Abstract: The present teachings relate to techniques and equipment for mail item processing. More particularly, the present teachings provide for a method and system for the sorting of mixed mail items. Multiple sort schemes are loaded on a mixed mail sorter for different clients. A first sorting run, controlled with a first sort scheme, is conducted such that the mail items for a first client are transported to a first sub-set of mail sort bins. After the first sorting run is ended, a switchover is performed such that a second sorting run, which is carried out with another sort scheme, can be started, thereby reducing the changeover times between sorting runs.

Abstract: A method and apparatus for processing mail is provided. Mail is placed into an input bin having a conveyor that conveys the mail towards a feeder. The feeder serially feeds the envelopes by engaging the lead envelope in the stack of mail and displacing the lead envelope transverse the stack of mail. The mail is then cut on a side edge and the top edge to cut open each envelope. A transport conveys the cut envelopes to an extractor. The extractor opens the edge-severed mail and presents the contents of the envelopes to an operator who manually extracts the contents. The operator drops the extracted contents onto a conveyor that conveys the contents to an imaging station. The contents are automatically separated and imaged to obtain image data for the contents. The contents are then sorted into a plurality of output bins.

Abstract: A sheet processing system includes an arrangement device, a sheet processing apparatus, and a server with a communication line to count and sort sheets. The arrangement device includes an input unit configured to input attribute information of the sheets, a reading apparatus configured to, sort the sheets to a first sheet group and a second sheet group by respective first and second identification cards, and a unified identification card corresponding to a unified sheet group. A transmitting unit processes the input attribute information and the identification information, transmits the processed arrangement processing information to the server via the communication line. A sorter conveys and sorts the sheet groups and identification cards. A second reading apparatus reads the identification information, and a CPU checks the information from the server.

Abstract: A method includes feeding a mailpiece into a sorter and transporting the mailpiece through the sorter. The method further includes reading addressing information from the mailpiece in the sorter, and comparing the addressing information with at least one do-not-mail list. In addition, the method includes outsorting the mailpiece from the mailstream if the addressing information indicates a recipient who is listed in the do-not-mail list.

Abstract: There is provided a system and method for processing mailpieces within a mail transportation and distribution system comprising at least a first mail distribution center, a second mail distribution center and an electronic parcel compartment facility located in the area of the second mail distribution center. An exemplary method comprises acquiring data present on a mailpiece in the first mail distribution center, the acquired data comprising at least information that unambiguously identifies the mailpiece as well as information about the recipient of the mailpiece, wherein destination information for an electronic parcel compartment facility is associated with the information that unambiguously identifies the mailpiece.

Abstract: A sorting device and method for dynamically allocating bins to objects such as mail pieces. The device has at least one reading device for reading delivery information of objects and a conveying system which transports the objects. At least one feeder inducts the objects onto the conveying system. A plurality of physical bin locations are adjacent to the conveying system for storage of the object injected from the conveying system. A controller or processor dynamically assigns and reassigns sort locations, as required, to the plurality of physical bin locations during a sorting operation for each object of the objects.

Abstract: Today, high density mailings such as “marriage mail,” Advo type advertisements, saturation mail, periodicals, and catalogs often require manual handling by the postal authority. Other than saturation mailings, where every carrier stop gets the same article, these items must be addressed. Verification of production is often desired due to spoilage and damage during production, which requires rework by the mailer. The addition of a data controlled mail collation feeder to existing or new Postal Authority automation equipment or the like eliminates the need to manually handle these difficult mail types and eliminates the need to address specific items. The manual casing at the delivery is eliminated. The data processing system that controls the data controlled mail collation feeder will also perform delivery confirmation and may assess postage due.

Abstract: An improved tracking system for garments provided to a customer by a garment provider.

Abstract: Substantially related objects are identified by providing a first wireless sensing device having a first sensor and providing a second wireless sensing device having a second sensor. Next, comparing data derived from the second sensor with data derived from the first sensor to determine whether data from the first sensor is substantially related to data from the second sensor. The first wireless sensing device is identified as substantially related to the second wireless sensing device if data derived from the first sensor is substantially related to data derived from the second sensor.

