinlian Tang, Xin Wang
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Patent number: 10513472Abstract: Methods of producing at least one of ethylene and propylene. The methods may include contacting a mixture of C4+ compounds with a catalyst to convert at least a portion of the C4+ compounds to at least one of ethylene and propylene. The catalyst can include a phosphorus treated zeolite, and the mixture of C4+ compounds can include at least one of t-butyl alcohol and methyl t-butyl ether.Type: GrantFiled: October 19, 2018Date of Patent: December 24, 2019Assignee: Lyondell Chemical Technology, L.P.Inventor: David W. Leyshon
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Patent number: 10457616Abstract: The present invention provides a catalyst comprising a transition metal, an inorganic support, a zeolite, and a layered double hydroxide. Using of the catalyst according to the present invention in an olefin production process exhibits high activity and high selectivity with decreased deactivation rate, therefore longer reaction cycle can be performed and catalyst life is prolonged.Type: GrantFiled: January 29, 2016Date of Patent: October 29, 2019Assignee: SMH Co., Ltd.Inventors: Kongkiat Suriye, Burin Khemthong, Mathukorn Sanwanich
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Patent number: 10414701Abstract: Systems and methods are provided for forming alkylate from an isoparaffin-containing feed. Olefins for the alkylation reaction can be generated from a portion of the isoparaffin-containing feed. This can be achieved, for example, by using selective oxidation to convert a portion of isoparaffins into alcohol, such as conversion of isobutane to t-butyl alcohol. The alcohol can then be converted to an alkene, such as conversion of t-butyl alcohol to isobutene, in the alkylation reaction environment in the presence of a solid acid catalyst. The solid acid catalyst can then facilitate alkylation of isoparaffin using the in-situ formed alkenes. A catalyst having an MWW framework is an example of a suitable solid acid catalyst.Type: GrantFiled: December 13, 2017Date of Patent: September 17, 2019Assignee: ExxonMoble Research and Engineering CompanyInventors: Jihad M. Dakka, Guang Cao, Patrick L. Hanks, James R. Bielenberg, Cynthia F. Omilian, Jessica M. Wittmann
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Patent number: 10351487Abstract: This application relates to the production of functionalized lower hydrocarbons and more particularly to the process of converting ethanol to functionalized lower hydrocarbons. In particular embodiments, the ethanol to functionalized lower hydrocarbon conversion is catalyzed by a ZnxZryAvQsMnwOz mixed oxide catalyst or a bifunctional heterogeneous catalyst. In particular embodiments, the ethanol to be converted is present at molar concentrations in the reactor feed equal to or exceeding 14%.Type: GrantFiled: October 14, 2015Date of Patent: July 16, 2019Assignee: GEVO, INCInventors: Jonathan O. Smith, Nicholas McGuire, Leo E. Manzer, Madeline Sjodin, Paul Starkey, Carolina Salazar
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Patent number: 10259757Abstract: Disclosed is a method for starting up fluidized reaction apparatus that is used for producing lower olefins from methanol or/and dimethyl ether. Said method includes after heating the catalyst bed of circulating fluidized catalytic reaction apparatus to above 200° C. or 300° C. by using a starting-up auxiliary heat source, feeding methanol or dimethyl ether raw materials to a reactor, whereby heat released by the reaction makes the temperature of the reaction system apparatus increase quickly to a designed temperature, consequently making the system reach normal operation state rapidly. Said method is suitable for starting up an exothermic fluidized catalytic reaction apparatus and can simplify the apparatus and operation, accordingly lowering the cost.Type: GrantFiled: March 27, 2018Date of Patent: April 16, 2019Assignee: Dalian Institute of Chemical Physics, Chinese Academy of SciencesInventors: Zhongmin Liu, Zhihui Lv, Changqing He, Yu Liu, Yue Qi, Xiaojian Min, Gongwei Wang, Xiangao Wang, Jinling Zhang, Mao Ye
