Using Catalyst Patents (Class 585/653)
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Publication number: 20090270518Abstract: The present invention provides a catalyst carrier, catalyst and catalyst precursor comprising a refractory metal oxide and support structure comprising a wire gauze having between 1002 to 6002 openings per inch2, and having a wire thickness in the range of 20 micrometer to 110 micrometer. The volume of the support structure is less than 50% of the volume of the catalyst carrier and at least 70% of said openings are filled with the refractory metal oxide.Type: ApplicationFiled: November 25, 2008Publication date: October 29, 2009Inventors: Gerrit Leendert Bezemer, Hans Peter Alexander Calis, Ronald Jan Dogterom
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Publication number: 20090270669Abstract: Process for the preparation of propylene from a hydrocarbon feed, wherein the hydrocarbon feed is an essentially olefinic hydrocarbon feed comprising C6 olefins and wherein the hydrocarbon feed is contacted with a one-dimensional zeolite having 10-membered ring channels and a silica to alumina ratio (SAR) in the range from 10 to 200.Type: ApplicationFiled: May 16, 2007Publication date: October 29, 2009Inventors: Leslie Andrew Chewter, Michiel Johannes Franciscus Maria Verhaak, Jeroen Van Westrenen
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Publication number: 20090264693Abstract: A process for the catalytic conversion of hydrocarbons, said process comprising the following steps: a feedstock of hydrocarbons is contacted with a hydrocarbon-converting catalyst to conduct a catalytic cracking reaction in a reactor, then the reaction products are taken from said reactor and fractionated to give light olefins, gasoline, diesel, heavy oil and other saturated hydrocarbons with low molecular weight, wherein said hydrocarbon-converting catalyst comprises, based on the total weight of the catalyst, 1-60 wt % of a zeolite mixture, 5-99 wt % of a thermotolerant inorganic oxide and 0-70 wt % of clay, wherein said zeolite mixture comprises, based on the total weight of said zeolite mixture, 1-75 wt % of a zeolite beta modified with phosphorus and a transition metal M, 25-99 wt % of a zeolite having a MFI structure and 0-74 wt % of a large pore zeolite, wherein the anhydrous chemical formula of the zeolite beta modified with phosphorus and the transition metal M is represented in the mass percentType: ApplicationFiled: September 28, 2006Publication date: October 22, 2009Applicants: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING SINOPECInventors: Chaogang Xie, Genquan Zhu, Yihua Yang, Yibin Luo, Jun Long, Xingtian Shu, Jiushun Zhang
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Publication number: 20090259087Abstract: The present invention provides a process for the preparation of propylene from a hydrocarbon feed containing one or more C5 and/or C6 cycloalkanes, wherein the hydrocarbon feed containing one or more C5 and/or C6 cycloalkanes is contacted under cracking conditions with a one-dimensional zeolite having 10-membered ring channels and a silica to alumina ratio in the range from 1 to 500. The invention further provides an industrial set-up for such a process.Type: ApplicationFiled: May 16, 2007Publication date: October 15, 2009Inventors: Leslie Andrew Chewter, Michiel Johannes Franciscus Maria Verhaak, Jeroen Van Westrenen
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Patent number: 7601254Abstract: A process for the conversion of a hydrocarbon feedstock to produce olefins, aromatic compounds and ultra low sulfur diesel wherein the hydrocarbon feedstock is reacted in a fluid catalytic cracking (FCC) zone to produce olefins and light cycle oil. The effluent from the FCC is preferably separated to produce a stream comprising ethylene and propylene, a stream comprising higher boiling olefins and light cycle oil (LCO). The stream containing the higher boiling olefins is cracked to provide additional ethylene and propylene. The LCO is selectively hydrocracked to produce aromatic compounds and ultra low sulfur diesel.Type: GrantFiled: May 19, 2005Date of Patent: October 13, 2009Assignee: UOP LLCInventor: Christopher D. Gosling
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Patent number: 7589247Abstract: A process for cracking an olefin-containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.Type: GrantFiled: May 19, 2008Date of Patent: September 15, 2009Assignee: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren
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Publication number: 20090216058Abstract: A process for producing a catalyst additive for an FCC catalytic cracking process, the process comprising the steps of providing an MFI or MEL aluminosilicate having a silicon/aluminium atomic ratio of from 10 to 250; de-aluminating the MFI or MEL aluminosilicate by extracting from 20 to 40 wt % of the alumina therefrom; combining the de-aluminated MFI or MEL aluminosilicate with a binder; and calcining the combination of the de-aluminated MFI or MEL aluminosilicate and the binder at elevated temperature to produce the catalyst additive.Type: ApplicationFiled: December 14, 2006Publication date: August 27, 2009Applicant: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren, Andre Noiret
