Anti-pollution Patents (Class 60/274)
  • Patent number: 9863301
    Abstract: A filter fault detection apparatus for a filter mounted on an exhaust passage of an internal combustion engine for collecting particulate matter includes a sensor mounted on the exhaust passage downstream of the filter. The sensor includes an insulative sensor element formed with a pair of electrodes on which particulate matter is collected, the sensor generating a sensor output corresponding to an amount of particulate matter collected on the sensor element when the electrodes become electrically conductive therebetween, causing the sensor output to rise. The apparatus further includes an acquiring unit that acquires, as an output variation, a temporal variation of the sensor output after rise of the sensor output, and a fault determination unit that performs a fault detection process for detecting presence of a fault in the filter based on the output variation of the sensor output to determine whether the filter is normal or faulty.
    Type: Grant
    Filed: January 28, 2015
    Date of Patent: January 9, 2018
    Assignee: DENSO CORPORATION
    Inventors: Manabu Yoshidome, Masato Katsuno
  • Patent number: 9856773
    Abstract: A method for controlling an exhaust gas purification system that can effectively implement desulfation of a selective catalytic reduction (SCR) device. The method for controlling an exhaust gas purification system, in which a diesel particulate filter (DPF) and an SCR device are combined, may include calculating a sulfur poisoning amount of the SCR device and an amount of soot loading in the DPF; and increasing a temperature of the SCR device to a desulfation temperature when the sulfur poisoning amount is greater than a first predetermined value and the amount of soot loading is less than a second predetermined value.
    Type: Grant
    Filed: November 23, 2016
    Date of Patent: January 2, 2018
    Assignee: Hyundai Motor Company
    Inventors: Jie Won Park, Myung Jong Lee
  • Patent number: 9856774
    Abstract: An engine exhaust system includes an exhaust pipe assembly having an engine exhaust system inlet configured to receive engine exhaust and an engine exhaust system outlet. The system includes a first selective catalytic reduction (SCR) catalyst device positioned downstream in exhaust flow from the engine exhaust system inlet. The first SCR catalyst device includes a substrate with a metallic catalyst coated on the substrate. An electric heater is configured to heat the metallic catalyst. A second SCR catalyst device is positioned downstream in engine exhaust flow from the first SCR catalyst device and upstream of the engine exhaust system outlet. The first SCR catalyst device and the exhaust pipe assembly define an empty chamber between the substrate and the second SCR catalyst device. Engine exhaust flows directly from the substrate to the second SCR catalyst device through the empty chamber.
    Type: Grant
    Filed: May 3, 2016
    Date of Patent: January 2, 2018
    Assignee: GM Global Technology Operations LLC
    Inventors: Luciano Nunziato Di Perna, Raffaello Ardanese, Michael J. Paratore, Jr., Rahul Mital, Jianwen Li
  • Patent number: 9856767
    Abstract: Methods and apparatus for removing undesired pollutants from exhausts streams of spark-ignited internal-combustion engines in vehicles while producing electrical energy as a byproduct. The apparatus includes a reduction catalyst, a thermoelectric generator (TEG), and an oxidation catalyst. The TEG cools the exhaust stream and generates electricity. The exhaust stream is oxygenated after passing through the TEG and prior to passing through the oxidation catalyst.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: January 2, 2018
    Assignee: Tecogen, Inc.
    Inventor: Jean Roy
  • Patent number: 9845756
    Abstract: A three-way catalyst and an NOx adsorption catalyst are disposed in an engine exhaust passage. In a predetermined low-load engine operation area, combustion in a combustion chamber is carried out at a lean base air-fuel ratio and an air-fuel ratio in the combustion chamber is changed to a rich range at the time of discharging NOx from the NOx adsorption catalyst. In a predetermined high-load engine operation area, the air-fuel ratio in the combustion chamber is controlled to a theoretical air-fuel ratio in a feedback manner. In a predetermined middle-load engine operation area, the combustion in the combustion chamber is carried out at the base air-fuel ratio lower than the base air-fuel ratio in the low-load engine operation area and the air-fuel ratio in the combustion chamber is changed to the rich range with a period shorter than a rich period of the air-fuel ratio for discharging NOx in the low-load engine operation area.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: December 19, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki Bisaiji, Kohei Yoshida, Kenji Sakurai, Kohki Nakamura
  • Patent number: 9845718
    Abstract: A controller calculates a period travel distance that is a travel distance of the vehicle from when the available travel distance is calculated to when the available travel distance is calculated next. The controller, when the remaining amount of urea aqueous solution inside a tank exceeds a predetermined amount, executes a first calculation process in which the available travel distance is calculated with reference to the remaining amount of the urea aqueous solution. The controller, after the remaining amount of the urea aqueous solution becomes smaller than or equal to a predetermined amount, executes a second calculation process in which the available travel distance is calculated by subtracting the period travel distance from the previously calculated available travel distance.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: December 19, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takahiro Kiyofuji, Kingo Suyama, Gaku Kishimoto, Atsushi Kidokoro