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Patent number: 10220375Abstract: A catalyst, including a molecular sieve carrier and an active component. The active component includes: iron, manganese, copper, and a basic promoter potassium. The molecular sieve carrier is a cerium salt and/or praseodymium salt modified-aluminosilicate molecular sieve carrier and/or silica-rich molecular sieve carrier. A method for preparing a catalyst for Fischer-Tropsch synthesis, includes: 1) fully dissolving a ferric salt, a manganese salt, a copper salt, and an alkali or a salt containing potassium element in water to yield an aqueous solution, stirring and adding sodium lauryl sulfate to the aqueous solution, and continuing stirring to yield a uniform solution; and impregnating a modified molecular sieve in the uniform solution to yield a mixed solution; and 2) drying and calcining the mixed solution to yield the catalyst.Type: GrantFiled: October 26, 2015Date of Patent: March 5, 2019Assignee: WUHAN KAIDI ENGINEERING TECHNOLOGY RESEARCH INSTITUTE CO., LTD.Inventors: Weiguang Yang, Qianqian Liu, Dechen Song, Changyuan Li, Xiaodong Zhan, Jiaqi Jin, Yanfeng Zhang
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Patent number: 10099969Abstract: Isomerizing dehydration of feedstock containing a primary alcohol substituted in position 2 by an alkyl group in which the feedstock is heated to the reaction temperature by indirect heat exchange then vaporization by mixing with a diluent effluent, the diluted and vaporized feedstock being dehydrated in at least one dehydration reactor operating in gas phase at an inlet temperature comprised between 250 and 375° C., at a pressure comprised between 0.2 MPa and 1 MPa and at a WHSV comprised between 1 and 18 h?1, in the presence of a catalyst comprising a zeolite having at least one series of channels the opening of which is defined by a ring with 8 oxygen atoms (8MR) and a binder, the catalyst being coked beforehand in-situ or ex-situ, so as to produce a dehydration effluent, the latter being treated and separated into a diluent effluent, an alkenes effluent and a heavy hydrocarbons effluent.Type: GrantFiled: September 22, 2015Date of Patent: October 16, 2018Assignees: TOTAL RESEARCH & TECHNOLOGY FELUY, IFP Energies nouvellesInventors: Tom Vivien, Sylvie Maury, Vincent Coupard, Delphine Bazer-Bachi, Nikolai Nesterenko, Nadiya Danilina
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Patent number: 10005702Abstract: The present invention relates to a catalyst for the conversion of oxygenates to olefins, comprising a support substrate and a layer applied to the substrate, wherein the layer comprises one or more zeolites of the MFI, MEL and/or MWW structure type, the one or more zeolites comprising one or more alkaline earth metals, to the preparation and use thereof, and to a process for converting oxygenates to olefins using the catalyst.Type: GrantFiled: June 26, 2013Date of Patent: June 26, 2018Assignee: BASF SEInventors: Kirsten Spannhoff, Florina Corina Patcas, Ekkehard Schwab, Alexander Weck, Kerem Bay, Matthias Mielke, Oliver Seel
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Patent number: 9994496Abstract: This invention relates to a method for preparing p-xylene and propylene from methanol and/or dimethyl ether. This method comprises coupling two reaction processes, an aromatization reaction of methanol and/or dimethyl ether and an alkylation reaction of ethylene with methanol and/or dimethyl ether. The method of this invention produces p-xylene and propylene with a high selectivity by returning an ethylene-enriched component in reaction byproducts from preparation of p-xylene from methanol and/or dimethyl ether to the reaction system for performing alkylation reaction with methanol and/or dimethyl ether in the presence of catalysts.Type: GrantFiled: June 4, 2014Date of Patent: June 12, 2018Assignee: DALIAN INSTITUTE OF CHEMICAL PHYSICS, CHINESE ACADEMY OF SCIENCESInventors: Zhongmin Liu, Lei Xu
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Patent number: 9931620Abstract: Described are catalyst materials and catalytic articles comprising a metal exchanged SAPO material comprising a plurality of substitutional sites consisting essentially of Si(4Al) sites and substantially free of Si(0Al) sites. The materials and catalytic articles are useful in methods and systems to catalyze the reduction of nitrogen oxides in the presence of a reductant.Type: GrantFiled: September 29, 2017Date of Patent: April 3, 2018Assignee: BASF CorporationInventors: Subramanian Prasad, Martin C. Wende, Jaya L. Mohanan
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Patent number: 9782759Abstract: This disclosure relates to new crystalline microporous solids (including silicate- and aluminosilicate-based solids), the compositions comprising 8 and 10 membered inorganic rings, particularly those having IWV topologies having a range of Si:Al ratios, methods of preparing these and known crystalline microporous solids using certain quaternized imidazolium cation templates.Type: GrantFiled: January 22, 2015Date of Patent: October 10, 2017Assignee: California Institute of TechnologyInventors: Joel E. Schmidt, Mark E. Davis
