Abstract: In one embodiment, a method implemented by a processor that receives a first set of inputs comprising values associated with wall thickness, the values ascertained through an inspection method for a first zone of a heat exchanger, the first zone comprising a plurality of inspected and uninspected tubes; computes a respective estimate of a likelihood of a leak occurring at the plurality of inspected and uninspected tubes over a time continuum based on the first set of inputs, an age of the inspected tubes, and an accuracy of the inspection method; and provides a visualization of an estimate for a total likelihood of a leak for the heat exchanger based on the estimate for the first zone.

Abstract: A system for determining the amount of life consumed for a tool includes at least one sensor associated with the tool for generating observation data, a memory in operable communication with the at least one sensor, the memory including a database for storing the observation data generated by the sensor, and a processor in operable communication with the memory. The processor includes a model generator that generates a current model for a current run of the tool. The current model includes parameters of a functional approximation of the observation data. The processor also includes a classifier that classifies the current model and a current run estimator that determine the amount of life consumed based on the classification of the current model and a time of use associated with the current run.

Abstract: A measurement system scans the given surface of a tire component (e.g., a brush-finished tread or buffed tire casing) to electronically measure data points corresponding to vertical and horizontal coordinates along the given surface. Associated computer processors electronically calculate the slope at a plurality of different locations by determining the degree of steepness (e.g., rise over run, angle or grade) between selected ones of the first and second coordinates and electronically comparing at least one slope-based parameter to one or more predetermined levels to determine a characterization defining one or more of surface adhesion fitness, finishing brush wear level and brush bristle placement location. Slope may be determined between every adjacent pair of data points or between selected data points (e.g., identified local maximum and minimum). The at least one-slope based parameter compared to the predetermined levels may correspond to the slopes themselves or to a calculated average slope value.

Abstract: The present invention provides a system for measuring slip rate of a tire for a construction vehicle, which system makes it possible to select based on a quantitative estimation a tire species that is the most advantageous in terms of wear resisting period among plural types of tire species having the same TKPH value and a method of selecting a tire tread pattern for a construction vehicle using the system.

Abstract: A method for determining the service interval of a particulate filter including the steps of determining a normalized current pressure differential across the particulate filter and determining a normalized pressure differential across the particulate filter for clean conditions. The clean pressure normalized pressure differential is subtracted from the current differential and divided by the time between regeneration to determine a current factor. A maximum factor is predetermined and compared to the current factor to determine service life for the particulate filter.

Abstract: A life predicting method for a solder joint includes a step of referring to a temperature history of a measurement object having a solder joint, a step of examining at least one physical quantity selected from the group consisting of amplitude, a cycle number, a mean temperature, and a periodic length of a temperature variation with a cycle count method from the temperature history, a step of calculating a strain range by utilizing a previously prepared response surface from the physical quantity examined with the cycle count method, and a step of calculating a strain range increasing rate from a strain range with reference to a previously obtained damage index and a strain variation history of the strain range.

Abstract: A method for monitoring remaining life of an electric machine for a motor vehicle includes sensing a temperature of a component of the electric machine at one or more time intervals. A percentage of life of the component consumed at each time interval is calculated and the percentages of life consumed are summed to determine a total percentage of life consumed. The total percentage of life consumed is compared to a selected threshold. A life monitor system for an electric machine for a vehicle includes a temperature sensor secured to a component of the electric machine. An engine control unit is operably connected to the temperature sensor and is configured to calculate a remaining life of the component of the electric machine compared to a selected threshold, based on temperature data from the temperature sensor.

Abstract: Generally, a system and method consistent with the present disclosure may provide a relatively low cost, relatively robust data acquisition and analysis system useful for condition-based maintenance. The system may be useful for condition-based maintenance in industrial applications, e.g., of equipment and/or machinery. The industrial monitoring system may be used, for example, to monitor a condition of rotating machinery, e.g., a wind turbine. The system and method may include data analysis that may be useful for anticipating a need for maintenance, repair and/or replacement of one or more components.

