Using Catalyst Patents (Class 585/653)
  • Publication number: 20090270518
    Abstract: The present invention provides a catalyst carrier, catalyst and catalyst precursor comprising a refractory metal oxide and support structure comprising a wire gauze having between 1002 to 6002 openings per inch2, and having a wire thickness in the range of 20 micrometer to 110 micrometer. The volume of the support structure is less than 50% of the volume of the catalyst carrier and at least 70% of said openings are filled with the refractory metal oxide.
    Type: Application
    Filed: November 25, 2008
    Publication date: October 29, 2009
    Inventors: Gerrit Leendert Bezemer, Hans Peter Alexander Calis, Ronald Jan Dogterom
  • Publication number: 20090270669
    Abstract: Process for the preparation of propylene from a hydrocarbon feed, wherein the hydrocarbon feed is an essentially olefinic hydrocarbon feed comprising C6 olefins and wherein the hydrocarbon feed is contacted with a one-dimensional zeolite having 10-membered ring channels and a silica to alumina ratio (SAR) in the range from 10 to 200.
    Type: Application
    Filed: May 16, 2007
    Publication date: October 29, 2009
    Inventors: Leslie Andrew Chewter, Michiel Johannes Franciscus Maria Verhaak, Jeroen Van Westrenen
  • Publication number: 20090264693
    Abstract: A process for the catalytic conversion of hydrocarbons, said process comprising the following steps: a feedstock of hydrocarbons is contacted with a hydrocarbon-converting catalyst to conduct a catalytic cracking reaction in a reactor, then the reaction products are taken from said reactor and fractionated to give light olefins, gasoline, diesel, heavy oil and other saturated hydrocarbons with low molecular weight, wherein said hydrocarbon-converting catalyst comprises, based on the total weight of the catalyst, 1-60 wt % of a zeolite mixture, 5-99 wt % of a thermotolerant inorganic oxide and 0-70 wt % of clay, wherein said zeolite mixture comprises, based on the total weight of said zeolite mixture, 1-75 wt % of a zeolite beta modified with phosphorus and a transition metal M, 25-99 wt % of a zeolite having a MFI structure and 0-74 wt % of a large pore zeolite, wherein the anhydrous chemical formula of the zeolite beta modified with phosphorus and the transition metal M is represented in the mass percent
    Type: Application
    Filed: September 28, 2006
    Publication date: October 22, 2009
    Applicants: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING SINOPEC
    Inventors: Chaogang Xie, Genquan Zhu, Yihua Yang, Yibin Luo, Jun Long, Xingtian Shu, Jiushun Zhang
  • Publication number: 20090259087
    Abstract: The present invention provides a process for the preparation of propylene from a hydrocarbon feed containing one or more C5 and/or C6 cycloalkanes, wherein the hydrocarbon feed containing one or more C5 and/or C6 cycloalkanes is contacted under cracking conditions with a one-dimensional zeolite having 10-membered ring channels and a silica to alumina ratio in the range from 1 to 500. The invention further provides an industrial set-up for such a process.
    Type: Application
    Filed: May 16, 2007
    Publication date: October 15, 2009
    Inventors: Leslie Andrew Chewter, Michiel Johannes Franciscus Maria Verhaak, Jeroen Van Westrenen
  • Patent number: 7601254
    Abstract: A process for the conversion of a hydrocarbon feedstock to produce olefins, aromatic compounds and ultra low sulfur diesel wherein the hydrocarbon feedstock is reacted in a fluid catalytic cracking (FCC) zone to produce olefins and light cycle oil. The effluent from the FCC is preferably separated to produce a stream comprising ethylene and propylene, a stream comprising higher boiling olefins and light cycle oil (LCO). The stream containing the higher boiling olefins is cracked to provide additional ethylene and propylene. The LCO is selectively hydrocracked to produce aromatic compounds and ultra low sulfur diesel.
    Type: Grant
    Filed: May 19, 2005
    Date of Patent: October 13, 2009
    Assignee: UOP LLC
    Inventor: Christopher D. Gosling
  • Patent number: 7589247
    Abstract: A process for cracking an olefin-containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.
    Type: Grant
    Filed: May 19, 2008
    Date of Patent: September 15, 2009
    Assignee: Total Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Walter Vermeiren
  • Publication number: 20090216058
    Abstract: A process for producing a catalyst additive for an FCC catalytic cracking process, the process comprising the steps of providing an MFI or MEL aluminosilicate having a silicon/aluminium atomic ratio of from 10 to 250; de-aluminating the MFI or MEL aluminosilicate by extracting from 20 to 40 wt % of the alumina therefrom; combining the de-aluminated MFI or MEL aluminosilicate with a binder; and calcining the combination of the de-aluminated MFI or MEL aluminosilicate and the binder at elevated temperature to produce the catalyst additive.
