Abstract: The present application creates a roller molding method for producing a spiral structure or a coil, in particular a spiral structure for use in electric machines, wherein material is supplied between a first roller and a second roller running opposite thereto, wherein the first roller has first teeth, and the second roller has second teeth, said first and/or second teeth having tooth flanks with cavities for receiving the supplied material, wherein the teeth are designed and aligned such that the cavity of at least one tooth is at least temporarily delimited by the surface of a tooth of the other roller when the rollers are rotating such that the supplied material is molded between the teeth into a portion of the spiral structure or the coil.

Abstract: A roll stamping apparatus includes sets of rollers rotating while facing each other so as to press opposite surfaces of a material which is continuously supplied to move between the rollers; and molding portions having a stamping structure applied to outer surfaces of the sets of rollers so as to mold the material, wherein a plurality of sets of rollers are disposed in a movement direction of the material, the molding portions of the sets of rollers are formed to sequentially change a cross section of the material in the movement direction of the material, wherein at least one of the sets of rollers before a final set of rollers through which the material finally passes is a set of over-molding rollers having molding portions of which a length in a circumferential direction is longer than a length of the molding portions of the final set of rollers.

Abstract: A drum of a washing machine, which is configured to receive laundry and to perform washing or dehydration, includes a circumferential surface that defines a plurality of first patterns that protrude from the circumferential surface toward an interior of the drum, a second pattern that is recessed from the circumferential surface toward an exterior of the drum and that is surrounded by the plurality of first patterns, and a through hole located at the second pattern.

Abstract: Various example embodiments relate to filter elements. One such filter element includes filter media having a plurality of flow channels. Each of the plurality of flow channels comprises an inlet having an inlet height and an outlet having an outlet height. The inlet height is larger than the outlet height. The filter media defines an inlet face having an inlet face area and an outlet face having an outlet face area. The inlet face is structured to receive air to be filtered. The outlet face is structured to output filtered air. The inlet face area is larger than the outlet face area.

Abstract: A process for producing a textured laminate sheet includes a) positioning a substrate material adjacent a barbed face of a metal sheet. The barbed face has a plurality of barbs, and the metal sheet has an opposed face opposite the barbed face. The process further includes b) forcing the metal sheet and the substrate material together to impale the substrate material on the barbs and secure the substrate material and the metal sheet together as a laminate sheet, and c) debossing the opposed face to form a plurality of depressions in the laminate sheet and texture the laminate sheet.

Abstract: A multilayer static gasket, stopper region containing distance layer therefor and methods of construction thereof are provided. The gasket includes at least one metal functional layer and at distance layer including a stopper region. The functional layer has a seal bead surrounding at least one passage to be sealed. The distance layer has a thickness extending between generally planar opposite sides, with each of the opposite sides of the distance layer having a plurality of protrusions extending outwardly therefrom and a plurality of depressions extending inwardly therein, wherein the protrusions and depressions form the stopper region. Each of the depressions extends into a separate protrusion, thereby forming an underside of the associated protrusion. The depressions extend into the opposite sides of the distance layer a distance that is equal to or greater than ½ of the thickness of the distance layer.

Abstract: A device and method of preparing metal blanks including applying a series of dimples in metal feed stock.

Abstract: A fuel cell assembly includes a pair of corrugated bipolar plates. Each of the plates is defined by peak portions and sidewalls connecting the peak portions. The plates are fitted and nested within each other such that the sidewalls are in direct contact. Some of the sidewalls include a stepped shoulder portion such that each of the some of the sidewalls and the peak portions adjacent thereto form a stair-step profile and define a flow channel having a depth greater than a width.

Abstract: A device for configuring foil as it is dispensed comprising a first section comprising a first configuration; a second section comprising a second configuration; the foil dispenser adapted to dispense foil between the first and second sections, the first and second sections imparting a grill-like configuration to the foil as the foil exits the dispensing device. A method of creating a cross sectional configuration in foil comprising: passing the foil through an opening; the opening having first and second sections which impart a configuration to the foil; the first and second sections being configured to create a grill-like configuration along the longitudinal axis of the foil.

Abstract: Metal sheets and plates having friction-reducing textured surfaces and methods of manufacturing these metal sheets and plates are disclosed herein. In an embodiment, there is provided a transportation vessel that includes at least one metal product having at least one surface that is substantially grooved, wherein the substantially grooved surface forms a riblet topography, the riblet topography including a multiplicity of adjacent permanently rolled longitudinal riblets running along at least a part of the surface, and wherein the riblet topography is coated with at least one coating sufficiently designed and applied to preserve the riblet topography. In an embodiment, the multiplicity of adjacent permanently rolled longitudinal riblets results in a friction-reducing textured surface. In an embodiment, metal product is used in fabricating at least a portion of an aircraft. In an embodiment, metal product is used in fabricating at least a portion of a rotor blade.