  • Patent number: 9835064
    Abstract: An aftertreatment system for an internal combustion system includes an exhaust duct, an oxidation catalyst disposed in the exhaust duct and a particulate filter disposed in the exhaust duct downstream of the oxidation catalyst. The internal combustion engine is operated to perform a regeneration process of the particulate filter. A first value of exhaust gas temperature in the exhaust duct between the oxidation catalyst and the particulate filter is determined. A second value of exhaust gas temperature in the exhaust duct downstream of the particulate filter is determined. A malfunctioning of the oxidation catalyst is determined when the first value of exhaust gas temperature is below a first predetermined threshold value thereof and contemporaneously the second value of exhaust gas temperature is above a second predetermined threshold value thereof during the regeneration process.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: December 5, 2017
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Stefano Cassani, Paolo Francesco Carminati, Nicola Pio Sacco
  • Patent number: 9835099
    Abstract: This disclosure provides a system and method for controlling internal combustion engine system to reduce operation variations among plural engines. The system and method utilizes single-input-single-output (SISO) control in which a single operating parameter lever is selected from among exhaust gas recirculation (EGR) fraction and charge air mass flow (MCF), and a stored reference value associated with the selected lever is adjusted for an operating point in accordance with a difference between a measured emissions characteristic and a pre-calibrated reference value of the emissions characteristic for that operating point. Adjusting the selected operating parameter lever towards the theoretical pre-calibrated reference value of the operating parameter lever for each of plural operating points can reduce engine-to-engine variations in engine out emissions.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: December 5, 2017
    Assignee: Cummins Inc.
    Inventors: Yongjie Zhu, Vivek A. Sujan, Govindarajan Kothandaraman, Timothy R. Frazier
  • Patent number: 9816421
    Abstract: An exhaust elbow includes an upstream sidewall defining an upstream portion of the exhaust elbow, a downstream sidewall defining a downstream portion of the exhaust elbow, and a deflector. The upstream portion is configured to receive an upstream exhaust gas. The deflector is coupled to the upstream sidewall of the exhaust elbow upstream and is configured to deflect a portion of the upstream exhaust gas received by the upstream portion of the exhaust elbow away from a region of an interior of the exhaust elbow into which an injected reductant from a dosing module is injected. The deflector may reduce and/or prevent formation of reductant deposits on a downstream sidewall. In some implementations, an exhaust assisted flow separator may also be included to direct a portion of the upstream exhaust gas received by the upstream portion of the exhaust elbow through a dosing opening.
    Type: Grant
    Filed: June 10, 2015
    Date of Patent: November 14, 2017
    Assignee: Cummins Emission Solutions Inc.
    Inventors: Tyler K. Lorenz, Mihai Chiruta, James Klingbeil, Jeremy D. Harris
  • Patent number: 9816451
    Abstract: A control device for an engine, the control device includes an ECU. The ECU is configured to: (i) perform switching between a first/second operation, the first operation is a first operation and the second operation is an operation with cylinder deactivation; (ii) determine operation points where vibration based on the operational state of the engine is equal to or lower than a predetermined value when performing the first/second operation; (iii) determine which one of a thermal efficiency in the operation point in case of performing the first operation and a thermal efficiency in the operation point in case of performing the second operation is higher; and (iv) control the operational state of the engine so as to operate in the operation point where the thermal efficiency is determined to be higher.
    Type: Grant
    Filed: June 2, 2015
    Date of Patent: November 14, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Takashi Amano
  • Patent number: 9815468
    Abstract: An emergency braking force generation system includes: an engine for performing combustion using air and fuel injected from an injector and generating torque; a cooling fan which is rotated by the torque of the engine and supplies air into one side of the engine; a cooling fan clutch that selectively transmits the torque of the engine into the cooling fan; a transmission that varies a gear ratio by receiving the torque of the engine and rotates a driving wheel; and a control portion that controls the cooling fan clutch such that the cooling fan is integrally rotated with the engine when an emergency braking signal is generated so as to increase a load of rotation of the engine through the cooling fan.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: November 14, 2017
    Assignee: Hyundai Motor Company
    Inventor: Hyung Suk Byun
  • Patent number: 9816417
    Abstract: A provision of assemblies and methods for treating an exhaust gas from an internal combustion engine. The treatment method comprises at least two catalyst stages. The exhaust gas is directed to a first stage catalyst. After the first stage catalyst, the exhaust is passed to an inter-catalyst stage comprising an exhaust cooling process and an oxygen enrichment process. Next, the exhaust is passed to a second stage catalyst for reducing carbon monoxide, ammonia and hydrocarbon concentration in the exhaust gas, before exiting via an outlet.