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Patent number: 7579513Abstract: The invention concerns a process for producing propylene, especially from a light steam cracking and/or catalytic cracking cut, preferably comprising both butenes and pentenes, said process comprising a step for moving bed catalytic cracking with a catalyst regeneration loop. The catalyst comprises at least one zeolite with a zeolitic composition with a Si/Al ratio which is preferably less than 130. The invention can produce a high conversion with a good yield of propylene at a high space velocity, meaning that the volume of catalyst can be reduced.Type: GrantFiled: September 2, 2004Date of Patent: August 25, 2009Assignee: Institut Francais du PetroleInventors: Jean Luc Duplan, Sylvie Lacombe
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Publication number: 20090209799Abstract: Gas oil components, coking process recycle, and heavier hydrocarbons are cracked or coked in the coking vessel by injecting an additive into the vapors of traditional coking processes in the coking vessel. The additive contains catalyst(s), seeding agent(s), excess reactant(s), quenching agent(s), carrier(s), or any combination thereof to modify reaction kinetics to preferentially crack or coke these components. Modifications of the catalysts in the additive improve performance for certain desired outcomes. One exemplary embodiment of the present invention uses the olefin production capabilities from newly developed catalysts to increase the production of light olefins (e.g. ethylene, propylenes, butylenes, pentenes) for alkylation process unit feed, the production of oxygenates, and petrochemical feedstocks, such as plastics manufacture. Another exemplary embodiment of the present invention is the use of the olefin production from newly developed catalysts to improve the coker naphtha quality.Type: ApplicationFiled: February 17, 2009Publication date: August 20, 2009Inventors: Roger G. Etter, Augusto Quinones
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Publication number: 20090192276Abstract: One aspect of the invention relates to a method for formulating a molecular sieve catalyst composition, the method comprising the steps of: (a) providing a synthesized molecular sieve having been recovered in the presence of a flocculant; (b) thermally treating the synthesized molecular sieve at a temperature from about 50° C. to about 250° C. and under other conditions sufficient to form a thermally treated synthesized molecular sieve having a first LOI less than 26% and a first micropore surface area; (c) aging the thermally treated synthesized molecular sieve for at least one year; (d) analyzing the aged, thermally treated molecular sieve to determine a second micropore surface area, wherein the second micropore surface area is 3% or less lower than the first micropore surface area; and (e) combining the aged, thermally treated synthesized molecular sieve, a binder, and optionally a matrix material to produce an aged, formulated molecular sieve catalyst composition.Type: ApplicationFiled: January 29, 2008Publication date: July 30, 2009Inventors: Yun-Feng Chang, Luc R.M. Martens, Machteld Maria Mertens, Stephen N. Vaughn
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Publication number: 20090192343Abstract: Processes for producing one or more olefins are provided. In one or more embodiments, a doped catalyst can be prepared by fluidizing one or more coked-catalyst particles in the presence of one or more oxidants to provide a fluidized mixture. At least a portion of the coke can be removed from the coked-catalyst particles to provide regenerated catalyst particles. One or more doping agents can be distributed throughout the fluidized mixture, depositing on the surface of the regenerated catalyst particles to provide doped catalyst particles. One or more hydrocarbon feeds can be fluidized with the doped catalyst particles to provide a reaction mixture which can be cracked to provide a first product containing propylene, ethylene, and butane.Type: ApplicationFiled: January 29, 2008Publication date: July 30, 2009Inventor: PRITHAM RAMAMURTHY
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Patent number: 7566811Abstract: A process for producing propylene from a steam cracking and/or catalytic cracking light olefinic cut, involves a moving bed catalytic cracking step with a catalyst regeneration loop. The process recycles a portion of the used catalyst to the inlet of the moving bed reactor. Nevertheless, the conversion is high, with a good yield and good propylene selectivity.Type: GrantFiled: September 15, 2005Date of Patent: July 28, 2009Assignee: Institut Francais du PetroleInventors: Sylvain Louret, Vincent Coupard, Patrice Font, Eric Sanchez
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Patent number: 7563743Abstract: This invention relates to doped catalysts on an aluminosilicate substrate with a low content of macropores and the hydrocracking/hydroconversion and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by the elements of group VIB and group VIII of the periodic table and a dopant in a controlled quantity that is selected from among phosphorus, boron, and silicon and a non-zeolitic substrate with a silica-alumina base that contains a quantity of more than 15% by weight and of less than or equal to 95% by weight of silica (SiO2).Type: GrantFiled: September 8, 2005Date of Patent: July 21, 2009Assignee: Institute Francais du PetroleInventors: Patrick Euzen, Alexandra Chaumonnot, Carole Bobin, Patrick Bourges, Christophe Gueret, Hugues Dulot
