Job Release Determination Patents (Class 700/102)
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Patent number: 11457983Abstract: Methods, apparatuses, and systems for using speech input to control a surgical robot are disclosed. A surgical robot is disclosed that can be controlled by a surgeon using speech input in a conversational manner. The surgical robot is provided either general commands or specific instructions, assessing whether the instructions can be completed within the capabilities of the available hardware and resources, and seeking approval from the surgeon prior to executing the instructions. Alternatively, the embodiments disclosed allow the surgeon to perform an action that cannot be safely completed by the surgical robot.Type: GrantFiled: January 4, 2022Date of Patent: October 4, 2022Assignee: IX Innovation LLCInventors: Jeffrey Roh, Justin Esterberg, John Cronin, Seth Cronin, Michael John Baker
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Patent number: 11443262Abstract: A computer-implemented method of scheduling jobs for an industrial process includes receiving jobs to be executed on machines within a manufacturing facility. A job schedule is generated based on an optimization function that minimizes total energy cost for all the machines during a time horizon based on a summation of energy cost at each time step between a start time and an end time. The energy cost at each time step is a summation of (a) a first energy cost associated with each machine in sleeping mode during the time step, (b) a second energy cost associated with each machine in stand-by mode during the time step, and (c) a third energy cost associated with each machine in processing mode during the time step. The jobs are executed on the machines based on the job schedule.Type: GrantFiled: October 20, 2017Date of Patent: September 13, 2022Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Ioannis Akrotirianakis, Amit Chakraborty
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Patent number: 11212124Abstract: An architecture to allow Multi-Access Edge Computing (MEC) billing and charge tracking, is disclosed. In an example, a tracking process, such as is performed by an edge computing apparatus, includes: receiving a computational processing request for a service operated with computing resources of the edge computing apparatus from a connected edge device within the first access network, wherein the computational processing request includes an identification of the connected edge device; identifying a processing device, within the first access network, for performing the computational processing request; and storing the identification of the connected edge device, a processing device identification, and data describing the computational processes completed by the processing device in association with the computational processing request.Type: GrantFiled: December 28, 2018Date of Patent: December 28, 2021Assignee: Intel CorporationInventors: Dario Sabella, Ned M. Smith, Neal Oliver, Kshitij Arun Doshi, Suraj Prabhakaran, Miltiadis Filippou, Francesc Guim Bernat
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Patent number: 11100437Abstract: Embodiments presented herein provide techniques for planning and scheduling a semiconductor back end factory. The technique begins by running a first mathematical programing model applied to factory data and production targets that produces a solution and processing the solution to produce a bottleneck loading plan for at least one machine of the factory's bottleneck machine families. The technique further includes running a second mathematical programing model applied to the bottleneck loading plan that produces a solution and processing the solution to produce a conversion schedule for the at least one machine of the bottleneck machine families. The technique further includes creating a lot schedule for the factory by running a simulation that follows the conversion schedule. The technique further includes publishing the lot schedule.Type: GrantFiled: May 10, 2018Date of Patent: August 24, 2021Assignee: Applied Materials, Inc.Inventor: David Everton Norman
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Patent number: 11067975Abstract: First and second machine tools machine a workpiece and transmit machine status information each representing the status thereof to a server. A measurement device measures the workpiece machined by the first machine tool and transmits workpiece information representing a status of a defective workpiece to the server.Type: GrantFiled: November 18, 2016Date of Patent: July 20, 2021Assignee: FANUC CORPORATIONInventor: Kouji Maeda
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Patent number: 10956846Abstract: A system and method are provided for finding and retrieving information within an enterprise that is relevant to enterprise problems, enterprise opportunities, and unexpected or interesting events. The method includes scanning content related to a process conducted by an enterprise, where the process includes one or more process steps; identifying a problem, opportunity or event associated with a process step (an enterprise stress point); indexing the scanned content with respect to the enterprise stress point; determining whether the scanned content is information relevant to the problem, opportunity or event; and providing relevant information to a user. The relevant information includes a description or discussion of a contemporaneous or previous experience of the enterprise regarding the problem, opportunity or event.Type: GrantFiled: April 29, 2016Date of Patent: March 23, 2021Inventor: Dimitris Lyras