    Type: Application
    Filed: December 14, 2006
    Publication date: August 27, 2009
    Applicant: Total Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Walter Vermeiren, Andre Noiret
  • Patent number: 7579513
    Abstract: The invention concerns a process for producing propylene, especially from a light steam cracking and/or catalytic cracking cut, preferably comprising both butenes and pentenes, said process comprising a step for moving bed catalytic cracking with a catalyst regeneration loop. The catalyst comprises at least one zeolite with a zeolitic composition with a Si/Al ratio which is preferably less than 130. The invention can produce a high conversion with a good yield of propylene at a high space velocity, meaning that the volume of catalyst can be reduced.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: August 25, 2009
    Assignee: Institut Francais du Petrole
    Inventors: Jean Luc Duplan, Sylvie Lacombe
  • Publication number: 20090209799
    Abstract: Gas oil components, coking process recycle, and heavier hydrocarbons are cracked or coked in the coking vessel by injecting an additive into the vapors of traditional coking processes in the coking vessel. The additive contains catalyst(s), seeding agent(s), excess reactant(s), quenching agent(s), carrier(s), or any combination thereof to modify reaction kinetics to preferentially crack or coke these components. Modifications of the catalysts in the additive improve performance for certain desired outcomes. One exemplary embodiment of the present invention uses the olefin production capabilities from newly developed catalysts to increase the production of light olefins (e.g. ethylene, propylenes, butylenes, pentenes) for alkylation process unit feed, the production of oxygenates, and petrochemical feedstocks, such as plastics manufacture. Another exemplary embodiment of the present invention is the use of the olefin production from newly developed catalysts to improve the coker naphtha quality.
    Type: Application
    Filed: February 17, 2009
    Publication date: August 20, 2009
    Inventors: Roger G. Etter, Augusto Quinones
  • Publication number: 20090192276
    Abstract: One aspect of the invention relates to a method for formulating a molecular sieve catalyst composition, the method comprising the steps of: (a) providing a synthesized molecular sieve having been recovered in the presence of a flocculant; (b) thermally treating the synthesized molecular sieve at a temperature from about 50° C. to about 250° C. and under other conditions sufficient to form a thermally treated synthesized molecular sieve having a first LOI less than 26% and a first micropore surface area; (c) aging the thermally treated synthesized molecular sieve for at least one year; (d) analyzing the aged, thermally treated molecular sieve to determine a second micropore surface area, wherein the second micropore surface area is 3% or less lower than the first micropore surface area; and (e) combining the aged, thermally treated synthesized molecular sieve, a binder, and optionally a matrix material to produce an aged, formulated molecular sieve catalyst composition.
    Type: Application
    Filed: January 29, 2008
    Publication date: July 30, 2009
    Inventors: Yun-Feng Chang, Luc R.M. Martens, Machteld Maria Mertens, Stephen N. Vaughn
  • Publication number: 20090192343
    Abstract: Processes for producing one or more olefins are provided. In one or more embodiments, a doped catalyst can be prepared by fluidizing one or more coked-catalyst particles in the presence of one or more oxidants to provide a fluidized mixture. At least a portion of the coke can be removed from the coked-catalyst particles to provide regenerated catalyst particles. One or more doping agents can be distributed throughout the fluidized mixture, depositing on the surface of the regenerated catalyst particles to provide doped catalyst particles. One or more hydrocarbon feeds can be fluidized with the doped catalyst particles to provide a reaction mixture which can be cracked to provide a first product containing propylene, ethylene, and butane.
    Type: Application
    Filed: January 29, 2008
    Publication date: July 30, 2009
    Inventor: PRITHAM RAMAMURTHY
  • Patent number: 7566811
    Abstract: A process for producing propylene from a steam cracking and/or catalytic cracking light olefinic cut, involves a moving bed catalytic cracking step with a catalyst regeneration loop. The process recycles a portion of the used catalyst to the inlet of the moving bed reactor. Nevertheless, the conversion is high, with a good yield and good propylene selectivity.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: July 28, 2009
    Assignee: Institut Francais du Petrole
    Inventors: Sylvain Louret, Vincent Coupard, Patrice Font, Eric Sanchez
  • Patent number: 7563743
    Abstract: This invention relates to doped catalysts on an aluminosilicate substrate with a low content of macropores and the hydrocracking/hydroconversion and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by the elements of group VIB and group VIII of the periodic table and a dopant in a controlled quantity that is selected from among phosphorus, boron, and silicon and a non-zeolitic substrate with a silica-alumina base that contains a quantity of more than 15% by weight and of less than or equal to 95% by weight of silica (SiO2).