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Patent number: 7547813Abstract: A catalyst composition suitable for reacting hydrocarbons such as in fluidized catalytic cracking (FCC) comprises an attrition-resistant particulate having at least 30% of an intermediate pore zeolite, kaolin, a phosphorous compound, and a high density unreactive component. An example of an unreactive component is alpha-alumina. The catalyst can also contain a reactive alumina of high surface area.Type: GrantFiled: September 23, 2008Date of Patent: June 16, 2009Assignee: BASF Catalysts LLCInventors: Gary M. Smith, Barry K. Speronello
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Publication number: 20090124842Abstract: An improved cracking catalyst is disclosed for the production of propylene from a hydrocarbon feedstock. The process uses a catalyst blend comprising a large pore catalyst and a medium or small pore catalyst, where the medium or small pore catalyst includes a metal deposited on the medium or small pore catalyst.Type: ApplicationFiled: July 12, 2006Publication date: May 14, 2009Inventors: William J. Reagan, Lawrence L. Upson
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Patent number: 7531706Abstract: A process for producing olefin by catalytic cracking of hydrocarbon material characterized in employing zeolite of penta-sil type comprising rare earth elements and at least one of manganese or zirconium as a catalyst. It enables to produce light olefin such as ethylene, propylene, and so on with selectively high yield and with long term stability, by catalytic cracking of gaseous or liquid hydrocarbon as ingredients under lower temperature than the conventional method and suppressing by-product such as aromatic hydrocarbon or heavy substances.Type: GrantFiled: October 21, 2003Date of Patent: May 12, 2009Assignee: Idemitsu Kosan Co., Ltd.Inventors: Kenichi Wakui, Yoshihiro Nakamura, Mitsuaki Hayashi
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Publication number: 20090112038Abstract: Systems and processes for producing one or more olefins are provided. A feed containing butane can be dehydrogenated to provide a first product containing butene. A refinery hydrocarbon can be cracked in a first riser of a fluidized catalytic cracker to provide a first effluent comprising ethylene, propylene, or a combination thereof. The first product can bypass an etherification reactor for converting isobutylene to methyl tert-butyl ether, and can be cracked in a second riser of the fluidized catalytic cracker to provide a second effluent comprising propylene, ethylene, and butane. The first and second effluents can be combined to provide a second product comprising ethylene, propylene, or a combination thereof, wherein the conditions in the first and second riser are independently selected to favor production of ethylene, propylene, or any combination thereof.Type: ApplicationFiled: October 30, 2007Publication date: April 30, 2009Inventor: Curtis N. Eng
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Publication number: 20090112039Abstract: Systems and processes for producing one or more olefins are provided. A feed containing C4 compounds can be dehydrogenated to provide a first product containing butene. At least a portion of the first product can be bypassed around a methyl-tert-butyl-ether production unit and cracked in a first cracker to provide a second product containing propylene, ethylene, and butane. A light hydrocarbon containing gas oils, full range gas oils, resid or any combination thereof can be cracked in a second cracker to provide a cracked hydrocarbon containing propylene, ethylene, and butane. An alkane can be cracked in a third cracker to provide cracked alkanes containing propylene, ethylene, and butane. The second product, cracked hydrocarbons, and cracked alkanes can be combined and separated to provide a third product containing propylene and a first recycle containing butane. At least a portion of the first recycle can be recycled to the first product prior to cracking.Type: ApplicationFiled: October 30, 2007Publication date: April 30, 2009Inventor: Curtis N. Eng
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Publication number: 20090105512Abstract: The present invention provides a process for producing lower olefins. The technical problem mainly addressed in the present invention is to overcome the defects presented in the prior art including high reaction pressure, high reaction temperature, low yield and selectivity of lower olefins as the target products, poor stability and short life of catalyst, and limited suitable feedstocks. The present process, which is carried out under the conditions of catalytic cracking olefins and adopts as a feedstock an olefins-enriched mixture containing one or more C4 or higher olefins and optionally an organic oxygenate compound, comprises the steps of: a) letting the feedstock contact with a crystalline aluminosilicate catalyst having a SiO2/Al2O3 molar ratio of at least 10, to thereby produce a reaction effluent containing lower olefins; and b) separating lower olefins from the reaction effluent; wherein, the reaction pressure is from ?0.1 MPa to <0 MPa.Type: ApplicationFiled: August 9, 2006Publication date: April 23, 2009Applicants: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Zaiku Xie, Juntao Liu, Siqing Zhong, Wenwei Wu
