With Deforming Of Work Or Product (other Than By Coiler) Patents (Class 72/137)
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Patent number: 11267039Abstract: A method for making spring includes providing a wire at a working plane by a wire feeding machine; shaping the wire by a first working tool based on a first structure for the spring; and shaping the wire by a second working tool based on a second structure for the spring. In particular, the first working tool and the second working tool are configured to be movable in a reversed-reciprocation way along a direction perpendicular to the working plane.Type: GrantFiled: December 5, 2019Date of Patent: March 8, 2022Assignee: PLUSPRINGS MACHINERY CO., LTDInventor: Ching-Fa Yang
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Patent number: 11007563Abstract: A simplified wire bending machine is provided comprising a bending head with an integrated wire cutoff mechanism. The bending head comprises an inner portion, wherein the inner portion includes a wire bending channel; and an outer portion, wherein the outer portion includes a cutting edge and one or more bending pins. The outer portion is rotatable about the inner portion such that a bending pin is capable of bending a wire around the inner portion. Further, the outer portion is movable from a first position to a second position in which the cutting edge is configured to engage and shear a wire.Type: GrantFiled: April 27, 2017Date of Patent: May 18, 2021Assignee: Advanced Orthodontic SolutionsInventors: Tony Suto, Constantine Grapsas, Piotr Cison
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Patent number: 10286435Abstract: A wire forming machine with a plurality of tools, a wire fed in a wire feeding direction including a supporting base, a main tool holder rotatably supported by the base holding one of the plurality of tools, a first control drive source configured to control a position of the main tool holder at an arbitrary rotation position; a holder supporting table rotatably supported by the supporting base, a second control drive source to control a position of the holder supporting table at an arbitrary rotation, a first sub tool holder rotatably supported by the holder supporting table about a first sub rotation axis, the sub tool holder holding one of the plurality of tools, and a first interlock mechanism including a gear group or a belt coupling interlockingly rotatably the sub tool holder to the main tool holder to transfer drive force of the first control drive source and holder.Type: GrantFiled: June 15, 2018Date of Patent: May 14, 2019Assignee: ASAHI-SEIKI MANUFACTURING CO., LTD.Inventors: Takashi Nojima, Shingo Tada
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Patent number: 9718114Abstract: A wire forming apparatus which feeds out a wire to a formation space at a distal end of a wire guide (333) and works the wire into a desired shape by using radially arranged tools (T1-T4) includes a wire feeder (30) which supports the wire guide (333) and feeds out the wire to the wire guide (333), tool rotating means (230), from which the tool (T1-T4) is detachable, for changing a position of the tool (T1-T4) relative to the wire guide (333) by rotation, tool driving means (240), rotatably supported by the tool rotating means (230), for applying a driving force to the tool (T1-T4) attached to the tool rotating means (230), a table (210, 220) which supports the tool rotating means (230) and the tool driving means (240) and is configured to move in a two-dimensional direction, and control means (701) for controlling operations of the wire feeder (30), the tool rotating means (230), the tool driving means (240), and the table (210, 220) to work the wire into a desired shape.Type: GrantFiled: September 16, 2014Date of Patent: August 1, 2017Assignee: KABUSHIKI KAISHA ITAYA SEISAKU SHOInventor: Ichiro Itaya
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Publication number: 20150040633Abstract: The present embodiments are directed to systems and methods for forming a pipe carcass. In one embodiment, a first series of forming rollers are configured for forming a primary carcass strip material. A second series of forming rollers are configured for forming a second strip material into a shape different than the primary carcass strip material. The primary carcass strip material and the second strip material, after being fed through the first and second series of rollers, respectively, are each fed concurrently into a plurality of winding rolls for assembly with one another.Type: ApplicationFiled: July 31, 2014Publication date: February 12, 2015Inventors: Walter Frederick Thompson, Paul David Gatley, Kenneth Brian Turvey
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Patent number: 8910501Abstract: The winding mandrel includes a pair of generally rounded-cube shaped or orthogonally flat-sided spherical main bodies connected together and having a plurality of cylindrical posts for forming vasoocclusive coils. The main bodies are connected together by a transition post, and the posts of the two main bodies are typically offset. A front end post and back end post are disposed on the front and rear ends of the mandrel. A short winding post member may be added between the connections of the two main bodies to provide additional winding posts.Type: GrantFiled: October 7, 2013Date of Patent: December 16, 2014Assignee: DePuy Synthes Products, LLCInventors: Marcelino Gorospe, Edsel San Diego, Thu Anh Ho