Abstract: Systems and methods for authenticating the mailer of a mail piece in a manner that is trustworthy and not easily susceptible to fraudulent manipulation are provided. A mail processing system is utilized by recipients of mail pieces to scan each incoming mail piece. The mail processing system obtains information from the mail piece, which can include an identification of the postage meter that was used to generate the indicium. Based on the identification of the postage meter or other unique information, the recipient's mail processing system can obtain an identification of the mailer. Once the identification of the mailer is ascertained based on this information, the recipient can utilize one or more business rules for internal delivery of the mail piece.

Abstract: A method is provided for routing mail items in a mail sorting system that includes means for capturing address information from a mail item in the form of an address block and an analysis engine comprising a plurality of analysis modules. The method comprises: receiving the address block at the analysis engine and making available to each of a set of the analysis modules at least a portion of the address block; at each analysis module, decomposing the available portions of the address block into one or more data objects, each including a representation component representing at least part of the portion and a data type identifier; storing the data objects with an indication of the mail item to which the objects relate; and subsequent to identifying a delivery endpoint for the mail item, adding at least one of the stored data objects to a data set associated with that delivery endpoint whereby future mail items may be routed to that delivery endpoint in dependence on those data objects.

Abstract: A method and system for transferring flats mail from palletized bundles into a flats sorting system. The bundles are loaded into a system in which they are scanned for delivery zone information. The bundles are transported to a tray loading station based on delivery zone. The flats mail is unbundled and placed into system trays at the tray loading stations. The system trays are then transported to a flats sorting system.

Abstract: A package control conveyor system comprises a plurality of independently-controllable package conveying units each of which comprises a zone control module operably connected to a package sensing device and a package conveying unit for selectively activating and deactivating the package conveying unit, wherein the zone control modules are communicably interconnected upstream and downstream so that each zone control module can selectively activate and deactivate its associated package conveying unit in response to information provided by one or more upstream and/or downstream zone control modules.

Abstract: The present invention has a communication connection means (21) which mutually connects communicatably control units (Ca, Cb) for individually controlling operations of robots (Ra, Rb) to constitute a network, input means (37a, 37b) which are respectively installed in the control units and input operation instructions of the robots, and timing signal generation means (69a, 69b). The control units are selectively set to any one of an independent function execution mode, a master function execution mode, and a slave function execution mode, and among the control units, the control unit (Ca) to perform a master operation is set to the master function execution mode, and the residual control unit (Cb) is set to the slave function execution mode, and by correcting a minimum interruption period (Ts(b)) of the slave side control unit (Cb), a control time (ta11, ta12, ta13) to the master robot (Ra) of the master side control unit (Ca) is delayed by a predetermined time (T) to perform the cooperative operation.

Abstract: A document processing device having an evaluation region disposed along a transport path between an input and output receptacle capable of processing both currency bills and identification cards. An evaluation unit enables entry of source identification information before or after processing currency bills. Memory is adapted to store source identification information for multiple batches of currency. Multiple batches are placed in the processing device for multiple batch processing. The evaluation region includes detectors for detecting predetermined characteristics of currency bills and distinguishing identification cards from currency. During processing, the identification card, or other separator card, is sent to a predetermined output receptacle designated as a reject receptacle. Currency that is rejected is sent to the reject receptacle. Rejected currency is separated into batches by the identification cards sent to the reject receptacle during processing.

Abstract: A method that enables the post to deliver mail addressed to a recipient nearest location virtual address to be delivery directly to the recipient's nearest designated location or facility to the place the mail was posted. Mail addressed to the nearest location virtual address (mapping to a street address or post office box) would be captured by the post during the post's sortation process and routed to the nearest location or facility to the place the mail was posted. This enables the recipient to receive their mail more quickly since the amount of delivery time is reduced.

Abstract: A computer network management system with an embedded processor, an analog communication means and a digital interface for network management provides a system for remotely and securely managing a network. Backup power in the form of an uninterrupted power supply, or other power means as appropriate, allows the modem to provide power outage notification to a remote site. The system further provides authentication and authorization capabilities for security purposes.

