Having Heater, Igniter, Or Fuel Supply For Reactor Patents (Class 60/303)
  • Patent number: 8413423
    Abstract: A catalyst temperature control system of the present disclosure includes a vehicle start anticipation module and an electrically heated catalyst (EHC) control module. The vehicle start anticipation module determines whether a vehicle start is anticipated based on at least one of a plurality of vehicle conditions before an ignition switch is turned on. The EHC control module activates an EHC based on the determination.
    Type: Grant
    Filed: September 1, 2009
    Date of Patent: April 9, 2013
    Inventors: Bryan Nathaniel Roos, Brian Spohn, Halim G. Santoso, Eugene V. Gonze
  • Patent number: 8413425
    Abstract: A control device and method for exhaust gas purification that can prevent the adsorption amount from becoming excessively lower than the saturated adsorption amount and can prevent the reduction efficiency of the reduction catalyst from degrading, including a device which can predict a transition of the temperature of the reduction catalyst and determine whether that temperature is decreasing; an apparatus which can control injection of the reducing agent according to a first amount that is smaller than a saturated amount corresponding to the temperature of the catalyst if it is determined that the temperature does not decrease continuously for a time; and a second apparatus which can control the injection of the reducing agent according to a second amount that is larger than the first amount and smaller than the saturated amount if it is determined that the temperature of the reduction catalyst continuously decreases for a time.
    Type: Grant
    Filed: April 14, 2008
    Date of Patent: April 9, 2013
    Assignee: Bosch Corporation
    Inventors: Kenichi Tanioka, Fumiyasu Kurogi, Takeshi Miyamoto
  • Patent number: 8413424
    Abstract: An engine exhaust aftertreatment system including an catalyst-based device configured to reduce an amount of NOx in exhaust gases produced by an engine using reductant stored in the catalyst-based device. The system includes a controller configured to determine a starting quantity of stored reductant in the catalyst-based device at the start of the engine. The starting quantity is based on a shutdown quantity of stored reductant in the catalyst-based device determined at the shutdown of the engine.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: April 9, 2013
    Assignee: Caterpillar Inc.
    Inventors: Mary Lou Kesse, Christopher L. Wynkoop
  • Patent number: 8413429
    Abstract: A method for determining the amount of particulate that has accumulated in a particulate filter, comprising calculating an amount of particulate that has accumulated in the particulate filter on the basis of a physical model that uses measured and/or determined physical quantities, and subjecting the calculated particulate amount to validation on the basis of given validation criteria, the latter step envisaging validation of the calculated particulate amount in the case where said criteria are satisfied, and validation of a substitutive particulate amount which is a function of a previously validated amount and of an admissible rate of variation in the case where said criteria are not satisfied.
    Type: Grant
    Filed: June 24, 2009
    Date of Patent: April 9, 2013
    Assignee: C.R.F. Societa Consorile per Azioni
    Inventors: Alberto Gioannini, Marco Tonetti
  • Patent number: 8413426
    Abstract: An exhaust cleaning method and exhaust cleaning apparatus for an internal combustion engine (1) in which a fuel is fed and burned under periodical rich/lean combustion conditions. In a fuel reformer (18) disposed independently of an exhaust channel (11) in the engine (1), the fuel for the internal combustion engine (1) is reformed to produce a reformed gas containing carbon monoxide. The reformed gas is supplied to the exhaust to be introduced into an exhaust converter (17) having, disposed therein, a catalyst which adsorbs and reduces nitrogen oxides. The nitrogen oxides contained in the exhaust gas are adsorbed and reduced. Thus, the nitrogen oxides contained in the exhaust are removed at a high efficiency.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: April 9, 2013
    Assignee: Honda Motor Co., Ltd.
    Inventors: Jun Iwamoto, Go Motohashi, Naohiro Sato, Hiroshi Ohno
  • Patent number: 8413427
    Abstract: A dosing control system for a vehicle includes a pump control module and an enabling/disabling module. The pump control module controls a pump that provides dosing agent to a dosing agent injector located upstream of a selective catalytic reduction (SCR) catalyst in an exhaust system. The enabling/disabling module disables the pump for a predetermined melting period after engine startup when the dosing agent is frozen and selectively activates the pump during the predetermined melting period to cool the dosing agent injector when a tip temperature of the dosing agent injector is greater than a predetermined temperature.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: April 9, 2013
    Inventors: Jason Daniel Mullins, Justin A. Shetney, Kyle E. Crawford, Paul Jasinkiewicz, Rebecca J Darr
  • Patent number: 8413431
    Abstract: A tank assembly (70) for storing a liquid reductant (74) includes a tank (78) defining a chamber (82), a filler tube (94) having an opening (102) and at least partially defining a fill passageway (98) from the opening (102) to the chamber (82), and a vent system (130). The vent system (130) includes a recirculation line (150) that provides fluid communication between the chamber (82) and the fill passageway (98). A float valve (174) in the recirculation line (150) prevents the conveyance of liquid (74) through the recirculation line (150).