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Patent number: 8893751Abstract: A device for producing a loop at the end of a coil spring has a gripping unit with gripper jaws for retaining the spring in a processing position. The gripping unit is movable to and from the processing position and at least one section of an end turn of the spring protrudes over the gripper jaws. A first slewing gear unit has an output shaft and a coupling section for detachable coupling of a tool for the forming of a loop on the spring through upward bending of the end turn section protruding over the gripper jaws. A counter block attached laterally to the travel direction of the gripping unit is movable over the section of the end turn of the spring protruding over the gripper jaws and has a bending edge as a bending form for producing a loop with the tool.Type: GrantFiled: October 12, 2010Date of Patent: November 25, 2014Assignee: Wafios AktiengesellschaftInventors: Oliver Kuhnert, Andreas Schur
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Patent number: 8770002Abstract: An inventive linear-spring forming apparatus has: a rotatable table (10) surrounding a quill (6) for guiding a linear material; a multiplicity of slide units (15) radially arranged on, and in the circumferential direction of, the rotatable table (10) at substantially equal angular intervals, each of the slide units (15) being slidable in the radial directions of the rotatable table; and a multiplicity of slide plates (33) arranged outside, and in the circumferential direction of, the rotatable table (10) at equal angular intervals, and aligned with the respective slide units (15) in radial directions such that each slide plate (33) can be driven by a servo-motor (M3) in the radially inward and outward directions, in such a way that a selected one of the slide plates (33) advances one of the associated slide unit (15) towards the axis of the quill at a right angle thereto until the tool mounted on the slide unit abuts against the linear material (41) fed from the leading end of the quill (6) to form a linear sType: GrantFiled: October 28, 2009Date of Patent: July 8, 2014Assignee: Orii & Mec CorporationInventor: Takehito Takahashi
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Publication number: 20130087106Abstract: A method for producing steam generator tubes is provided. The method is intended to allow a technically particularly simple production process and at the same time allow particularly high flexibility with regards to the materials that may be used to achieve a particularly high efficiency of a steam generator. For this purpose, an insert is fixed in slots of a former shaft, the former shaft with the insert is introduced into a steam generator tube, the fixing of the insert on the former shaft is released and the former shaft is removed again from the steam generator tube.Type: ApplicationFiled: May 9, 2011Publication date: April 11, 2013Inventors: Jan Brückner, Martin Effert, Joachim Franke, Lars Klemm
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Patent number: 8402801Abstract: A helical cord having an elliptical shape and the like is manufactured so that a length-to-width ratio or a dimension of a shaped form of the cord to be shaped in a longitudinal direction can be changed. A cord (C) is sequentially passed through through holes (21H, 22H) of stationary and movable shaping bodies (21, 22) opposing each other of a shaping device (20). At that time, the movable shaping body (22) is moved along the stationary shaping body (21) by a moving device so that the through holes (21H, 22H) become eccentric with respect to each other, and the cord (C) passing between the eccentric through holes (21H, 22H) is bent and deformed so as to be shaped.Type: GrantFiled: September 15, 2009Date of Patent: March 26, 2013Assignee: Bridgestone CorporationInventor: Yuichiro Ogawa
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Patent number: 8166786Abstract: A wire-forming machine, comprising a machine frame, a wire feeder and a wire guide for transporting wire to a working area of the machine where the wire is processed by one or more tools. The tools are affixed on a tool plate on the machine frame and around a recess formed in the plate. A wire is fed through the recess to the working area of the machine. The tool plate is fitted on a second plate and is displaceable along a first direction (x) relative to the second plate, while the second plate is displaceable along a second direction (y) relative to the machine plate. Both directions (x, y) have an inclination of 45° each to the vertical normal axis of the wire-forming machine and are perpendicular to each other.Type: GrantFiled: July 3, 2008Date of Patent: May 1, 2012Assignee: WAFIOS AktiengesellschaftInventor: Norbert Speck
