Abstract: Methods and apparatus for monitoring and conditioning strip material are disclosed. A disclosed example apparatus includes a plurality of sensors located along a width of a moving material. Each of the plurality of sensors corresponds to a respective one of a plurality of longitudinal zones located along a width of the moving material. The apparatus also includes a material condition monitor configured to determine the condition of the moving material, and a feedback unit coupled to the material condition monitor and configured to be coupled to a plurality of different types of material conditioners. The feedback unit is configured to map each of the plurality of sensors to at least a respective one of a plurality of adjustable backup bearings based on being coupled to any one of the material conditioners.

Abstract: The present invention provides a mandrel mill and the like that is capable of not only enhancing the elongation ratio of the pipe or tube, but also suppressing a pinhole defect from occurring. The first means of the present invention provides a mandrel mill comprising a plurality of rolling stands in which two grooved rolls R11, R12 are disposed, respectively, the mandrel mill being characterized in that the roll diameter ratio for the first rolling stand and the second rolling stand is set at a value of 4.6 or over. The second means of the present invention provides a mandrel mill comprising a plurality of rolling stands in which three grooved rolls R21, R22 and R23 are disposed, respectively, the mandrel mill being characterized in that the roll diameter ratio for the first rolling stand and the second rolling stand is set at a value of 2.8 or over.

Abstract: In a method and a control device for adjusting a state of a rolling stock, particularly a near-net strip, defined at least by an out-of-parallel condition and/or a curvature of the rolling stock, the rolling stock is transitioned from an initial into an intermediate state by a roll stand and by impressing a stress onto the rolling stock by an additional processing device, and the rolling stock is transitioned from the intermediate into a final state by at least one processing aggregate. By determining whether rolling stock should be fed into the at least one processing aggregate, the intermediate state requiring a non-zero out-of-parallel condition and/or curvature in order to achieve a predetermined final state, and the roll stand and/or the processing device are controlled and/or regulated as a function thereof to adjust the required intermediate state, the shape reliability of an ultimately parallel, non-curved rolling stock can be increased.

Abstract: A device and method for prediction and/or control of the profile and/or shape of rolled metal strip. The device and method are compatible with both cluster-type and non cluster-type mills. The device and method employ a customized deflection model of the rolling mill, thereby combining the advantages of well-known finite element method with other relevant methods to allow real-time operation of the rolling mill without the computational complexities of such methods. In one form, the customized deflection model helps to obtain a compact, linear, and flexible analytical model with non-iterative solution, multiple continuous elastic foundations, third-order displacement fields, simple stress-field determination, and capability to compute dynamic deflection characteristics.

Abstract: An elongation rolling control method is provided which can manufacture a hollow shell of high dimensional accuracy and can suppress rolling problems.

Abstract: There is provided a foreign pipe or tube determining method capable of accurately determining a foreign pipe or tube. The foreign pipe or tube determining method in accordance with the present invention includes a step for determining the presence of a foreign pipe or tube by comparing the length of each pipe or tube in a size measuring step with the length of each pipe or tube measured in an actual weighing and length measuring step, which is associated with each pipe or tube in the size measuring step, a step for determining the presence of a foreign pipe or tube by comparing the weight of each pipe or tube calculated in a weight calculating step with the weight of each pipe or tube measured in the actual weighing and length measuring step, which is associated with each pipe or tube in a weight calculating step, and a step for determining the presence of a foreign pipe or tube based on the material of each pipe or tube determined in a material determining step.

Abstract: An apparatus (1) and a method serve for precision rolling of a surface area (2) of a rotationally symmetrical component (3), especially a screw. The apparatus (1) includes at least two spaced apart rolling tools (4, 5), a measuring unit (9) for determining an actual blank diameter of the component (3), an evaluating unit (10) for comparing the determined actual blank diameter of the component (3) with a predetermined blank diameter and for determining an adjustment value from the result of the comparison, and a control unit (11) for adjusting a distance between the at least two rolling tools (4, 5) in response to the adjustment value.

Abstract: A flow-forming method and apparatus, in which a blank is placed on a rolling mandrel of a flow-forming machine, the blank is rotated relative to at least one flow-forming roll, the at least one flow-forming roll is infed radially and/or axially relative to the blank, and the blank is axially lengthened by the flow-forming roll and flow-formed to a workpiece.