    Type: Grant
    Filed: September 8, 2005
    Date of Patent: July 21, 2009
    Assignee: Institute Francais du Petrole
    Inventors: Patrick Euzen, Alexandra Chaumonnot, Carole Bobin, Patrick Bourges, Christophe Gueret, Hugues Dulot
  • Patent number: 7547813
    Abstract: A catalyst composition suitable for reacting hydrocarbons such as in fluidized catalytic cracking (FCC) comprises an attrition-resistant particulate having at least 30% of an intermediate pore zeolite, kaolin, a phosphorous compound, and a high density unreactive component. An example of an unreactive component is alpha-alumina. The catalyst can also contain a reactive alumina of high surface area.
    Type: Grant
    Filed: September 23, 2008
    Date of Patent: June 16, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Gary M. Smith, Barry K. Speronello
  • Publication number: 20090124842
    Abstract: An improved cracking catalyst is disclosed for the production of propylene from a hydrocarbon feedstock. The process uses a catalyst blend comprising a large pore catalyst and a medium or small pore catalyst, where the medium or small pore catalyst includes a metal deposited on the medium or small pore catalyst.
    Type: Application
    Filed: July 12, 2006
    Publication date: May 14, 2009
    Inventors: William J. Reagan, Lawrence L. Upson
  • Patent number: 7531706
    Abstract: A process for producing olefin by catalytic cracking of hydrocarbon material characterized in employing zeolite of penta-sil type comprising rare earth elements and at least one of manganese or zirconium as a catalyst. It enables to produce light olefin such as ethylene, propylene, and so on with selectively high yield and with long term stability, by catalytic cracking of gaseous or liquid hydrocarbon as ingredients under lower temperature than the conventional method and suppressing by-product such as aromatic hydrocarbon or heavy substances.
    Type: Grant
    Filed: October 21, 2003
    Date of Patent: May 12, 2009
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Kenichi Wakui, Yoshihiro Nakamura, Mitsuaki Hayashi
  • Publication number: 20090112038
    Abstract: Systems and processes for producing one or more olefins are provided. A feed containing butane can be dehydrogenated to provide a first product containing butene. A refinery hydrocarbon can be cracked in a first riser of a fluidized catalytic cracker to provide a first effluent comprising ethylene, propylene, or a combination thereof. The first product can bypass an etherification reactor for converting isobutylene to methyl tert-butyl ether, and can be cracked in a second riser of the fluidized catalytic cracker to provide a second effluent comprising propylene, ethylene, and butane. The first and second effluents can be combined to provide a second product comprising ethylene, propylene, or a combination thereof, wherein the conditions in the first and second riser are independently selected to favor production of ethylene, propylene, or any combination thereof.
    Type: Application
    Filed: October 30, 2007
    Publication date: April 30, 2009
    Inventor: Curtis N. Eng
  • Publication number: 20090112039
    Abstract: Systems and processes for producing one or more olefins are provided. A feed containing C4 compounds can be dehydrogenated to provide a first product containing butene. At least a portion of the first product can be bypassed around a methyl-tert-butyl-ether production unit and cracked in a first cracker to provide a second product containing propylene, ethylene, and butane. A light hydrocarbon containing gas oils, full range gas oils, resid or any combination thereof can be cracked in a second cracker to provide a cracked hydrocarbon containing propylene, ethylene, and butane. An alkane can be cracked in a third cracker to provide cracked alkanes containing propylene, ethylene, and butane. The second product, cracked hydrocarbons, and cracked alkanes can be combined and separated to provide a third product containing propylene and a first recycle containing butane. At least a portion of the first recycle can be recycled to the first product prior to cracking.
    Type: Application
    Filed: October 30, 2007
    Publication date: April 30, 2009
    Inventor: Curtis N. Eng
  • Publication number: 20090105512
    Abstract: The present invention provides a process for producing lower olefins. The technical problem mainly addressed in the present invention is to overcome the defects presented in the prior art including high reaction pressure, high reaction temperature, low yield and selectivity of lower olefins as the target products, poor stability and short life of catalyst, and limited suitable feedstocks. The present process, which is carried out under the conditions of catalytic cracking olefins and adopts as a feedstock an olefins-enriched mixture containing one or more C4 or higher olefins and optionally an organic oxygenate compound, comprises the steps of: a) letting the feedstock contact with a crystalline aluminosilicate catalyst having a SiO2/Al2O3 molar ratio of at least 10, to thereby produce a reaction effluent containing lower olefins; and b) separating lower olefins from the reaction effluent; wherein, the reaction pressure is from ?0.1 MPa to <0 MPa.