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Patent number: 7518027Abstract: A process for the production of a mono-olefin from a feedstock comprising a paraffinic hydrocabon which process comprises a) partially combusting at a pressure of at least (15) barg a mixture of the hydrocarbon feed and a molecular oxygen-containing gas in contact with a catalyst capable of supporting combustion beyond the normal fuel rich limit of flammability where they are reacted to form a product comprising one or more mono-olefin(s), carbon monoxide and hydrogen and b) recovering the one or more olefin(s).Type: GrantFiled: February 6, 2003Date of Patent: April 14, 2009Assignee: Innovene Europe LimitedInventors: Andrew Lindsay Burns, David Charles Griffiths, William Terence Woodfin
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Publication number: 20090088595Abstract: A process for once-through conversion of a hydrocarbon feed comprising at least olefins containing 4 carbon atoms and at least olefins containing 5 carbon atoms is described for the production of propylene, said process comprising passing said feed into at least one reaction unit provided with at least one catalyst in the form of spherical beads with a diameter in the range 1 to 3 mm, each of said spherical beads comprising at least one zeolite and at least one alumina-based support and having a pore distribution such that the macroporous volume, measured by mercury porosimetry, is in the range 0.10 to 0.20 ml/g and the mesoporous volume, measured by mercury porosimetry, is in the range 0.25 to 0.35 ml/g.Type: ApplicationFiled: August 23, 2007Publication date: April 2, 2009Inventors: Brigitte Pigeat, Vincent Coupard, Sylvie Maury, Serge Drouet
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Patent number: 7491315Abstract: A dual riser FCC process is disclosed wherein first and second hydrocarbon feeds (5, 6) are supplied to the respective first and second risers (2, 4) to make an effluent rich in ethylene, propylene and/or aromatics. Where the hydrocarbon feeds are different, the respective risers can have different conditions to favor conversion to ethylene and/or propylene. A minor amount of a coke precursor (80, 82) can be added to one or both of the hydrocarbon feeds (5, 6) to reduce or eliminate the amount of supplemental fuel needed to heat balance the system. The different feeds, including the coke precursor and any recycle streams (36, 44) can be segregated by type to improve olefin yields, including an embodiment where the paraffinic feeds are supplied to one riser and the olefinic feeds to the other.Type: GrantFiled: August 11, 2006Date of Patent: February 17, 2009Assignee: Kellogg Brown & Root LLCInventors: Curtis N. Eng, Rik B. Miller
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Publication number: 20090012340Abstract: The present invention relates to a thermal-cracking method of hydrocarbon using a hydrocarbon thermal-cracking apparatus including a tube type furnace having a radiation part for thermally cracking hydrocarbon feedstocks supplied together with steam and a convection part. A hydrocarbon thermal-cracking catalyst is packed in some or entire area of the tube placed in the radiation part of the tube type furnace, wherein the hydrocarbon thermal-cracking catalyst includes an oxide catalyst represented by CrZrjAkOx (wherein, 0.5?j?120 and 0?k?50, A is a transition metal, and x is a number corresponding to the atomic values of Cr, Zr, and A and the numbers of j and k). Therefore, it is possible to improve yield and selectivity of olefin, reduce fuel consumption due to an excellent heat transfer efficiency and extend decoking interval by reduced production of coke deposited to an inside wall of a tube, in steam cracking of hydrocarbon for producing olefin.Type: ApplicationFiled: July 2, 2008Publication date: January 8, 2009Applicant: LG Chem, Ltd.Inventors: Jun-seon Choi, Byoung-gi Park, Jin-do Kim, Hyune-jung Ryu
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Patent number: 7459596Abstract: A method is provided for converting a hydrocarbon feedstock in the naphtha boiling range to light olefins. The method includes contacting the hydrocarbon feedstock with a zeolitic material having a crystal size from 50 to 300 nanometers, having a silica to alumina ratio greater than 200 and where the zeolitic material has a silicalite structure.Type: GrantFiled: July 26, 2005Date of Patent: December 2, 2008Assignee: UOP LLCInventors: Hayim Abrevaya, Ben A. Wilson, Stephen T. Wilson, Suheil F. Abdo
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Patent number: 7442846Abstract: Process for the regeneration of exhausted catalysts, containing one or more calcium aluminates, for steam cracking reactions, comprising treating said exhausted catalysts in a stream of water vapour at a temperature ranging from 700 to 950° C., preferably from 720 to 850° C., and at a pressure ranging from 0.5 to 2 atm.Type: GrantFiled: November 21, 2001Date of Patent: October 28, 2008Assignees: Polimeri Europa S.p.A., Enitecnologie S.p.A.Inventors: Carlo Perego, Paolo Pollesel, Massimo Soprani, Massimo Romagnoli
