Embroidering Patents (Class 700/138)
  • Publication number: 20110160894
    Abstract: An embroidery data generating apparatus includes a thread color acquisition device, a first line segment data generating device, an expanded data generating device, a second line segment data generating device, a color allocating device, a connecting line segment data generating device, and an embroidery data generating device. The thread color acquisition device acquires a plurality of available thread colors. The first line segment data generating device generates first line segment data. The expanded data generating device generates expanded data. The second line segment data generating device generates second line segment data. The color allocating device allocates an embroidery thread color to each piece of the second line segment data. The connecting line segment data generating device generates connecting line segment data. The embroidery data generating device generates embroidery data.
    Type: Application
    Filed: December 14, 2010
    Publication date: June 30, 2011
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Kenji YAMADA
  • Patent number: 7946235
    Abstract: To provide an embroidery data creation apparatus, an embroidery data creation program, and a recording medium that records the embroidery data creation program, which create embroidery data for embroidery that is clear and sharp even when the tint or output size of an image is changed. The number of pixels necessary to create embroidery data is determined from thread density, size of the embroidery, and copied color data. Initial angle information is created from angle data and the angle information having necessary pixel configuration is re-computed from the initial angle information. Then, line segment data is created from the re-computed angle information, color data is created from the size adjusted color data and the line segment data, and the embroidery data is created from the line segment data and the color data.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: May 24, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Kenji Yamada
  • Patent number: 7949421
    Abstract: A multi-needle type embroidery sewing machine and a computer-readable storage medium including a computer program for the multi-needle type embroidery sewing machine that may enable convenient selection and replacement of thread information. The multi-needle type embroidery sewing machine may include a plurality of needle bars, a needle bar thread information storage device, a needle bar selection device that enables the selection of a suite of needle bars selected from the plurality of needle bars, and a control device for changing needle bar thread information that corresponds to a needle bar in the selected suite of needle bars.
    Type: Grant
    Filed: June 26, 2007
    Date of Patent: May 24, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Akira Kaiya
  • Patent number: 7930983
    Abstract: Sewing workpiece is set on a holding frame in such a manner that a predetermined sewing reference line of the sewing workpiece forms an inclination of a given angle ? relative to a plane perpendicular to a rotation axis of the holding frame. Desired sewing pattern data are corrected in accordance with a predetermined correction function with the given angle ? as a variable. Sewing is performed onto the sewing workpiece by the holding frame being relatively rotated and linearly moved in accordance with the corrected sewing pattern data. Thus, a desired pattern corresponding to the sewing pattern data can be sewn onto the workpiece in generally parallel relation to the predetermined sewing reference line.
    Type: Grant
    Filed: August 8, 2006
    Date of Patent: April 26, 2011
    Assignee: Tokai Kogyo Mishin Kabushiki Kaisha
    Inventor: Takuya Okamoto
  • Publication number: 20110088605
    Abstract: A punch data generating device generating punch data for execution with an embroiderable sewing machine including a needle bar moved up and down and mounted with a punch needle for forming penetrations on a workpiece in dot-by-dot strokes, a transfer mechanism transferring the workpiece in two directions in coordination with the movement of the punch needle to form the penetrations. The punch data generating device includes a cut data generator generating cut data constituting the punch data, the cut data being used to form the penetrations along an outline of a predetermined pattern to allow cutting of the outline; and an auxiliary cut data generator generating auxiliary cut data constituting the punch data, the auxiliary cut data being used to form penetrations contacting the outline of the pattern to form a cut that facilitates detachment of the outline from the workpiece.