    Type: Grant
    Filed: April 2, 2016
    Date of Patent: November 14, 2017
    Inventor: Dorian Francis Corliss, II
  • Patent number: 9810677
    Abstract: A concentration detecting section detects a concentration of urea water and outputs the detected value. A determining section determines whether the urea water is suitable by using the detected value. A temperature detecting section detects temperatures of detection targets. The detection targets have temperatures that are different from one another during operation of an engine. The determining section is adapted to calculate a temperature difference between temperatures of a particular detection target and another detection target and start determining whether the urea water is suitable when a determination start condition including that the temperature difference is within a reference range is satisfied. The reference range is defined as a range of temperature differences in which it is determined that the urea water is in a quiescent state, which is suitable for the determination.
    Type: Grant
    Filed: June 12, 2014
    Date of Patent: November 7, 2017
    Assignee: HINO MOTORS, LTD.
    Inventor: Toshiya Akiyoshi
  • Patent number: 9802156
    Abstract: Provided is a system for treating a flowing exhaust gas comprising a lean NOx trap, a catalyzed soot filter, an ammonia or an ammonia precursor metering system for metering ammonia or an ammonia precursor into the flowing exhaust gas; and an SCR catalyst, wherein the SCR catalyst is disposed downstream of the lean NOx trap and comprises copper and/or iron supported on a small pore molecular sieve.
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: October 31, 2017
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Paul Joseph Andersen, Hai-Ying Chen, Joseph Michael Fedeyko, Erich Weigert
  • Patent number: 9803575
    Abstract: A method for operating an internal combustion engine having a motor and an exhaust gas aftertreatment system having an exhaust gas aftertreatment component, wherein exhaust gas formed in the motor during combustion of fuel is guided via the exhaust gas aftertreatment system for cleaning, includes: determining an exhaust gas actual value that depends upon an actual value of a nitrogen dioxide fraction in the exhaust gas upstream of the exhaust gas aftertreatment component; and changing at least one operating parameter for the motor such that the actual value of the nitrogen dioxide fraction is brought closer to a corresponding reference value for the nitrogen dioxide fraction.
    Type: Grant
    Filed: July 28, 2014
    Date of Patent: October 31, 2017
    Assignee: MAN Diesel & Turbo SE
    Inventors: Andreas Döring, Markus Bauer
  • Patent number: 9797285
    Abstract: A diesel particulate filter (DPF) canister for an exhaust gas aftertreatment module is disclosed. The DPF canister may include a canister housing having an inlet flange and an outlet flange attached at opposite ends, and a canister sealing flange installed there between. The outlet flange may have a greater outer diameter than the inlet flange, and the canister sealing flange may have a greater outer diameter than the inlet and outlet flanges. A DPF receptacle may include a cylindrical receptacle housing with a receptacle sealing flange attached at one end and having a receptacle sealing flange inner diameter that is greater than the outer diameter of the inlet flange, but less than the outer diameters of the outlet flange and the canister sealing flange so that the DPF canister can only be installed with the inlet flange inserted through the receptacle sealing flange.
    Type: Grant
    Filed: June 15, 2015
    Date of Patent: October 24, 2017
    Assignee: Caterpillar Inc.
    Inventor: Julian Justin
  • Patent number: 9797286
    Abstract: An exhaust treatment system includes an SCRF device, a reductant delivery system, and an SCR storage module. The SCRF device includes a filter portion having a washcoat formed thereon that defines a washcoat thickness (WCT). The reductant delivery system is configured to inject a reductant that reacts with the washcoat based on a reductant storage model. The SCR storage module is in electrical communication with the reductant delivery system to provide the reductant storage model the amount of reductant to be injected based on the reductant storage model. The exhaust treatment system further includes a WCT compensation module configured to electrically communicate a WCT compensation value to the SCR storage module. The SCR storage module modifies the reductant storage model according to the WCT compensation value such that the amount of ammonia that slips from the SCRF device is reduced thereby increasing a storage efficiency of the SCRF device.
    Type: Grant
    Filed: October 30, 2013
    Date of Patent: October 24, 2017
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Thomas Larose, Jr., Christopher Whitt, Christopher C. Swoish, Justin Adam Shetney
  • Patent number: 9797290
    Abstract: A method and an internal combustion engine for the regeneration of a particle filter includes periodic regeneration phases, where a regeneration is performed by virtue of the soot particles that have been deposited in the particle filter being burned off. During the operation of the internal combustion engine, the reactivity of the soot deposits is determined on the basis of a characteristic map previously established empirically for different engine operating ranges of the internal combustion engine.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: October 24, 2017
    Assignee: MAN TRUCK & BUS AG
    Inventors: Markus Knauer, Dieter Rothe, Christian Pastoetter
  • Patent number: 9790852
    Abstract: A condensed water treatment device for an internal combustion engine is provided. The condensed water treatment device may include a condensed water tank, a condensed water supply device, and a condensed-water generation quantity controlling device. The condensed water treatment device may further include a computer. The computer by executing a computer program may function as a storage-water-quantity decrease controlling device and a storage-water-quantity increase controlling device.