    Type: Application
    Filed: August 9, 2006
    Publication date: April 23, 2009
    Applicants: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology Sinopec
    Inventors: Zaiku Xie, Juntao Liu, Siqing Zhong, Wenwei Wu
  • Patent number: 7518027
    Abstract: A process for the production of a mono-olefin from a feedstock comprising a paraffinic hydrocabon which process comprises a) partially combusting at a pressure of at least (15) barg a mixture of the hydrocarbon feed and a molecular oxygen-containing gas in contact with a catalyst capable of supporting combustion beyond the normal fuel rich limit of flammability where they are reacted to form a product comprising one or more mono-olefin(s), carbon monoxide and hydrogen and b) recovering the one or more olefin(s).
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: April 14, 2009
    Assignee: Innovene Europe Limited
    Inventors: Andrew Lindsay Burns, David Charles Griffiths, William Terence Woodfin
  • Publication number: 20090088595
    Abstract: A process for once-through conversion of a hydrocarbon feed comprising at least olefins containing 4 carbon atoms and at least olefins containing 5 carbon atoms is described for the production of propylene, said process comprising passing said feed into at least one reaction unit provided with at least one catalyst in the form of spherical beads with a diameter in the range 1 to 3 mm, each of said spherical beads comprising at least one zeolite and at least one alumina-based support and having a pore distribution such that the macroporous volume, measured by mercury porosimetry, is in the range 0.10 to 0.20 ml/g and the mesoporous volume, measured by mercury porosimetry, is in the range 0.25 to 0.35 ml/g.
    Type: Application
    Filed: August 23, 2007
    Publication date: April 2, 2009
    Inventors: Brigitte Pigeat, Vincent Coupard, Sylvie Maury, Serge Drouet
  • Patent number: 7491315
    Abstract: A dual riser FCC process is disclosed wherein first and second hydrocarbon feeds (5, 6) are supplied to the respective first and second risers (2, 4) to make an effluent rich in ethylene, propylene and/or aromatics. Where the hydrocarbon feeds are different, the respective risers can have different conditions to favor conversion to ethylene and/or propylene. A minor amount of a coke precursor (80, 82) can be added to one or both of the hydrocarbon feeds (5, 6) to reduce or eliminate the amount of supplemental fuel needed to heat balance the system. The different feeds, including the coke precursor and any recycle streams (36, 44) can be segregated by type to improve olefin yields, including an embodiment where the paraffinic feeds are supplied to one riser and the olefinic feeds to the other.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: February 17, 2009
    Assignee: Kellogg Brown & Root LLC
    Inventors: Curtis N. Eng, Rik B. Miller
  • Publication number: 20090012340
    Abstract: The present invention relates to a thermal-cracking method of hydrocarbon using a hydrocarbon thermal-cracking apparatus including a tube type furnace having a radiation part for thermally cracking hydrocarbon feedstocks supplied together with steam and a convection part. A hydrocarbon thermal-cracking catalyst is packed in some or entire area of the tube placed in the radiation part of the tube type furnace, wherein the hydrocarbon thermal-cracking catalyst includes an oxide catalyst represented by CrZrjAkOx (wherein, 0.5?j?120 and 0?k?50, A is a transition metal, and x is a number corresponding to the atomic values of Cr, Zr, and A and the numbers of j and k). Therefore, it is possible to improve yield and selectivity of olefin, reduce fuel consumption due to an excellent heat transfer efficiency and extend decoking interval by reduced production of coke deposited to an inside wall of a tube, in steam cracking of hydrocarbon for producing olefin.
    Type: Application
    Filed: July 2, 2008
    Publication date: January 8, 2009
    Applicant: LG Chem, Ltd.
    Inventors: Jun-seon Choi, Byoung-gi Park, Jin-do Kim, Hyune-jung Ryu
  • Patent number: 7459596
    Abstract: A method is provided for converting a hydrocarbon feedstock in the naphtha boiling range to light olefins. The method includes contacting the hydrocarbon feedstock with a zeolitic material having a crystal size from 50 to 300 nanometers, having a silica to alumina ratio greater than 200 and where the zeolitic material has a silicalite structure.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: December 2, 2008
    Assignee: UOP LLC
    Inventors: Hayim Abrevaya, Ben A. Wilson, Stephen T. Wilson, Suheil F. Abdo
  • Patent number: 7442846
    Abstract: Process for the regeneration of exhausted catalysts, containing one or more calcium aluminates, for steam cracking reactions, comprising treating said exhausted catalysts in a stream of water vapour at a temperature ranging from 700 to 950° C., preferably from 720 to 850° C., and at a pressure ranging from 0.5 to 2 atm.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: October 28, 2008
    Assignees: Polimeri Europa S.p.A., Enitecnologie S.p.A.