Abstract: There are disclosed a rolling mill capable of keeping a uniform plate of thickness distribution and manufacturing a good-quality plate, and a rolling method. The rolling mill comprises working rolls movable in roll axis directions, profile-measuring means for measuring the profile of each of the working rolls, profile-estimating means for estimating the profile thereof, and a grinder for grinding each of the working rolls. The rolling mill also comprises instructing means for sending a command of grinding to the grinder at a time when the measured profile value or the estimated profile value regarding each of the working rolls reaches a given value.

Abstract: On a hard-rolling machine (41) for crankshafts (1) there is provided a plurality of measuring probes (4) corresponding to the number of main bearings (3) to be measured, which are arranged on a measuring-probe bridge (6) with the mutual spacing (5). The measuring-probe bridge (6) is detachably connected via quick couplings to the free ends of swivel arms wherein as cable connection between the measuring probes (4) and an evaluation device there is provided a detachable cable plug which connects each measuring probe (4) to the evaluation device. The measuring-probe bridge (6) can be removed from the hard-rolling machine (41) together with the cable plug and then re-attached thereto, depending on which type of crankshaft (1) is to be hard-rolled.

Abstract: A rolling train for structural shapes in which at least on one side of a train having a plurality of mill stands, e.g. universal mill stands, a detector is provided for the actual profile of the rolled product. The actual profile is compared with a setpoint profile and corrected setpoint values for the operating parameters of the individual stands are generated for a corrected subsequent rolling operation or even the same rolling operation, appropriately weighted for the contribution of the various stands to the rolling effect.

Abstract: A method and apparatus for controlling the dimensions of an elongated material rolled in a rolling mill comprising at least two mill stands arranged after each other, each of said stands comprising two spaced rolls, said elongated material being fed between the rolls of each stand by rotating the rolls, wherein the material is subjected to stresses in the longitudinal direction thereof during the rolling operation. A rear portion of said material is subjected to an additional tension substantially in the longitudinal direction of the material when a rear end of the material is in the vicinity of a first stand and has not yet passed said stand.

Abstract: A method of controlling a rolling mill comprising at least two mill stands (1,2) arranged after each other, wherein a first stand (1) is arranged upstream of a second stand (2). Each of said stands comprises two spaced rolls (3,4,5,6). An elongated material (8) is fed between the rolls of each stand by rotating the rolls. The width of the material (8) is measured at a location downstream of said second stand (2), and if the measured width is not within predefined first upper and lower limit values, an interstand tension between said first (1) and said second stand (2) is adjusted to a value corresponding to the deviation of the measured width from said predefined limit values in order to control the width of said material (8), to be within said first upper and lower limit values.

Abstract: A rolling mill facility includes a single or plural rolling mills having a pair of top and bottom work rolls and that roll strip steel and strip shape detecting devices installed at least on one side of the inlet and outlet sides of the rolling mill. The strip shape detecting devices consist of a single roller on which the metal strip gets wound and at least two bearing boxes one side or four bearing boxes on both sides with the bearing boxes supporting the roller in a free-to-rotate manner and at least two load cells on one side or four load cells on both sides for measuring the supporting load of each of the bearing boxes. From the load values measured by the load cells, the tension distribution of the strip is computed and that tension distribution is converted into the strip shape of the strip.

Abstract: Device and method to measure the gap between substantially static elements with a variable reciprocal position, used to adjust the reciprocal position of said elements to obtain a desired transit gap, comprising visual recording means connected to a processor equipped with at least display means, said processor being suitable to receive the images filmed by said visual recording means and to automatically compare said images with at least a pre-selected sample mask substantially reproducing the desired gap to be obtained, said processor being suitable to display, in numerical form on appropriate interface windows, the dimensional discrepancies between the image relating to the actual transit gap defined by said elements as filmed by said means, and said pre-selected sample mask.

Abstract: A method of rolling a bar-shaped stock to predetermined end height and end width measured transverse to the end height and including providing a rolling will train having a plurality of arranged one after another active rolling mill stands having adjustable roll rips and forming rolling mill stand pairs, providing a respective plurality of hydraulic cylinder units for adjusting the roll rips of respective rolling mil stands, rolling the bar-shaped stock through the rolling mill stands, and compensating at least a fraction, individually for each of the plurality of rolling mill stands, of rolling force-caused spring-offs of the respective rolling mill stands by controlling operations of respective hydraulic cylinder units.