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Patent number: 9732012Abstract: Disclosed are a catalyst for producing, from an alcohol, an olefin whose number of carbon atoms is at least one more than the number of carbon atoms of the alcohol, wherein at least the surface of the catalyst is substantially composed of zirconium oxide; a method for producing an olefin using the same; and so on.Type: GrantFiled: February 5, 2015Date of Patent: August 15, 2017Assignees: Sumitomo Chemical Company, Limited, Idemitsu Kosan Co., Ltd., Tokyo Institute of TechnologyInventors: Tetsuo Suzuki, Takahiro Kakinuma, Hiroshi Ohashi, Masakazu Iwamoto
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Patent number: 9724620Abstract: In producing C2-C4 olefins, in particular propylene, from an educt mixture containing steam and oxygenates, such as methanol and/or dimethyl ether, the educt mixture is reacted in a reactor on a catalyst to a reaction mixture comprising low-molecular olefins and gasoline hydrocarbons, which in a first separating device is separated into a mixture rich in C5? olefins, a mixture rich in C5+ gasoline hydrocarbons, and an aqueous phase. To increase the yield of propylene the mixture rich in C5+ gasoline hydrocarbons is supplied to a second separating device, in which the aromatics contained in the mixture are separated. The residual stream largely free from aromatics is at least partly recirculated to the reactor.Type: GrantFiled: September 19, 2006Date of Patent: August 8, 2017Assignee: Lurgi GmbHInventors: Martin Rothaemel, Henning Buchold, Harald Kömpel, Andreas Glasmacher, Andreas Ochs
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Patent number: 9650311Abstract: Process for the production of ethylene from an ethanol feedstock that comprises these stages: a) dehydration to produce at least ethylene and water effluents, b) partial condensation of said ethylene effluent, c) separating phases of said partially condensed ethylene effluent to produce gas and liquid effluents, d) compression of said gas effluent to produce compressed gas effluent, e) washing said compressed gas effluent by contact with the recycled washing water of stage h) to produce washed gas and waste water effluents, f) absorption of said washed gas effluent by contact with at least an absorbent solution to produce purified gas effluent, g) distilling said waste water effluent and, jointly, said water effluent from said dehydration stage to produce at least gas distillate, liquid distillate, purified water effluent, and distillation residue, h) recycling, as washing water, at least a portion of said purified water effluent upstream from the washing stage e).Type: GrantFiled: January 10, 2014Date of Patent: May 16, 2017Assignees: TOTAL RESEARCH & TECHNOLOGY FELUY, IFP ENERGIES NOUVELLESInventors: Vincent Coupard, Thomas Plennevaux, Stephanie Fleurier, Walter Vermeiren, Delphine Minoux, Philip De Smedt, Cindy Adam, Nikolai Nesterenko
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Patent number: 9643899Abstract: Disclosed are methods and systems for converting chloromethane to olefins. A method includes contacting an aluminosilicate catalyst having a chabazite zeolite structure with a feed that includes an alkyl halide and is substantially free of oxygenates under reaction conditions sufficient to produce an olefin hydrocarbon product comprising C2-C4 olefins.Type: GrantFiled: August 15, 2016Date of Patent: May 9, 2017Assignee: SABIC Global Technologies B.V.Inventor: Dustin Fickel
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Patent number: 9522853Abstract: A process for the conversion of an alcohol mixture to make propylene may include introducing into a reactor a stream that includes the alcohol mixture. The alcohol mixture may include 20 to 100 weight percent isobutanol. The process may include contacting the stream with a single catalyst at a temperature above 450° C. in the reactor at conditions effective to dehydrate the isobutanol, forming C4+ olefins, and to catalytically crack the C4+ olefins. The single catalyst may be an acid catalyst adapted to cause both the dehydration and the catalytic cracking. The process may include recovering from the reactor an effluent that includes ethylene, propylene, water, and various hydrocarbons. The process may include fractionating the effluent to produce an ethylene stream, a propylene stream, a fraction of hydrocarbons having 4 carbon atoms or more, and water.Type: GrantFiled: September 17, 2015Date of Patent: December 20, 2016Assignee: TOTAL RESEARCH & TECHNOLOGY FELUYInventors: Cindy Adam, Delphine Minoux, Nikolai Nesterenko, Sander Van Donk, Jean-Pierre Dath