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Patent number: 8136379Abstract: This invention provides an apparatus for manufacturing a helical part by feeding a wire W toward a pointing tool 21 and pushing the wire W against the pointing tool 21 to forcibly wind the wire. The apparatus comprises: a feed roller 12 for feeding the wire W toward the pointing tool 21; a wire feeding motor 111 for rotatably driving the feed roller; a grindstone tool unit 30, which holds a discoid grindstone 31 rotatable and movable, for cutting the wire W by the rotating discoid-grindstone 31; and a CPU 100 for controlling the wire feeding motor 111 and grindstone tool unit 30 to move the discoid grindstone 31 on a plane which is substantially perpendicular to a coil growing direction of the helical part and to cut the wire W in a direction which is substantially perpendicular to the coil growing direction.Type: GrantFiled: June 3, 2008Date of Patent: March 20, 2012Assignee: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 8091398Abstract: Apparatus and methods for use in the manufacture of a spring unit for incorporation into an upholstered article, for example, a mattress, cushion or the like. Coil formation apparatus includes a drive shaft used to control movement of a coil pitch guide member and a link member comprising a connecting rod connected to a radius arm of the drive shaft by means of an adjustable connection. A coil interlinking process comprises compressing a first coil to define a clearance extending a second coil passed the first coil via the clearance, allowing the first coil to extend across the clearance, and contracting the second coil such that the second coil engages the first coil thereby interlinking the first and second coils. Spring unit manufacturing apparatus comprises a plurality of jaw pairs each comprising a first fixed jaw and a pivotal second jaw, the pivotal second jaw being pivoted by a cam and linkage assembly that is operated by a rotary drive shaft.Type: GrantFiled: April 26, 2006Date of Patent: January 10, 2012Inventors: Howard Martin Dixon, Paul Rodgers
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Patent number: 7797977Abstract: In a system for producing a helical stator, a stator core strip is provided having a base portion with spaced tangs extending from the base portion. The strip is driven in a feed direction toward a bending region. At the bending region the strip is bent with an outside pressure member positioned to apply pressure at an outside edge of the strip base portion and with an inside pressure wheel having a plurality of teeth. A backstop surface of the teeth contact an inside edge of the base portion between adjacent tangs to support the base portion as the strip is bent by the outside pressure member. A winding arbor receives the bent strip to collect multiple turns of the bent strip to form the helical stator.Type: GrantFiled: July 27, 2009Date of Patent: September 21, 2010Assignee: Tempel Steel CompanyInventor: Richard A. Lebbin, Jr.
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Publication number: 20100147045Abstract: A method of making a flexible drill shaft. The method comprising: winding wire to form a helical coil spring, applying a mechanical deformation to the wire as it is being wound and using the helical coil spring to form a flexible drill shaft. The mechanical deformation applied results in the wire after being wound having a cross section such that when an axial load is applied to the drill shaft there is planar contact between adjacent coils of the spring.Type: ApplicationFiled: January 28, 2010Publication date: June 17, 2010Inventors: Jose Teixeira, Dominique Sabina
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Patent number: 7610787Abstract: A spring manufacturing apparatus 100 comprises: a wire feeder 300; a wire guide 320 for guiding the wire; tool units 400B and 400D, a plurality of which can be slidable toward a spring forming space; a grip unit 500 having face-to-face fingers arranged to be adjacent to an end portion of the wire guide for gripping part of an yet-to-be-cut spring that has been formed primarily into a partially finished shape in the spring forming space; grip driving units 520 and 530 for executing reciprocal motion of the grip unit which is parallel to the wire axis line and rotational motion of the grip unit on the wire axis line; and an arm unit 540 extended forward from the forming table for holding the grip unit and grip driving unit through a holder 550 fixed to the end portion of the arm.Type: GrantFiled: July 26, 2007Date of Patent: November 3, 2009Assignee: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 7603760Abstract: In a method or system for producing a helical stator, a stator core strip is provided having a base portion with spaced tangs extending from the base portion. The strip is driven in a feed direction toward a bending region. At the bending region the strip is bent with an outside pressure member positioned to apply pressure at an outside edge of the strip base portion and with an inside pressure wheel having a plurality of teeth. A backstop surface of the teeth contact an inside edge of the base portion between adjacent tangs to support the base portion as the strip is bent by the outside pressure member. A winding arbor receives the bent strip to collect multiple turns of the bent strip to form the helical stator.Type: GrantFiled: July 12, 2007Date of Patent: October 20, 2009Assignee: Tempel Steel CompanyInventor: Richard A. Lebbin, Jr.