Abstract: A process of tracking mail during postal handling includes an initial step of sorting an incoming stream of mail on an automated sorting machine to a series of pockets based on a sort scheme. During sorting, RFID-tagged, machine-sortable markers are introduced into the incoming mail stream at intervals and the RFID-tagged markers are sorted with the mail into pockets of the sorter. Mail and markers are swept from the pockets into trays, and the markers are introduced such that at least one marker is swept to each of a set of trays containing the sorted mail. The trays containing the mail and markers are then transported away from the automated sorting machine. During a postal operation subsequent to the initial sorting, one or more of the RFID-tagged markers are scanned to identify mail from the initial sorting.

Abstract: Method for sorting mailings according to the distribution sequence in a sorter unit with circulating pouches, the number of pouches in a pouch circuit being less than the number of mailings for sorting in said sorting run. After all pouches are loaded, the separation and reading of the remaining mailings for the sorting run is carried out and the mailings are divided into one part for corresponding mailing points for the beginning or end of the sequence, and another part for all the charged mailings, which are then buffered. The mailings in the pouches are then sorted according to the sequence. The buffered mailings are placed in the empty pouches and then separated into further distribution sections, when not all buffered mailings fit in the pouches. Once all pouches are filled with the buffered mailings for the subsequent distribution section the next sorting is carried out.

Abstract: Improvements are disclosed for further processing of a mail piece initially rejected from an automatic sorting machine. In the case of a window envelope, the envelope is rotated or inverted, shaken, and rotated to reposition the insert. Address recognition is repeated, and additional techniques are applied if an address is not quickly resolved. Additional processing may be carried out on a reject processing machine.

Abstract: A method of processing postal items in a postal sorting machine for preparing delivery rounds in a plurality of sorting passes (typically two sorting passes) includes a step that is performed during a sorting pass and for each current item, said step consisting in monitoring (31, 33, 35, 37, 38, 39) data representative of an order number or rank allocated to the distribution point corresponding to the current postal item in a predetermined sequence of distribution points to be run through this sorting pass in order to prepare each delivery round, the monitoring consisting in observing how rank varies for successive postal items in order to detect any difference relative to said predetermined sequence. In response to detecting such a difference for a current item, said current item is put back into circulation through the machine in order to delay its sorting and thus recreate the expected sequence.

Abstract: System and method for creating response pieces. The response piece system authenticates a user, generates a standardized address based on address code information received from the user, and generates a response piece mailpiece based on the standardized address and the information received from the user. In additional embodiments, including an embodiment for prepaid response pieces, the response piece system generates a response piece permit based on permit information received from the user, generates a unique address code based on address code information received from the user, received payment of an identified fee, and generates the response piece mailpiece based on the permit and the unique address code.

Abstract: Apparatus and methods consistent with the present invention provide for identifying and processing mail using an identification code on a mailpiece as a redundant source of identification information in a mail sorting system. In one embodiment, this information is stored in a temporary database and used for the identification and processing of mail in a Remote Bar Code System (RBCS). In this embodiment, the identification code enables the automation of mail sorting and other processing tasks, reducing costs and delays in mail delivery services. In another embodiment, the identification and processing of mail occurs in an Identification Code Sorting (ICS) system. In this embodiment, a long-term database allows for mail sorting and other processing tasks on a national or global level.

Abstract: A method and apparatus for processing mail is provided. The mail is serially fed from a stack of mail into a system transport. The system transport conveys the mail to an imaging station, which scans the mail to obtain image data corresponding to at least a portion of each piece. From the imaging station, the mail is conveyed to a buffer, which selectively maintains the mail while the address printed on the mail is determined. After the address for a piece of mail is determined, the piece is conveyed out of the buffer to a printer, which prints a POSTNET barcode onto the piece. The POSTNET barcode corresponds to the address that was determined for the piece. Optionally, the apparatus may include a labeler for applying a blank label onto the mail, and the POSTNET barcode can then be printed onto the label after it is applied to the mail. After the POSTNET barcode is printed on a piece, it is conveyed past a verifier, which scans the printed POSTNET barcode to ensure that the barcode was printed properly.