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Patent number: 10949786Abstract: A management system for a cold planer is disclosed. The management system may include one or more sensors located onboard the cold planer and configured to generate data regarding at least one of cold planer operating parameters and milled material transferred from the cold planer to a plurality of haul vehicles. The management system may also include a locating device configured to generate a signal indicative of a cold planer location, a communication device configured to transfer information from the cold planer to a plant, and a controller in electronic communication with the one or more, the locating device, and the communication device. The controller may be configured to determine a rate of material transfer from the cold planer to the plurality of haul vehicles based on the data, and transmit the rate of material transfer and the cold planer location to the plant via the communication device.Type: GrantFiled: July 9, 2019Date of Patent: March 16, 2021Assignee: Caterpillar Paving Products Inc.Inventors: John Lee Marsolek, Eric S. Engelmann
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Patent number: 10768611Abstract: A method and system for scheduling tasks using a counter constraint. A method may include identifying multiple tasks to be performed, receiving dependency data indicating that scheduling of at least one task is dependent on whether a counter satisfies a threshold in relation to an additional condition, and upon determining, during scheduling, that the counter satisfies the threshold in relation to the additional condition, triggering a scheduling action with respect to at least one task.Type: GrantFiled: June 15, 2010Date of Patent: September 8, 2020Assignee: Applied Materials, Inc.Inventors: David Everton Norman, Andrew Charles Carson
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Patent number: 10366363Abstract: A method for processing packages is provided. A package is received at an intermediate shipping site and a delivery authorization status corresponding to the package is determined based on a threshold of some characteristic of the package. The package is delivered if the authorization status is that delivery is acceptable and the package is not delivered if the authorization status is that delivery is not acceptable. The acceptability of the package for delivery is determined by a response that an addressee provides to an electronic message notification of package availability. The electronic response preferably contains some authenticating information regarding the package.Type: GrantFiled: March 14, 2016Date of Patent: July 30, 2019Assignee: AT&T INTELLECTUAL PROPERTY I, L.P.Inventors: Edward Michael Silver, Linda Ann Roberts, Hong Thi Nguyen, Samuel N. Zellner
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Patent number: 10162340Abstract: A method is disclosed and includes determining whether there is any WIP information with one or more process constraints in a process constraint database that is coupled with a manufacturing execution system; determining whether there is a dispatching rule in the dispatching rule database that is coupled with a dispatching system; generating a tool-lot relationship based on at least one of the process constraints and the dispatching rule; utilizing the tool-lot relationship to assign one or more lots to one or more tools respectively.Type: GrantFiled: September 30, 2015Date of Patent: December 25, 2018Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Ren-Chyi You, An-Wei Peng, Chang-Zong Liu, Jun-Sheng Yeh
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Patent number: 10126047Abstract: A power consumption output device is provided with a power consumption information acquiring unit and an output unit. The power consumption information acquiring unit is configured to acquire power consumption information indicating power consumption of a home appliance. The output unit is configured to output the power consumption of the home appliances along with a reference value. The power consumption of the home appliance is obtained based on the power consumption information acquired by the power consumption information acquiring unit.Type: GrantFiled: February 25, 2016Date of Patent: November 13, 2018Assignee: TOSHIBA LIFESTYLE PRODUCTS & SERVICES CORPORATIONInventors: Kota Watanabe, Kazuhiro Furuta, Yuki Takahashi, Yuuki Marutani
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Patent number: 9443215Abstract: Systems and methods to provide sequence management are provided. In example embodiments, a production sequence having a plurality of sequencing objects linked together by relationships is generated. Each sequencing object of the plurality of sequencing objects has a relationship to at least one adjacent sequencing object in the production sequence. A trigger to perform a resequence of the production sequence is received. In response, a new production sequence is determined. The new production sequence may be generated by reusing the sequencing objects and updating at least one of the relationships in the production sequence in order to change the production sequence into the new production sequence. The new production sequence may then be posted. Related capacity planning objects are decoupled from the sequencing objects and the sequencing objects are not affected automatically.Type: GrantFiled: September 1, 2011Date of Patent: September 13, 2016Assignee: SAP SEInventor: Stefan Kienzle
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Patent number: 9158867Abstract: A method for analyzing abnormalities in a semiconductor processing system provides performing an analysis of variance on a production history associated with each of a plurality of tools at each of a plurality of process steps for each of a plurality of processed wafers, and key process steps are identified. A regression analysis on a plurality of measurements of the plurality of wafers at each process step is performed and key measurement parameters are identified. An analysis of covariance on the key measurement parameters and key process steps, and the key process steps are ranked based on an f-ratio, therein ranking an abnormality of the key process steps. Further, the plurality of tools associated with each of the key process steps are ranked based on an orthogonal t-ratio associated with an analysis of covariance, therein ranking an abnormality each tool associated with the key process steps.Type: GrantFiled: October 9, 2012Date of Patent: October 13, 2015Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Chun-Hsien Lin, Jui-Long Chen, Hui-Yun Chao, Jong-I Mou, Chin-Hsiang Lin