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: April 9, 2013
    Assignee: Eaton Corporation
    Inventors: Matthew L. Erdmann, Gregory W. Massa, Vaughn K. Mills
  • Patent number: 8413432
    Abstract: A regeneration control system for a vehicle includes a regeneration control module and a regeneration interrupt module. The regeneration control module selectively provides fuel to an oxidation catalyst for a regeneration event of a particulate filter that occurs during a predetermined melting period for frozen dosing agent. The regeneration interrupt module selectively interrupts the regeneration event and disables the provision of fuel to the oxidation catalyst before the regeneration event is complete when a temperature of a dosing agent injector that is located between the oxidation catalyst and the particulate filter is greater than a predetermined temperature.
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: April 9, 2013
    Inventors: Jason Daniel Mullins, Paul Jasinkiewicz, Kyle E. Crawford, Justin A. Shetney, Rebecca J. Darr
  • Patent number: 8412442
    Abstract: An engine starting method is disclosed. In one example, engine operation is adjusted to reduce catalyst light off time. Exhaust temperatures may be increased until a threshold engine temperature is reached.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: April 2, 2013
    Assignee: Ford Global Technologies, LLC
    Inventor: Eric Kurtz
  • Patent number: 8407992
    Abstract: The invention relates to an ammonia tank of an exhaust gas treatment system of a vehicle, having a tank wall. The invention provides that the tank wall is surrounded by a reagent reacting with regard to ammonia.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: April 2, 2013
    Assignee: Robert Bosch GmbH
    Inventors: Sebastian Kaefer, Vera Lindemer, Markus Buerglin
  • Patent number: 8402748
    Abstract: A fuel control system for a vehicle comprises a fuel control module, a heat release determination module, and a detection module. The fuel control module supplies fuel to a cylinder of a diesel engine for combustion within the cylinder. The heat release determination module determines a heat release value based on a pressure within the cylinder during the combustion. The detection module selectively indicates that the fuel is a diesel fuel alternative when the heat release value is less than a predetermined heat release value. The predetermined heat release value is less than a second predetermined heat release value associated with diesel fuel.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: March 26, 2013
    Inventor: Sarah Funk
  • Patent number: 8393142
    Abstract: A reductant dosing manifold is disclosed. The reductant dosing manifold may have a housing with a pump interface configured to directly connect the reductant dosing manifold to a reductant pump, and a reductant supply passage in fluid communication with the pump interface. The housing may also have a reductant outlet port, and a pressurized reductant passage connecting the pump interface to the reductant outlet port.
    Type: Grant
    Filed: April 30, 2010
    Date of Patent: March 12, 2013
    Assignee: Caterpillar Inc.
    Inventors: Shashank Mupparapu, Raymond Upano Isada, Stephan D. Roozenboom, Michael R. Errera, Bryce L. Tiller
  • Patent number: 8387365
    Abstract: A device for controlling the operating state of a catalytic converter in the exhaust line of an internal combustion engine, including a mechanism for determining the temperature upstream and downstream of the converter, a mechanism for injecting fuel in the exhaust line of the engine, a mechanism for calibrating a temperature model on a measured operating temperature of the catalytic converter, and a mechanism for calculating the integral of the difference between the measured temperature and the modeled temperature downstream of the converter.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: March 5, 2013
    Assignee: Renault S.A.S.
    Inventors: Nicolas Thouvenel, Nicolas Fabre, Baptiste Edeline
  • Patent number: 8387367
    Abstract: The present invention relates to a method of reducing coking over a Ag/Al2O3 hydrocarbon selective catalytic reduction catalyst in an exhaust stream of a lean burn internal combustion engine, the exhaust stream including hydrocarbon and NOx. The method includes controlling the hydrocarbon to molar NOx ratio of the exhaust stream so as to be within certain limits at certain temperatures. An exhaust system for a lean burn engine suited to the above method, and a lean burn internal combustion engine, or a vehicle or stationary power source including such an exhaust system are also included.
