Abstract: Several methods and subsystems are provided for aligning a workpiece as it is being loaded into a die space of a bending apparatus, and for performing sensor-based control of a robot as it moves a workpiece from one location to another within a bending apparatus environment. A backgaging mechanism is provided with finger gaging mechanisms having force sensors for sensing forces in directions perpendicular to and parallel to a die. In addition, a robot gripper sensor is provided for sensing either or both of shear forces and normal forces created by movement of a workpiece being held by the gripper.

Abstract: A system for adapting existing conventional screw machines to be capable of computer numerical control operation. The system incorporates the use of a VersaCam device which replaces the turret cam of a single spindle screw machine. The VersaCam system monitors the motion of the screw machine camshaft and actuates the turret slide in synchronization with the camshaft. The VersaCam system also provides a means of specifying the desired turret slide trajectory for any given job.

Abstract: A method and device for disturbance sensing in the drive system of a numerically controlled machine tool or similar device is disclosed, in which at least one drive motor for positioning of a machine part being moved such as an advance slide or an X/Y cross-slide is coupled via one or more transmission elements in which the position of the moving machine part is measured directly on the machine part and also indirectly in at least one location in the transmission chain. Direct and indirect position measured values are compared and the measured value comparison value is used to record a disturbance with consideration of the actual operating conditions, such as machining speed and acceleration/delay, optionally moved masses and machine-specific process forces upon fulfillment of a specific criterion.

Abstract: A machine tool is controlled through a process incorporating the steps of (1) measuring geometric and thermal errors with accurate instruments, (2) creating a global differential wet model of machine tool position, and (3) using this model to control real time compensation of machine tool operation. A controller modifies encoder-type position feedback signals used by the machine to compensate for geometric and thermal errors in the manner dictated by the global differential wet model.

Abstract: Standard, existing position measuring systems are used to determine and optimize operating accuracy. For this, in a positional measurement, path information on any desired number of axes is sampled over a predefinable measuring interval and stored. The acquired data are converted and prepared using signal processing measures, enabling conclusions to be drawn about the actual operating accuracy and about causes of inaccuracies.

Abstract: A lost motion correction value setting method for a machine tool of a hybrid control system that performs a positional loop control with both machine position signals outputted from position detecting scales (9x and 9y) for detecting machine positions and motor position signals outputted from rotary encoders (7x and 7y) for detecting a rotational angle of a feed driving servomotor includes executing a test program; periodically inputting the machine position signals outputted from the position detecting scale and the motor position signals outputted from the rotary encoder; determining errors by determining the difference between the machine position signals and the motor position signals, determining the difference between an average value on an advance side and an average value on a return side of the errors, and storing the difference in lost motion correction value memories (19x and 19y) as a dynamic lost motion correction value.

Abstract: A method and an apparatus for detecting machining flaws of machine tools mechanically removing material from surfaces, especially of grinding machines, with the help of which the occurrence of machining flaws can be determined directly during the machining of the workpiece itself. This is achieved as far as the method is concerned in that the force exerted by the tool bit upon the workpiece during the machining process is measured as an “actual or momentary” value. This value is then fed to an electronic data processing unit and is compared there with a “nominal” value stored there and obtained from the processing of an unflawed workpiece, the thus obtained values can be documented and used to identify a flawed product.

Abstract: A system for adapting existing conventional screw machines to be capable of computer numerical control operation. The system incorporates the use of a VersaCam device which replaces the turret cam of a single spindle screw machine. The VersaCam system monitors the motion of the screw machine camshaft and actuates the turret slide in synchronization with the camshaft. The VersaCam system also provides a means of specifying the desired turret slide trajectory for any given job.

Abstract: It is the object of the invention to correct a quadrantal protuberance depending on machining conditions, to improve a machining efficiency, and to improve the accuracy of a machining operation. A numerically controlled machine tool is provided with quadrantal protuberance correction storage means (301a and 301b) that stores a plurality of sets of the amount of quadrantal protuberance correction.

Abstract: An area division unit divides a part placement area into a plurality of divided areas based on an area granularity. A part gravity value operation unit and a parts replacement unit extract a set of parts at each end of a connection line for each placement according to a connection line definition table and a parts placement table. If each part belonging to the set of parts obtained in the second process exists in a different divided area for each connection line, then the placement of each part belonging to a divided area is amended in the divided area in such a way that a connection line length between the parts can be shortened. A repetition control unit repeats a series of the above described processes while optionally changing a division starting position of the area division unit. An area granularity change unit repeats the series of the processes up to this point while gradually reducing an area granularity each time the above described series of processes terminate.

Abstract: In a machine tool, a component such as a grinding wheel acts on a workpiece to form the latter into a circularly asymmetric shape, for example, a crankpin. Movement of the grinding wheel is controlled by a control signal which is derived from theoretical relative positions and positional velocities of the grinding wheel relative to the workpiece. In the course of at least one revolution of the workpiece, the respective positions of the grinding wheel relative to the workpiece are measured for each of a succession of angular positions of the workpiece. The measured positions are compared with corresponding theoretical positions and data indicative of any differences are stored, and then used to modify the control signal during a subsequent revolution of the workpiece so as to compensate for any of said differences and thereby reduce the magnitude of any error which would have resulted from the measured positional differences.