Abstract: A system and method are provided for sorting a plurality of items into a predetermined sorted sequence. Items are initially located on initial sorting regions of a sorting apparatus. The items are then sorted into at least one intermediary sorted set and then sorted, from the intermediary sorted sets, into the final sorted sequence. A computer may be used to track the position of the items on the sorting apparatus and to control the movement of the items into the sorted sequence.

Abstract: A mail processing system including a franking machine for franking mail items, which franking machine is connected to a first server that is itself connected to a second server in communication with a sorting machine, the franking machine including scanner means for scanning the destination addresses borne on the mail items as said mail items are inserted, storage means for storing the digital images of the addresses scanned in this way, in association with respective unique identification numbers, and communications means for periodically transferring the digital images as indexed in this way to the first server, the first or second server further including means for extracting determined data from the digital images, which data, associated with said unique identification numbers, is suitable for enabling said sorting machine to be controlled automatically on receiving said franked mail items.

Abstract: Mail processing methods and techniques for sorting and commingling mail from various mail sources including the tracking of the mail pieces through the processing. Such tracking entails uniquely identifying each mail piece, received in batches from the mail sources, and recording the unique identification of each mail piece. The received mail is sorted and commingled in a first pass, to form first collections, and each first collection is loaded into a uniquely identified mail container. For each respective mail piece, the tracking entails recording an association of the unique identification of one of the mail containers into which it is likely the respective mail piece is sorted on the first pass. After processing is complete, postal and client reports can be adjusted based on actual final pass counts.

Abstract: A method of processing documents by receiving at least a batch of documents and a separator card in an input receptacle of a document processing device. The separator card includes a conductive material disposed on one side, and a barcode indicative of the source of the batch of documents. The documents and separator card are transported via a transport mechanism past an evaluation unit and a field-effect sensor, respectively. The document processing device evaluates each document, determines whether the document meets or fails predetermined criteria, and detects the presence of the conductive material when a separator card is transported past the sensor. The source identification information from each separator card is entered into a memory of the document processing device after all the documents from the corresponding batch of documents have met the predetermined criteria. Feeder operation is paused between each batch long enough to verify that the previous batch closed successfully.

Abstract: A method for tracking objects, including identifying and locating an object using a first method, identifying and locating a person using a second method, and associating the object and the person.

Abstract: In a method for sorting postal objects in a sorting machine comprising sorting outlets with movable trays for the storage of the postal objects, respective logical destinations (DL) are associated to the sorting outlets and some sorting outlets of the machine are reserved, called reserved sorting outlets, without logical destination association. In case of the detection of a tray overflowing in a sorting outlet (DP?), the postal objects intended to this overflowing sorting outlet are directed to a reserved sorting outlet (DP?) extracted (40) from a logical waiting list (36) of reserved sorting outlets, an index is associated (32) to the empty tray of the reserved sorting outlet, the overflowing sorting outlet is inserted (42) into said waiting list and an empty tray is loaded (46) in the overflowing sorting outlet in the place of the full tray.

Abstract: A configurable self-identifying workpiece transport system is described for moving an associated workpiece relative to a plurality of associated workpiece functional units selectively performing operations on the associated workpiece. The transport system includes a plurality of transport modules and a control unit. The plurality of transport modules are disposed in selected positions relative to the associated workpiece functional units, and each of the plurality of transport modules stores identification data and functionality data specific to the transport module. The control unit includes an automatic identification system in communication with each of the plurality of transport modules for retrieving the identification data and the functionality data from each of the plurality of transport modules and generating an itinerary for moving the associated workpiece relative to the workpiece functional units.

Abstract: Systems and methods that allow for orienting and delivering mail between a postage verifier and a mail sorter. A postage verifier includes an optical character reader for decoding addresses on mail pieces that do not have bar codes. A reverter orients mail from the postage verifier into a position required for processing by the mail sorter. A combination of mail carrying modules carry the mail from the reverter to the mail sorter. The mail sorter prints bar code information on mail lacking bar codes, when the data is available, and sorts the mail based on the bar code information.

Abstract: An improved tracking system for garments provided to a customer by a garment provider.