    Type: Application
    Filed: October 12, 2010
    Publication date: April 21, 2011
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Yasuhiko KAWAGUCHI, Yukiyoshi MUTO
  • Patent number: 7930057
    Abstract: When a user specifies, as an embroidery sewing condition, an embroidery pattern that can be sewn with thread spools set for needle bars, embroidery data on an embroidery pattern and needle bar thread information on a thread set for a needle bar are read and stored in a RAM. Embroidery thread information included in embroidery data is read out in a sequential order, and embroidery thread information and specified thread information are compared with each other. An embroidery pattern having embroidery data of which all of the embroidery thread information is coincident with the specified thread information is extracted as an embroidery pattern that satisfies the embroidery sewing condition. The extracted embroidery pattern is then displayed on a liquid crystal display.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: April 19, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Masayuki Hori
  • Patent number: 7920939
    Abstract: A method and system are disclosed for creating and manipulating embroidery designs over a wide area network. The method includes steps to transmit various embroidery design data over a wide area network between a client and a server The manner in which the embroidery design data is created, manipulated, and transmitted allows a user to preview photo realistic renderings of possible finished products, and more precisely adjust interpretations through a provided user interface with minimum latency.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: April 5, 2011
    Assignee: Vistaprint Technologies Limited
    Inventors: David A Goldman, Nirav B. Patel
  • Patent number: 7878133
    Abstract: A sewing machine includes a needle bar, a needle bar up-and-down movement mechanism that raises and lowers the needle bar, a needle bar up-and-down movement mechanism that raises and lowers the needle bar and a sewing machine motor for driving the needle bar up-and-down mechanism. The sewing machine further includes an operation device that is provided separately from a body of the sewing machine including at least one operation member to be operated by a user that outputs an output signal corresponding to an operation state of the operation member. The sewing machine also includes a command determination device that determines a command that corresponds to the output signal output by the operation device as a determined command and a drive control device that controls a predetermined operation of the sewing machine in accordance with the determined command.
    Type: Grant
    Filed: February 26, 2008
    Date of Patent: February 1, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Masashi Tokura, Masahiko Nagai, Motoshi Kishi, Tomohiko Mori, Takafumi Naka, Tsuneo Okuyama
  • Publication number: 20100305744
    Abstract: An embroidery data generating apparatus includes a thread color acquisition device that acquires available thread colors for an embroidery pattern, a line segment data generating device that generates line segment data, a dividing device that divides a whole area of an image into divided areas, a determining device that determines a representative color for each of the divided areas, an area thread color allocating device that allocates to the divided area at least one area thread color satisfying a predetermined condition, an associating device that associates the line segment data and the divided area, an embroidery thread color allocating device that allocates, from among the at least one area thread color, an embroidery thread color to each piece of the line segment data, a connecting line segment data generating device that generates connecting line segment data, and an embroidery data generating device that generates embroidery data.
    Type: Application
    Filed: May 13, 2010
    Publication date: December 2, 2010
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Kenji Yamada
  • Patent number: 7840304
    Abstract: An embroidery data processing apparatus and an embroidery data processing program that creates embroidery data usable by an embroidery sewing machine to sew an embroidery pattern that includes a plurality of partial patterns. The embroidery data processing apparatus and program store a maximum sewing region; set a plurality of unit embroidery regions; and modify a size of each of the plurality of unit regions based on the size of the maximum sewing region and a position and a size of each of the plurality of partial patterns contained within the plurality of unit embroidery regions. The embroidery data processing apparatus and program create the embroidery data of a part or a whole of the embroidery pattern being contained within the modified plurality of unit embroidery regions and output the embroidery data.
    Type: Grant
    Filed: March 12, 2007
    Date of Patent: November 23, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Masahiro Mizuno
  • Patent number: 7836837
    Abstract: An embroidery data processing apparatus includes a main data loading device that loads main data, which is original data of a principal pattern, and a main data disposition device that disposes in an embroidery sewing region the main data loaded by the main data loading device. The apparatus also includes a sub-data loading device that loads sub-data, which is original data of one or more patterns other than the principal pattern, and a sub-data disposition determination device that determines a position and a size of the sub-data loaded by the sub-data loading device, in accordance with a position and a size of the main data disposed by the main data disposition device. The apparatus further includes an embroidery sewing data generating device that generates embroidery sewing data based on the main data disposed by the main data disposition device and the sub-data determined by the sub-data disposition determination device.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: November 23, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Kentaro Torii
  • Patent number: 7831331
    Abstract: An apparatus and method for detecting the position of a knife on a tufting machine. The apparatus includes a grounded needle, an electrically-insulated knife adapted to send a knife signal, a solenoid adapted to move the knife, and a programmable logic controller adapted to send a pattern signal to the solenoid, receive the knife signal from the knife, compare the knife signal to the pattern signal, and determine if the knife is in the position prescribed by the pattern signal. The method includes providing such an apparatus, inputting the pattern signal into the programmable logic controller, sending the pattern signal from the programmable logic controller to the solenoid, sending a knife signal from the electrically-insulated knife to the programmable logic controller, comparing the knife signal to the pattern signal, determining if the electrically-insulated knife is in the position prescribed by the pattern signal.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: November 9, 2010
    Assignee: CYP Technologies, LLC
    Inventor: John Samilo
  • Patent number: 7822501
    Abstract: An embroidery data creation apparatus for adjusting the density of needle drop points, and a computer readable recording medium having an embroidery data creation program recorded therein which includes instructions for adjusting the density of needle drop points. The embroidery data creation apparatus may include a device for judging whether a needle drop point is a turning point, a device for determining a reference point, a device for determining whether a turning point is within a predetermined area from the reference point, and a device for changing a coordinate of the turning point, deleting the turning point, or maintaining of a coordinate of the turning point.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: October 26, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Noriharu Tashiro
  • Publication number: 20100234979
    Abstract: An embroidery data generating apparatus that generates embroidery data for an embroidery pattern includes a boundary line acquisition device that acquires boundary line data that is data that specifies a boundary line that surrounds a closed region, a unit area arrangement device that contiguously arranges first unit areas over the entire closed region, each of the first unit areas being a rectangular area that includes a unit line segment, a coverage rate computation device that computes a coverage rate that is a ratio of the closed region in each of the first unit areas, a determination device that determines whether a stitch will be formed on the unit line segment in each of the first unit areas, based on the coverage rate, and an embroidery data generating device that generates the embroidery data for the embroidery pattern that is formed by the cross-stitches.