    Type: Grant
    Filed: November 9, 2006
    Date of Patent: March 5, 2013
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Valerie Marie Renee Houel, Raj Rao Rajaram, Athanasios Tsolakis
  • Patent number: 8387372
    Abstract: A device for filtering particulates from an exhaust gas feedstream of an internal combustion engine includes a filter substrate having a multiplicity of alternately closed parallel flow passages having porous walls oriented parallel to a flow axis of the exhaust gas between an inlet and an outlet thereof, wherein subsets of the flow passages are associated with respective ones of a plurality of zones, a flow control valve to control flow of exhaust gas to each of the plurality of zones, a multi-zone heating element including a plurality of individually activated heating elements each corresponding to one of the plurality of zones.
    Type: Grant
    Filed: March 11, 2010
    Date of Patent: March 5, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Asim Tewari, Garima Bhatia
  • Patent number: 8387373
    Abstract: Provided is an exhaust gas combustion device which is capable of early prevention of clogging, and also a power generator including the device. An exhaust gas combustion device of the present invention includes: a DPF; a sensor which measures the pressure of exhaust gas to be introduced into the DPF; a sensor which measures the pressure of exhaust gas purified by the DPF; and a controller which receives outputs from both sensors and calculates a pressure difference. When the pressure difference is equal to or larger than a preset threshold, the heater is supplied with power from a power generating unit to thereby heat exhaust gas. Accordingly, PM accumulated inside the DPF is combusted and removed, preventing excessive clogging of the DPF even during light-load operation.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: March 5, 2013
    Assignee: Yamabiko Corporation
    Inventor: Tamaki Uemoto
  • Publication number: 20130047586
    Abstract: A system and method according to which exhaust is directed from a stationary exhaust source and through a burner, and a combustible fluid is vented from at least one combustible fluid source other than the stationary exhaust source. The combustible fluid is captured and directed to flow from the combustible fluid source and towards the burner, and at least air is mixed the captured combustible fluid to form a mixture. The mixture is introduced into the burner and burned therein to thereby pre-heat the exhaust flowing therethrough. The pre-heated exhaust contacts a catalyst.
    Type: Application
    Filed: December 30, 2010
    Publication date: February 28, 2013
    Applicant: DRESSER-RAND COMPANY
    Inventors: Jon K. Tice, Loran Novacek
  • Patent number: 8381511
    Abstract: An ECU performs atmospheric learning to correct an individual difference in an A/F sensor. In this case, when reducing fuel has been added before a fuel cut, the ECU calculates, at fixed intervals, the total amount of reducing fuel added and the total amount of oxygen flowing through an exhaust passage. The ECU then estimates the remaining amount of reducing fuel remaining in the exhaust passage using these total amounts, and performs atmospheric learning when the remaining amount is equal to or less than an allowable value. As a result, atmospheric learning can be accurately performed at the earliest possible timing even if the timing at which the reducing fuel is added or the operating state of an internal combustion engine or the like changes.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: February 26, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Yusuke Suzuki
  • Patent number: 8381513
    Abstract: A compression-ignition internal combustion engine system having an exhaust passage and an exhaust gas treatment arrangement, wherein the exhaust gas treatment arrangement comprises a three-way catalytic converter.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: February 26, 2013
    Assignee: Delphi Technologies Holding S.arl
    Inventors: Bart Hubert Schreurs, Derk Geurts
  • Publication number: 20130042598
    Abstract: A reductant delivery unit (10) includes a fluid injector (12) and a flange (20) coupled with the fluid injector. An exhaust boss (28) has a surface (39) defining a through-hole (40) that communicates with a vehicle's exhaust flow path. The flange is coupled to a mounting surface such that the outlet of the fluid injector communicates with the exhaust flow path so as to control injection of urea solution into the exhaust gas flow path. A gasket (32) is sandwiched between the flange and the mounting surface. The gasket has a surface (37) defining a through-hole (38) therein that communicates with the through-hole in the exhaust boss to permit the urea solution to pass from the fluid outlet to the exhaust flow path. Gasket shielding structure (44) covers the surface defining the through-hole in the gasket to prevent the urea solution from contacting the gasket.
    Type: Application
    Filed: August 18, 2011
    Publication date: February 21, 2013
    Applicant: CONTINENTAL AUTOMOTIVE SYSTEMS US, INC.
    Inventors: Stephen C. Bugos, Michael J. Hornby
  • Patent number: 8375703
    Abstract: An exhaust gas purification device is capable of diffusing and introducing a reducing agent into a NOx catalyst arranged in a downstream side exhaust gas passage. A housing of the device includes a main body in which an upstream side exhaust gas passage and the downstream side exhaust gas passage are housed, and a cap attached to a first surface of the main body provided with an outlet side opening of the upstream side exhaust gas passage and an inlet side opening of the downstream side exhaust gas passage. At least one of the first surface of the main body and a second surface in the cap which faces the first surface includes a guide portion, for guiding an exhaust gas flow, and a reducing agent diffusion portion, for facilitating mixing of the reducing agent with the exhaust gas.