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Publication number: 20090133459Abstract: There is produced a cable hanger which can alternately and continuously form a Z-winding spiral and an S-winding spiral using a hanger wire. A hanger wire is supplied from one end of a housing and sent out from the other end thereof. A plurality of spiral forming dice are accommodated in a cylindrical space in the housing such that the spiral forming dice are adjacent to each other and can rotate independently from each other. Each spiral forming die includes a bottom face forming a shape corresponding to a curvature of a spiral on a plane intersecting with an axis at right angles between an inner peripheral face of the housing and the bottom face, a Z-winding wall face forming a shape corresponding to a pitch of the Z-winding spiral inclined with respect to the plane, and an S-winding wall face forming a shape corresponding to a pitch of the S-winding spiral.Type: ApplicationFiled: October 20, 2006Publication date: May 28, 2009Applicant: KYOEI HIGH OPT CO., LTD.Inventors: Minoru Nakamura, Hiroshi Iwase
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Publication number: 20090007619Abstract: A wire-forming machine, comprising a machine frame, a wire feeder and a wire guide for transporting wire to a working area of the machine where the wire is processed by one or more tools. The tools are affixed on a tool plate on the machine frame and around a recess formed in the plate. A wire is fed through the recess to the working area of the machine. The tool plate is fitted on a second plate and is displaceable along a first direction (x) relative to the second plate, while the second plate is displaceable along a second direction (y) relative to the machine plate. Both directions (x, y) have an inclination of 45° each to the vertical normal axis of the wire-forming machine and are perpendicular to each other.Type: ApplicationFiled: July 3, 2008Publication date: January 8, 2009Applicant: WAFIOS AktiengesellschaftInventor: Norbert Speck
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Publication number: 20080314110Abstract: A spring manufacturing apparatus includes a supporting body which moves in X, Y, and Z-axes directions of a XYZ orthogonal coordinate system representing a moving direction of a wire rod fed from a wire rod feeding unit as a Z-axis. The supporting body is formed with an opening in which the quill is arranged. The supporting body further includes a tool holder for holding a processing tool for processing the wire rod to a spring. The supporting body arranged at the vicinity of the quill is moved to accurately adjust the relative position of the quill and the processing tool, thereby manufacturing a desired spring.Type: ApplicationFiled: June 19, 2008Publication date: December 25, 2008Inventors: Katsuhide Tsuritani, Norihiro Uchida
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Publication number: 20080289389Abstract: A forming device includes an input including wire in an unformed state. The forming device has a forming station configured to receive the wire, the forming station comprising a plurality of forms, each independently movable toward and away from the wire such that the forms collectively bend the wire into a formed state that is periodic and defines a wavelength.Type: ApplicationFiled: May 27, 2008Publication date: November 27, 2008Inventors: Bradley A. Fitch, Mark A. Kempf, Anthony M. Harrison
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Publication number: 20080282759Abstract: Apparatus and methods for use in the manufacture of a spring unit for incorporation into an upholstered article, for example, a mattress, cushion or the like. Coil formation apparatus includes a drive shaft used to control movement of a coil pitch guide member and a link member comprising a connecting rod connected to a radius arm of the drive shaft by means of an adjustable connection. A coil interlinking process comprises compressing a first coil to define a clearance extending a second coil passed the first coil via the clearance, allowing the first coil to extend across the clearance, and contracting the second coil such that the second coil engages the first coil thereby interlinking the first and second coils. Spring unit manufacturing apparatus comprises a plurality of jaw pairs each comprising a first fixed jaw and a pivotal second jaw, the pivotal second jaw being pivoted by a cam and linkage assembly that is operated by a rotary drive shaft.Type: ApplicationFiled: April 26, 2006Publication date: November 20, 2008Inventors: Howard Martin Dixon, Paul Rodgers
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Publication number: 20080173056Abstract: A bending device used in a spring forming machine is disclosed to include a vertical rail at the machine frame, an upper slide and a lower slide respectively driven by a respective power source to move along the vertical rail relative each other, an oblique upper holder and an oblique lower holder respectively affixed to the upper slide and the lower slide, and an upper push member and a lower push member respectively driven by a respective power source to move along the oblique upper holder and the oblique lower holder for bending a metal strip into a coiled spring.Type: ApplicationFiled: January 19, 2007Publication date: July 24, 2008Inventor: Yi-Shan Chang