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Patent number: 9422208Abstract: The invention is directed to a process of contacting at least one zeolite, selected from the MWW family of zeolites, with an aromatic hydrocarbon stream in a system comprising at least one reactor containing the at least one zeolite, wherein the conditions in the reactor are adjusted in response to at least one measurement of the system so as to preferentially increase oxygenate removal or to preferentially increase olefin removal.Type: GrantFiled: March 21, 2014Date of Patent: August 23, 2016Assignee: ExxonMobil Chemical Patents Inc.Inventors: Timothy P. Bender, Chong Jhoo Wang, Glenn A. Heeter, Dana L. Pilliod
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Patent number: 9302257Abstract: A process for the preparation of a catalyst for the use in a hydrocarbon conversion reaction, said catalyst containing a titanium zeolite and carbonaceous material, the catalyst containing said carbonaceous material in an amount of from 0.01 to 0.5% by weight based on the total weight of titanium zeolite contained in the catalyst, the process comprising (i) preparing a catalyst containing the titanium zeolite and (ii) depositing carbonaceous material on the catalyst according to (i) in an amount of from 0.01 to 0.5% by weight based on the total weight of titanium zeolite contained in the catalyst by contacting said catalyst, prior to using the catalyst in said hydrocarbon conversion reaction, with a fluid containing at least one hydrocarbon in an inert atmosphere, to obtain the carbonaceous material containing catalyst, wherein in (ii), the catalyst is not contacted with an oxygen containing gas.Type: GrantFiled: November 26, 2010Date of Patent: April 5, 2016Assignees: BASF SE, The Dow Chemical CompanyInventors: Ulrich Müller, Peter Rudolf, Georg Krug, Rainer Senk
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Patent number: 9260356Abstract: The present invention is the use of a catalyst in a MTO process to convert an alcohol or an ether into light olefins wherein said catalyst comprises a phosphorus modified zeolite and is made by a method comprising the following steps in this order, a) the essential portion of the phosphorus is introduced into a zeolite comprising at least one ten members ring in the structure, b) the phosphorus modified zeolite of step a) is mixed with at least a component selected among one or more binders, salts of alkali-earth metals, salts of rare-earth metals, clays and shaping additives, b)* making a catalyst body from mixture b), c) an optional drying step or an optional drying step followed by a washing step, d) a calcination step, d*) an optional washing step followed by drying, e) optionally a small portion of phosphorus is introduced in the course of step b) or b)* or at end of step b) or b)*.Type: GrantFiled: January 8, 2015Date of Patent: February 16, 2016Assignee: Total Research & Technology FeluyInventors: Nikolai Nesterenko, Sander Van Donk, Delphine Minoux, Jean-Pierre Dath
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Patent number: 9249066Abstract: A dehydration process may include introducing in a reactor an alcohol, and contacting the alcohol with an acidic catalyst to dehydrate the alcohol to make a corresponding olefin. The process may include recovering from the reactor the olefin and water. In the process, an effective amount of a component capable to neutralize a part of the catalyst active site may be introduced. The component may include ammonia, organic ammonium salts, hydrazine, nitriles, amines, amides, imines, di-imines, imides, cyanates, isocyanates, nitrites and nitroso compounds, aldehydes, ketones, carboxylic esters, and their corresponding thio-compounds.Type: GrantFiled: June 20, 2011Date of Patent: February 2, 2016Assignee: TOTAL RESEARCH & TECHNOLOGY FELUYInventors: Delphine Minoux, Cindy Adam, Nikolai Nesterenko, Sander Van Donk, Jean-Pierre Dath, Walter Vermeiren