    Type: Grant
    Filed: March 3, 2008
    Date of Patent: February 19, 2013
    Assignee: UD Trucks Corporation
    Inventors: Miwa Hayashi, Takeshi Miyamoto, Fumiyasu Kurogi, Takefumi Mochizuki, Kimiko Seto
  • Publication number: 20130037631
    Abstract: An injection device for injecting fuel, including a fuel supply path, through which fuel is able to be supplied, an injector having a spray orifice, from which the supplied fuel is ejected, a valve element, which is movable using an actuator, for opening the spray orifice and for closing it, and a throttle, which is situated in the fuel supply path, a distance of the throttle from the spray orifice along the fuel path having a length which is equivalent to the wavelength of a characteristic frequency of the injection device.
    Type: Application
    Filed: December 7, 2010
    Publication date: February 14, 2013
    Inventor: Philipp Rogler
  • Publication number: 20130036725
    Abstract: An internal combustion engine according to the present invention includes an exhaust treatment apparatus provided in an exhaust passage, and a burner apparatus provided upstream of the exhaust treatment apparatus to raise exhaust temperature. A valve driving state of at least one of an intake valve and an exhaust valve is controlled so as to reduce a flow rate of exhaust gas passing through the burner apparatus when the flow rate of the exhaust gas is equal to or larger than a predetermined value. Possible flame blow-out in the burner apparatus can be prevented or suppressed to ensure sufficient ignition performance.
    Type: Application
    Filed: April 26, 2010
    Publication date: February 14, 2013
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koki Uno, Eiji Hashimoto, Taiichi Mori, Masahiro Fujiwara, Shunichi Hanada, Chika Kanba
  • Patent number: 8371110
    Abstract: A method for regenerating a particulate filter of an internal-combustion engine, provides for air to be supplied into the exhaust gas pipe upstream of the particulate filter in order to perform post-combustion in the exhaust gas pipe. The method provides for fuel to be supplied to the cylinders of the internal-combustion engine by means of a high-pressure pumping unit, and for fuel to be supplied into the exhaust pipe upstream of the particulate filter by means of the high-pressure pumping unit.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: February 12, 2013
    Assignee: Robert Bosch GmbH
    Inventors: Simona Pinto, Luigi Gentile, Antonio Mattia, Gaetano Grasso, Daniele De Gennaro
  • Patent number: 8371113
    Abstract: The present invention provides a mixing device (1) for mixing urea with a gas, said urea being preferably dissolved in a fluid preferably water and said gas being preferably air. The mixing device comprises preferably a urea inlet (10) and a gas inlet (12) for feeding respectively urea and the gas into a mixing chamber (20) of the mixing device (4), and an outlet (14) for outlet of the mix of urea and gas from the mixing chamber (20), these inlets (10,12) and outlet (14) may preferably have a stream wise extension and runs preferably into the mixing chamber (20) and the outlet (14) originates preferably from the mixing chamber (20). Preferably, at least the gas inlet (12) for feeding air into the mixing chamber is designed so that depositing of urea crystals on selected surfaces of the said inlet is substantially (typically in the sense that deposited crystals does not clog the inlet) or totally avoided.
    Type: Grant
    Filed: April 10, 2006
    Date of Patent: February 12, 2013
    Assignee: Grundfos NoNox A/S
    Inventors: Hans Henrik Jochumsen, Steen Kahler, Karim Lindberg, Martin Ebro Christensen, Niels Stubager Kiemer, Niels Torp Madsen, Janus Juul Rasmussen, Tom Johansen
  • Patent number: 8371111
    Abstract: An object of the present invention is to prevent an excessive temperature rise of a precatalyst in the case where the precatalyst is provided in the exhaust passage upstream of an exhaust gas purification apparatus and has a heat capacity smaller than that of the exhaust gas purification apparatus, and reducing agent is added from a reducing agent addition valve toward an upstream end surface of the precatalyst. According to the present invention, the reducing agent addition valve is located in such a way that the reducing agent added through it reaches the precatalyst in a liquid state.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: February 12, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kenichi Tsujimoto, Mikio Inoue
  • Publication number: 20130031894
    Abstract: A method and an exhaust-gas treatment device for regenerating an exhaust-gas purification component include charging at least one capacitor and heating at least one sub-volume of the exhaust-gas purification component to at least 900° C. by supplying at least a part of the energy stored in the capacitor. A particle burn-off reaction can be started from the at least one sub-volume for a large volume of exhaust-gas purification components. Exhaust-gas purification components in an exhaust system of an internal combustion engine can thus be completely regenerated in an energy-efficient manner. A vehicle having the exhaust-gas treatment device and carrying out the method is also provided.