Abstract: An automated mail sorting system including a display for displaying the image of an item of mail belonging to a carrier route, and input device for associating the image with any of a plurality of stations in a walking sequence of the carrier route, and a sorter having a reader for identifying the item of the mail, the sorter for placing the item of mail in a location corresponding to the station in the walking sequence.

Abstract: According to the invention, an insertion system for collating sheets of printed material for insertion into an envelope is disclosed. The insertion system includes an insertion machine, application software and an operating system. Included in the application software is a first function and a second function, where the first function performs tracking for each packet and the second function controls operation of the insertion machine. Each packet includes a plurality of pieces of printed material that may ultimately be sealed in an envelope. The operating system runs the application software at any given instant and executes the first and second functions.

Abstract: A computer system utilizes an algorithm that: (a) prepares a table that includes counts of zip code occurrences in a mailing list; (b) prepares a container list that allocates counts to different containers; (c) uses the container list to allocate individual addresses to different mailing containers; and (d) addresses the mailing pieces (directly or by labels) according to the addresses associated with the various containers. Such configurations can advantageously decrease the time required to sort an extremely large mailing into mailing containers according to postal presort levels, among other things by performing the above steps predominantly in the internal memory of the computer system.

Abstract: A method for fabricating a motor vehicle including an engine and automatic transmission includes generating first data containing information representing a performance characteristic of a solenoid and a serialized solenoid number, affixing to the solenoid a first barcode matrix containing the first data, installing the solenoid and clutch in the transmission generating second data containing information representing a performance characteristic of clutch, using information from the first and second data to produce third data that includes a serialized transmission number and information from the first data and the second data, affixing to the transmission a third barcode matrix containing the third data, using information from the third barcode matrix to produce fourth data that is tied to a vehicle identification number and information from the first data, the second data and the third data, reading information from the fourth data into an electronic memory of a powertrain control module (PCM), and installi

Abstract: A method and apparatus for facilitating validation of component feeder exchanges in pick and place machines are provided. A pre-exchange image of a component from a feeder is acquired and compared with an image a component from the exchanged feeder placed after the feeder exchange. A comparison of the pre-exchange image with the post-exchange image facilitates simple and quick feeder exchange validation. Aspects of the present invention are practicable with different types of pick and place machines, and are able to advantageously use sensors and/or technician supplied information to generate automatic indications of feeder exchange validity.

Abstract: A method and apparatus for facilitating validation of component feeder exchanges in pick and place machines are provided. A pre-exchange image of a component from a feeder is acquired and compared with an image a component from the exchanged feeder placed after the feeder exchange. A comparison of the pre-exchange image with the post-exchange image facilitates simple and quick feeder exchange validation. Aspects of the present invention are practicable with different types of pick and place machines, and are able to advantageously use sensors and/or technician supplied information to generate automatic indications of feeder exchange validity.

Abstract: The subject invention relates to systems and methods that provide electronic data (e.g., Electronic Product Code (EPC) data) obtained from Radio Frequency Identification (RFID) tags by RFID readers and/or from servers to one or more industrial components (e.g., controllers, programmable logic controllers, modules, etc.). The systems and methods employ component that processes, if desired, and stores received electronic data as records within a table. Processing includes filtering for data of interest and/or formatting the data in a suitable structure. Storage can include delineating related electronic data across rows the table and types of data across columns of a row. Upon receiving a subscription and/or request for electronic data from the one or more industrial components, the data can be retrieved and conveyed to the subscribing and/or requesting components.

Abstract: A RFID related system and method for tracking articles that are not individually labeled with RFID tags. A transporter with an RFID reader identifies a carrier with an RFID tag as it is disposed onto the transporter. The location and/or number of the disassociated articles, once removed or otherwise disassociated with the carrier are transmitted to a computer on the transporter. Tagged carriers that continue to have articles associated therewith are removed from the transporter and placed back into storage. The computer may transmit data regarding the carrier and articles to a database.

Abstract: Apparatus and methods consistent with the present invention provide for processing mailpiece information in an identification code sorting system by an identification code server. In one embodiment, a primary identification code server receives an identification file containing identification information uniquely corresponding to a mailpiece. In this embodiment, the primary identification code server processes the mailpiece information and may send the identification file to a secondary identification code server. In another embodiment, a secondary identification code server receives an identification file from a primary identification code server and processes the mailpiece information.