Abstract: The failure of an upstream filtration membrane, or the presence of a foulant in a fluid is detected using a membrane-based detector. The fluid or an effluent from the filtration membrane is directed to permeate through a first permeable membrane, and from the first membrane to permeate through a second permeable membrane. A ratio between (P1-P2) and (P2-P3) is determined, where P1 is a first pressure at a feed side of the first membrane, P2 is a second pressure between the first and second membranes, and P3 is a third pressure at a permeate side of the second membrane. The ratio is correlated with the failure of the filtration membrane, or with the presence of the foulant.

Abstract: A sensor apparatus of the present invention includes a failure diagnosis circuit, and a time point measuring unit for adding the time point information to an output concerning generation of the failure detection signal outputted from the failure diagnosis object section and an output concerning generation of the sense signal such that the output concerning generation of the failure detection signal is made to correspond to the output concerning generation of the sense signal using time point information in terms of time points. In the case of the failure diagnosis circuit determining abnormality of the failure diagnosis object section, the first output terminal outputs the sense signal added with the time point information at the time of occurrence of the abnormality and the sense signal added with the time point information after the time of occurrence of the abnormality, as a signal outside a range of a normal output voltage.

Abstract: A sensor apparatus of the present invention is provided with a failure diagnosis circuit for setting as a failure diagnosis object section at least any one of a drive circuit section, a detection device, a detection circuit section and a processing circuit section, determining whether the failure diagnosis object section is normal or abnormal, and outputting a failure detection signal from a second output terminal in the case of determining abnormality. It is configured such that a signal of a value outside a range of a normal output voltage is outputted from the first output terminal in the case of the failure diagnosis circuit determining abnormality of the failure diagnosis object section, thereby to improve reliability under abnormal condition.

Abstract: Methods and systems are provided for monitoring a structural health of an object. A conductivity of at least one filament associated with the object is determined, and a structural health parameter associated with the object is determined based on the determined conductivity of the at least one filament.

Abstract: A non-contact signal propagation property evaluation system for ropes can be deployed for a number of different applications including, but not limited to, moving lines, e.g., crane or winch and static lines, e.g., mooring lines, stays, etc., to evaluate physical properties of the ropes and, in some cases, to help evaluate structural health of the ropes. The system includes a first transducer for generating ultrasonic waves, a second transducer for receiving ultrasonic waves propagated transversely through and around the rope, and a processor executing computer readable code to determine acoustic propagation properties of the rope.

Abstract: A system for monitoring mechanical stress on a turbine blade is disclosed. The system includes a ferromagnetic blade mount, a magnetic sensor, and a processor. The ferromagnetic blade mount includes a magnetically encoded region. The magnetic sensor is configured to measure magnetic flux linked with the magnetically encoded region. The processor is communicably coupled with the magnetic sensor to compute a blade health indicator based, at least in part, on the measured magnetic flux.

Abstract: A prediction apparatus includes: an acquisition unit that acquires an operation amount and a non-operation amount of a transporting unit that transports a medium; and a prediction unit that predicts a timing at which a transporting capability value changing with degradation of the transporting unit arrives at a threshold value using the operation amount and the non-operation amount of the transporting unit acquired by the acquisition unit based on (i) a relational expression between the operation amount of the transporting unit and the transporting capability value of the transporting unit and (ii) a relational expression between the non-operation amount of the transporting unit and the transporting capability value of the transporting unit.

Abstract: Proposed is a method, implemented in software, for estimating fault state of an apparatus outfitted with sensors. At each execution period the method processes sensor data from the apparatus to obtain a set of parity parameters, which are further used for estimating fault state. The estimation method formulates a convex optimization problem for each fault hypothesis and employs a convex solver to compute fault parameter estimates and fault likelihoods for each fault hypothesis. The highest likelihoods and corresponding parameter estimates are transmitted to a display device or an automated decision and control system. The obtained accurate estimate of fault state can be used to improve safety, performance, or maintenance processes for the apparatus.

Abstract: A method of estimating the life of a heater wire, including the steps of: detecting a maximum value of electric power supplied to the heater wire during a temperature rising period during which a temperature is elevated to a preset heating temperature, obtaining an index indicative of the amplitude of the electric power, and giving a notice that the heater wire is approaching the end of its life when the electric power and the index indicative of the of amplitude of the electric power exceed threshold values respectively provided thereto.