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Patent number: 7425258Abstract: The present invention relates to a process for selectively producing C3 olefins from a catalytically cracked or thermally cracked naphtha stream. The process is practiced by recycling a C6 rich fraction of the catalytic naphtha product to the riser upstream the feed injection point, to a parallel riser, to the spent catalyst stripper, and/or to the reactor dilute phase immediately above the stripper.Type: GrantFiled: January 20, 2004Date of Patent: September 16, 2008Assignee: ExxonMobil Research and Engineering CompanyInventors: Tan Jen Chen, Brian Erik Henry, Paul F Keusenkothen, Philip A. Ruziska
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Patent number: 7425663Abstract: In a method for the production of propylene, a charge stream containing C4 to C6 olefins is evaporated, superheated, mixed with hot water vapor, the olefins vapor mixture converted on a zeolite catalyst, the reaction mixture formed thereby cooled, and then partially condensed. In order to increase the yield of propylene, the gaseous phase containing ethylene, propylene, C4 to C8 olefins, and additional hydrocarbons that is accumulated during the partial condensation is compressed, the gaseous and liquid phase containing propylene, ethylene, and other light hydrocarbons that exit from the compression step is separated into a gaseous phase containing propylene, ethylene, and other light hydrocarbons and a liquid phase containing C4+ olefins, and the liquid phase is separated into a fraction containing C4 to C6 olefins and a fraction containing C7+ olefins.Type: GrantFiled: June 5, 2003Date of Patent: September 16, 2008Assignee: Lurgi AGInventors: Hermann Bach, Harald Kömpel, Bernd Ahlers, Peter Trabold, Frank Höper
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Publication number: 20080214882Abstract: The surfactant-mediated hydrolysis of ZSM-5 zeolite affords five-membered ring subunits that can be readily incorporated into the framework walls of a hexagonal mesostructured aluminosilicate, denoted MSU-Z. The five-membered ring subunits, which are identifiable by infrared spectroscopy, impart unprecedented acidity to the mesostructure, as judged by cumene cracking activity at 300° C. Most notably, MSU-Z aluminosilicate made through the base hydrolysis of ZSM-5 in the presence of cetyl trimethyl ammonium ions exhibits a cumene conversion of 73%, which is 6.7-fold higher than the conversion provided by a conventional MCM-41. This approach to stabilizing zeolitic subunits through surfactant-mediated hydrolysis of zeolites appears to be general. The hydrolysis of USY zeolite under analogous hydrolytic conditions also affords zeolitic fragments that boost the acidity of the mesostructure in comparison to equivalent compositions prepared from conventional aluminosilicate precursors.Type: ApplicationFiled: February 18, 2008Publication date: September 4, 2008Applicant: Board of Trustees of Michigan State UniversityInventors: Thomas J. Pinnavaia, Hui Wang, Yu Liu
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Publication number: 20080188702Abstract: Process for the preparation of C3 and C4 olefins and gasoline by: (a) contacting in a fluidised bed reactor a light hydrocarbon feedstock with a first catalyst inventory comprising a medium pore size zeolite catalyst, wherein the first catalyst inventory is a fresh catalyst inventory; (b) combining at least part of the catalyst inventory as used in step (a) with one or more catalyst streams to form a second catalyst inventory comprising a medium pore size zeolite catalyst and a large pore size zeolite catalyst; (c) contacting a hydrocarbon feedstock with the second catalyst inventory in a reactor riser to form cracked products.Type: ApplicationFiled: December 19, 2005Publication date: August 7, 2008Applicant: SHELL OIL COMPANYInventors: George A. Hadjigeorge, Colin John Schaverien, Nicolaas Wilhelmus Joseph Waij
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Patent number: 7408094Abstract: A process for the production of olefins from a hydrocarbon comprising the steps of: a) passing a first feed stream comprising gaseous reactants to a first reaction zone wherein said gaseous reactants react exothermically to provide a product stream b) producing a mixed feed stream comprising oxygen by passing the product stream produced in step (a) and a second feed stream comprising a hydrocarbon feedstock to a mixing zone, oxygen being passed to the mixing zone via (i) the product stream produced in step (a), (ii) the second feed stream comprising a hydrocarbon feedstock and/or (iii) a third stream comprising an oxygen-containing gas c) passing the mixed feed stream directly to an essentially adiabatic second reaction zone wherein in the absence of a supported platinum group metal catalyst at least a part of the oxygen is consumed and a stream comprising olefins is produced e) cooling the stream comprising olefins exiting the second reaction zone to less than 650° C.Type: GrantFiled: November 18, 2003Date of Patent: August 5, 2008Assignee: Ineos Europe LimitedInventors: Ian Raymond Little, Ian Allan Beattie Reid
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Patent number: 7405339Abstract: A process of contacting at least one isoparaffin and at least one C5 olefin in the presence of a catalyst composition under conversion conditions to provide for converting the at least one isoparaffin and the at least one C5 olefin is provided. The catalyst composition contains a heteropoly acid, zinc, and a support component.Type: GrantFiled: March 3, 2006Date of Patent: July 29, 2008Assignee: ConocoPhillips CompanyInventor: Bruce B. Randolph