    Type: Application
    Filed: October 9, 2012
    Publication date: February 7, 2013
    Applicant: EMITEC GESELLSCHAFT FUER EMISSIONSTECHNOLOGIE MBH
    Inventor: Emitec Gesellschaft Fuer Emissionstechnologie M
  • Patent number: 8365517
    Abstract: An exhaust gas particulate filter system for an internal combustion engine comprises an exhaust gas conduit in fluid communication with, and configured to receive exhaust gas from, the internal combustion engine. A hydrocarbon supply is connected to the exhaust gas conduit and is in fluid communication with the exhaust gas for delivery of hydrocarbon thereto. A particulate filter assembly is located downstream of the hydrocarbon injector for receipt of the exhaust gas and hydrocarbon mixture. The particulate filter assembly comprises an exhaust gas filter disposed therein for removal of particulates from the exhaust gas and an electrically heated catalyst device disposed therein, upstream of the exhaust gas filter, and heatable to induce oxidation of the exhaust gas and hydrocarbon mixture and to heat the exhaust gas filter and burn particulates collected therein.
    Type: Grant
    Filed: June 11, 2009
    Date of Patent: February 5, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Eugene V. Gonze, Michael J. Paratore, Jr.
  • Patent number: 8365516
    Abstract: In an exhaust gas purification apparatus for an internal combustion engine, the regeneration of a filter and the purification of NOx are made compatible with each other while suppressing an excessive supply of HC.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: February 5, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Koichiro Fukuda, Mikio Inoue, Yuki Bisaiji
  • Patent number: 8359844
    Abstract: An exhaust treatment system comprises M three-way catalysts and N electrically heated catalysts (EHCs). The M three-way catalysts are arranged to receive exhaust gas output by an engine of a hybrid vehicle. M is an integer greater than one. The N EHCs are arranged to receive the exhaust gas and provide radiant heat to the M three-way catalysts when the N EHCs are powered. N is an integer greater than one.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: January 29, 2013
    Inventors: Eugene V. Gonze, Halim G. Santoso, Brian Spohn, Bryan Nathaniel Roos
  • Patent number: 8359834
    Abstract: An apparatus is provided for injection of a fluid for an exhaust gases treatment device of an internal combustion engine arrangement. The apparatus includes a fluid injector fed from a source of fluid under pressure through a fluid conduit, a feed valve in the fluid conduit between the source of fluid the said injector, a purge system including a gas conduit connecting a source of pressurized gas to the fluid conduit, a pressure limiter within the gas conduit, and a check valve downstream of the pressure limiter. The pressure limited by the pressure limiter is lower than the pressure of fluid delivered by the source of fluid.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: January 29, 2013
    Assignee: Renault Trucks
    Inventors: Bruno Gaudin, Mourad Hedna, Philip Meier, James E. Marsden
  • Patent number: 8361422
    Abstract: The invention relates to systems and methods for heating a solid or liquid reducing material such as an urea-containing material for NOx selective catalytic reduction (‘SCR’) using a heat stored in a thermal energy storage material, such as a phase change material. The stored heat may be heat from an exhaust waste, such as from an exhaust gas of an internal combustion engine. The reducing material may be a solid reducing material. Other reducing materials include aqueous solutions such as an aqueous solution containing, consisting essentially of, or consisting of urea and water. In one aspect, the process may include a step of evaporating an aqueous solution of urea for immediate urea hydrolysis.
    Type: Grant
    Filed: August 15, 2011
    Date of Patent: January 29, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Andrey Soukhojak, David H. Bank
  • Patent number: 8359842
    Abstract: An airless nozzle and fuel deliver system for a fuel-fired burner sprays fuel droplets for ignition to increase heat for regenerating an exhaust component. A source of pressurized fuel delivers pressurized fuel to a first fuel injector. In response to a first control signal, the first fuel injector is opened and fuel pressure is increased to a desired level to open a valve such that the fuel can be delivered to the airless nozzle. The airless nozzle sprays fuel droplets for a period of time that the first fuel injector is open. In response to a second control signal, the first fuel injector is closed and a second fuel injector is opened such that fuel is vented to decrease fuel pressure between the valve and the first fuel injector to stop the spray of fuel droplets by closing the valve.