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Patent number: 9081616Abstract: Systems and methods improve the equitable distribution the processing capacity of a computing device processing work items retrieved from multiple queues in a workflow system. A retrieval priority is determined for each of the plurality of queues and work items are retrieved from each of the multiple queues according to the retrieval priority. The retrieved work items are then stored in a central data structure. Multiple processing components process the work items stored in the central data structure. The number of processing components is selectively adjusted to maximize efficiency.Type: GrantFiled: May 29, 2009Date of Patent: July 14, 2015Assignee: Lexmark International Technology, SAInventors: Serhan Yengulalp, Steve R. Kinney, Brian G. Anderson, Scott T.R. Coons, David E. Kelley, Humayun H. Khan
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Patent number: 8818833Abstract: This present invention provides an efficient method and system to manage service requests across multiple service request systems. This management method involves merging all service requests from multiple systems into standard system, sorting the request according to some standard and presenting a display list of all of the requests having a common characteristic to a technician or requester. Service requests are gathered from many different backend-ticketing systems and presented to the technicians in a single logical view. Service requests gathered from each backend ticketing system are packaged in an XML document format. The efficient use of a common XML format is an efficient way to manage all service requests from all backend-ticketing systems. These service requests can be sorted by ticket open or close date/time, status, severity of problem, etc. in ascending or descending order and be presented to the technicians in a single logical view.Type: GrantFiled: February 14, 2002Date of Patent: August 26, 2014Assignee: International Business Machines CorporationInventors: Alexander Druyan, Donald A. James, Ching Yu Conrad Lo, Arsalan K. Lodhi, Fabian F. Morgan, Sandra Juni Schlosser
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Patent number: 8788082Abstract: A method and a system execute a scheduled production process having an execution duration within a production schedule executed by a manufacturing execution system. The method includes defining within the production process a resource required for the execution of the production process and defining for the resource a sequence-dependent setup sub-process having a setup duration, a productive sub-process and a sequence-dependent teardown sub-process. The production process is scheduled with a start-time. At a predetermined period at the start-time of the production process, the production process for dispatching and subsequent executing is confirmed. In response to the confirmation, individual production processes are created for the sequence-dependent setup sub-process, the production sub-process and the teardown sub-process. The created individual production processes are linked together by precedence constraints defining a sequence of the created individual production processes.Type: GrantFiled: September 7, 2010Date of Patent: July 22, 2014Assignee: Siemens AktiengesellschaftInventor: Paolo Fontanot
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Patent number: 8781614Abstract: An embodiment is a method for semiconductor processing control. The method comprises identifying a key process stage from a plurality of process stages based on a parameter of processed wafers, forecasting a trend for a wafer processed by the key process stage and some of the plurality of process stages based on the parameter, and dispatching the wafer to one of a first plurality of tools in a tuning process stage. The one of the first plurality of tools is determined based on the trend.Type: GrantFiled: September 14, 2012Date of Patent: July 15, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Sunny Wu, Yen-Di Tsen, Chun-Hsien Lin, Keung Hui, Jo Fei Wang, Jong-I Mou
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Publication number: 20140058549Abstract: Embodiments of the invention provide methods, systems, computer programs and the like that provide for mould manufacturing control. Embodiments of the invention employ management communication and integration amongst a plurality of devices or process stations included in a lineal moulding manufacturing process. Once customer orders are received, the orders are analyzed by a manufacturing application server and used to create job instructions for producing the one or more orders. The job instructions are then transmitted to one or more production device(s). The production devices execute the job instructions and report back to the server. The server maintains status information for any jobs being performed and can provide real time information regarding the jobs to any of the production devices.Type: ApplicationFiled: August 21, 2013Publication date: February 27, 2014Applicant: MICHAEL WEINIG, INC.Inventors: Jason F. Howell, Steven McNeilly, Daniel Dew