    Type: Application
    Filed: March 8, 2010
    Publication date: September 16, 2010
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Tomotaka Katano
  • Publication number: 20100224112
    Abstract: A stitch pattern for a word or other design is created using known methods of forming a stitch pattern for the word to be stitched. The horizontal and vertical dimensions of the stitch pattern are then compared to the dimensions of the sewing area. This comparison is expressed as a ratio which may be used to adjust the size of the stitch pattern to optimally fit the sewing area. The ratio may be applied to individual stitch patterns for letter characters that are combined to form a word or may be applied to a stitch pattern for an entire word or design.
    Type: Application
    Filed: March 5, 2009
    Publication date: September 9, 2010
    Inventor: Jerome Kahn
  • Publication number: 20100228383
    Abstract: The embroidery data generating apparatus includes a data acquisition device that acquires target data and reference data from a plurality of image data, a feature point extraction device that respectively extracts a feature point from the target data and the reference data, a displacement vector identification device that identifies a displacement vector based on the feature point of the target data and the feature point of the reference data, a parameter setting device that sets embroidery parameters based on the displacement vector, and an embroidery data generating device that refers to the embroidery parameters and generates embroidery data.
    Type: Application
    Filed: January 25, 2010
    Publication date: September 9, 2010
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Shoichi Taguchi
  • Publication number: 20100191364
    Abstract: A method and system are disclosed for automatically generating embroidery designs from a scanned image. A described method of generating embroidery data from image data includes identifying an object from the image data, wherein the object corresponds to a contiguous portion of an image defined by the image data. The described method further includes determining a plurality of possible stitch angles for the object and determining respective numbers of fragments required to stitch the object for each of the possible stitch angles. The method further includes selecting a stitch angle from the plurality of possible stitch angles, wherein the selected stitch angle is to result in a least number of fragments to stitch the object, and generating the embroidery data based on the selected stitch angle.
    Type: Application
    Filed: July 22, 2009
    Publication date: July 29, 2010
    Inventor: David A. Goldman
  • Publication number: 20100180809
    Abstract: A method for creating an altered embroidery design, the method comprising altering an embroidery design to create an altered embroidery design, the altered embroidery design comprising an at least one design element, determining a size of the at least one design element, selecting a stitch type for the at least one design element by comparing the size of the at least one design element to a set of values, wherein the stitch type can be selected from the set of values based on the size of the at least one design element, and generating a stitch pattern for the at least one design element.
    Type: Application
    Filed: January 16, 2009
    Publication date: July 22, 2010
    Inventors: Paul Albano, Scott David Stengel
  • Publication number: 20100145494
    Abstract: An embroidery data generating device includes a line segment data generation device that generates a plurality of line segment data pieces based on image data, a distance calculation device that calculates a distance from an ending endpoint of one of a plurality of line segments to an endpoint of another of the plurality of line segments, an angle calculation device that calculates an angle formed by the one of the plurality of line segments and the other of the plurality of line segments, a connecting endpoint determination device that determines which of endpoints of the plurality of line segments is a connecting endpoint to be connected to the ending endpoint, a line segment connecting device that connects the plurality of line segments by connecting the ending endpoint and the connecting endpoint, and an embroidery data generation device that generates embroidery data for forming stitches following the plurality of line segments.