    Type: Grant
    Filed: June 12, 2013
    Date of Patent: October 17, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hisaki Ito, Noriyuki Takada, Takeshi Hashizume
  • Patent number: 9784159
    Abstract: A method to reduce during the start of an engine undesired emissions from the engine, where an SCR catalytic converter for the cleaning of exhaust gases is arranged in an exhaust passage at the engine. The method includes controlling the dosage of fuel to the engine with a certain delay relative to what is the case during essentially optimal combustion in order to reduce the development of heat that results from the combustion of fuel through non-optimal combustion. Also a computer program product comprising program code to implement a method of reducing emissions. Also an arrangement to reduce during the start of an engine undesired emissions from the engine and a motor vehicle that is equipped with the arrangement.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: October 10, 2017
    Assignee: SCANIA CV AB
    Inventors: Martin Klasson, Patrik Ederstål, Mikael Nordin
  • Patent number: 9784157
    Abstract: According to various embodiments, an exhaust treatment system includes a catalyst that is in direct contact with an exhaust stream, at least one sensor that senses a system parameter and produces one or more signals corresponding to the system parameter, and a controller that is configured to receive the one or more signals and control catalyst performance based on the one or more signals by regenerating the catalyst. Regenerating the catalyst includes increasing a temperature of the exhaust stream flowing to the catalyst and directing a reductant injector to adjust a flow rate of reductant being injected into the exhaust stream flowing to the catalyst.
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: October 10, 2017
    Assignee: General Electric Company
    Inventors: Daniel George Norton, Stanlee Teresa Buddle, Dan Hancu, Benjamin Hale Winkler, Ashish Balkrishna Mhadeshwar
  • Patent number: 9779218
    Abstract: In a method for a model-based determination of a temperature distribution of an exhaust gas post-treatment unit, a differentiation is made between steady operating states and non-steady operating states by taking into account the axial and the radial temperature distribution, and, on the basis of virtual segmentation of the post-treatment unit, in particular the radial heat transfer to the surroundings is taken into account in the model-based determination for steady operating states, and for non-steady operating states the heat transfer from the exhaust gas which flows axially through the post-treatment unit to the segments is taken into account by a heat transfer coefficient k.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: October 3, 2017
    Assignee: MTU Friedrichshafen GmbH
    Inventors: Marc Hehle, Ralf Müller, Jens Niemeyer, Jörg Remele, Guido Schäffner, Holger Sinzenich, Tim Späder
  • Patent number: 9771888
    Abstract: A system according to the principles of the present disclosure includes a storage capability module and at least one of an engine speed control module and a spark control module. The storage capability module determines a capability of a catalytic converter to store oxygen. The engine speed control module controls a speed of an engine based on the oxygen storage capability of the catalytic converter. The spark control module controls a spark timing of the engine based on the oxygen storage capability of the catalytic converter.
    Type: Grant
    Filed: October 18, 2013
    Date of Patent: September 26, 2017
    Assignee: GM Global Technology Operations LLC
    Inventors: Jonathan Packard, Robert J. Genslak, Scott Jeffrey
  • Patent number: 9765663
    Abstract: A method of regenerating a lean NOx trap (LNT) of an exhaust purification system provided with the LNT and a selective catalytic reduction (SCR) catalyst may include: determining whether a regeneration release condition of the LNT is satisfied; determining whether a regeneration demand condition of the LNT is satisfied; and performing regeneration of the LNT if the regeneration release condition of the LNT and the regeneration demand condition of the LNT are satisfied. In particular, the regeneration release condition of the LNT is satisfied if all of an engine operating condition, an LNT state condition, and a lambda sensor synchronization condition are satisfied.
    Type: Grant
    Filed: December 1, 2015
    Date of Patent: September 19, 2017
    Assignees: HYUNDAI MOTOR COMPANY, FEV GMBH
    Inventors: Jin Ha Lee, Jin Woo Park, Alexander Vovk, Joschka Schaub, Thomas Wittka
  • Patent number: 9765665
    Abstract: A method for operating a device for providing a liquid additive, the device having a delivery path running from a tank to an additive dispensing device, at least one section of the delivery path forming a jacket, includes: delivering the liquid additive from the tank to the additive dispensing device along the delivery path in a delivery direction; stopping the delivery of the liquid additive; at least partially evacuating the section of the delivery path; and forming a thermal insulator in the jacket by the evacuated delivery path.
    Type: Grant
    Filed: June 4, 2014
    Date of Patent: September 19, 2017
    Assignee: Continental Automotive GmbH
    Inventors: Jan Hodgson, Yves Kopp, Georges Maguin
  • Patent number: 9765715
    Abstract: A method for operating an exhaust gas purification system of an internal combustion engine, which can be operated in a lean operating mode and in a rich operating mode, is disclosed. The exhaust gas purification system has, arranged one after the other in the direction of flow of the exhaust gas, an ammonia-forming catalyst, a first exhaust gas sensor, an ammonia-SCR catalyst, a nitrogen oxide storage catalyst and a second exhaust gas sensor. Exhaust gas sensors emit a first signal correlating with the nitrogen oxide content of the exhaust gas and a second signal correlating with the lambda value of the exhaust gas. In diagnostic operation, the ammonia storage capacity of the ammonia-SCR catalyst and the oxygen and optionally the nitrogen oxide storage capacity of the nitrogen oxide storage catalyst can be determined by analyzing the signals of the first and second exhaust gas sensors.