    Type: Grant
    Filed: January 21, 2010
    Date of Patent: January 29, 2013
    Assignee: Emcon Technologies LLC
    Inventors: Wilbur H. Crawley, II, Samuel N. Crane, Jr., Zhiwei Yang, Navin Khadiya
  • Patent number: 8359833
    Abstract: A method of introducing reductant to an exhaust stream is disclosed. The method may include ordering a first dosing event, supplying a reductant to a dispensing device in response to ordering the first dosing event, dispensing reductant from the dispensing device into the exhaust stream, and forcing reductant from the dispensing device toward a reductant source, wherein sufficient reductant remains in a pumping device and a fluid passage to keep the pumping device primed.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: January 29, 2013
    Assignee: Caterpillar Inc.
    Inventors: Purna Chander Nalla, Amit Jayachandran, James Mutti, Baoyong Liu, Ethan D. Sanborn
  • Patent number: 8359832
    Abstract: An engine exhaust aftertreatment system including a mixer disposed in the exhaust stream. The mixer includes a mesh section having a mesh of wires and may include a baffle section having a deflector that redirects a direction of flow of the exhaust stream. The mesh section may not extend across an entire width of an exhaust conduit containing the exhaust stream. The mesh section may also be sized and located to intersect the reductant introduced by the injector.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: January 29, 2013
    Assignee: Caterpillar Inc.
    Inventors: Yong Yi, Jinhui Sun
  • Patent number: 8356472
    Abstract: An ammonia selective reduction-type NOx catalyst (48) is interposed in an exhaust passage of an engine (2) provided in a series-type hybrid electric vehicle (1), and a urea water injector (52) is disposed in the exhaust passage to supply a urea water into exhaust gas existing upstream of the ammonia selective reduction-type NOx catalyst (48). The engine (2) is started and stopped in accordance with the storage state of a battery (8), and the urea water injector (52) is controlled in accordance with the operating state of the engine (2). When the engine (2) is to be stopped, an adsorption increasing operation for increasing the amount of ammonia adsorbed by the ammonia selective reduction-type NOx catalyst (48) is executed over a predetermined period before the engine (2) is stopped.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: January 22, 2013
    Assignee: Mitsubishi Fuso Truck and Bus Corporation
    Inventors: Satoshi Hiranuma, Minehiro Murata, Yoshinaka Takeda, Hiroaki Fujita, Yusuke Horii
  • Patent number: 8356471
    Abstract: According to one representative embodiment, an apparatus for controlling reductant dosing in an SCR catalyst system having a reductant injection system configured to inject reductant into an exhaust gas stream includes a controller, an actual reductant dosing rate module, and a reductant doser compensation module. The controller is configured to determine a reductant dosing rate command representing a desired reductant dosing rate. The actual reductant dosing rate module is configured to determine a predicted actual reductant dosing rate based at least partially on the reductant dosing rate command. The reductant doser compensation module is configured to determine a modified reductant dosing rate command based at least partially on the predicted actual reductant dosing rate. The reductant injection system injects reductant into the exhaust gas stream at a rate corresponding to the modified reductant dosing rate command.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: January 22, 2013
    Assignee: Cummins IP, Inc.
    Inventors: John N. Chi, Weiwen Wang, Phanindra Garimella, Joe V. Hill
  • Patent number: 8356474
    Abstract: Desulfation methods for an exhaust treatment system having a fuel reformer configured upstream of a LNT. Reductant is injected upstream of the fuel reformer. The reductant reacts within the reformer to generate heat, but the system is configured for some reductant to breakthrough and react in the LNT to generate further heat. This configuration allows the LNT to operate at temperatures higher the than first device and facilitates independent control of the LNT and first device temperatures.
    Type: Grant
    Filed: February 1, 2010
    Date of Patent: January 22, 2013
    Assignee: International Engine Intellectual Property Company, LLC
    Inventors: Johannes Walter Reuter, James Edward McCarthy, Jr.
  • Patent number: 8356470
    Abstract: An NOx purification system having a selective reduction catalyst, adapted so that even when no ammonia or urea is supplied, NOx is converted to ammonia by a first catalyst including a lean NOx catalyst or a ternary catalyst at ammonia formation control and the ammonia is adsorbed by the selective reduction catalyst disposed downstream and so that by the adsorbed ammonia, there is carried out reduction purification of the NOx contained in the exhaust gas when no ammonia formation control is performed by the selective reduction catalyst. At the ammonia formation control, an ammonia adsorption target amount being a target value of ammonia adsorbed by the selective reduction catalyst is computed, and the ammonia formation control is carried out only when a cumulative value of an ammonia formation amount formed by the first catalyst at the ammonia formation control is under the ammonia adsorption target amount. Consequently, ammonia is stably supplied in just proportion to the selective reduction catalyst.