    Type: Application
    Filed: November 5, 2009
    Publication date: June 10, 2010
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Kenji Yamada
  • Patent number: 7715939
    Abstract: An embroidery sewing machine with a printing function includes a sewing machine body having a bed, a foot, an arm, and capable of sewing a workpiece cloth by a sewing unit; a cloth holding frame holding the workpiece cloth; a frame drive unit moving the cloth holding frame independently in two mutually perpendicular directions in a horizontal plane; an ink-jet printer having a print head printing the workpiece cloth. The print head of the printer includes nozzle arrays with each nozzle array having a plurality of ink-jet nozzles aligned parallel in the first direction, and the printer prints the workpiece cloth while moving the cloth holding frame in the second direction.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: May 11, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Masakazu Kuki, Hiroshi Kitazawa
  • Patent number: 7715940
    Abstract: The disclosure presents an embroidery data processing device and a computer program product capable of creating a single unit of tree structure vector data by coupling plural pieces of independent tree structure vector data. A coupling node is added between nodes and of a tree structure vector data, and a vector data to for coupling nodes and, and a vector data to for coupling nodes and are created, and thereby a tree structure vector data is created. In a tree structure vector data, the node mutual direction is converted so that the node existing at the connecting position may be a root node, and a tree structure vector data is created, and this root node is coupled with the coupling node of the tree structure vector data, and a single tree structure vector data is created.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: May 11, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Yukiyoshi Muto, Mikitoshi Suzuki, Masahiro Mizuno, Shoichi Taguchi, Akihiro Wakayama
  • Publication number: 20100106283
    Abstract: An embroidery system and method are provided in which a consumer can provide a design, such as images or text, have it converted into a digitized image and then used to generate customized embroidery that can be placed onto a product.
    Type: Application
    Filed: October 23, 2008
    Publication date: April 29, 2010
    Applicant: Zazzle.com, Inc.
    Inventors: Young Harvill, Rich Bean, Robert Irven Beaver, III, Chris Vanrensburg
  • Patent number: 7702415
    Abstract: A method and an arrangement for placing an embroidery in the desired position on a sewing material for embroidering on a sewing machine which has a memory for embroidery elements and a processor for reading stitch data for a selected embroidery element and for manoeuvring the sewing machine to execute stitches associated with the selected embroidery element on the sewing material, in which pattern points are assigned to the embroidery element and registered in the processor, and in which fabric points are marked on the sewing material at points where corresponding pattern points are to be located when embroidering, the sewing machine processor automatically orienting and scaling executed patterns of the embroidery element on the sewing material.
    Type: Grant
    Filed: May 31, 2006
    Date of Patent: April 20, 2010
    Assignee: KSIN Luxembourg II, S.AR.L
    Inventor: Lars Roos
  • Patent number: 7693598
    Abstract: To provide an embroidery data creation apparatus, an embroidery data creation program, and a recording medium that records the embroidery data creation program, which create embroidery data for embroidery that is clear and sharp even when the tint or output size of an image is changed. The number of pixels necessary to create embroidery data is determined from thread density, size of the embroidery, and copied color data. Initial angle information is created from angle data and the angle information having necessary pixel configuration is re-computed from the initial angle information. Then, line segment data is created from the re-computed angle information, color data is created from the size adjusted color data and the line segment data, and the embroidery data is created from the line segment data and the color data.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: April 6, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Kenji Yamada
  • Patent number: 7685072
    Abstract: A software distribution system for sewing machine includes a server and a sewing machine. The server generates authentication key data dedicated for a sewing machine only upon initial transmission of medium identification data and sewing machine identification data from a terminal and stores the authentication key data in mapping with the medium identification data. If a valid medium identification data and an invalid sewing machine identification data are thereafter transmitted to the server, the stored data is not updated and the authentication key data is transmitted to the terminal.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: March 23, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Takashi Hirata
  • Patent number: 7680558
    Abstract: The process searches a block that contains a current line segment for any other line segments and, if they are found, calculates a distance between an endpoint of the current line segment and endpoint nodes of all the line segments found in the block. The process sequentially searches for the line segments in the block in accordance with search order determined on the basis of a search ranking table if a search range is not crossed over and calculates the distances between the endpoint of the current line segment and the endpoint nodes of the found line segments. Then, the process compares the distance from the endpoint node of the already line segment found and the distance from the newly found endpoint node and outputs the smaller one as the next line segment.