    Type: Grant
    Filed: October 25, 2014
    Date of Patent: September 19, 2017
    Assignee: Daimler AG
    Inventors: Peter Hohner, Carsten Zeller
  • Patent number: 9757684
    Abstract: An improved process and for removing NOx from exhaust gases produced by combustion-based energy sources. Catalyst-free exhaust gas is directed into one or more ducts. The gas is cooled and then passes through the duct, wherein the gas flow rate and the electron beam pulse rate are configured to cause each successive volume of gas that flows past the window to be subjected to only a single electron beam pulse in the reaction chamber. A single short, intense electron beam is fired into the exhaust through a window in the reaction chamber as the exhaust flows past the window, with some of the electrons being reflected back into the gas by a reflective plate situated opposite the window. The deposited electron energy causes NOx from the exhaust to be converted into N2 and O2 which are output into the atmosphere with the thus-scrubbed exhaust.
    Type: Grant
    Filed: September 6, 2016
    Date of Patent: September 12, 2017
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: Matthew F. Wolford, Matthew C. Myers, John D. Sethian, Frank Hegeler
  • Patent number: 9759106
    Abstract: A reducing agent injection device includes a honeycomb structure having a honeycomb structure body and a pair of electrode members arranged in a side surface of the honeycomb structure body and a urea spraying device spraying a urea water solution in mist form. The urea water solution sprayed from the urea spraying device is supplied inside cells from a first end face of the honeycomb structure body, and urea in the urea water solution supplied in the cells is heated and hydrolyzed inside the electrically heated honeycomb structure body to generate ammonia. The ammonia is discharged outside the honeycomb structure body from a second end face and injected outside. There is provided a reducing agent injection device that can generate and inject ammonia from a urea solution with less energy.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: September 12, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshiyuki Kasai, Kazumi Mase, Katsumi Saiki
  • Patent number: 9761781
    Abstract: In one embodiment, a system is disclosed that includes a thermoelectric generator (TEG) layer that comprises a thermoelectric nanostructure. The system also includes a thermal conductance layer coupling the TEG layer to a catalytic converter and provides heat from an exhaust gas passing through the catalytic converter to the TEG layer. The system additionally includes a cooling layer coupled to the TEG layer opposite the thermal conductance layer that provides cooling to the TEG layer.
    Type: Grant
    Filed: November 29, 2014
    Date of Patent: September 12, 2017
    Assignees: Hyundai Motor Company, Kia Motors Corporation, Hyundai America Technical Center, Inc
    Inventors: Lang Sui, Nayan Engineer, Paul Neuman
  • Patent number: 9752458
    Abstract: A system includes a gas turbine engine configured to combust an oxidant and a fuel to generate an exhaust gas, a catalyst bed configured to treat a portion of the exhaust gas from the gas turbine engine to generate a treated exhaust gas, a differential temperature monitor configured to monitor a differential temperature between a first temperature of the portion of exhaust gas upstream of the catalyst bed and a second temperature of the treated exhaust gas downstream of the catalyst bed, and an oxidant-to-fuel ratio system configured to adjust a parameter to maintain an efficacy of the catalyst bed based at least in part on the differential temperature in order to maintain a target equivalence ratio.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: September 5, 2017
    Assignees: General Electric Company, ExxonMobil Upstream Research Company
    Inventors: Richard A. Huntington, Sulabh K. Dhanuka
  • Patent number: 9752480
    Abstract: A method is provided of operating a diesel engine having an exhaust aftertreatment system (EATS) including one or more apparatus for controlling exhaust NOX levels, the engine including a plurality of systems and components, at least some of which systems and components are adapted to be set to one or more control setpoints for one or more base actuators of the engine. The method includes establishing a plurality of engine operating modes, each operating mode differing from any other operating mode with respect to at least one control setpoint, for each operating mode, mapping fuel economy versus NOX levels exiting the EATS, selecting an operating mode from among the plurality of operating modes so that exhaust exiting the EATS contains NOX at no more than a predetermined NOX level and a least amount of fuel is consumed per unit energy; and operating the engine in the selected operating mode. An engine arrangement is also provided.
    Type: Grant
    Filed: December 23, 2012
    Date of Patent: September 5, 2017
    Assignee: Mack Trucks, Inc.
    Inventors: Patrik Bergh, Heath Morris, Johan Dahl
  • Patent number: 9739225
    Abstract: The control system of an internal combustion engine performs normal operation control including lean control for making the air-fuel ratio of the exhaust gas flowing into the exhaust purification catalyst a lean air-fuel ratio, and rich control for making the air-fuel ratio of the exhaust gas flowing into the exhaust purification catalyst a rich air-fuel ratio. The normal operation control includes judgment reference decreasing control decreasing the judgment reference storage amount in the lean control when during the time period of performing the lean control, the air-fuel ratio of the exhaust gas flowing out from the exhaust purification catalyst becomes the lean judged air-fuel ratio or more. The control system judges that the exhaust purification catalyst is abnormal when the judgment reference storage amount becomes less than a deterioration judgment value.