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Patent number: 7334445Abstract: A method and apparatus for producing an end lug of a spring member formed of a strand of wire, the strand of wire is initially gripped by two clamping jaws or a pair of tongs, held between said clamping jaws and, subsequently, at a predetermined distance behind the gripping tongs, while forming a rear wire segment protruding behind the spring element, is severed. In this regard, a shaping jaw conforming to the shape of the lug is employed as the one clamping jaw of the gripping tongs, around which the wire segment is bent by means of a shaping pin that can be inserted directly behind the other clamping jaw perpendicular to the longitudinal center line of the wire segment over the latter to form the lug. The relative movements between the shaping pin and the shaping jaw required for this purpose are generated by means of program-controlled movements of the gripping tongs and/or shaping pin.Type: GrantFiled: March 18, 2005Date of Patent: February 26, 2008Assignee: WAFIOS AktiengesellschaftInventor: Norbert Speck
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Patent number: 7198068Abstract: A pigtailing machine includes a B forming head and a support pedestal secured to a cassette base. The cassette base is located upon a base which mounts the A forming head to provide for a relatively quick changeover should another double pigtail coil spring need be manufactured. By fixing the forming head and the support pedestal to the cassette base alignment and proper manufacture of the spring is assured. Alternatively, the A forming head is also mounted to the cassette base.Type: GrantFiled: August 28, 2003Date of Patent: April 3, 2007Assignee: Meritor Suspension Systems Co.Inventors: Jeffrey Paul Dixon, Wayne Frederick James Couch, Martin John Seeds, Thomas Marvin Sine, Oscar Gaetan, Terrence Joseph Nova
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Patent number: 7143620Abstract: The slide motions of tools mounted on tool units (400A, 400B, 400C) are realized by a single ring gear (10) serving as a common driving force for all the tool units and arranged on a forming table (200), and cam shaft blocks (20) for transmitting the rotation force of the ring gear (10) to the tool units (400A, 400B, 400C). The cam shaft blocks (20) are formed separately from the tool units (400A, 400B, 400C). The angles of arrangement of the cam shaft blocks (20) on the forming table (200) can be changed independently of the tool units (400A, 400B, 400C).Type: GrantFiled: August 13, 2003Date of Patent: December 5, 2006Assignee: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 7134305Abstract: A wire feeder driving mechanism capable of driving a wire feeder of a spring manufacturing machine to perform a three-dimensional movement. The spring manufacturing machine includes a machine base and a work table. The work table has an opening and a plurality of tool seats. The opening provides the feeding chuck of the wire feeder a moving space. The tool seat is provided to install a tool set to move back and forth on the work table. The wire feeder is assembled with a plurality of axial driving devices. The axial driving device is able to receive power and to move perpendicular to each other. The metal wire led through the wire feeder is thereby able to approach the tool seat in a three-dimensional manner. The spring manufacturing machine is therefore able to produce various complicated springs.Type: GrantFiled: September 13, 2004Date of Patent: November 14, 2006Inventor: David Wu
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Patent number: 7080537Abstract: To efficiently manufacture springs having various kinds of shapes, a spring manufacturing machine is structured such as to bend a wire by two inner engagement projections (47) by adjusting a position of a position adjusting table (34), fitting a gap (46) to the wire fed out from a final wire guide (13) and temporarily stopping, and thereafter rotating a rotation spindle (48), and also to bend a wire on the basis of a cooperation of an outer engagement projection (44) and the inner engagement projection (47) by adjusting the position of the position adjusting table (34), fitting the gap (46) to the wire fed out from the final wire guide (13) and temporarily stopping, and thereafter rotating a rotation sleeve (45).Type: GrantFiled: June 5, 2003Date of Patent: July 25, 2006Assignee: Shinko Machinery Co., Ltd.Inventor: Katsuhide Tsuritani
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Patent number: 7024901Abstract: A high-speed wire spring forming apparatus capable of easily adjusting a coil diameter is provided that includes: a wire feeder having a pair of feeding rollers for feeding a wire to a spring forming stage via a quill serving as a wire guide; a revolving mechanism for revolving the feeding rollers about the axis of the wire to twist the wire fed out of the leading end of the quill to change the circumferential position, or angular position, of the wire; and a multiplicity of spring forming tools arranged radially on a spring forming stage, each of the spring forming tools movable in a direction substantially perpendicular to the axis of the wire.Type: GrantFiled: October 7, 2003Date of Patent: April 11, 2006Assignee: Orii & Mec CorporationInventors: Sinichi Yamaguchi, Naoki Haruyama
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Patent number: 6923034Abstract: A wire spring forming apparatus which can twist a direction of the wire material so as to coincide with a forming direction of the forming tools with a small moment of inertia by positioning a center point of gravity of the pressure feed rollers and a power transmitting means or transmitting a drive force to the pressure feed rollers near the axis of revolution, and has no deflection load in application of pressure to the pressure feed rollers, structured such that one pressure feed roller and a power transmitting means for the pressure feed roller are mounted to a main portion main frame of a revolving means rotatably supported to a main body frame, and another pressure feed roller is mounted to supporting arms swingably attached to a fulcrum shaft rotatably supported to the main frame in perpendicular to a pressure feeding direction of a wire, in the state that gears for driving the pressure feed rollers assembled with the respective pressure feed rollers are engaged together, and the pressure feed rollersType: GrantFiled: March 3, 2003Date of Patent: August 2, 2005Inventor: Takeji Matsuoka