    Type: Grant
    Filed: December 13, 2006
    Date of Patent: March 16, 2010
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Kenji Yamada
  • Publication number: 20100017011
    Abstract: Systems, methods, and apparatus for embroidery thread color management are disclosed. An example method comprises determining a first set of thread colors to be used in an embroidery design, determining a second set of thread colors assigned to a first embroidery machine, determining a third set of thread colors assigned to a second embroidery machine, determining a first difference of the number of thread colors in the first set of thread colors that are not in the second set of thread colors, determining a second difference of the number of thread colors in the first set of thread colors that are not in the third set of thread colors, and assigning the embroidery design to a queue for the first embroidery machine when the first difference is smaller than the second difference.
    Type: Application
    Filed: January 14, 2009
    Publication date: January 21, 2010
    Inventors: David A. Goldman, Nirav B. Patel
  • Patent number: 7634326
    Abstract: A tufting machine and a method of controlling the tufting machine to form a tufted article having varying pattern effects, such as forming cut and loop pile tufts of yarn in a graphics type pattern, defining a yarn feed effect pattern and a shifting needle bar effect pattern, and combining the two patterns. The yarn feed of the tufting machine is controlled to compensate for pattern shifts while a hook assembly having a series of hooks/loopers and a series of clips independently moveable between extended and retraced positions is selectively controlled to cause a transition from cut pile tufts to loop pile tufts and loop pile tufts to cut pile tufts according to the programmed pattern information.
    Type: Grant
    Filed: September 12, 2006
    Date of Patent: December 15, 2009
    Assignee: Card-Monroe Corp.
    Inventors: William M. Christman, Jr., Wilton Hall
  • Publication number: 20090299518
    Abstract: An embroidery data creation apparatus for creating embroidery data required to sew embroidery that represents an image with a zigzag stitch, including an image storage device that stores the image made up of pixels each having a color value, a division device that divides the image into divided regions, each of which is a predetermined region through which one zigzag stitch passes through, a calculation device that calculates a reference swing position which provides a reference for swinging the zigzag stitch passing through each of the divided regions and a maximum value of a swing width of the zigzag stitch for each of the divided regions, based on the color values of the pixels in each of the divided regions; and an embroidery data creation device that creates the embroidery data based on the reference swing position and the maximum value of the swing width which are calculated.
    Type: Application
    Filed: May 22, 2009
    Publication date: December 3, 2009
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Kenji Yamada
  • Patent number: 7587256
    Abstract: A method and system are disclosed for automatically generating embroidery designs from a scanned image. An embroidery data generating mechanism generates accurate embroidery designs. The embroidery data generating mechanism first reads an image data file, which contains bitmapping information generated from a software scanning tool, the information being related to an embroidery pattern that has been scanned. The scanned pattern is broken up into pixels, each pixel in the scanned image having a bitmap associated with the color of the pattern. Each unique color in the scanned pattern has its own unique bitmap. The embroidery generating mechanism also includes a segmentation mechanism and a chain-encoding mechanism which perform operations to enhance the quality of the bitmapped information and to separate regions of the scanned image into objects. A distance transform evaluation mechanism classifies each object as being either a thick object or a thin, predominantly regular object.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: September 8, 2009
    Assignee: SoftSight, Inc.
    Inventor: David A. Goldman
  • Patent number: 7587257
    Abstract: A print/embroidery data creating device is provided with a usable color designating system, an output information setting system, a pixel examining system, an area setting system that sets a pixel area determined to correspond to the usable color as a usable color area and sets an area which does not correspond to the usable color area as a print area, an embroidery data creating system. The usable color area is output with the size set by the output information setting system at the position set by the output information setting system by the embroidering machine, and a print data creating system that creates print data such that a pixel area set as the print area by the area setting system is output as printed area with a color corresponding to the pixel color, the print area being output with the size set by the output information setting system at the position set by the output information setting system by the printer.