    Type: Grant
    Filed: October 17, 2014
    Date of Patent: August 22, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Norihisa Nakagawa, Shuntaro Okazaki, Yuji Yamaguchi
  • Patent number: 9739190
    Abstract: An exhaust system for a lean-burn internal combustion engine is described, and includes an injection system for injecting reductant into an exhaust gas feedstream upstream of a selective catalytic reduction device (SCR). A control method for controlling the injection system includes determining an upstream NOx gas concentration upstream of the SCR device, determining a measured downstream NOx gas concentration based upon a signal output from a sensor configured to monitor NOx gas concentration downstream of the SCR device, and determining an estimated downstream NOx gas concentration based upon an executable model. A first correlation between the upstream NOx gas concentration and the measured downstream NOx gas concentration is determined, and a second correlation between the upstream NOx gas concentration and the estimated downstream NOx gas concentration is determined. The reductant injection is controlled based upon the first and second correlations.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: August 22, 2017
    Assignee: GM Global Technology Operations LLC
    Inventors: Shifang Li, Min Sun, Kevin Andrew Gady, Raffaello Ardanese, Giuseppe Mazzara Bologna
  • Patent number: 9732691
    Abstract: A control device for an internal combustion engine includes: an upstream catalyst; a downstream catalyst that is provided further downstream than the upstream catalyst in the exhaust flow direction; a downstream air-fuel ratio detection device that is provided between these catalysts; a storage amount estimation device that estimates the oxygen storage amount of the downstream catalyst; and an inflow air-fuel ratio control device that controls the air-fuel ratio of the exhaust gas flowing into the upstream catalyst such that the air-fuel ratio of the exhaust gas reaches a target air-fuel ratio.
    Type: Grant
    Filed: January 29, 2013
    Date of Patent: August 15, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shuntaro Okazaki, Norihisa Nakagawa, Yuji Yamaguchi
  • Patent number: 9725099
    Abstract: Methods and systems for distributing engine output among vehicles of a consist are disclosed. One example system comprises a controller including non-transitory media having instructions stored on the media and executed by the controller for adjusting distribution of engine output between at least a first engine and a second engine in response to a regeneration mode, wherein the regeneration mode regenerates an exhaust gas recirculation (EGR) cooler that is coupled to the first engine.
    Type: Grant
    Filed: September 29, 2014
    Date of Patent: August 8, 2017
    Assignee: General Electric Company
    Inventors: Shawn Michael Gallagher, Eric David Peters
  • Patent number: 9719395
    Abstract: A component carrier of a dosing system including a plurality of components for injecting a urea solution into the exhaust gas flow of an internal combustion engine comprises a base plate forming the component carrier, a plurality of inner flow channels integrated into the base plate, and an inlet port and an outlet port connecting the inner flow channels with the coolant circuit of the internal combustion engine. The component carrier is heated by flowing a fluid having an elevated temperature and circulating in the coolant circuit from the inlet port to the outlet port passing through the inner flow channels and transferring the heat from the fluid to the component carrier. The components of the dosing system mounted on the component carrier and in thermal contact with the component carrier are heated by heat transfer from the heated component carrier.
    Type: Grant
    Filed: October 29, 2014
    Date of Patent: August 1, 2017
    Assignee: Albonair GmbH
    Inventors: Werner Overhoff, Armin Kassel
  • Patent number: 9719398
    Abstract: A method of determining a thermal state or a thermal state transition of a substance based on how much liquid phase is available is disclosed. The method includes: (a) determining a current thermal state of the substance when the internal combustion engine is switched on based on a tank temperature and on a time interval during which the engine is switched off; and (b) calculating a percentage of the liquid phase in case the thermal state is a mixture of solid phase and liquid phase based on a total mass of the substance in the tank, a heat amount supplied to the tank, a heat exchange of the tank with an external environment; and (c) detecting the thermal state transitions based on said tank temperature and its time derivative and on said percentage of the liquid phase.
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: August 1, 2017
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Giovanni David, Igor Zanetti
  • Patent number: 9719233
    Abstract: An exhaust pipe (7A) in an engine (7) is provided with an exhaust gas purifying device (10) with a urea selective reduction catalyst (13A) removing nitrogen oxides in an exhaust gas. The exhaust gas purifying device (10) is provided with a urea water injection valve (14) that injects urea water as a reducing agent to the upstream side of the urea selective reduction catalyst (13A). The urea water injection valve (14) is connected to a urea water tank (22) through a urea water pump (25). The urea water pump (25) is arranged in an upper side to the urea water tank (22). A return conduit line (30) in which the urea water flows from the urea water pump (25) toward the urea water tank (22) is disposed in an upper-lower direction between the urea water pump (25) and the urea water tank (22).