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Patent number: 8649044Abstract: Processing print jobs on a computer which comprises generating a first print ready job file by a first print module based on an input print job file and generating a second print ready job file by a second print module based on the input print job file. The first print ready job file is compared to the second print ready job file, and if there is at least one difference between the first print ready job file and the second print ready job file, the input print job file is forwarded to a PSP (printer service provider) that is configured with the first print module or the second print ready job file is forwarded to a PSP that is configured with the second print module.Type: GrantFiled: January 29, 2010Date of Patent: February 11, 2014Assignee: Hewlett-Packard Development Company, L.P.Inventors: Fabio Giannetti, Shaun Henry
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Patent number: 8620776Abstract: Disclosed are various embodiments of a self healing andon system. One embodiment of the present disclosure includes a system comprising at least one server. The system further includes logic executed on the at least one server that retrieves a defect history associated with a vendor and at least one product from an inbound shipment from a memory. The at least one product is stocked in a materials handling facility, and the defect history is associated with a specified time period. The at least one server extracts at least one inventory defect from the defect history in a computer system and calculates an inventory defect rate. The at least one server imposes remedial measures if the inventory defect rate exceeds a specified threshold of the inventory defect rate.Type: GrantFiled: June 4, 2012Date of Patent: December 31, 2013Assignee: Amazon TechnologiesInventors: Devesh Mishra, Eric C. Young, Sameer Vinod Shah, Timothy Jesse Tien, Jun Zhao
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Patent number: 8606386Abstract: Computerized scheduling methods and computerized scheduling systems according to exemplary embodiments. A computerized scheduling method may be stored in a memory and executed on one or more processors. The method may include defining a main multi-machine scheduling problem as a plurality of single machine scheduling problems; independently solving the plurality of single machine scheduling problems thereby calculating a plurality of near optimal single machine scheduling problem solutions; integrating the plurality of near optimal single machine scheduling problem solutions into a main multi-machine scheduling problem solution; and outputting the main multi-machine scheduling problem solution.Type: GrantFiled: March 11, 2011Date of Patent: December 10, 2013Inventor: Ana Maria Dias Medureira Pereira
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Patent number: 8571703Abstract: A processing system includes process modules, load lock modules, an equipment controller, and a machine controller. The equipment controller controls transfer and processing of wafers in the processing system. A transfer destination determining portion determines the transfer destination of each wafer such that each wafer is sequentially transferred to a normally operating process module. When an abnormality occurs in a process module, an evacuation portion temporarily evacuates to a cassette stage the wafer determined to be transferred to the abnormal process module and that has not yet been transferred to the abnormal process module. When an error of the abnormal process module is dealt with, a transfer destination change portion changes the transfer destination of a wafer scheduled to be first transferred from the cassette case, to the transfer inhibition-released process module. When the error of the transfer-inhibited processing chamber is released, the transfer route is optimized.Type: GrantFiled: September 3, 2008Date of Patent: October 29, 2013Assignee: Tokyo Electron LimitedInventors: Masahiro Numakura, Keiji Osada
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Patent number: 8509937Abstract: Disclosed is a processing apparatus to restrain load of a common usage system shared by a plurality of liquid processing modules. A processing module group includes k sets of share groups comprising a plurality of processing modules to perform an identical processing for each substrate (where, k?2), each set of share groups includes n processing modules (where, n?2), and each processing module includes the common usage system shared by n processing modules in each set and having a maximum capacity capable of processing m processing modules (where m?n). A carrying mechanism repeatedly loads a substrate one by one to the processing module of each set in sequence.Type: GrantFiled: January 6, 2010Date of Patent: August 13, 2013Assignee: Tokyo Electron LimitedInventor: Kouji Takuma
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Patent number: 8464268Abstract: The present application a new and improved system and method of enhanced Lean Document Production (LDP), which applies cellular manufacturing to document printing operations. The LDP process incorporates process friendly cells and, a push model to order to improve efficiency, reduce work in progress and smooth out the “frictions” in production environments. The current application presents an earliest-completion-time strategy for assigning jobs to cells and a dynamic-priority-based-batch-scheduling algorithm.Type: GrantFiled: September 14, 2009Date of Patent: June 11, 2013Assignees: Palo Alto Research Center Incorporated, Xerox CorporationInventors: Rong Zhou, Sudhendu Rai, Minh Binh Do
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Patent number: 8452438Abstract: Tools and/or resources which newly become available to a re-entrant flow manufacturing line, data processing pipeline or the like are allocated in substantially real time to processing operations independent of and consistent with a scheduling segment previously generated by dispatching items such as workpieces or data to tools and/or resources of a manufacturing line until the newly available tool or resource can be conveniently included in a subsequently generated schedule segment in order to avoid productivity loss due to schedule latency. Items can be dispatched in a priority order to accelerate completion of processing. A schedule segment including the newly available tool or resource can be facilitated by merging allocations of a real time dispatch list with allocations of a dispatch list corresponding to a previously generated schedule segment.Type: GrantFiled: April 12, 2012Date of Patent: May 28, 2013Assignee: International Business Machines CorporationInventors: Richard G. Burda, Heath C. Kent