Abstract: A method for correcting errors in LWD depths includes performing torque and drag model analysis using drillstring weight, downhole friction, weight on bit, thermal expansion, rig heave and tide to produce a corrected time-depth file, wherein the torque and drag model is automatically calibrated using effective block weight, drillpipe wear, and sliding friction; and correcting time-based LWD data using the corrected time-depth file to produce depth-corrected LWD data. A system for correcting errors in LWD depths includes a processor and a memory that stores a program having instructions for: performing torque and drag model analysis using drillstring weight, downhole friction, weight on bit, thermal expansion, rig heave and tide to produce a corrected time-depth file, wherein the torque and drag model is automatically calibrated using effective block weight, drillpipe wear, and sliding friction; and correcting time-based LWD data using the corrected time-depth file to produce depth-corrected LWD data.

Abstract: A device and associated method for determining an airport runway state includes a device that determines a runway state and is placed on board an aircraft. The device collects measured deceleration data of the aircraft during taxiing of the aircraft on the runway. Then at least one runway state is estimated from the collected data, and the estimate is transmitted to another aircraft or to a broadcasting center during the other aircraft's runway approach.

Abstract: A method and system for performing continuous (real-time) physics based prognostics analysis as a function of actual engine usage and changing operating environment. A rule-based mission profile analysis is conducted to determine the mission variability which yields variability in the type of thermal-mechanical loads that an engine is subjected to during use. This is followed by combustor modeling to predict combustion liner temperatures and combustion nozzle plane temperature distributions as a function of engine usage which is followed by off-design engine modeling to determine the pitch-line temperatures in hot gas path components and thermodynamic modeling to compute the component temperature profiles of the components for different stages of the turbine.

Abstract: A system including a turbine including a compressor having at least one row of a plurality of blades; a sensor for sensing a blade passing signal of at least one of the plurality of blades; an analog signal transmitter for transmitting an analog signal for the blade passing signal; a signal splitter for splitting the analog signal into at least two split analog signals; at least two analog-to-digital (AD) converters, each AD converter converting each split analog signal to at least two digital waveform samples; and a blade monitoring system that: calculates at least two interpolated threshold crossings, each interpolated threshold crossing calculated from at least two digital waveform samples from each AD converter; and calculates an average threshold crossing (ATC) of the at least two interpolated threshold crossings.

Abstract: The precision of crack-propagation prediction is improved by taking into consideration a variation in the error due to inspectors and inspection methods. There is provided a crack-propagation prediction method including a correlation-information preparing step of measuring the length of a crack initiated in a test object by a plurality of inspectors and/or a plurality of inspection methods and obtaining correlation information between data acquired through the measurement and the condition of an actual crack; a crack-length estimating step of estimating the actual length of the crack initiated in an inspection target on the basis of the crack length measured by an inspector during inspection of the inspection target and the correlation information; and a crack-propagation-curve estimating step of estimating a crack-propagation curve of the inspection target originating from the crack length estimated in the crack-length estimating step.

Abstract: A method for monitoring stress on a wind turbine blade during loading is disclosed. The method includes capturing multiple images at respective locations of the blade. The method also includes measuring temperature at the respective locations based upon captured images. The method further includes calculating stress applied on the blade at the respective locations based upon the measured temperature. The method also includes calculating stress applied on the blade at the respective locations based upon the measured temperature. The method further includes comparing the calculated stress with respective theoretical stress in a finite element model to predict lifetime of the blade. The method also includes alerting an operator in event that the calculated stress at one or more of the respective locations is above a pre-determined limit.

Abstract: Certain embodiments of the invention may include systems, methods, and apparatus for monitoring corrosion or corrosive contaminants associated with liquid fuel. According to an example embodiment of the invention, a method is provided for monitoring and predicting corrosion. The method can include monitoring corrosion or corrosive contaminants associated with liquid fuel in a fuel supply system of a gas turbine, predicting, based at least in part on the monitoring, a cumulative level of corrosion of one or more components associated with a gas turbine, and outputting information associated with the monitoring.