    Inventors: Carlo Perego, Paolo Pollesel, Massimo Soprani, Massimo Romagnoli
  • Patent number: 7425258
    Abstract: The present invention relates to a process for selectively producing C3 olefins from a catalytically cracked or thermally cracked naphtha stream. The process is practiced by recycling a C6 rich fraction of the catalytic naphtha product to the riser upstream the feed injection point, to a parallel riser, to the spent catalyst stripper, and/or to the reactor dilute phase immediately above the stripper.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: September 16, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Tan Jen Chen, Brian Erik Henry, Paul F Keusenkothen, Philip A. Ruziska
  • Patent number: 7425663
    Abstract: In a method for the production of propylene, a charge stream containing C4 to C6 olefins is evaporated, superheated, mixed with hot water vapor, the olefins vapor mixture converted on a zeolite catalyst, the reaction mixture formed thereby cooled, and then partially condensed. In order to increase the yield of propylene, the gaseous phase containing ethylene, propylene, C4 to C8 olefins, and additional hydrocarbons that is accumulated during the partial condensation is compressed, the gaseous and liquid phase containing propylene, ethylene, and other light hydrocarbons that exit from the compression step is separated into a gaseous phase containing propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.
    Type: Grant
    Filed: June 5, 2003
    Date of Patent: September 16, 2008
    Assignee: Lurgi AG
    Inventors: Hermann Bach, Harald Kömpel, Bernd Ahlers, Peter Trabold, Frank Höper
  • Publication number: 20080214882
    Abstract: The surfactant-mediated hydrolysis of ZSM-5 zeolite affords five-membered ring subunits that can be readily incorporated into the framework walls of a hexagonal mesostructured aluminosilicate, denoted MSU-Z. The five-membered ring subunits, which are identifiable by infrared spectroscopy, impart unprecedented acidity to the mesostructure, as judged by cumene cracking activity at 300° C. Most notably, MSU-Z aluminosilicate made through the base hydrolysis of ZSM-5 in the presence of cetyl trimethyl ammonium ions exhibits a cumene conversion of 73%, which is 6.7-fold higher than the conversion provided by a conventional MCM-41. This approach to stabilizing zeolitic subunits through surfactant-mediated hydrolysis of zeolites appears to be general. The hydrolysis of USY zeolite under analogous hydrolytic conditions also affords zeolitic fragments that boost the acidity of the mesostructure in comparison to equivalent compositions prepared from conventional aluminosilicate precursors.
    Type: Application
    Filed: February 18, 2008
    Publication date: September 4, 2008
    Applicant: Board of Trustees of Michigan State University
    Inventors: Thomas J. Pinnavaia, Hui Wang, Yu Liu
  • Publication number: 20080188702
    Abstract: Process for the preparation of C3 and C4 olefins and gasoline by: (a) contacting in a fluidised bed reactor a light hydrocarbon feedstock with a first catalyst inventory comprising a medium pore size zeolite catalyst, wherein the first catalyst inventory is a fresh catalyst inventory; (b) combining at least part of the catalyst inventory as used in step (a) with one or more catalyst streams to form a second catalyst inventory comprising a medium pore size zeolite catalyst and a large pore size zeolite catalyst; (c) contacting a hydrocarbon feedstock with the second catalyst inventory in a reactor riser to form cracked products.
    Type: Application
    Filed: December 19, 2005
    Publication date: August 7, 2008
    Applicant: SHELL OIL COMPANY
    Inventors: George A. Hadjigeorge, Colin John Schaverien, Nicolaas Wilhelmus Joseph Waij
  • Patent number: 7408094
    Abstract: A process for the production of olefins from a hydrocarbon comprising the steps of: a) passing a first feed stream comprising gaseous reactants to a first reaction zone wherein said gaseous reactants react exothermically to provide a product stream b) producing a mixed feed stream comprising oxygen by passing the product stream produced in step (a) and a second feed stream comprising a hydrocarbon feedstock to a mixing zone, oxygen being passed to the mixing zone via (i) the product stream produced in step (a), (ii) the second feed stream comprising a hydrocarbon feedstock and/or (iii) a third stream comprising an oxygen-containing gas c) passing the mixed feed stream directly to an essentially adiabatic second reaction zone wherein in the absence of a supported platinum group metal catalyst at least a part of the oxygen is consumed and a stream comprising olefins is produced e) cooling the stream comprising olefins exiting the second reaction zone to less than 650° C.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: August 5, 2008
    Assignee: Ineos Europe Limited
    Inventors: Ian Raymond Little, Ian Allan Beattie Reid
  • Patent number: 7405339
    Abstract: A process of contacting at least one isoparaffin and at least one C5 olefin in the presence of a catalyst composition under conversion conditions to provide for converting the at least one isoparaffin and the at least one C5 olefin is provided. The catalyst composition contains a heteropoly acid, zinc, and a support component.