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Patent number: 9192925Abstract: This invention is for a catalyst for conversion of hydrocarbons. The catalyst contains a zeolite with one element from Group 13, Group 14, or the first series transition metals and, optionally, germanium and/or aluminum in the zeolite framework. At least one Group 10 metal, such as platinum, is deposited on the zeolite. Examples of the elements in the framework are tin, boron, iron or titanium. The catalyst is prepared by synthesizing a zeolite with one element from Group 13, Group 14, or the first series transition metals and, optionally, germanium and/or aluminum in the zeolite framework; depositing the metal; and calcining after preparation of the zeolite and before or after depositing the metal. The catalyst may be used in a process for the conversion of hydrocarbons, such as propane to aromatics, by contacting the catalyst with alkanes having 2 to 12 carbon atoms per molecule and recovering the product.Type: GrantFiled: August 7, 2013Date of Patent: November 24, 2015Assignee: SAUDI BASIC INDUSTRIES CORPORATIONInventors: Scott F. Mitchell, Alla K. Khanmamedova, Scott A. Stevenson, Jim Vartuli
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Patent number: 9169563Abstract: A method is described for forming an aluminosilicate-zeolite layer on an aluminum-containing substrate by in situ direct crystallization. Aluminum-rich aluminosilicate-zeolite coatings on aluminum-containing metal substrates obtained by this method are advantageous, for example, in sorption-based fields of application, such as heterogeneous catalysis, in separation and cleaning processes, in sorption heat pumps, in conjunction with immobilized catalysts and in microreaction technology.Type: GrantFiled: March 1, 2010Date of Patent: October 27, 2015Assignee: Sortech AGInventors: Ralph Herrmann, Wilhelm Schwieger, Jurgen Bauer
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Patent number: 9145342Abstract: An object of the present invention is to provide, for the production of isobutene, a high-yielding, highly-selective, and long-term stable production process of isobutene from TBA. With respect to the production of TBA, an object of the present invention is to provide a TBA production process in which, through long-term stable maintenance of a high reaction activity, long-term continuous operation is enabled and the productivity is improved. The present invention discloses a process for producing isobutene that employs a dehydration temperature of from 200 to 450° C. in use of an alumina catalyst that contains a Na content of 0.6% by weight or less in terms of NaO2 and a Na content of 0.4% by weight in terms of NaO2, and has a specific surface area of from 200 to 600 m2/g.Type: GrantFiled: December 20, 2013Date of Patent: September 29, 2015Assignee: ASAHI KASEI CHEMICALS CORPORATIONInventors: Tatsuo Yamaguchi, Hiroyuki Noda, Toru Watanabe, Shunya Kirino
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Patent number: 9085502Abstract: A process for dehydration of an ethanol feedstock into ethylene, comprising the vaporization of said ethanol feedstock in a mixture with at least a portion of the recycled purified water stream from heat exchange with the effluent that is obtained from the last reactor.Type: GrantFiled: July 20, 2012Date of Patent: July 21, 2015Assignees: TOTAL PETROCHEMICALS RESEARCH FELUY, IFP ENERGIES NOUVELLESInventors: Vincent Coupard, Natacha Touchais, Stephanie Fleurier, Helena Gonzalez Penas, Walter Vermeiren, Delphine Minoux, Philip De Smedt, Cindy Adam
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Patent number: 9079812Abstract: A process for dehydration of an ethanol feedstock into ethylene, comprising the vaporization of said dilute hydrated ethanol feedstock in an exchanger, with heat exchange with the effluent that is obtained from a last reactor, with said mixture being introduced into said vaporization stage at a pressure that is lower than the pressure of the effluent that is obtained from the last reactor, the compression of the mixture that is vaporized in a compressor, the introduction of the vaporized and compressed mixture, into at least one adiabatic reactor that contains at least one dehydration catalyst.Type: GrantFiled: October 5, 2012Date of Patent: July 14, 2015Assignees: TOTAL RESEARCH & TECHNOLOGY FELUY, IFP ENERGIES NOUVELLESInventors: Vincent Coupard, Natacha Touchais, Stephanie Fleurier, Helena Gonzalez Penas, Philip De Smedt, Walter Vermeiren, Cindy Adam, Delphine Minoux
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Patent number: 9073804Abstract: Conversion of synthesis gas to propylene is enhanced via a stepped process wherein a Fischer-Tropsch reaction is first carried out, followed by recovery of propylene produced thereby and then use of product ethylene and unreacted syngas in a hydroformylation reaction to produce propanol, which is then dehydrated to form additional propylene. The process enables significant enhancement of propylene yield that is efficient and makes use of ethylene that is a byproduct of Fischer-Tropsch processes that are employed primarily for production of higher olefins, such as hexene and octene. Thus, it can be carried out in conjunction with already on-line Fischer-Tropsch facilities.Type: GrantFiled: December 14, 2011Date of Patent: July 7, 2015Assignee: Dow Global Technologies LLCInventors: Peter E. Groenendijk, Cornelis Hovingh