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Publication number: 20040231384Abstract: To increases the number of workable spring shapes, in a spring manufacturing machine which feeds out a wire from a final wire guide (7) to a wire working space (5) formed in front of a vertical front wall (3) of a machine casing (2), and applies a predetermined work to the wire fed out to the wire working space (5) or going to be fed out, by a tool going to protrude to the wire working space (5) or set in a protruding state, thereby manufacturing a spring, a right and left moving table (9) is provided in front of the vertical front wall (3) so as to freely move right and left, and a tool mounting device (21) to which a tool (22) can be mounted so as to be directed toward the final wire guide (7) is provided in the right and left moving table (9).Type: ApplicationFiled: May 23, 2003Publication date: November 25, 2004Inventor: Katsuhide Tsuritani
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Patent number: 6817220Abstract: A mold head device of a spring forming machine is disclosed. The mold head device includes a rotation mechanism controlling rotation of a rotation head and a linear motion mechanism controlling linear motion of a mold head. The mold head has a plurality of sector-shaped chunk blocks defining diametrically extending channels therebetween for accommodating a spring wire that makes springs. Each chunk block has circumferentially opposite rounded corners having different radii of curvature. The rotation head has a projection engaging and applying a bending force to the wire so as to bend the wire about one of corners of the chunk blocks thereby forming an arc bending of the wire having a radius of curvature corresponding to that of the corner.Type: GrantFiled: November 26, 2002Date of Patent: November 16, 2004Assignee: Shin Chuau HWA Co., Ltd.Inventor: Tsun-Te Liu
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Publication number: 20040211236Abstract: A high-speed wire spring forming apparatus capable of easily adjusting a coil diameter is provided that includes: a wire feeder having a pair of feeding rollers (22) for feeding a wire (1) to a spring forming stage (100) via a quill (10) serving as a wire guide; a revolving mechanism (30) for revolving the feeding rollers (22) about the axis (X1) of the wire (1) to twist the wire (1) fed out of the leading end of the quill (10) to change the circumferential position, or angular position, of the wire (1); and a multiplicity of spring forming tools (120) arranged radially on a spring forming stage (100), each of the spring forming tools (100) movable in a direction substantially perpendicular to the axis (X1) of the wire (1).Type: ApplicationFiled: October 7, 2003Publication date: October 28, 2004Applicant: ORII & MEC CORPORATIONInventors: Sinichi Yamaguchi, Naoki Haruyama
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Publication number: 20040194525Abstract: To efficiently manufacture springs having various kinds of shapes, a spring manufacturing machine is structured such as to bend a wire by two inner engagement projections (47) by adjusting a position of a position adjusting table (34), fitting a gap (46) to the wire fed out from a final wire guide (13) and temporarily stopping, and thereafter rotating a rotation spindle (48), and also to bend a wire on the basis of a cooperation of an outer engagement projection (44) and the inner engagement projection (47) by adjusting the position of the position adjusting table (34), fitting the gap (46) to the wire fed out from the final wire guide (13) and temporarily stopping, and thereafter rotating a rotation sleeve (45).Type: ApplicationFiled: June 5, 2003Publication date: October 7, 2004Inventor: Katsuhide Tsuritani
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Publication number: 20040099031Abstract: A mold head device of a spring forming machine is disclosed. The mold head device includes a rotation mechanism controlling rotation of a rotation head and a linear motion mechanism controlling linear motion of a mold head. The mold head has a plurality of sector-shaped chunk blocks defining diametrically extending channels therebetween for accommodating a spring wire that makes springs. Each chunk block has circumferentially opposite rounded corners having different radii of curvature. The rotation head has a projection engaging and applying a bending force to the wire so as to bend the wire about one of corners of the chunk blocks thereby forming an arc bending of the wire having a radius of curvature corresponding to that of the corner.Type: ApplicationFiled: November 26, 2002Publication date: May 27, 2004Inventor: Tsun-Te Liu