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Publication number: 20080119681Abstract: The present invention provides a process for the production of olefins by autothermal cracking of a liquid paraffinic hydrocarbon-containing feedstock in the presence of a molecular oxygen-containing gas, wherein said process comprises (a) providing a liquid paraffinic hydrocarbon-containing feedstock, (b) mixing said liquid paraffinic hydrocarbon-containing feedstock with a diluent comprising steam, said diluent being pre-heated to a temperature of at least 300° C., to produce a vaporised diluent liquid paraffinic hydrocarbon-containing feedstream comprising at least 20% by volume of steam, (c) subsequently mixing said vaporised diluted liquid paraffinic hydrocarbon-containing feedstream with a molecular oxygen-containing gas to produce a diluted mixed feedstream, (d) subsequently contacting said diluted mixed feedstream with a catalyst capable of supporting combustion beyond the normal fuel rich limit of flammability, to provide a hydrocarbon product stream comprising olefins.Type: ApplicationFiled: December 22, 2005Publication date: May 22, 2008Applicant: Ineos Europe LimitedInventors: Andrew Lindsay Burns, Ian Allan Beattie Reid
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Patent number: 7375257Abstract: A process for cracking an olefin containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.Type: GrantFiled: October 3, 2001Date of Patent: May 20, 2008Assignee: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren
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Patent number: 7374662Abstract: A process for conversion of a hydrocarbon feedstock comprising a relatively heavy main feedstock with a boiling point above approximately 350° C., and a relatively light secondary feedstock with a boiling point below approximately 320° C., wherein, the main feedstock, representing at least 50 wt. % of the hydrocarbon feedstock, is cracked in a fluidized-bed reactor in the presence of a cracking catalyst, the secondary feedstock is cracked in a fluidized bed with the same cracking catalyst, separately or mixed with the main feedstock, said secondary feedstock comprising oligomers with at least 8 carbon atoms of light olefins with 4 and/or 5 carbon atoms.Type: GrantFiled: March 10, 2003Date of Patent: May 20, 2008Assignee: Institut Francais du PetroleInventors: Jean-Luc Duplan, Sylvie Lacombe, Jérôme Bayle, Vincent Coupard
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Patent number: 7375256Abstract: A catalytic conversion process for producing light olefins with a high yield from petroleum hydrocarbons, which comprises the steps of contacting a pre-heated petroleum hydrocarbons feedstock with a catalyst which comprises phosphorus and transition metal modified silica rich zeolite having a structure of pentasil in a riser or a fluidized bed reactor, and converting under the catalytic conversion conditions to produce reaction effluent and a spent catalyst, separating the resulted reaction effluent and spent catalyst, further separating said reaction effluent into liquid products and gaseous products comprising ethylene and propylene; stripping the spent catalyst by steam; regenerating the stripped catalyst by contacting the spent catalyst with oxygen-containing gas and burning off coke; and recycling the regenerated catalyst to reactor for reuse.Type: GrantFiled: June 29, 2004Date of Patent: May 20, 2008Assignee: China Petroleum & Chemical CorporationInventors: Chaogang Xie, Jun Long, Jiushun Zhang, Zaiting Li, Xieqing Wang
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Patent number: 7323099Abstract: A process for selectively producing C2 to C4 olefins from feedstock such as a gas oil or resid. The feedstock is reacted in a first stage comprising a fluid catalytic cracking unit wherein it is converted in the presence of a mixture of conventional large pore zeolitic catalyst and a medium pore zeolitic catalyst to reaction products, including a naphtha boiling range stream. The naphtha boiling range stream is introduced into a second stage where it is contacted with a catalyst containing from about 10 to about 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures ranging from about 500 to about 650° C. and a hydrocarbon partial pressure from about 10 to about 40 psia (about 70 to about 280 kPa).Type: GrantFiled: November 19, 2004Date of Patent: January 29, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventor: Brian Erik Henry
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Patent number: 7317133Abstract: The present invention relates to a process for the production of light weight olefins comprising olefins having from 2 to 3 carbon atoms per molecule from an oxygenate feedstock. The process comprises passing the oxygenate feedstock to an oxygenate conversion zone containing a metal alumino phosphate catalyst to produce a light weight olefin stream. A propylene stream and/or mixed butylene is fractionated from said light weight olefin stream and a medium weight C4 to C7 stream is cracked in a separate olefin cracking reactor to enhance the yield of ethylene and propylene products.Type: GrantFiled: November 21, 2002Date of Patent: January 8, 2008Assignee: UOP LLCInventors: Bipin V. Vora, Peter R. Pujado