    Type: Grant
    Filed: March 3, 2006
    Date of Patent: July 29, 2008
    Assignee: ConocoPhillips Company
    Inventor: Bruce B. Randolph
  • Publication number: 20080119681
    Abstract: The present invention provides a process for the production of olefins by autothermal cracking of a liquid paraffinic hydrocarbon-containing feedstock in the presence of a molecular oxygen-containing gas, wherein said process comprises (a) providing a liquid paraffinic hydrocarbon-containing feedstock, (b) mixing said liquid paraffinic hydrocarbon-containing feedstock with a diluent comprising steam, said diluent being pre-heated to a temperature of at least 300° C., to produce a vaporised diluent liquid paraffinic hydrocarbon-containing feedstream comprising at least 20% by volume of steam, (c) subsequently mixing said vaporised diluted liquid paraffinic hydrocarbon-containing feedstream with a molecular oxygen-containing gas to produce a diluted mixed feedstream, (d) subsequently contacting said diluted mixed feedstream with a catalyst capable of supporting combustion beyond the normal fuel rich limit of flammability, to provide a hydrocarbon product stream comprising olefins.
    Type: Application
    Filed: December 22, 2005
    Publication date: May 22, 2008
    Applicant: Ineos Europe Limited
    Inventors: Andrew Lindsay Burns, Ian Allan Beattie Reid
  • Patent number: 7375257
    Abstract: A process for cracking an olefin containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: May 20, 2008
    Assignee: Total Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Walter Vermeiren
  • Patent number: 7374662
    Abstract: A process for conversion of a hydrocarbon feedstock comprising a relatively heavy main feedstock with a boiling point above approximately 350° C., and a relatively light secondary feedstock with a boiling point below approximately 320° C., wherein, the main feedstock, representing at least 50 wt. % of the hydrocarbon feedstock, is cracked in a fluidized-bed reactor in the presence of a cracking catalyst, the secondary feedstock is cracked in a fluidized bed with the same cracking catalyst, separately or mixed with the main feedstock, said secondary feedstock comprising oligomers with at least 8 carbon atoms of light olefins with 4 and/or 5 carbon atoms.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: May 20, 2008
    Assignee: Institut Francais du Petrole
    Inventors: Jean-Luc Duplan, Sylvie Lacombe, Jérôme Bayle, Vincent Coupard
  • Patent number: 7375256
    Abstract: A catalytic conversion process for producing light olefins with a high yield from petroleum hydrocarbons, which comprises the steps of contacting a pre-heated petroleum hydrocarbons feedstock with a catalyst which comprises phosphorus and transition metal modified silica rich zeolite having a structure of pentasil in a riser or a fluidized bed reactor, and converting under the catalytic conversion conditions to produce reaction effluent and a spent catalyst, separating the resulted reaction effluent and spent catalyst, further separating said reaction effluent into liquid products and gaseous products comprising ethylene and propylene; stripping the spent catalyst by steam; regenerating the stripped catalyst by contacting the spent catalyst with oxygen-containing gas and burning off coke; and recycling the regenerated catalyst to reactor for reuse.
    Type: Grant
    Filed: June 29, 2004
    Date of Patent: May 20, 2008
    Assignee: China Petroleum & Chemical Corporation
    Inventors: Chaogang Xie, Jun Long, Jiushun Zhang, Zaiting Li, Xieqing Wang
  • Patent number: 7323099
    Abstract: A process for selectively producing C2 to C4 olefins from feedstock such as a gas oil or resid. The feedstock is reacted in a first stage comprising a fluid catalytic cracking unit wherein it is converted in the presence of a mixture of conventional large pore zeolitic catalyst and a medium pore zeolitic catalyst to reaction products, including a naphtha boiling range stream. The naphtha boiling range stream is introduced into a second stage where it is contacted with a catalyst containing from about 10 to about 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures ranging from about 500 to about 650° C. and a hydrocarbon partial pressure from about 10 to about 40 psia (about 70 to about 280 kPa).
    Type: Grant
    Filed: November 19, 2004
    Date of Patent: January 29, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Brian Erik Henry
  • Patent number: 7317133
    Abstract: The present invention relates to a process for the production of light weight olefins comprising olefins having from 2 to 3 carbon atoms per molecule from an oxygenate feedstock. The process comprises passing the oxygenate feedstock to an oxygenate conversion zone containing a metal alumino phosphate catalyst to produce a light weight olefin stream. A propylene stream and/or mixed butylene is fractionated from said light weight olefin stream and a medium weight C4 to C7 stream is cracked in a separate olefin cracking reactor to enhance the yield of ethylene and propylene products.