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Patent number: 9067199Abstract: The present invention is the use of a catalyst to convert an alcohol into light olefins in a dehydration process wherein said catalyst comprises a phosphorus modified zeolite and is made by a method comprising the following steps in this order, a) the essential portion of the phosphorus is introduced into a zeolite comprising at least one ten members ring in the structure, b) the phosphorus modified zeolite of step a) is mixed with at least a component selected among one or more binders, salts of alkali-earth metals, salts of rare-earth metals, clays and shaping additives, b)* making a catalyst body from mixture b), c) an optional drying step or an optional drying step followed by a washing step, d) a calcination step, d*) an optional washing step followed by drying, e) optionally a small portion of phosphorus is introduced in the course of step b) or b)* or at end of step b) or b)*.Type: GrantFiled: January 25, 2011Date of Patent: June 30, 2015Assignee: TOTAL RESEARCH & TECHNOLOGY FELUYInventors: Nikolai Nesterenko, Sander Van Donk, Delphine Minoux, Jean-Pierre Dath
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Patent number: 9045577Abstract: The invention relates to a method for production of grafted polyethylene comprising the following steps: a) fermentation of primary renewable material with optional purification to give at least one alcohol chosen from ethanol or a mixture of alcohols comprising ethanol; b) dehydration of the alcohol obtained to give in a first reactor at least one alkene selected from ethylene and mixtures of alkenes containing ethylene and optional purification of the alkene to give ethylene; c) polymerization, in a second reactor, of the ethylene to give polyethylene; d) isolation of the polyethylene obtained in step c); e) grafting the polyethylene with at least one grafting monomer selected from the unsaturated carboxylic acids or theifunctional derivatives thereof, the unsaturated dicarboxylic acids having 4-10 carbon atoms and the functional derivatives thereof being C1-C8 alkyl esters or glycidyl ester derivatives of the unsaturated carboxylic acids and the metal salts of the unsaturated carboxylic acids.Type: GrantFiled: July 27, 2009Date of Patent: June 2, 2015Assignee: ARKEMA FRANCEInventors: Samuel Devisme, Fabrice Chopinez, Jean-Laurent Pradel, Guillaume Le, Thomas Roussel
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Publication number: 20150148579Abstract: The present invention is the use of a catalyst in a MTO process to convert an alcohol or an ether into light olefins wherein said catalyst comprises a phosphorus modified zeolite and is made by a method comprising the following steps in this order, a) the essential portion of the phosphorus is introduced into a zeolite comprising at least one ten members ring in the structure, b) the phosphorus modified zeolite of step a) is mixed with at least a component selected among one or more binders, salts of alkali-earth metals, salts of rare-earth metals, clays and shaping additives, b)* making a catalyst body from mixture b), c) an optional drying step or an optional drying step followed by a washing step, d) a calcination step, d*) an optional washing step followed by drying, e) optionally a small portion of phosphorus is introduced in the course of step b) or b)* or at end of step b) or b)*.Type: ApplicationFiled: January 8, 2015Publication date: May 28, 2015Inventors: Nikolai Nesterenko, Sander Van Donk, Delphine Minoux, Jean-Pierre Dath
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Publication number: 20150148574Abstract: A process for the preparation of an olefin product, which process comprises the steps of: a) converting an oxygenate feedstock in an oxygenate-to-olefins conversion system, comprising a reaction zone in which an oxygenate feedstock is contacted with an oxygenate conversion catalyst under oxygenate conversion conditions, to obtain a conversion effluent comprising olefins and paraffins; b) separating at least a portion of the paraffins from the conversion effluent to form a paraffin stream; and c) recycling at least a portion of the paraffin stream to step a).Type: ApplicationFiled: December 20, 2012Publication date: May 28, 2015Inventors: Leslie Andrew Chewter, Timothy Michael Nisbet, Sivakumar Sadasivan Vijayakumari, Jeroen Van Westrenen