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: January 22, 2013
    Assignee: Isuzu Motors Limited
    Inventors: Daiji Nagaoka, Masashi Gabe, Hiroyuki Yuza
  • Patent number: 8353151
    Abstract: An exhaust gas control apparatus includes an oxidation catalyst, a compact oxidation catalyst having a smaller cross section than that of an engine exhaust passage, a fuel supply valve, a glow plug, and an electronic control unit. The control modes for the exhaust gas control apparatus include a first control mode where the fuel is supplied from the fuel supply valve, heated by the glow plug, and ignited, a second control mode where the fuel is supplied from the fuel supply valve, and heated by the glow plug but is not ignited, and a third control mode where the fuel is supplied from the fuel supply valve and the glow plug does not provide heating. The electronic control unit selects the first or third control mode in the operation region where ignition is possible, and selects the second or third control mode in the operation region where ignition is not possible.
    Type: Grant
    Filed: September 3, 2009
    Date of Patent: January 15, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kenichi Tsujimoto, Mikio Inoue
  • Patent number: 8353155
    Abstract: A catalyst system comprising a first catalytic composition comprising a first catalytic material disposed on a metal inorganic support; wherein the metal inorganic support has pores; and at least one promoting metal. The catalyst system further comprises a second catalytic composition comprising, (i) a zeolite, or (ii) a first catalytic material disposed on a first substrate, the first catalytic material comprising an element selected from the group consisting of tungsten, titanium, and vanadium. The catalyst system may further comprise a third catalytic composition. The catalyst system may further comprise a delivery system configured to deliver a reductant and optionally a co-reductant. A catalyst system comprising a first catalytic composition, the second catalytic composition, and the third catalytic composition is also provided. An exhaust system comprising the catalyst systems described herein is also provided.
    Type: Grant
    Filed: August 31, 2009
    Date of Patent: January 15, 2013
    Assignee: General Electric Company
    Inventors: Larry Neil Lewis, Benjamin Hale Winkler, Dan Hancu, Daniel George Norton, Ashish Balkrishna Mhadeshwar
  • Patent number: 8353153
    Abstract: A system for controlling the temperature of an exhaust stream includes a main exhaust passageway adapted to receive the exhaust stream from an engine. A bypass passage includes an inlet and an outlet in communication with the main exhaust passageway. The outlet is located downstream from the inlet. A burner is positioned within the bypass passage for treating the exhaust passing through the bypass passage. A valve is positioned within the main exhaust passageway downstream from the inlet and upstream from the outlet. The valve is operable to vary the exhaust flow through the burner. A controller selectively operates the burner to maintain a desired exhaust temperature downstream of the outlet.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: January 15, 2013
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Adam Kotrba, Guanyu Zheng, Mike Golin, Gabriel Salanta
  • Patent number: 8347605
    Abstract: A dosing valve assembly is disclosed for administering a reducing agent into an exhaust stream from an internal combustion engine upstream of a catalytic converter and diesel particulate filter. The dosing valve assembly includes a control valve coupled to a source of reducing agent, a delivery valve constructed and arranged for coupling to the exhaust stream to enable a quantity of reducing agent to be administered into the exhaust stream, and an elongated conduit connecting the control valve and delivery valve for fluidly communicating reducing agent from the control valve to the fuel delivery valve. The disclosed arrangement enables the control valve to be displaced from the delivery valve and thus away from the high temperature environment proximal to the exhaust stream.
    Type: Grant
    Filed: June 7, 2007
    Date of Patent: January 8, 2013
    Assignee: Continental Automotive Systems US, Inc.
    Inventors: Stephen Bugos, Michael J. Hornby
  • Patent number: 8347609
    Abstract: Methods and systems are provided for operating an engine including an SCR catalyst downstream of an exhaust turbine and a particulate filter upstream of the turbine. In one example, the method comprises, adjusting a turbine wastegate to adjust a catalyst temperature to a desired catalyst temperature.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: January 8, 2013
    Assignee: Ford Global Technologies, LLC
    Inventors: Jeffrey Scott Hepburn, William Charles Ruona, Brien Lloyd Fulton, Gopichandra Surnilla, Eric Matthew Kurtz
  • Patent number: 8347608
    Abstract: A degree of dispersion of a reducing agent added to an exhaust gas flowing into an exhaust gas purification apparatus is controlled. Before addition fuel is added, a valve opening Vd of a flow area changing valve is changed to generate pulsation of the exhaust gas, so that addition valve vicinity exhaust gas pressure Pg varies periodically. Addition timing TMad is controlled to synchronize with extremum arrival timing TMe. High or low dispersion type addition control adds fuel at timing (CP) when the addition valve vicinity exhaust gas pressure Pg becomes a maximum value Pgmax, at timing (TP) when at a minimum value Pgmin, or at both timings (CP, TP).