    Type: Grant
    Filed: February 18, 2005
    Date of Patent: September 8, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Akiko Niimi, Kenji Yamada
  • Patent number: 7571690
    Abstract: A printable embroidery machine includes a sewing machine body, a cloth holding frame holding a workpiece cloth, a frame drive unit which has a mounting part and to which the cloth holding frame is coupled so that the cloth holding frame is moved independently in two horizontal directions perpendicular to each other, and an ink-jet printer. The body or the printer is detachably attached to the mounting part of the frame drive unit separated from the body so that the workpiece cloth held on the cloth holding frame moved by the frame drive unit is printed by the printer. A predetermined sewing reference position of a sewing needle in attaching the body to the frame drive unit corresponds with a predetermined print reference position of a print head of the printer in a case where the printer is attached to the frame drive unit.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: August 11, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Masao Ogawa, Hiroshi Kitazawa
  • Patent number: 7561939
    Abstract: There is provided a data processing device, which includes a data providing unit that provides print data and embroidery data to be subjected to printing and embroidering, respectively. A print region of the print data and an embroidery region of the embroidery data have a predetermined positional relationship. The data processing device further includes a data correction unit that corrects at least one of the embroidery data and the print data so that the predetermined positional relationship between the embroidery region defined in the embroidery data and the print region defined in the print data is maintained on fabric after the embroidering in accordance with the embroidery data and the printing in accordance with the print data are performed on the fabric, considering shrinkage of the fabric caused by the embroidering in accordance with the embroidery data.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: July 14, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Noriko Kawabe, Haruna Kato, Motoshi Kishi
  • Patent number: 7542822
    Abstract: A complex data processing device that processes embroidery data representing an embroidery pattern to be formed on fabric by a sewing machine capable of embroidering and print data representing print pattern to be printed on the fabric by a printer. The complex data processing device includes a data acquiring unit that acquires the embroidery data and the print data, an overlapped region detecting unit that detects an overlapped region at which an embroidery region represented by the embroidery data and a printing region represented by the print data overlap based on the embroidery data and the print data acquired by the data acquiring unit, and a data modifying unit that deletes data corresponding to the overlapped region detected by the overlapped region detecting unit from at least one of the embroidery data and the print data.
    Type: Grant
    Filed: January 26, 2006
    Date of Patent: June 2, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Yasuhiko Kawaguchi, Atsuya Hayakawa, Hirokazu Nakashima
  • Publication number: 20090138120
    Abstract: An embroidery data generating apparatus for embroidering image data configured by multiplicity of pixels including a color difference calculator calculating a color difference between sewing thread color of the target segment and an underpass segment underlying the target segment; an angular difference sum calculator calculating an angular difference between the underpass segment and the target segment, the angular difference being measured at an intersecting pixel where the target segment and the underpass segment intersect; a third determiner determining whether or not to append the target segment to the sequence information based on the angular difference when the sum of the color difference is determined to be equal to or less than the first predetermined value; and a second segment appender that appends the target segment between the focus segment and the subsequent segment when determined by the third determiner to append the target segment to the sequence information.
    Type: Application
    Filed: November 21, 2008
    Publication date: May 28, 2009
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Kenji Yamada
  • Patent number: 7515985
    Abstract: The disclosure presents an embroidery data processing device and a computer program product capable of tearing off an elastic sheet easily after an item of embroidery has been sewn, thus enhancing working efficiency. A CPU extracts a contour line from needle drop points PN (N=1, 2, . . . , n) stored in embroidery data (S1 to S3).
    Type: Grant
    Filed: June 15, 2006
    Date of Patent: April 7, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Mikitoshi Suzuki, Masahiro Mizuno, Shoichi Taguchi, Yukiyoshi Muto, Akihiro Wakayama
  • Patent number: 7503271
    Abstract: A sewing machine control device includes a control unit for controlling the execution of a sewing operation based on sewing data including at least needle drop point data and thread color data of a sewing thread by selectively using a plurality of sewing needles respectively set with different color thread; a sewing needle-thread color storage medium storing sewing needle-thread color mapping data specifying the relation between sewing needles and thread color of thread respectively set thereto; a similarity evaluation unit for evaluating the similarity between the thread color specified by the thread color data and the thread color set to each sewing needle based on the thread color data and the sewing needle-thread color mapping data; and a sewing needle selection unit for selecting the sewing needle used for sewing in accordance with the sewing data based on evaluation result rendered by the similarity evaluation unit.