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Publication number: 20150148580Abstract: Disclosed are a catalyst for producing, from an alcohol, an olefin whose number of carbon atoms is at least one more than the number of carbon atoms of the alcohol, wherein at least the surface of the catalyst is substantially composed of zirconium oxide; a method for producing an olefin using the same; and so on.Type: ApplicationFiled: February 5, 2015Publication date: May 28, 2015Inventors: Tetsuo SUZUKI, Takahiro KAKINUMA, Hiroshi OHASHI, Masakazu IWAMOTO
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Publication number: 20150133708Abstract: An apparatus for producing ethylene includes: a reactor; a first separation column, connected to the reactor; a second separation column, the upper part of the second separation column being connected to the bottom of the first separation column, and the top of the second separation column being connected to the lower part of the first separation column; a first condenser, an inlet of the first condenser being connected to the top of the first separation column, and an outlet of the first condenser being connected to the upper part of the first separation column; and a third separation column, used for receiving a second part of a first condensate from the condenser and separating the received part. A method for producing ethylene using the aforementioned apparatus is also described.Type: ApplicationFiled: May 15, 2013Publication date: May 14, 2015Inventors: Baixiang Shao, Wei Shen, Zhi He, Yiming Wu
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Patent number: 9024103Abstract: The present invention provides a method for producing an olefin from a carboxylic acid having a ?-hydrogen atom or an anhydride thereof in the presene of a catalyst containing at least one metal element selected from metals of Group 8, Group 9 and Group 10 and bromine element at a reaction temperature of 120° C. to 270° C.Type: GrantFiled: November 10, 2010Date of Patent: May 5, 2015Assignee: Kao CorporationInventors: Daisuke Ishihara, Nobuyoshi Suzuki, Hideo Tahara, Hiroshi Danjo
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Publication number: 20150104364Abstract: The present disclosure is directed to processes using a new crystalline molecular sieve designated SSZ-96, which is synthesized using a 1-butyl-1-methyl-octahydroindolium cation as a structure directing agent.Type: ApplicationFiled: May 21, 2014Publication date: April 16, 2015Applicant: CHEVRON U.S.A. INC.Inventor: Saleh Ali ELOMARI
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Publication number: 20150099915Abstract: A process for producing short-chain olefins by conversion of oxygenates in a multi-stage fixed-bed reactor, in which the individual stages for reaction zones are covered with beds of a granular, form-selective zeolite catalyst and the feed mixture containing oxygenates is added distributed over the reaction stages. An increase of the availability of the fixed-bed reactor for the olefin production with the same or an increased yield of short-chain olefins is achieved in that one or more reaction zones are charged with a distinctly reduced mass flow of the feed mixture containing oxygenates, wherein the reduced mass flow fraction is distributed over other reaction zones.Type: ApplicationFiled: May 6, 2013Publication date: April 9, 2015Applicant: L'Air Liquide, Societe Anonyme Pour I'Etude et I'Exploitation des Procedes Georges ClaudeInventors: Thomas Renner, Frank Castillo-Welter, Stephane Haag, Martin Gorny, Theis Ohlhaver, Roberta Olindo
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Publication number: 20150099913Abstract: A methanol conversion process comprises contacting a feedstream comprising methanol, optionally with dimethyl ether or other oxygenates with a catalyst comprising a physical mixture of a molecular sieve, preferably an intermediate or small pore size zeolite such as an MFI zeolite, with a basic metal oxide to provide extended catalyst cycle life by reducing the incidence of coke formation. The process may be applied to the methanol-to-gasoline (MTG), methanol to distillate (MOD), methanol-to-olefins (MTO), methanol-to-chemicals (MTC) and combination processes such as the MTO/OCP Process.Type: ApplicationFiled: October 4, 2013Publication date: April 9, 2015Applicant: ExxonMobil Research and Engineering CompanyInventors: Luc Roger Marc MARTENS, David M. MARCUS, Teng XU