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Patent number: 8429035Abstract: A system and method is disclosed for solving supply chain planning problems. The system includes a database that stores data representing a planning problem of a supply chain network and a computer configured to access the planning problem of the supply chain network stored in the database and model the planning problem as a network of nodes and edges. The computer is further configured to generate a hierarchical linear programming solution of the planning problem and apply advanced heuristics to the generated hierarchical linear programming solution. The computer is still further configured to formulate a mixed integer program to generate an optimized global hierarchical solution and store the generated optimized global hierarchical solution in the database.Type: GrantFiled: August 20, 2010Date of Patent: April 23, 2013Assignee: JDA Software Group, Inc.Inventors: Narasimha B Kamath, Tushar Shekhar
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Patent number: 8417368Abstract: A computerized system for scheduling a plurality of work orders in a manufacturing process. Each work order specifies operations to be performed using a plurality of resources and materials. Data including resource availability information for each resource used in the manufacturing process, material availability information for each material used in the manufacturing process, and work order information is received and stored in a computer. The work order information includes a release date for the work order, a want date for the work order, operations information, and material requirements information. Resource capacity and a start date/time and a finish date/time are assigned to each operation based upon the resource availability information, the material availability information, and the work order information. The assigned resource capacity, the assigned start date/time, and the assigned finish date/time for each operation are displayed on a computer screen in a graphical format.Type: GrantFiled: February 4, 2009Date of Patent: April 9, 2013Assignee: Infor (Veenendaal) B.V.Inventors: Richard T. Lilly, David V. Layne
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Patent number: 8412368Abstract: A method includes generating a reticle transport job using a computing device. The reticle job identifies a selected reticle. A reticle pod available for transporting the reticle is autonomously identified using the computing device. The reticle transport job is updated suing the computing device with an identifier of the reticle pod.Type: GrantFiled: October 7, 2010Date of Patent: April 2, 2013Assignee: GLOBALFOUNDRIES Inc.Inventors: Diwaskar Adhikari, Raymond G. Goss
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Patent number: 8335581Abstract: Preparation of a wafer processing or measuring tool for a job can be initiated prior to assigning a wafer carrier to deliver wafers to the tool. The automated process may include transfer of wafers from a container, such as a bare wafer stocker, or between two tools.Type: GrantFiled: June 12, 2009Date of Patent: December 18, 2012Assignee: Globalfoundries Inc.Inventors: Raymond G. Goss, Diwas Adhikari
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Patent number: 8315728Abstract: Provided is a component mounting condition determination method of a component mounter (200) that can improve a throughput of a whole production line. The method determines a mounting condition of the component mounter (200) that mounts components on boards, for use in a production line including the component mounter (200) including transportation lanes aligned parallel to each other. The method includes determining the mounting condition so that a line tact ratio among the transportation lanes approximates a predetermined ratio (S204 to S210).Type: GrantFiled: January 21, 2009Date of Patent: November 20, 2012Assignee: Panasonic CorporationInventors: Yasuhiro Maenishi, Yoshiaki Awata
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Patent number: 8295964Abstract: A method for selecting equipment resources in a manufacturing process creates an execution equipment list by retrieving out of a database execution equipment required for starting a process segment. A list of available sub-equipments of the execution equipment is retrieved out of the database. Within the list of sub-equipments a check is performed on the availability of a totality of required equipments for each of a totality of work segments of the process segment respectively. The execution equipment is selected for the starting of the process segment. Each of the required equipments for execution of each of the work segments is selected respectively, in the case where the required equipment for the work segment is available. An output list is created and contains information about assignments of each of the required equipments to each of the work segments respectively in the case where all of the required equipments are available.Type: GrantFiled: August 21, 2009Date of Patent: October 23, 2012Assignee: Siemens AktiengesellschaftInventors: Elena Reggio, Alessandro Raviola