    Type: Grant
    Filed: September 7, 2016
    Date of Patent: August 1, 2017
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventor: Shinya Abe
  • Patent number: 9718342
    Abstract: Hybrid drive for a vehicle, with a combustion engine and with at least one additional drive means, wherein an exhaust gas system with an exhaust gas post-treatment device and a turbine of an exhaust gas turbo-charger is provided for discharging the exhaust gases of the combustion engine and wherein the exhaust gas post-treatment device is arranged in the exhaust gas system in flow direction of the exhaust gases in front of the turbine, as well as a method for operating a hybrid drive.
    Type: Grant
    Filed: November 18, 2013
    Date of Patent: August 1, 2017
    Assignee: FEV Europe GmbH
    Inventor: Christopher Severin
  • Patent number: 9714967
    Abstract: The present disclosure is directed to an integrated electrostatic sensor for an engine. The sensor includes an outer housing having a body with a first end and a second end. The first end is configured for securing the sensor to the engine and includes a sensing face. The sensor also includes an electrode configured within the housing adjacent to the sensing face and an amplifier configured with the electrode. The electrode contains a plurality of electrons configured to move as charged particles flow past the sensing face. Thus, the amplifier is configured to detect a particulate level as a function of the electron movement. The electrostatic sensor also includes a circuit board configured within the housing and electrically coupled to the amplifier. As such, the circuit board is configured to send one or more signals to a controller of the engine indicative of the particulate level.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: July 25, 2017
    Assignee: General Electric Company
    Inventors: John David Weickert, Gregory Griffin, James R. Noel, Charles Rickards
  • Patent number: 9714594
    Abstract: An exhaust gas assembly includes an exhaust gas tube configured to receive an exhaust gas from the internal combustion engine, which includes at least one cylinder. An oxidation catalytic device may be operatively connected to the exhaust gas tube and includes a catalyst. A first temperature sensor is operatively connected to the oxidation catalytic device. A controller is operatively connected to the first temperature sensor. A hydrocarbon injector is operatively connected to the controller and configured to selectively inject an amount of hydrocarbon at a hydrocarbon injection rate. The controller includes a processor and tangible, non-transitory memory on which is recorded instructions for executing a method of controlling the hydrocarbon injection rate. The controller may be programmed to limit the hydrocarbon injection rate based at least partially on a combination of space velocity, temperature of the catalyst in the oxidation catalytic device and temperature of a particulate filter.
    Type: Grant
    Filed: January 21, 2016
    Date of Patent: July 25, 2017
    Assignee: GM Global Technology Operations LLC
    Inventors: Charles E. Dean, Andrea Hidalgo, Michelangelo Ardanese
  • Patent number: 9708946
    Abstract: Provided is a novel DPF which can prevent PM from accumulating on the surface and interior of a filter substrate, and can suppress an increase in back pressure caused by exhaust gas. The DPF has a configuration in which an inorganic porous layer, which includes a metal oxide or a metal composite oxide and provided with surface irregularities having a thickness of at least 50% of the thickness of the inorganic porous layer, is formed on part or all of the surface of the dividing wall on the side where exhaust gas flows in.
    Type: Grant
    Filed: May 22, 2014
    Date of Patent: July 18, 2017
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Ataru Daido, Takahiro Kogawa
  • Patent number: 9708953
    Abstract: Methods and apparatuses for monitoring an oxidation catalyst in a vehicle exhaust system include a diesel internal combustion engine with an exhaust system that has an EGR, a DOC/DPF downstream from the EGR, an SCR catalyst downstream of the DOC/DPF, a first NOx sensor located upstream of the DOC/DPF, and a second NOx sensor located downstream of the SCR catalyst. A monitoring cycle of the exhaust system during operation of the diesel ICE includes executing a DPF regeneration event, shutting off the EGR, terminating urea dosing to the SCR catalyst, emptying NH3 storage in the SCR catalyst, and intrusively maintaining the temperature of the DOC/DPF within a predetermined temperature range. Readings from the first NOx sensor and the second NOx sensor allow for a ratio between first NOx sensor readings and second NOx sensor readings, the ratio providing an indication as to whether or not the DOC/DPF is failing or operating properly.
    Type: Grant
    Filed: March 1, 2016
    Date of Patent: July 18, 2017
    Assignee: FEV North America, Inc.
    Inventors: Tamas Szailer, Harsha Nanjundaswamy, Joel Deussen, Dean Tomazic
  • Patent number: 9702311
    Abstract: There is provided a control device for an internal combustion engine provided with a filter on the downstream side of a catalyst having an oxidation function, the device including: a control unit performing oxygen concentration reduction control for reducing the oxygen concentration of exhaust gas flowing into the catalyst based on an exhaust temperature increase request on the downstream side of the catalyst made when regeneration of the filter is performed, in which the control unit is configured to acquire an S concentration value of a fuel combusted in the internal combustion engine, and in which the oxygen concentration is set based on the S concentration value. Accordingly, the white smoke resulting from combination between SO3 and H2O can be suppressed while filter regeneration is performed.