Abstract: A system and method for estimating a remaining life period for a device. The system includes a sensor coupled to the device, wherein the sensor is configured to facilitate measuring an operating parameter of the device and generate a measurement signal that is representative of the operating parameter. The system includes a database comprising an upper limit value, a lower limit value and a reference parameter. A processor of system includes circuitry coupled to the sensor and coupled to the database The processor is configured to correlate measurements of the operating parameter with the reference parameter to facilitate estimating a remaining life period of the device.

Abstract: A system and method are provided to monitor the health and performance of a wind turbine gearbox. A plurality of sensors coupled to the wind turbine gearbox provide input to a controller. The controller generates output information that includes performance and health information of the wind turbine gearbox based on the input received from each of the sensors.

Abstract: A system and method are provided to monitor the health of a wind turbine gearbox. The system includes a plurality of sensors coupled to the wind turbine gearbox and a controller coupled to the plurality of sensors. The controller is configured to acquire vibration information from a vibration sensor, acquire a tachometer signal, convert the tachometer signal and the vibration information into a cycle domain signal, and perform an order analysis on the cycle domain signal, the order analysis providing information that identifies potential and actual damage within the wind turbine gearbox.

Abstract: When an insulation resistance value of an ignition plug is smaller than a prescribed value, an engine operation state is switched so as to raise a temperature of the ignition plug, thereby promoting deposit cleaning. Such a measures-against-deposit carrying-out state is counted. When a count value exceeds a certain value, that is, when the measures against deposit have sufficiently been performed but the insulation resistance value of the ignition plug is smaller than the prescribed value, it is determined that conductive deposit has adhered to the ignition plug, and for example, an alarm light is turned on in order to urge a driver to perform maintenance of the ignition plug.

Abstract: There are provided a switching-device remaining lifetime diagnosis method and a switching-device remaining lifetime diagnosis apparatus, wherein as status amount history data, there are accumulated status amounts related to a deterioration status of a switching device, estimated based on measurement data obtained through measurement of performance characteristics of the switching device; based on the accumulated status amount history data, there are created a plurality of system data pieces in which the status amounts are arranged with the respective abscissas of an elapsed time during an operation period of the switching device, the number of operations of the switching device, an inoperative time of the switching device, and an accumulated operation time of the switching device; based on the created system data pieces, the remaining lifetime of the switching device is estimated.

Abstract: A method and apparatus for identifying the health status of a contactor include the steps of counting the number of operations performed by the contactor, identifying a closing time of the contactor, using the number of operations and the closing time to assess the health status of the contactor and, where the health of the contactor is a first health status, reporting the health status of the contactor.

Abstract: Embodiments of a system (such as a computer system), a circuit, a method and a computer-program product (e.g., software) for use with the computer system are described. In these embodiments, one or more physical characteristics of a device may be monitored, and the measured values may be used to assess the reliability of a device. In particular, using hardware and/or software, the probability that the device will be unable to restart if the device is switched to a powered-on operating mode may be determined based at least in part on the one or more measured values and predetermined probabilities of occurrence of one or more failure mechanisms in the device. If the probability is less than a threshold value, the device may be safely transitioned to a powered-on operating mode. However, if the probability exceeds the threshold value, the device may be kept in a power-saving mode until remedial action is taken.

Abstract: A stylus abrasion detection method includes obtaining a measurement curve of a standard specimen in which an unevenness that changes periodically is formed on a surface, by causing a stylus to trace along the surface of the standard specimen, detecting a displacement of the stylus in a direction perpendicular to the tracing direction, and using the displacement for obtaining the measurement curve; performing a frequency analysis on the measurement curve; calculating an abrasion amount of the stylus from a result of the frequency analysis; and displaying the abrasion amount calculated by the abrasion amount calculation.

Abstract: Method for monitoring a body inserted in pipe conducting a fluid flow, the body being positioned in a distance from the pipe wall providing a gap between the body and the pipe wall, the gap constituting an electromagnetic, e.g. microwave, resonator, at least one coupling probe being positioned close to said gap, the method comprising the steps of applying an electro-magnetic signal monitoring the frequency response of the resonator through the probe, and analysing the frequency response to provide a measure of movements, e.g. vibrations induced by a turbulent flow, of the body. The invention also relates to an insert with support structure especially shaped to avoid influence on the resonance measurement.