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Patent number: 7314964Abstract: A process is disclosed for enhancing the production of light olefins using a catalyst with small pores. The catalyst comprises a molecular sieve having 10 membered rings with channels of limited length. The molecular sieve has a high silica to alumina ratio and has pores sized to limit production of aromatics in the cracking process.Type: GrantFiled: November 17, 2004Date of Patent: January 1, 2008Assignee: UOP LLCInventors: Hayim Abrevaya, Suheil F. Abdo, R. Lyle Patton
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Patent number: 7314963Abstract: The present invention comprises a process for producing propylene comprising the steps of contacting an olefin feed containing between about 40 and about 80 wt-% olefins and between about 20 and about 60 wt-% olefins and aromatics with a spherical catalyst to form a cracked product, the catalyst comprising about 30 to about 80 wt-% of a crystalline zeolite, the reaction conditions including a temperature from about 500° to 650° C., a hydrocarbon partial pressure of 70 to 280 kPa (10 to 40 psia), a liquid hourly space velocity in the range of 5 to 40 hr?1 and wherein propylene comprises at least 90 mol-% of the total C3 products.Type: GrantFiled: September 28, 2004Date of Patent: January 1, 2008Assignee: UOP LLCInventors: Timur V. Voskoboynikov, Michael H. Quick, Peter R. Pujado, Bipin V. Vora
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Patent number: 7312370Abstract: An FCC process for obtaining light olefins comprises contacting a hydrocarbon feed stream with blended catalyst comprising regenerated catalyst and coked catalyst. The catalyst has a composition including a first component and a second component. The second component comprises a zeolite with no greater than medium pore size wherein the zeolite comprises at least 1 wt-% of the catalyst composition. The contacting occurs in a riser to crack hydrocarbons in the feed stream and obtain a cracked stream containing hydrocarbon products including light olefins and coked catalyst. The cracked stream is passed out of an end of the riser such that the hydrocarbon feed stream is in contact with the blended catalyst in the riser for less than or equal to 2 seconds on average. The hydrocarbon products including light olefins are separated from the coked catalyst. The first portion of the coked catalyst is passed to a regeneration zone in which coke is combusted from the catalyst to produce a regenerated catalyst.Type: GrantFiled: December 10, 2002Date of Patent: December 25, 2007Assignee: UOP LLCInventors: Rusty M. Pittman, Lawrence L. Upson
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Patent number: 7307196Abstract: The invention relates to a catalyst composition, a method of making the same and its use in the conversion of a feedstock, preferably an oxygenated feedstock, into one or more olefin(s), preferably ethylene and/or propylene The catalyst composition comprises a molecular sieve and at least one oxide of a metal from Group 4, optionally in combination with at least one metal from Groups 2 and 3, of the Periodic Table of Elements.Type: GrantFiled: August 3, 2004Date of Patent: December 11, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Doron Levin, James Clark Vartuli
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Patent number: 7291760Abstract: A process for the production of an olefin comprising partially combusting in a reaction zone a mixture of a hydrocarbon and an oxygen-containing gas in the presence of a catalyst which is capable of supporting combustion beyond the fuel rich limit of flammability to produce the olefin, wherein the superficial feed velocity of said mixture is at least 250 cm s?-1? at standard temperature and operating pressure with the proviso that where the catalyst is an unsupported catalyst, the superficial feed velocity of said mixture is at least 300 cm s?1 at standard temperature and operating pressure.Type: GrantFiled: November 21, 2006Date of Patent: November 6, 2007Assignee: Ineos Europe LimitedInventors: David Charles Griffiths, Ian Raymond Little, Brian Edward Messenger, Ian Allan Beattie Reid
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Patent number: 7276639Abstract: A hydrocarbon conversion process such as an auto-thermal cracking process in which a hydrocarbon feed and a molecular oxygen-containing gas are contacted in a reaction zone in the presence of a catalyst to produce an outlet stream having an oxygen concentration which is at, near or above the flammable limit and in which process a loss of reaction is detected and used as a signal to activate means for mitigating the risk of explosion downstream of the reaction zone. The loss of reaction may be detected for example by a sudden increase in oxygen concentration in the outlet stream and/or a sudden drop in temperature of the outlet stream.Type: GrantFiled: October 4, 2001Date of Patent: October 2, 2007Assignee: Ineos Europe LimitedInventors: Philip Hall, Ian Allan Beattie Reid, David Charles Wilson