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: January 8, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kenichi Tsujimoto
  • Patent number: 8341936
    Abstract: An exhaust-gas sampler is adapted to couple into an exhaust conduit and to sample a constituent of an engine exhaust flowing therein. The sampler comprises an envelope having upstream and downstream surfaces joined by a curved side surface. The upstream and downstream surfaces are each tangent to a plane substantially normal to a central axis of the exhaust conduit. A series of inlets are formed in the upstream surface, and an outlet is formed in the curved side surface. A sensor responsive to a level of the constituent in the exhaust is coupled in the envelope, at the peripheral region of the conduit.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: January 1, 2013
    Assignee: Ford Global Technologies, LLC
    Inventor: Xiaogang Zhang
  • Patent number: 8341941
    Abstract: In an internal combustion engine, an NOx selective reduction catalyst (14) is arranged in an engine exhaust passage, and an NOx storage catalyst (12) is arranged in the engine exhaust passage upstream of the NOx selective reduction catalyst (14). When the amount of NOx stored in the NOx storage catalyst (12) exceeds a predetermined allowable value, the NOx storage catalyst (12) is raised in temperature to make the NOx storage catalyst (12) release the NOx. The amount of urea feed is decreased by exactly the amount of reduction of the calculated stored NOx amount with respect to the amount of urea feed determined from the engine operating state, and the amount of urea feed is increased by exactly the amount of reduction of the calculated released NOx amount with respect to the amount of urea feed determined from the engine operating state.
    Type: Grant
    Filed: July 2, 2008
    Date of Patent: January 1, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Takamitsu Asanuma, Shinya Hirota, Kohei Yoshida, Hiromasa Nishioka, Hiroshi Otsuki, Tomihisa Oda, Shunsuke Toshioka
  • Patent number: 8341945
    Abstract: A control system comprises a particulate matter (PM) filter, an electric heater, a first heating module, and a second heating module. The PM filter includes M zones that filter PM from exhaust gas. The electric heater includes M segments corresponding to the M zones that heat exhaust gas input to selected ones of the M zones when activated. The first heating module activates N of the M segments to heat exhaust gas input to N of the M zones to regenerate the N zones. The second heating module operates in one of a first mode and a second mode to regenerate other ones of the M zones after the N zones are regenerated. The first mode includes adjusting an air-fuel ratio of the exhaust gas. The second mode includes activating other ones of the M segments to heat exhaust gas input to other ones of the M zones.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: January 1, 2013
    Inventors: Eugene V. Gonze, Michael J. Paratore, Jr.
  • Patent number: 8336302
    Abstract: A flammable-gas led-out pipe (5) has a terminal end portion (5a) disposed in an exhaust-gas route (7) and a metal cylinder (10) is arranged at the terminal end portion (5a) of the flammable-gas led-out pipe (5). An oxidation catalyst (8) is disposed within the metal cylinder (10). On an upstream side of the oxidation catalyst (8), an air-supply passage (12) is opened to provide an outlet (12a) and the flammable gas (4) merges with supplied air (13). The flammable gas (4) is burnt with the oxidation catalyst (8) to produce catalyst-combustion heat, which is radiated from an outer peripheral surface of the metal cylinder (10) into the exhaust gas (9) in the exhaust-gas route (7) and the exhaust gas (9) heated by this heat-radiation is mixed with the flammable gas (4) that has passed through the oxidation catalyst (8).
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: December 25, 2012
    Assignee: Kubota Corporation
    Inventor: Toshio Nakahira
  • Patent number: 8333062
    Abstract: A method for monitoring the ammonia-selective catalyst reduction device includes monitoring states of parameters of the exhaust gas feedstream upstream of the ammonia-selective catalyst reduction device, analytically segmenting the ammonia-selective catalyst reduction device into a plurality of discrete substrate elements, sequentially calculating a change in ammonia storage for each of the discrete substrate elements, and determining a total ammonia storage concentration on the ammonia-selective catalyst reduction device based upon the sequentially calculated change in ammonia storage for each of the discrete substrate elements.
    Type: Grant
    Filed: June 18, 2010
    Date of Patent: December 18, 2012
    Assignee: GM Global Technology Operations LLC
    Inventor: Min Sun