Abstract: A method for prior determination of a life consumption of individual components in a fossil-fuelled power generating installation, with respect to a load cycling process to be carried out is provided. An apparatus is also provided for prior determination of a life consumption of individual components in a fossil-fuelled power generating installation, with respect to a load cycling process to be carried out. Actual variables which characterize the state of the power generating installation before a load cycling process are determined. A driving gear of the power generating installation which creates the load cycling process is set in advance. The load cycle time is calculated based upon the driving gear and the characterizing variables. A predicted life consumption for at least one of the individual components for the selected driving gear is also calculated.

Abstract: A method for monitoring the health of one or more blades is presented. The method includes the steps of determining a delta TOA corresponding to each of the one or more blades based upon respective actual time of arrival (TOA) of the one or more blades, determining a normalized delta TOA corresponding to each of the one or more blades by removing effects of one or more operational data from the delta TOA, and determining a corrected delta TOA corresponding to each of the one or more blades by removing effects of reseating of the one or more blades from the normalized delta TOA.

Abstract: A system for creating a risk analysis for at least one turbomachine includes a database storing characteristics of one or more turbomachines and a processing module coupled to the database that receives the characteristics from the database and creates the risk analysis. The processing module includes a modeling module creates a representation of the amount of rocking in a particular turbomachine based on the characteristics and a performance modeler coupled to the modeling module and that, based on the representation of the amount of rocking, creates the risk analysis.

Abstract: A method for monitoring the health of a plurality of blades is presented. The method includes determining delta TOAs corresponding to the plurality of blades, determining a standard deviation utilizing the delta TOAs corresponding to the plurality of blades, determining a delta sigma—1 utilizing the standard deviation and an initial standard deviation, determining a normalized delta TOA corresponding to one or more of the plurality of blades utilizing the delta sigma—1, determining a standard deviation of the normalized delta TOA, determining a delta sigma—2 utilizing the standard deviation of the normalized delta TOA and a previous standard deviation of normalized delta TOA, and determining a corrected delta TOA corresponding to the one or more of the plurality of blades based upon the delta sigma—2.

Abstract: A method for dynamically determining a remaining actual operational period for a filter in a filtration device including: determining an initial remaining operational period based on an installation date of the filter and an initial expected operational period; periodically determining a remaining actual operational period of the filter based on the initial remaining operational period based and an elapsed operational period from the installation date; monitoring at least one operating parameter in the filtration device; adjusting the remaining actual operational period based on the monitored operating parameter, and continuing to periodically determine the remaining actual operational period based on the adjusted remaining actual operational period and the elapsed operational period.

Abstract: Autonomous fitness for continuing service assessment equipment interacts with the operator through natural speech, voice and sound and provides active failure prevention through automatic and/or continuous fitness for service assessment of a material under evaluation. The equipment comprises at least one computer and a material features acquisition system operable to detect a plurality of material features. The features are then evaluated according to rules that capture the multidiscipline knowledge of experts and are already inputted into the computer. The computer iterations are processed until an acceptable conclusion is made regarding the condition of the material under evaluation.

Abstract: Apparatus and methodology for testing coated optical-fiber bend fatigue and operational reliability by subjecting a coated optical-fiber carrying an optical signal to bending motion. The motion can be either: (1) in the same angular direction for multiple revolutions or (2) alternating clockwise and counterclockwise directions for repetitive single revolutions. The motions are achieved by using either a single conical-cylindrical form or two conically-shaped forms separated from each other by a constant gap width with the coated optical-fiber under test strung in the gap between the forms. With the two cones, the fiber is wrapped over each form in an alternating manner by a rotating arm that makes only single revolutions in clockwise and counterclockwise directions. With either embodiment, varied circumferences are controllably presented to the optical fiber resulting in varying bend radii.

Abstract: The present disclosure provides systems for predicting semiconductor reliability. In an embodiment a method for predicting the semiconductor reliability includes receiving a degradation parameter input of a semiconductor device and using a degradation equation to determine a plurality of bias dependent slope values for degradation over a short time period according to the degradation parameter input. The plurality of slope values include at least two different slope values for degradation over time. The system accumulates the plurality of slope values and projects the accumulated slope values over a long time period to determine a stress effect for the semiconductor device.