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Patent number: 7270739Abstract: The present invention relates to a process for selectively producing C3 olefins from a catalytically cracked or thermally cracked naphtha stream by fractionating the naphtha feed to obtain at least a C6 rich fraction and feeding the C6 rich fraction into a reaction stage at a point wherein the residence time of the C6 rich fraction is minimized.Type: GrantFiled: January 20, 2004Date of Patent: September 18, 2007Assignee: Exxonmobil Research and Engineering CompanyInventors: Tan Jen Chen, Brian Erik Henry, Paul F Keusenkothen, Philip A. Ruziska
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Patent number: 7267759Abstract: The present invention relates to a process for selectively producing C3 olefins from a catalytically cracked or thermally cracked naphtha stream by fractionating the naphtha feed to obtain a C6 fraction and feeding the C6 fraction either in the riser downstream of the injection point for the reminder of the naphtha feed, in the stripper, and/or in the dilute phase immediately downstream or above the stripper of a process unit.Type: GrantFiled: January 20, 2004Date of Patent: September 11, 2007Assignee: ExxonMobil Research and Engineering CompanyInventors: Tan Jen Chen, Brian Erik Henry, Paul F Keusenkothen, Philip A. Ruziska
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Patent number: 7262332Abstract: The invention relates to a process for production of propylene in particular from a C4 and/or C5 cut from steam cracking and/or catalytic cracking, preferably comprising both butenes and pentenes, said process comprising at least one oligomerization stage, followed by a stage of catalytic cracking of the oligomers formed. Preliminary oligomerization, in particular of a wide fraction of the charge, makes it possible to optimize the yields, the conversion, and the selectivity for propylene, relative to direct cracking. It also makes it possible for cracking to be carried out in a fixed, moving, or fluidized bed, optionally with co-production of oligomers for uses other than the production of propylene.Type: GrantFiled: March 6, 2003Date of Patent: August 28, 2007Assignee: Institut Francais du PetroleInventors: Jean-Luc Duplan, Jérôme Bayle, Sylvie Lacombe, Cécile Thomazeau
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Patent number: 7244872Abstract: Process for producing mono-olefins from a paraffin-containing hydrocarbon feed, comprising partially combusting a mixture of the hydrocarbon feed and a molecular oxygen-containing gas in contact with a catalyst capable of supporting combustion beyond the normal fuel rich limit of flammability and subsequently separating the products of the combustion. Energy for the separation is provided by a cogeneration process which simultaneously produces thermal energy and mechanical energy by combustion of fuel. The mechanical energy is converted to electricity, and the thermal energy is used to create steam for use in a steam turbine.Type: GrantFiled: February 13, 2003Date of Patent: July 17, 2007Assignee: Ineos Europe LimitedInventor: William Terence Woodfin
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Patent number: 7223897Abstract: A process for the production of an olefin from a hydrocarbon by autothermal cracking, which process comprises: partially combusting the hydrocarbon and an oxygen-containing gas in the presence of a catalyst, wherein the stoichiometric ratio of hydrocarbon to oxygen is 5 to 16 times the stoichiometric ratio of hydrocarbon to oxygen required for complete combustion of the hydrocarbon to carbon dioxide and water, characterised in that the catalyst comprises palladium and at least one further metal being a Group IIIA, Group IVA, VA, a transition metal or a lanthanide.Type: GrantFiled: October 24, 2005Date of Patent: May 29, 2007Assignee: Ineos Europe LimitedInventors: John William Couves, David Charles Griffiths, Brian Edward Messenger, Ian Allan Beattie Reid
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Patent number: 7169962Abstract: Process for the production of an olefin comprising partially combusting in a reaction zone a mixture of a hydrocarbon and an oxygen-containing gas in the presence of a catalyst which is capable of supporting combustion beyond the fuel rich limit of flammability to produce the olefin. The superficial feed velocity of the mixture is at least 250 cm s?1 at standard temperature and operating pressure, with the proviso that where the catalyst is an unsupported catalyst, the superficial feed velocity of the mixture is at least 300 cm s?1 at standard temperature and operating pressure. The process is carried out at a pressure of at least 1.3 bara and the reaction zone is not externally heated.Type: GrantFiled: July 4, 2001Date of Patent: January 30, 2007Assignee: Ineos Europe LimitedInventors: David Charles Griffiths, Ian Raymond Little, Brian Edward Messenger, Ian Allan Beattie Reid
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Patent number: 7154015Abstract: Process for the production of propylene starting from mixtures of hydrocarbons, prevalently olefins, the above hydrocarbons having a boiling point ranging from ?15° C. to +80° C., preferably from ?12° C. to +60° C., which comprises putting the above mixture of hydrocarbons in contact, under cracking conditions, with a large-pore zeolite having a molar ratio Silica/Alumina lower than 200, preferably ranging from 50 to 150.Type: GrantFiled: May 15, 2001Date of Patent: December 26, 2006Assignees: Enichem S.p.A., Enitecnologie S.p.A.Inventors: Carlo Perego, Stefano Peratello, Paolo Pollesel, Sergio Sgorlon, Maria Angela Mantegazza, Massimo Romagnoli