    Type: Grant
    Filed: February 5, 2014
    Date of Patent: July 11, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Takanori Ueda
  • Patent number: 9702310
    Abstract: A method for regenerating a lean NOx trap (LNT) of an exhaust purification system having the LNT and a selective catalytic reduction (SCR) catalyst includes determining whether a regeneration release condition of the LNT is satisfied; determining whether a regeneration demand condition of the LNT is satisfied; and performing regeneration of the LNT if the regeneration release condition of the LNT and the regeneration demand condition of the LNT are satisfied, wherein satisfaction of the regeneration release condition of the LNT is determined based on an NOx amount absorbed in the LNT, an NH3 amount stored in the SCR catalyst and temperature at an upstream of the SCR catalyst.
    Type: Grant
    Filed: November 30, 2015
    Date of Patent: July 11, 2017
    Assignee: HYUNDAI MOTOR COMPANY
    Inventors: Young Jic Kim, Jungwhun Kang, Won Jin Jo
  • Patent number: 9695731
    Abstract: Methods and system for controlling air-fuel ratios in an internal combustion engine are disclosed. One embodiment comprises, adjusting a sensor calibration correction value of an exhaust sensor upstream of a catalyst based on an exhaust sensor downstream of the catalyst. The adjustment of the sensor calibration correction value takes advantage of the fact that certain aromatic hydrocarbons causing errors in the reading of the upstream sensor are not present at the downstream sensor due to sufficient catalytic activity of a catalyst positioned between the sensors.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: July 4, 2017
    Assignee: Ford Global Technologies, LLC
    Inventors: Eric Krengel, Steven Schwochert
  • Patent number: 9695726
    Abstract: A method and arrangement for controlling heating and thawing of a metering arrangement with a metering device for the feeding of a reducing agent solution for the exhaust gas after treatment in an exhaust system. The metering device is connected with a supply container for the reducing agent solution via at least one pipe. At least one heating device is provided for the heating of at least one component of the metering arrangement. At least one first component of the metering arrangement is assigned a first heating device, which can be operated separately from a second heating device provided for the heating of at least a second component of the metering arrangement.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: July 4, 2017
    Assignee: Daimler AG
    Inventors: Thomas Hermann, Dan Keilhoff
  • Patent number: 9694340
    Abstract: In a reactor for solid ammonium salt, a method of controlling the reactor, and a NOx emission purification system using solid ammonium salt and selective catalytic reduction, the reactor includes a first chamber and a second chamber. The first chamber has an exhaust and a first heating element. Solid ammonium salt is in the first chamber. The second chamber has a second heating element and is formed at a side of the first chamber. The first chamber is connected with the second chamber. Solid ammonium salt is in the second chamber. An amount of the solid ammonium salt in the second chamber is more than that in the first chamber, so that the first chamber is heated and cooled faster than the second chamber.
    Type: Grant
    Filed: December 12, 2013
    Date of Patent: July 4, 2017
    Assignee: KOREA INSTITUTE OF MACHINERY & MATERIALS
    Inventors: Hong-Suk Kim, Gyu-Baek Cho, Yong-Jin Kim, Jun-Ho Lee, Young-Il Jeong, Seok-Hwan Lee, Cheol-Woong Park, Chang-Ki Kim, Sun-Youp Lee, Jang-Hee Lee, Seung-Mook Oh, Kern-Yong Kang
  • Patent number: 9695729
    Abstract: Internal combustion diesel engine systems and methods of operation are disclosed that include a diesel engine, an exhaust gas recirculation system, a wastegated turbocharger, an exhaust throttle, and a vanadia selective catalytic reduction catalyst downstream of the exhaust throttle.
    Type: Grant
    Filed: January 12, 2016
    Date of Patent: July 4, 2017
    Assignee: Cummins Inc.
    Inventor: Jennifer Kay Light-Holets
  • Patent number: 9689290
    Abstract: An after-treatment (AT) system for a flow of exhaust gas of an internal combustion engine includes a first AT device and a second AT device in fluid communication with and positioned in the exhaust gas flow downstream of the first AT device. The AT system also includes an exhaust passage configured to carry the exhaust gas flow from the first AT device to the second AT device. The AT system additionally includes an injector configured to introduce a reductant into the exhaust passage. The second AT device includes an inlet cone having a volute defining a spiral primary path for the exhaust gas flow into the second AT device and configured to generate a swirling motion of and turbulence in the exhaust gas flow. A vehicle employing the AT system is also disclosed.
    Type: Grant
    Filed: December 1, 2015
    Date of Patent: June 27, 2017
    Assignee: GM Global Technology Operations LLC
    Inventors: Jianwen Li, Luciano Nunziato Di Perna, Rahul Mital, Roberto Argolini, Joshua Clifford Bedford