    Type: Grant
    Filed: February 17, 2006
    Date of Patent: March 17, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Atsuya Hayakawa
  • Publication number: 20090064912
    Abstract: Trace process (i.e. process for moving an embroidery frame from a desired start position on the basis of outline data of an embroidery pattern) is performed. It is detected, during the movement, whether the moving embroidery frame has reached a predetermined movement limit position. When detected, a protrusion amount, from the embroidery frame, of a remaining outline portion is calculated on the basis of a current position of the outline data and the remaining portion. On the basis of the calculated protrusion amount, the start position is reset by being positionally displaced so as to avoid occurrence of the protrusion. In this way, setting a start position such that the embroidery pattern does not protrude beyond a movable range of the embroidery frame can be performed in a short time.
    Type: Application
    Filed: May 2, 2006
    Publication date: March 12, 2009
    Applicant: TOKAI KOGYO MISHIN KABUSHIKI KAISHA
    Inventor: Hitoshi Koyake
  • Publication number: 20090055015
    Abstract: A sewing order is determined in embroidering at least one embroidery element on a sewing material in a sewing machine, which has access to a memory for stitch data for the embroidery element and a processor for reading the stitch data and for maneuvering the sewing machine to execute stitches according to the stitch data. An embroidery element is composed of basic elements, through a formation of clusters of basic elements having the same characteristics. A level for each cluster is determined. The clusters are sorted with regards to their respective characteristics and sorting of the clusters into a sewing order based on characteristics and levels of the clusters.
    Type: Application
    Filed: August 21, 2008
    Publication date: February 26, 2009
    Applicant: VSM GROUP AB
    Inventor: Lars Roos
  • Patent number: 7493867
    Abstract: A continuous line is set on a display region of an operation panel provided in a sewing machine M and a plurality of sewing patterns is automatically arranged along the continuous line based on sewing data selected from a ROM. Integrated sewing data related to a continuous sewing pattern including the sewing patterns is created, an operation of the sewing machine is controlled based on the integrated sewing data so that the continuous sewing pattern can be sewn onto a cloth.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: February 24, 2009
    Assignee: Juki Corporation
    Inventor: Yukinobu Asano
  • Publication number: 20090043417
    Abstract: A data processor that processes embroidery data for sewing an embroidery pattern on a workpiece cloth held by an embroidery frame attached to an embroiderable sewing machine, and printing data for printing an image pattern with a printer to be transferred onto the workpiece cloth through a thermal transfer sheet, the data processor including a printing data processor that includes reference-mark printing data for printing a reference mark with the printer on a back side of the thermal transfer sheet, the reference mark being used for positioning the workpiece cloth relative to the embroidery frame, and a print position specifier that specifies printing position of the image pattern relative to the reference mark, the image pattern being printed on a front side of the thermal transfer sheet; and an embroidery data processor that includes a sew position specifier that specifies sew position of the embroidery pattern relative to the reference mark.
    Type: Application
    Filed: July 31, 2008
    Publication date: February 12, 2009
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Kenji Yamada
  • Publication number: 20090025621
    Abstract: A sewing machine includes a needle, a holding frame having a stitchable area within which the needle is operable to perform stitching, storing means for storing sewing data on various embroidery patterns, indicating means for indicating, within the stitchable area, positions on the workpiece that is held by the holding frame, stitching region setting means for setting a stitching region in accordance with the positions indicated by the indicating means, embroidery pattern creating means for creating, in accordance with a position and a size of the stitching region, and based on the sewing data, embroidery pattern data on an embroidery pattern having a size that is fittable within the stitching region, and control means for controlling the needle and the holding frame to form the embroidery pattern on the workpiece within the stitching region in accordance with the embroidery pattern data.
    Type: Application
    Filed: February 29, 2008
    Publication date: January 29, 2009
    Applicant: JUKI CORPORATION
    Inventor: Kiyoshi MATSUZAWA
  • Patent number: 7460925
    Abstract: An embroidery sewing machine includes an embroidery frame, a carriage transferring the embroidery frame, a drive unit moving the carriage, a sewing machine motor, a control unit controlling the drive unit and the motor so that an embroidery sewing mode is executed in which an embroidery pattern is sewn or a manual-feed sewing mode is executed in which a sewing operation is carried out with manual cloth feed while the carriage is moved to and held at a predetermined evacuative position, a foot controller, a connecting part connecting the foot controller to the control unit, and a mode switching unit which selectively switches between the embroidery sewing mode and the manual feed sewing mode. The mode switching unit switches to the embroidery sewing mode when the foot controller is non-connected to the connecting part, and to the manual-feed sewing mode when the foot controller is connected to the connecting part.