Abstract: Generally, a system and method consistent with the present disclosure may provide a relatively low cost, relatively robust data acquisition and analysis system useful for condition-based maintenance. The system may be useful for condition-based maintenance in industrial applications, e.g., of equipment and/or machinery. The industrial monitoring system may be used, for example, to monitor a condition of rotating machinery, e.g., a wind turbine. The system and method may include data analysis that may be useful for anticipating a need for maintenance, repair and/or replacement of one or more components.

Abstract: The invention concerns a method for characterizing the endurance limit of a part from the state of its surface including the following steps: reading geometrical data describing the surface profile of the zone the endurance limit of which is to be determined, applying said data to a computing model so as to work out an estimate of the field of mechanical stresses in said zone of said part, deducing from said estimate of the field of stresses at least one quantity characteristic of the endurance behavior of the part.

Abstract: An integrated system comprising a portal, a server communicating with the portal and at least one local area network, at least one mobile platform in wireless communication with the at least one local area network, and a means for enabling two-way communications between the portal and the server.

Abstract: Disclosed are systems, methods, and algorithms for monitoring and indicating filter life. In particular, the disclosed systems, methods, and algorithms may be utilized for monitoring and indicating the useful life of a filter in an internal combustion engine.

Abstract: The present invention discloses a plant diagnostic system for diagnosing a problem with the plant. The plant diagnostic system can include an agent-based plant diagnostic network that has an adaptive global agent located in a central facility, a plant expert agent located at the plant and a plurality of subsystem resident agents. Each of the subsystem resident agents can be assigned to a subsystem of the plant. A diagnosis agent can also be included, the diagnosis agent operable to be instructed by the adaptive global agent, transmitted to the plant expert agent, be received by the plant expert agent, transmitted by the plant expert agent back to the adaptive global agent and be received by the adaptive global agent.

Abstract: One embodiment relates to testing and verifying vibrator motor operation during manufacturing of a device and during in-the-field use. The test relies on an integrated motion sensor or other mechanical measurement circuitry, such as, for example, an accelerometer. In one embodiment, a speed determination for a vibrator motor performance during initial manufacture of the device. Subsequently, when vibration is detected during the in-the-field use, the vibration may be sampled using the integrated mechanical measurement circuitry. Once sampled, a speed may be determined based on a resonance of the sampled signal. Over time, the various speed determinations for the vibrator motor may be analyzed to determine an overall health of the vibrator motor. A threshold for detecting when the overall health of the vibration motor over time has degraded may be predetermined. A notification of a degradation of vibrator motor performance is sent to either a manufacturer or user of the mobile communications device.

Abstract: Method for analyzing the condition of a machine having a slowly rotating part, includes: rotating a rotatable part at a rotational speed of less than 50 rpm; generating an analogue electric measurement signal dependent on mechanical vibrations emanating from rotation of a shaft using a sensor having mechanical characteristics causing it to resonate at a certain resonance frequency; sampling the analogue measurement signal at a sampling frequency to generate a digital measurement data sequence in response to the received analogue measurement data; digitally filtering the digital measurement data sequence to obtain a filtered measurement signal and achieve a signal having a bandwidth between an upper and a lower frequency which is lower than the certain resonance frequency and the upper frequency being higher than the certain resonance frequency; generating a digitally enveloped signal in response to the filtered measurement signal by digitally rectifying the filtered measurement signal, and by digital low p

Abstract: A method for determining a state of at least one component of a control unit, in which a temperature of the at least one component is determined, a type of temperature change being detected and recorded for a number of temperatures which are determined over a time period, recorded temperature changes being used to determine the state. Also described is a system for determining a state of at least one component of the control unit, a control unit, a computer program and a computer program product.

Abstract: A life indicator for a component of a machine is disclosed. The life indicator includes at least one sensor operably associated with the machine and configured to sense a property associated with the machine. The sensor is configured to output the sensed property as a data signal. The life indicator also includes a memory element having a first data structure that determines a damage factor for the component of the machine based at least in part on the data signal received from the at least one sensor. A processor executes the first data structure to determine the damage factor.