Abstract: A method to reduce lost postal revenue by identifying and sorting a mail piece by determining whether algorithmically-resolved image data corresponding to the mail piece indicates that the mail piece is business reply mail. The method is facilitated in part by maintaining data related to each business reply customer account. The business reply customer data is consulted and compared to a predetermined set of criteria to ascertain if the possibly incomplete, incorrect, or ambiguous data discernable from the captured image of the mail piece is indicative of, at a minimum, that the mail piece is business reply for the purpose of sortation to an appropriate business reply collection point, and in addition, that a high-confidence match to a customer account can be obtained for the purpose of automated charge assessment. Machine-readable sortation signals are generated in accordance with the most refined level of sortation indicated by the consultation.

Abstract: A method for producing a document suitable for mailing to a recipient including the steps of determining preferences of the mail recipient and compiling a selection of messages relating to recipient preferences in a format accommodating variable data printing. The compilation of messages is printed on sheets of material which are arranged to form a multi-sheet stack. The stack is then bound along an edge to produce a personalized information package such as a catalog, coupon booklet, brochure or magazine suitable for mailing. The binding step may be performed by deformation binding to eliminate the use of consumable binding materials such as glue, staples, clips, etc.

Abstract: A method of displaying (100, 200) items from a collection (1200) of items including a first item (204) is provided. The method determines (400) a first sort order (901) of the collection, and at least one alternate sort order (902) of the collection. At least items adjacent to the first item in the first sort order, and in the alternate sort order, are then compared (505). The method then displays a portion (103-107,208,209) of the items associated with the first item in each of the first sort order (103-107) and in the alternate sort order (208,209) based on the comparison.

Abstract: A method for managing events. A first event 16 is received by an event engine from one of a multitude of sources. A rule which matches the event is extracted from a database 31. When the rule specifies that the event is to be held the event engine holds 22 the event for a specified time. Certain events received during that time are caught by the engine. At the expiration of the time a new event relating to the first event and captured events is created 24. The new event is fed-back 30 into the engine. Other methods for managing events wherein the event is held by an event engine and new events are fed-back into the event engine are disclosed. Systems for implementing the methods are further disclosed.

Abstract: A package control conveyor system comprises a plurality of independently-controllable package conveying units each of which comprises a zone control module operably connected to a package sensing device and a package conveying unit for selectively activating and deactivating the package conveying unit, wherein the zone control modules are communicably interconnected upstream and downstream so that each zone control module can selectively activate and deactivate its associated package conveying unit in response to information provided by one or more upstream and/or downstream zone control modules.

Abstract: A material handling apparatus comprising a material delivery configuration configured with a first end and a second end, a transfer configuration connected to the first end of the garment delivery rail, a movable material handling arrangement configured to transfer at least one set of material on hangers supported by the arrangement, a computer, a user interface configured to accept, process and provide data to a user, the user interface connected to the computer to transfer and receive data, a clearing arrangement configured to remove material from the material delivery configuration; and an enclosure configured to separate a user from the movable material handling arrangement.

Abstract: A method for sorting mail pieces includes the steps of loading mail pieces to be sorted into individual holders, sorting the holders using an automated system that stores and reorders the holders so that the holders are ordered according to a sort scheme for the mail pieces, storing the sorted holders in a storage area during sorting, and then unloading the mail pieces from the holders in order according to the sort scheme. The storage step occurs during sorting in the sense that a series of reordered holders is gradually created in one of a variety ways by the sorting process, and a storage area is provided for this purpose. Preferably the method further includes steps of unloading the sorted holders from the storage area and transporting the holders to an unloading station at which the unloading step is carried out.

Abstract: A system for controlling and monitoring portable tools at a particular work cell remotely by R-F communication to provide error proofing of various parameters including that the correct tool is to be used at a work cell, the tool is properly calibrated for the operation to be performed, that it is being used a proper number of times per part being assembled or inspected, and that the tool has been calibrated within a selected service interval. The tools will be made actuable only by R-F communication with specific factory apparatus whereby theft of such portable tools will be inhibited.