    Type: Grant
    Filed: November 21, 2002
    Date of Patent: January 8, 2008
    Assignee: UOP LLC
    Inventors: Bipin V. Vora, Peter R. Pujado
  • Patent number: 7314964
    Abstract: A process is disclosed for enhancing the production of light olefins using a catalyst with small pores. The catalyst comprises a molecular sieve having 10 membered rings with channels of limited length. The molecular sieve has a high silica to alumina ratio and has pores sized to limit production of aromatics in the cracking process.
    Type: Grant
    Filed: November 17, 2004
    Date of Patent: January 1, 2008
    Assignee: UOP LLC
    Inventors: Hayim Abrevaya, Suheil F. Abdo, R. Lyle Patton
  • Patent number: 7314963
    Abstract: The present invention comprises a process for producing propylene comprising the steps of contacting an olefin feed containing between about 40 and about 80 wt-% olefins and between about 20 and about 60 wt-% olefins and aromatics with a spherical catalyst to form a cracked product, the catalyst comprising about 30 to about 80 wt-% of a crystalline zeolite, the reaction conditions including a temperature from about 500° to 650° C., a hydrocarbon partial pressure of 70 to 280 kPa (10 to 40 psia), a liquid hourly space velocity in the range of 5 to 40 hr?1 and wherein propylene comprises at least 90 mol-% of the total C3 products.
    Type: Grant
    Filed: September 28, 2004
    Date of Patent: January 1, 2008
    Assignee: UOP LLC
    Inventors: Timur V. Voskoboynikov, Michael H. Quick, Peter R. Pujado, Bipin V. Vora
  • Patent number: 7312370
    Abstract: An FCC process for obtaining light olefins comprises contacting a hydrocarbon feed stream with blended catalyst comprising regenerated catalyst and coked catalyst. The catalyst has a composition including a first component and a second component. The second component comprises a zeolite with no greater than medium pore size wherein the zeolite comprises at least 1 wt-% of the catalyst composition. The contacting occurs in a riser to crack hydrocarbons in the feed stream and obtain a cracked stream containing hydrocarbon products including light olefins and coked catalyst. The cracked stream is passed out of an end of the riser such that the hydrocarbon feed stream is in contact with the blended catalyst in the riser for less than or equal to 2 seconds on average. The hydrocarbon products including light olefins are separated from the coked catalyst. The first portion of the coked catalyst is passed to a regeneration zone in which coke is combusted from the catalyst to produce a regenerated catalyst.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: December 25, 2007
    Assignee: UOP LLC
    Inventors: Rusty M. Pittman, Lawrence L. Upson
  • Patent number: 7307196
    Abstract: The invention relates to a catalyst composition, a method of making the same and its use in the conversion of a feedstock, preferably an oxygenated feedstock, into one or more olefin(s), preferably ethylene and/or propylene The catalyst composition comprises a molecular sieve and at least one oxide of a metal from Group 4, optionally in combination with at least one metal from Groups 2 and 3, of the Periodic Table of Elements.
    Type: Grant
    Filed: August 3, 2004
    Date of Patent: December 11, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Doron Levin, James Clark Vartuli
  • Patent number: 7291760
    Abstract: A process for the production of an olefin comprising partially combusting in a reaction zone a mixture of a hydrocarbon and an oxygen-containing gas in the presence of a catalyst which is capable of supporting combustion beyond the fuel rich limit of flammability to produce the olefin, wherein the superficial feed velocity of said mixture is at least 250 cm s?-1? at standard temperature and operating pressure with the proviso that where the catalyst is an unsupported catalyst, the superficial feed velocity of said mixture is at least 300 cm s?1 at standard temperature and operating pressure.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: November 6, 2007
    Assignee: Ineos Europe Limited
    Inventors: David Charles Griffiths, Ian Raymond Little, Brian Edward Messenger, Ian Allan Beattie Reid
  • Patent number: 7276639
    Abstract: A hydrocarbon conversion process such as an auto-thermal cracking process in which a hydrocarbon feed and a molecular oxygen-containing gas are contacted in a reaction zone in the presence of a catalyst to produce an outlet stream having an oxygen concentration which is at, near or above the flammable limit and in which process a loss of reaction is detected and used as a signal to activate means for mitigating the risk of explosion downstream of the reaction zone. The loss of reaction may be detected for example by a sudden increase in oxygen concentration in the outlet stream and/or a sudden drop in temperature of the outlet stream.