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Publication number: 20040065130Abstract: The slide motions of tools mounted on tool units (400A, 400B, 400C) are realized by a single ring gear (10) serving as a common driving force for all the tool units and arranged on a forming table (200), and cam shaft blocks (20) for transmitting the rotation force of the ring gear (10) to the tool units (400A, 400B, 400C). The cam shaft blocks (20) are formed separately from the tool units (400A, 400B, 400C). The angles of arrangement of the cam shaft blocks (20) on the forming table (200) can be changed independently of the tool units (400A, 400B, 400C).Type: ApplicationFiled: August 13, 2003Publication date: April 8, 2004Applicant: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 6701765Abstract: Tool units (400) are slid by crank mechanisms (409) which are arranged on the respective sides of a table (200), convert rotational motions into translational motions, and use servo motors as drive sources, and are supported to swing on the rear end portions of the tool units.Type: GrantFiled: July 13, 2001Date of Patent: March 9, 2004Assignee: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Publication number: 20030164019Abstract: A wire spring forming apparatus which can twist a direction of the wire material so as to coincide with a forming direction of the forming tools with a small moment of inertia by positioning a center point of gravity of the pressure feed rollers and a power transmitting means or transmitting a drive force to the pressure feed rollers near the axis of revolution, and has no deflection load in application of pressure to the pressure feed rollers, structured such that one pressure feed roller (1) and a power transmitting means for the pressure feed roller are mounted to a main portion main frame (28) of a revolving means rotatably supported to a main body frame (M1) , and another pressure feed roller (1) is mounted to supporting arms (17L, 17R) swingably attached to a fulcrum shaft rotatably supported to the main frame in perpendicular to a pressure feeding direction of a wire (W), in the state that gears (2a) for driving the pressure feed rollers assembled with the respective pressure feed rollers (1) are engagType: ApplicationFiled: March 3, 2003Publication date: September 4, 2003Inventor: Takeji Matsuoka
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Patent number: 6606894Abstract: A transmission mechanism used in a spring winding machine is constructed to include a rotary table, the rotary table having an eccentric main shaft protruded over first and second sides thereof. A wire feeding box having an intermediate gear, a transfer cylinder set formed of a wire-transfer cylinder and an impression cylinder adapted for transferring a spring wire for processing, a spur gear coaxially connected to the wire-transfer cylinder and meshed with the intermediate gear, a first bevel gear fixedly mounted on the other end of the main shaft, a second bevel gear coaxially connected to the intermediate gear, a wire feeding motor installed in the first side of the rotary table and adapted for rotating the driven gear and the main shaft, and a reversible wire winding motor adapted for rotating the rotary table clockwise/counter-clockwise through 180° through a transmission belt.Type: GrantFiled: April 30, 2002Date of Patent: August 19, 2003Inventor: David Wu
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Patent number: 6571591Abstract: A wire feeder (300) includes a cross table (302) placed to be movable in the back-and-forth direction along a wire feed direction (D), and upper and lower tables (304, 305) which can move in the up-and-down direction along a direction perpendicular to the wire feed direction with respect to the cross table (302). Feed rollers (320, 321) for feeding a wire are rotatably mounted on the upper and lower tables (304, 305). A wire guide (330) integrally formed from upstream to downstream along the wire feed direction (D) with respect to the feed rollers (320, 321) is placed, together with the feed rollers (320, 321), on a wire axis extending from the cross table 302 to the upper and lower tables (304, 305) to be movable in the back-and-forth direction and up-and-down direction.Type: GrantFiled: July 13, 2001Date of Patent: June 3, 2003Assignee: Kabushiki Kaisha Itaya Seisaku ShuInventor: Ichiro Itaya
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Publication number: 20020148267Abstract: A spring manufacturing device includes an input shaft having a passage defined therethrough for a wire extending and a first gear is fixedly mounted to the input shaft and driven by a first servo motor. A second gear is freely mounted to the input shaft and driven by a second servo motor. A box having two pairs of rollers is connected between the input shaft and an output shaft and the wire is rolled forward by the rollers. A first auxiliary gear is co-axially is co-rotatably connected to the second gear and drives the rollers on the box. The auxiliary gear is driven by a third servo motor. The input shaft and the output shaft are rotated independently from the box.Type: ApplicationFiled: April 15, 2001Publication date: October 17, 2002Inventor: Ming-Yih Cheng
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Publication number: 20020108420Abstract: Tool units (400) are slid by crank mechanisms (409) which are arranged on the respective sides of a table (200), convert rotational motions into translational motions, and use servo motors as drive sources, and are supported to swing on the rear end portions of the tool units.Type: ApplicationFiled: July 13, 2001Publication date: August 15, 2002Applicant: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Publication number: 20020108419Abstract: A wire feeder (300) includes a cross table (302) placed to be movable in the back-and-forth direction along a wire feed direction (D), and upper and lower tables (304, 305) which can move in the up-and-down direction along a direction perpendicular to the wire feed direction with respect to the cross table (302). Feed rollers (320, 321) for feeding a wire are rotatably mounted on the upper and lower tables (304, 305). A wire guide (330) integrally formed from upstream to downstream along the wire feed direction (D) with respect to the feed rollers (320, 321) is placed, together with the feed rollers (320, 321), on a wire axis extending from the cross table 302 to the upper and lower tables (304, 305) to be movable in the back-and-forth direction and up-and-down direction.Type: ApplicationFiled: July 13, 2001Publication date: August 15, 2002Applicant: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 6378352Abstract: A system and method of winding a length of tubing into a coil. The system uses a mandrel to wind a length of tubing into the form of a coil. The length of tubing is both internally pressurized and placed under tension prior to being wound around the mandrel. The tension experienced by the length of tubing causes the tubing to conform to the shape of the mandrel as the mandrel rotates. The internal pressurization of the tubing keeps the diameter of the tubing round as it is deformed around the mandrel. As such, the tubing is prevented from crushing or buckling as it winds around the mandrel.Type: GrantFiled: November 1, 2000Date of Patent: April 30, 2002Inventors: Peter R. Bossard, Edward Boling
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Patent number: 6377736Abstract: The invention provides a helical device and method of producing same for engagement with a cable, the helical device comprising a single length of metal strip comprising a first helical section, a second non-helical section, and a third helical section, the end of either or both the first and third helical sections remote the second helical section being flared away from the longitudinal axis of the helix, the flaring being in the form of a section of spiral helix form.Type: GrantFiled: November 18, 1999Date of Patent: April 23, 2002Assignee: Tyco Electronics Logistics AGInventor: Maurice William Murphy
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Patent number: 6151942Abstract: Feed roller axis 424 is rotated by driving gear 429 axially fixed to the bevel gear axis 428 which meshes with bevel gear 423a and changes the rotation direction of the bevel gear axis 423 by 90.degree..Type: GrantFiled: August 12, 1999Date of Patent: November 28, 2000Assignee: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 6142002Abstract: Plural types of tools are mounted on the tool selection table 210 so as to be selectable by rotation of the tool selection table 210. The tool selection table 210 is made movable by numerical control in the X, Y and Z directions, by virtue of the front-to-back table 206 movable in the front-to-back direction which is parallel to wire axis line L1, horizontal table 203 movable in the horizontal direction which is parallel to the front-to-back direction, and up-and-down table 209 movable in the up-and-down direction which is perpendicular to the front-to-back and horizontal directions.Type: GrantFiled: August 12, 1999Date of Patent: November 7, 2000Assignee: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 6092407Abstract: The invention relates to a ring bending machine for pipes and metal profile rods comprising two supporting shafts supported in spaced relation to one another in a carrier plate and rotatably driven, and a pressing shaft arranged centrically with respect to the two supporting shafts in a rotatable and adjustable manner, a slender cover housing surrounding the carrier plate, the shafts and their driving means, wherein in front of a first face side of which, on shaft ends protruding from the housing, bending rollers adapted to a profile to be processed and defining a bending plane are arranged. The invention further more relates to a supplementary frame for a ring bending machine.Type: GrantFiled: August 13, 1998Date of Patent: July 25, 2000Assignee: Zopf Biegemaschinen Handels GmbHInventor: Josef Wabnitz
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Patent number: 6000265Abstract: A point tool assembly includes a vertical moving table disposed on a forming table and movable in a direction parallel to the forming table surface and perpendicular to the feed direction of a wire, and a longitudinal moving table disposed on the forming table and movable in a direction parallel to the forming table surface and the feed direction of the wire independently of the vertical moving table. A link arm moves a parallel slide table and first and second inclined slide tables the same distance upon longitudinal movement of the longitudinal moving table. A forming table includes first and second independent tool drive units for supporting first and second point tools in positions where the first and second point tools oppose the wire and moving the tools in a direction substantially parallel to the forming table surface and substantially perpendicular to the feed direction of the wire and in a direction parallel to the forming table surface and the feed direction of the wire.Type: GrantFiled: June 8, 1998Date of Patent: December 14, 1999Assignee: Kabushiki Kaisha Itaya Seisaku ShoInventor: Ichiro Itaya
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Patent number: 5937685Abstract: A method and apparatus are provided for forming the linear springs. In the apparatus three or more forming tools are arranged radially about the center of the quill for guiding the linear material are rotated within a predetermined angle about the centerline of the quill and are simultaneously advanced in the extension direction of the centerline of the quill perpendicular or substantially perpendicular to the centerline of the quill of the quill and collided against the linear material fed from the tip end portion of the quill to thereby always perform the formation of the linear spring, the apparatus being suitable for embodying this method is provided.Type: GrantFiled: July 11, 1997Date of Patent: August 17, 1999Assignee: MEC Machinery Co., Ltd.Inventors: Takeji Matsuoka, Hiroshi Okubo