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Patent number: 8295965Abstract: An embodiment is a method for semiconductor processing control. The method comprises identifying a key process stage from a plurality of process stages based on a parameter of processed wafers, forecasting a trend for a wafer processed by the key process stage and some of the plurality of process stages based on the parameter, and dispatching the wafer to one of a first plurality of tools in a tuning process stage. The one of the first plurality of tools is determined based on the trend.Type: GrantFiled: July 19, 2010Date of Patent: October 23, 2012Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Sunny Wu, Yen-Di Tsen, Chun-Hsien Lin, Keung Hui, Jo Fei Wang, Jong-I Mou
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Patent number: 8244391Abstract: Tools and/or resources which newly become available to a re-entrant flow manufacturing line, data processing pipeline or the like are allocated in substantially real time to processing operations independent of and consistent with a scheduling segment previously generated by dispatching items such as workpieces or data to tools and/or resources of a manufacturing line until the newly available tool or resource can be conveniently included in a subsequently generated schedule segment in order to avoid productivity loss due to schedule latency. Items can be dispatched in a priority order to accelerate completion of processing. A schedule segment including the newly available tool or resource can be facilitated by merging allocations of a real time dispatch list with allocations of a dispatch list corresponding to a previously generated schedule segment.Type: GrantFiled: May 28, 2008Date of Patent: August 14, 2012Assignee: International Business Machines CorporationInventors: Richard G. Burda, Heath C. Kent
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Patent number: 8223371Abstract: In a data processing method, import request data transmitted from a client is received. By comparing the application list against information indicating license settings of the application that are stored in advance, a determination is made as to whether or not the processing specified in a workflow is executable. A temporary workflow list is created, and a determination is made as to whether or not the upper limit for the registerable workflow number and data size is exceeded. When it is determined as registerable, execution data for executing respective workflows and display data for controlling display included in the temporary workflow list are acquired from the client, and the display is controlled so as to display the executable workflow and the inexecutable workflow in a fashion such that the executable workflow and the inexecutable workflow can be identified.Type: GrantFiled: February 18, 2009Date of Patent: July 17, 2012Assignee: Canon Kabushiki KaishaInventor: Yuka Kamiya
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Patent number: 8209242Abstract: Provided is a statistical inventory management system that optimizes inventory investment using historical usage and/or consumption of an inventory component. Generally, the system determines an target inventory level. Once actual inventory is below the replenishment level, an additional supply of an inventory component is ordered. The target inventory level is determined based at least in part on the usage variability of the component. In one arrangement, the usage of the component over periods of time that correspond to a supplier lead-time of that component are utilized. The usage groups generally include several days (or other time periods) of usage data and typically haw a reduced variance compared to, for example, day-to-day usage. These reduced variance usage groups may be utilized to more accurately calculate future inventory levels for an inventory component. Further, all information is based on actual historical usage data as opposed to unsupported forecasts (e.g., sales growth forecasts).Type: GrantFiled: September 2, 2005Date of Patent: June 26, 2012Assignee: Flowvision, LLCInventors: Michael Henderson, David Pytel, Preston McCreary, Gerson Cortes
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Patent number: 8190281Abstract: A substrate processing apparatus includes a substrate processing unit for performing a process on substrates; a recipe protection unit for prohibiting processing conditions for the process from being changed while the process is being performed on a specific number of substrates; a protection cancellation unit for canceling a prohibition of a change in the process to allow the processing conditions to be changed while the process is being performed on the specific number of substrates; and a modifying unit for modifying the processing conditions. Further, a method for examining substrate processing conditions includes a protection cancellation step of canceling a prohibition of a change in the process to allow the processing conditions to be changed while the process is being performed on the specific number of substrates; and a modifying step of modifying the processing conditions.Type: GrantFiled: March 6, 2007Date of Patent: May 29, 2012Assignee: Tokyo Electron LimitedInventors: Takeshi Yokouchi, Fumiko Yagi
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Patent number: 8185227Abstract: A first linear combination of a local moving aggregated quantity derived from a WIP distribution and a global aggregated quantity derived from the WIP distribution is calculated for each range for a given product type in a manufacturing line. The first linear combination serves as a first throughput target for the range and product. A second linear combination of a standard deviation of the non-zero portion of the WIP distribution and the global aggregated quantity is calculated for the product type in the manufacturing line. The coefficients of this second linear combination are predetermined. This second linear combination serves as a second throughput target. A throughput target for each range is determined by determining the minimum of the first throughput target, which can be different for each range, and the second throughput target, which is common across all ranges.Type: GrantFiled: January 11, 2010Date of Patent: May 22, 2012Assignee: International Business Machines CorporationInventors: Sugato Bagchi, Lindsay E. Burns, Steven C. Catlett, Ching-Hua Chen-Ritzo