    Type: Grant
    Filed: October 4, 2001
    Date of Patent: October 2, 2007
    Assignee: Ineos Europe Limited
    Inventors: Philip Hall, Ian Allan Beattie Reid, David Charles Wilson
  • Patent number: 7270739
    Abstract: The present invention relates to a process for selectively producing C3 olefins from a catalytically cracked or thermally cracked naphtha stream by fractionating the naphtha feed to obtain at least a C6 rich fraction and feeding the C6 rich fraction into a reaction stage at a point wherein the residence time of the C6 rich fraction is minimized.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: September 18, 2007
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Tan Jen Chen, Brian Erik Henry, Paul F Keusenkothen, Philip A. Ruziska
  • Patent number: 7267759
    Abstract: The present invention relates to a process for selectively producing C3 olefins from a catalytically cracked or thermally cracked naphtha stream by fractionating the naphtha feed to obtain a C6 fraction and feeding the C6 fraction either in the riser downstream of the injection point for the reminder of the naphtha feed, in the stripper, and/or in the dilute phase immediately downstream or above the stripper of a process unit.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: September 11, 2007
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Tan Jen Chen, Brian Erik Henry, Paul F Keusenkothen, Philip A. Ruziska
  • Patent number: 7262332
    Abstract: The invention relates to a process for production of propylene in particular from a C4 and/or C5 cut from steam cracking and/or catalytic cracking, preferably comprising both butenes and pentenes, said process comprising at least one oligomerization stage, followed by a stage of catalytic cracking of the oligomers formed. Preliminary oligomerization, in particular of a wide fraction of the charge, makes it possible to optimize the yields, the conversion, and the selectivity for propylene, relative to direct cracking. It also makes it possible for cracking to be carried out in a fixed, moving, or fluidized bed, optionally with co-production of oligomers for uses other than the production of propylene.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: August 28, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Jean-Luc Duplan, Jérôme Bayle, Sylvie Lacombe, Cécile Thomazeau
  • Patent number: 7244872
    Abstract: Process for producing mono-olefins from a paraffin-containing hydrocarbon feed, comprising partially combusting a mixture of the hydrocarbon feed and a molecular oxygen-containing gas in contact with a catalyst capable of supporting combustion beyond the normal fuel rich limit of flammability and subsequently separating the products of the combustion. Energy for the separation is provided by a cogeneration process which simultaneously produces thermal energy and mechanical energy by combustion of fuel. The mechanical energy is converted to electricity, and the thermal energy is used to create steam for use in a steam turbine.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: July 17, 2007
    Assignee: Ineos Europe Limited
    Inventor: William Terence Woodfin
  • Patent number: 7223897
    Abstract: A process for the production of an olefin from a hydrocarbon by autothermal cracking, which process comprises: partially combusting the hydrocarbon and an oxygen-containing gas in the presence of a catalyst, wherein the stoichiometric ratio of hydrocarbon to oxygen is 5 to 16 times the stoichiometric ratio of hydrocarbon to oxygen required for complete combustion of the hydrocarbon to carbon dioxide and water, characterised in that the catalyst comprises palladium and at least one further metal being a Group IIIA, Group IVA, VA, a transition metal or a lanthanide.
    Type: Grant
    Filed: October 24, 2005
    Date of Patent: May 29, 2007
    Assignee: Ineos Europe Limited
    Inventors: John William Couves, David Charles Griffiths, Brian Edward Messenger, Ian Allan Beattie Reid
  • Patent number: 7169962
    Abstract: Process for the production of an olefin comprising partially combusting in a reaction zone a mixture of a hydrocarbon and an oxygen-containing gas in the presence of a catalyst which is capable of supporting combustion beyond the fuel rich limit of flammability to produce the olefin. The superficial feed velocity of the mixture is at least 250 cm s?1 at standard temperature and operating pressure, with the proviso that where the catalyst is an unsupported catalyst, the superficial feed velocity of the mixture is at least 300 cm s?1 at standard temperature and operating pressure. The process is carried out at a pressure of at least 1.3 bara and the reaction zone is not externally heated.
    Type: Grant
    Filed: July 4, 2001
    Date of Patent: January 30, 2007
    Assignee: Ineos Europe Limited
    Inventors: David Charles Griffiths, Ian Raymond Little, Brian Edward Messenger, Ian Allan Beattie Reid
  • Patent number: 7154015
    Abstract: Process for the production of propylene starting from mixtures of hydrocarbons, prevalently olefins, the above hydrocarbons having a boiling point ranging from ?15° C. to +80° C., preferably from ?12° C. to +60° C., which comprises putting the above mixture of hydrocarbons in contact, under cracking conditions, with a large-pore zeolite having a molar ratio Silica/Alumina lower than 200, preferably ranging from 50 to 150.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: December 26, 2006
    Assignees: Enichem S.p.A., Enitecnologie S.p.A.
    Inventors: Carlo Perego, Stefano Peratello, Paolo Pollesel, Sergio Sgorlon, Maria Angela Mantegazza, Massimo Romagnoli