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Patent number: 9000246Abstract: Methods are provided for refining natural oil feedstocks and producing dibasic esters and/or dibasic acids. The methods comprise reacting a terminal olefin with an internal olefin in the presence of a metathesis catalyst to form a dibasic ester and/or dibasic acid. In certain embodiments, the olefin esters are formed by reacting the feedstock in the presence of a metathesis catalyst under conditions sufficient to form a metathesized product comprising olefins and esters, separating the olefins from the esters in the metathesized product, and transesterifying the esters in the presence of an alcohol to form a transesterified product having olefin esters.Type: GrantFiled: October 9, 2012Date of Patent: April 7, 2015Assignee: Elevance Renewable Sciences, Inc.Inventors: Thomas E. Snead, Steven A. Cohen, Demond L. Gildon
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Patent number: 8993818Abstract: Technologies to convert biomass to liquid hydrocarbon fuels are currently being developed to decrease our carbon footprint and increase use of renewable fuels. Since sugars/sugar derivatives from biomass have high oxygen content and low hydrogen content, coke becomes an issue during zeolite upgrading to liquid hydrocarbon fuels. A self-sustainable process was designed to reduce the coke by co-feeding sugars/sugar derivatives with the paraffin products from hydrogenation of sugars/sugar derivatives. Paraffins without complete conversion result in products with less aromatics and relatively low density compared with the products directly from zeolite upgrading. Thus, the process is more economically favorable.Type: GrantFiled: August 22, 2011Date of Patent: March 31, 2015Assignee: Phillips 66 CompanyInventors: Yun Bao, Edward L. Sughrue, II, Jianhua Yao, TiePan Shi, Kristi A. Fjare, Lisa L. Myers
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Patent number: 8980784Abstract: Silicon-aluminum mixed oxide powder having a weight ratio of (Al2O3/SiO2)ttl in the total primary particle of from 0.003 to 0.05, a weight ratio (Al2O3/SiO2)surface of the primary particles in a surface layer having a thickness of about 5 nm which is less than in the total primary particle and a BET surface area of from 50 to 250 m2/g. It is prepared by igniting one or more silicon compounds selected from the group consisting of CH3SiCl3, (CH3)2SiCl2, (CH3)3SiCl and (n-C3H7)SiCl3, a hydrolysable and oxidizable aluminum compound, at least one fuel gas and air and burning the flame into a reaction chamber, subsequently separating the solid from gaseous materials and subsequently treating the solid with water vapor. The silicon-aluminum mixed oxide powder can be used as catalyst.Type: GrantFiled: February 3, 2012Date of Patent: March 17, 2015Assignee: Evonik Degussa GmbHInventors: Christian Schulze Isfort, Horst-Werner Zanthoff, Thomas Quandt, Christian Boeing
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Patent number: 8981172Abstract: A ternary V—Ti—P mixed oxide is shown to catalytically dehydrate 2-methyl-tetrahydrofuran in high conversion to give piperylene, in good yield. Volatile products collected from this reaction contain piperylene in concentrations as high as 80 percent by weight. Dehydration of glycerol to acrolein in high conversion and moderate selectivity is also demonstrated. The catalyst is also shown to dehydrate other alcohols and ether substrates. The catalyst is resistant to deactivation and maintains activity between runs.Type: GrantFiled: September 16, 2011Date of Patent: March 17, 2015Assignee: Eastman Chemical CompanyInventor: David William Norman
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Patent number: 8981173Abstract: The present invention is the use of a catalyst in a MTO process to convert an alcohol or an ether into light olefins wherein said catalyst comprises a phosphorus modified zeolite and is made by a method comprising the following steps in this order, a) the essential portion of the phosphorus is introduced into a zeolite comprising at least one ten members ring in the structure, b) the phosphorus modified zeolite of step a) is mixed with at least a component selected among one or more binders, salts of alkali-earth metals, salts of rare-earth metals, clays and shaping additives, b)* making a catalyst body from mixture b), c) an optional drying step or an optional drying step followed by a washing step, d) a calcination step, d*) an optional washing step followed by drying, e) optionally a small portion of phosphorus is introduced in the course of step b) or b)* or at end of step b) or b)*.Type: GrantFiled: January 25, 2011Date of Patent: March 17, 2015Assignee: Total Research & Technology FeluyInventors: Nikolai Nesterenko, Sander Van Donk, Delphine Minoux, Jean-Pierre Dath