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Patent number: 8185420Abstract: Approximating cycle times within a material flow network is disclosed. One embodiment includes assigning an approximate cycle time for completion of a part number PN within the material flow network by using a model that rounds the approximate cycle time to a nearest aggregate time period and adjusting the assigned approximate cycle time based on a mathematical function representing an aggregate accuracy of an aggregation of cycle times throughout the material flow network.Type: GrantFiled: February 27, 2008Date of Patent: May 22, 2012Assignee: International Business Machines CorporationInventors: Alfred Degbotse, Brian T. Denton, Robert J. Milne
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Patent number: 8185226Abstract: By defining a section-related WIP limit or a throughput-related WIP limit, an efficient “look ahead” characteristic may be established to efficiently control the WIP in a complex manufacturing environment, such as a semiconductor facility. The respective critical WIP values may enable efficient reduction of priority of products moving towards an increased WIP queue, thereby reducing or substantially avoiding the release of products that are expected to run into the WIP queue. In this way, the efficiency of shared tools may be increased, since process capacity no longer required for the processing products running into WIP queues may be allocated for other operations.Type: GrantFiled: May 12, 2008Date of Patent: May 22, 2012Assignee: Globalfoundries Inc.Inventors: Joerg Weigang, Robert Ringel, Steffen Kalisch, Thomas Quarg
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Patent number: 8165704Abstract: A method and computer program product for scheduling product lots through operations of a manufacturing line. The method including: selecting a set of sequential operations required to manufacture the lots; partitioning the product lots into designated lots and non-designated lots; and generating a release schedule for each of the non-designated lots into one or more operations of the set of sequential operations; generating a release schedule for each of the designated lots into each operation of set of sequential operations such that for each designated lot a total amount of time measured from completion of a first operation of the set of sequential operations through start of a last operation of the set of sequential operations does not exceed a target amount of time for the designated lots.Type: GrantFiled: January 7, 2009Date of Patent: April 24, 2012Assignee: International Business Machines CorporationInventors: Richard Gerard Burda, Alfred Degbotse, Brian Trevor Denton, Kenneth Jeffrey Fordyce, Robert John Milne
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Patent number: 8127063Abstract: A distributed process control equipment ownership arbitration system and method for arbitrating equipment ownership conflicts are disclosed. Individual control modules representing various process control entities within a process control system define a plurality of lists or queues for storing equipment arbitration information. Requests by one process control entity to acquire ownership over another process control entity are represented by an arbitration token that represents the ownership relationship sought by the acquiring process control entity. Copies of the arbitration token are communicated between the respective control modules and stored in the various arbitration queues defined by the control modules, depending on the status of the acquisition request.Type: GrantFiled: January 20, 2009Date of Patent: February 28, 2012Assignee: Fisher-Rosemount Systems, Inc.Inventors: Godfrey Roland Sherriff, Gary Keith Law
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Patent number: 8103560Abstract: A market-demand-forecasting-value calculation section acquires order entry actual achievement data from an order-entry-actual-achievement-data storing unit of an order receiving system, and calculates a market demand forecasting value using the order entry actual achievement data. A correction safety inventory quantity calculation section calculates an error rate, which becomes negative when an ordering required-quantity becomes large, based on a number of ordered parts and a past ordering required-quantity. Subsequently, the correction safety inventory quantity calculation section calculates a correction safety inventory quantity using the error rate and the market demand forecasting value and a money-amount-zone index value.Type: GrantFiled: December 9, 2008Date of Patent: January 24, 2012Assignee: Ricoh Company, Ltd.Inventors: Yoshio Ohno, Makiko Watanabe, Yasuyuki Kimura
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Patent number: 8082053Abstract: An automated manufacturing system comprises a computer processing system and a plurality of consolidation systems. The computer processing system receives information on product subbatches and product packages and consolidation status information to produce consolidation assignment information, each product package comprising one or more product subbatches. The consolidation systems receive the product subbatches in accordance to the consolidation assignment information and consolidate the product subbatches into product packages, wherein the status of the consolidation systems are tracked and the consolidation status information is sent to the computer processing system.Type: GrantFiled: November 5, 2007Date of Patent: December 20, 2011Assignee: Shutterfly, Inc.Inventors: Xin Wen, Russ Ennio Muzzolini, Jeff D. Boone