    Type: Grant
    Filed: March 2, 2007
    Date of Patent: December 2, 2008
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Yasukazu Noguchi
  • Patent number: 7457682
    Abstract: A personalized article associated with a child includes a panel bearing an embroidered image based on a hand or foot print and autographed name impression of the child that is digitized and enhanced for use in creating a replicated stitched image on the panel using a digitally controlled embroidery machine.
    Type: Grant
    Filed: March 14, 2007
    Date of Patent: November 25, 2008
    Inventor: Vickie Varnell
  • Patent number: 7457683
    Abstract: A system and method for an interactive embroidery design specified by vector data and 3-dimensional data modifying shape and parameter data. A processor is configured to execute computer-executable instructions to create an adjustable design as indicated by artist input. The adjusted design is modified by embroidery machine operator input and is converted into stitch instructions for use by an embroidery machine to manufacture a custom embroidered product including the adjusted design.
    Type: Grant
    Filed: February 8, 2006
    Date of Patent: November 25, 2008
    Inventor: Brian D. Bailie
  • Publication number: 20080243298
    Abstract: A computer implemented method, apparatus, and computer program product creating printable images of embroidered designs. In response to receiving an embroidered design the process captures a digital image of the embroidered design and saves the digital image as a graphic file. The process then presents the graphic file to a user for user selection.
    Type: Application
    Filed: March 28, 2007
    Publication date: October 2, 2008
    Inventors: Deborah J. Hurd, Jackie E. Woods
  • Publication number: 20080229988
    Abstract: The present disclosure provides an embroidery data processing apparatus that processes embroidery data for sewing an embroidery to a work cloth and to make a cut by a boring knife. The embroidery data processing apparatus an embroidery data acquisition device that acquires the embroidery data, pieces of the embroidery data including at least thread color data specifying a color of an embroidery thread and needle drop point data specifying a sewing position where sewing is performed with the embroidery thread specified by the thread color data; a specification device that specifies, as data of a specified color, a predetermined thread color data piece of the thread color data in the acquired embroidery data, which is the embroidery data acquired; and a boring data setting device that sets a needle drop point data piece of the needle drop point data, corresponding to the specified color data specified as boring data that specifies a position for the cut.
    Type: Application
    Filed: March 17, 2008
    Publication date: September 25, 2008
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Motoshi Kishi
  • Publication number: 20080223274
    Abstract: A sewing machine capable of sewing an embroidery pattern based on embroidery data including at least thread color data and needle drop point data. The sewing machine includes a reader that reads out thread information stored in an RFID tag embedded in each of a plurality of thread spools, a selection device that selects the embroidery pattern, a thread color-and-amount acquisition device that acquires a necessary thread color and a necessary thread amount from the embroidery data of a selected pattern. The sewing machine also includes a comparison device that compares a read out thread amount with the necessary thread amount, a determination device that determines whether sewing the selected pattern is possible based on a comparison result by the comparison device, and an indication device that indicates a determination result by the determination device.
    Type: Application
    Filed: March 3, 2008
    Publication date: September 18, 2008
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Tsuneo OKUYAMA
  • Publication number: 20080216721
    Abstract: A sewing machine includes a needle bar, a sewing needle attached to the needle bar, a needle bar vertical movement mechanism, a sewing machine motor for driving the needle bar vertical movement mechanism as a drive source, an embroidery frame that holds a work cloth, and an embroidery frame movement mechanism that moves the embroidery frame. The sewing machine further includes a user-operated operation device with an operation member for outputting an output signal corresponding to an operation state of the operation member and a movement determination device that determines a movement direction and a movement distance of the embroidery frame based on the output signal outputted by the operation device. The sewing machine also includes an embroidery frame movement mechanism control device that drives the embroidery frame movement mechanism to move the embroidery frame according to the movement direction and the movement distance of the embroidery frame determined by the movement determination device.
    Type: Application
    Filed: February 26, 2008
    Publication date: September 11, 2008
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Masahiko Nagai, Tsuneo Okuyama, Masashi Tokura
  • Publication number: 20080147231
    Abstract: Computer-aided design and manufacture software and hardware automate garment and fashion definition and production. Configurable garment includes ornamental element, pattern display, and personal identifier and wireless sensor electronics.
    Type: Application
    Filed: December 29, 2004
    Publication date: June 19, 2008
    Inventor: Dennis S. Fernandez