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Publication number: 20110251708Abstract: A method for planning a production schedule of equipment includes: receiving information about a material replacement of the equipment; and determining a target production schedule of the equipment according to the information about the material replacement of the equipment, wherein the target production schedule includes an idle period, and during the idle period, the equipment stops manufacturing under a normal state.Type: ApplicationFiled: May 19, 2010Publication date: October 13, 2011Inventors: Wei-Jun Chen, Yun-Zong Tian, Yij-Chieh Chu, Yi-Feng Lee
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Patent number: 8032243Abstract: A system for handling a dependency between two product segments of a process modeling a production system within a manufacturing execution system (MES) includes a network and a production modeler. The network has data processing units running a MES software for controlling and/or monitoring a production process operating a production components. The production modeler within the MES software defines the dependency between the two product segments, and allows modeling the dependency in a graphical environment as a link between the two product segments. The link is selected from a tool box having link types, each defining one of predetermined dependencies, such as: the two product segments run in parallel, one of the product segments starts after end of the other product segment, one of the product segments starts with a predetermined delay after the other product segment has been started, both two product segments use an identical equipment.Type: GrantFiled: June 24, 2008Date of Patent: October 4, 2011Assignee: Siemens AktiengesellschaftInventors: Alessandro Raviola, Marco Magagnini, Elena Reggio, Ornella Tavani
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Patent number: 8005560Abstract: A method of optimizing production cycle queue time includes selecting a plurality of process steps for a production cycle, calculating queue times for each of the plurality of process steps, statistically analyzing the queue times, and generating at least one visual output that illustrates the statistically analyzed queue times.Type: GrantFiled: October 18, 2007Date of Patent: August 23, 2011Assignee: International Business Machines CorporationInventors: Brad J. Rawlins, James Rice, Yunsheng Song, Yutong Wu
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Publication number: 20110172801Abstract: A first linear combination of a local moving aggregated quantity derived from a WIP distribution and a global aggregated quantity derived from the WIP distribution is calculated for each range for a given product type in a manufacturing line. The first linear combination serves as a first throughput target for the range and product. A second linear combination of a standard deviation of the non-zero portion of the WIP distribution and the global aggregated quantity is calculated for the product type in the manufacturing line. The coefficients of this second linear combination are predetermined. This second linear combination serves as a second throughput target. A throughput target for each range is determined by determining the minimum of the first throughput target, which can be different for each range, and the second throughput target, which is common across all ranges.Type: ApplicationFiled: January 11, 2010Publication date: July 14, 2011Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Sugato Bagchi, Lindsay E. Burns, Steven C. Catlett, Ching-Hua Chen-Ritzo
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Patent number: 7974726Abstract: By providing an under-specified specification for designating a destination carrier in a respective control job or control message, a high degree of flexibility in determining the destination of processed substrates may be obtained, thereby also allowing the removal of a source carrier for enhancing load port availability in complex semiconductor facilities.Type: GrantFiled: January 18, 2008Date of Patent: July 5, 2011Assignee: Advanced Micro Devices, Inc.Inventors: Jan Rothe, Konrad Rosenbaum
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Patent number: 7941236Abstract: A production and inventory control for a manufacturing facility is provided that facilitates and coordinates improved planning and execution of such facility in a supply chain with a focus on providing an improved and robust planning, production and inventory control, even in the presence of uncertainty. This may include Optimal Planning that can balance the need for low inventory, low cost (i.e., high utilization of equipment and labor), and efficient on-time delivery. The result of such planning is not a schedule per se but a set of parameters that form a dynamic policy that generates an evolving schedule as conditions (demand, production) materialize. An Optimal Execution applies the dynamic policy resulting in a manufacturing system that is robust enough to accommodate moderate changes in demand and/or capacity without the need to reschedule.Type: GrantFiled: July 6, 2007Date of Patent: May 10, 2011Assignee: Factory Physics, Inc.Inventor: Mark L. Spearman
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Publication number: 20110066269Abstract: The present application a new and improved system and method of enhanced Lean Document Production (LDP), which applies cellular manufacturing to document printing operations. The LDP process incorporates process friendly cells and, a push model to order to improve efficiency, reduce work in progress and smooth out the “frictions” in production environments. The current application presents an earliest-completion-time strategy for assigning jobs to cells and a dynamic-priority-based-batch-scheduling algorithm.Type: ApplicationFiled: September 14, 2009Publication date: March 17, 2011Applicants: PALO ALTO RESEARCH CENTER INCORPORATED, XEROX CORPORATIONInventors: Rong Zhou, Sudhendu Rai, Minh Binh Do