Abstract: The device for satinizing and embossing packaging foils comprises at least two embossing rollers that are each provided with a toothing consisting of individual teeth, the pyramidal teeth having an essentially rectangular horizontal projection, and the sides of the teeth being essentially parallel and perpendicular, respectively, to the longitudinal axis of the embossing roller. In contrast to the prior art, the opening angle (?) between the radially aligned adjacent tooth flanks is smaller than the opening angle (?) between the axially aligned adjacent tooth flanks, and the tooth height in the radial direction, measured from the tooth tip to the tooth bottom, is greater than the tooth height in the axial direction measured from the tooth tip to the tooth bottom. This dimensioning and arrangement of the teeth provides an improved gearing with a reduced specific pressure as well as an improved processing of the paper part of the foil that results in its better folding, curling, and tubing behavior.

Abstract: A device for configuring foil comprising a first portion comprising a first configuration; a second portion comprising a second configuration; the foil dispenser adapted to dispense foil between the first and second portions, the first and second portions imparting a configuration to the foil as the foil exits the dispensing device. A method of creating a cross sectional configuration in foil comprising: passing the foil through an opening; the opening having first and second portions which impart a configuration to the foil; the first and second portions being configured to create elevated portions along the longitudinal axis of the foil.

Abstract: An improved panel crimping machine for crimping a building panel having a curved central portion is disclosed. The building panel includes a novel curved central portion connected to two diverging inclined side wall portions in lieu of a straight central portion. Replacing the straight curved portion with a curved portion provides the building panel with increased strength and rigidity, thereby allowing the building panel to withstand increased positive and negative bending moments. Thus, a building constructed of panels having such curved central portions will reduce the present design constraints and increase the size and shape of buildings constructed of such panels.

Abstract: The invention relates to a structured material web, particularly a metal web, having a multi-dimensional structure comprising beads or creases and structures disposed next to each other and each formed by a surface section enclosed by the beads or the creases, wherein each of the structures has a dedicated location with a hole, and the surface section in every other location of the structure is formed by an incline toward the dedicated location.

Abstract: An improved panel crimping machine for crimping a building panel having a curved central portion is disclosed. The building panel includes a novel curved central portion connected to two diverging inclined side wall portions in lieu of a straight central portion. Replacing the straight curved portion with a curved portion provides the building panel with increased strength and rigidity, thereby allowing the building panel to withstand increased positive and negative bending moments. Thus, a building constructed of panels having such curved central portions will reduce the present design constraints and increase the size and shape of buildings constructed of such panels.

Abstract: The device for satinizing and embossing flat materials comprises an embossing roll and at least one mating roll, said rolls being connected to a driving system and adapted to be driven individually or in common and to be resiliently pressed against one another while the individual teeth are flattened, and the embossing teeth being designed such as to produce in the corresponding locations of said flat material during its passage embossed marks whose appearance varies according to the viewing angle of the observer and/or the kind and/or the position of the lighting source, the embossing teeth which produce said variable marks having a different geometrical shape and/or surface than the satinizing teeth intended for satinizing. To this end, the surfaces of said embossing teeth and/or portions of the tooth space bottom are provided with microstructures. These microstructures allow producing largely forgery-proof marks which may furthermore provide a very decorative effect.

Abstract: The invention relates to a device for embossing and/or glazing films. The device for embossing includes a first and second embossing roll, through which flat material can be fed under pressure, in order to create a pattern. An additional embossing roll is connected downstream of the second embossing roll, this additional embossing roll interacting with the first or preceding embossing roll. The patterned flat material may be fed between these embossing rolls, in order to be embossed again with essentially the same pattern. In a simplified embodiment, only a total of two rolls are used. In order to achieve as precise an embossing as possible, with special effects, the first driven embossing roll is provided with teeth, while at least one other embossing roll comprises rings or longitudinal ribs, or is smooth.

Abstract: A die roll 3 comprises a core part 3a which is formed of an elastic material and faces a punch part 2a of a punch roll 2. The core part 3a presses a bottom portion 4b of a drawn portion 4a of a metal material 4 and is separate from a surrounding die part 3b and is provided with a space 3c at the whole outer periphery of the core part 3a. In accordance with the above configuration, swelling is suppressed at the bottom portion 4b of the drawn portion 4a and production of large wrinkles, which is a reason for folds, can be prevented by increase of pressing areas for preventing wrinkles at both sides of the drawn portion.

Abstract: A device for satinizing and simultaneously embossing flat materials that includes at least two embossing rolls. One roll is connected to a driving system. The rolls are adapted to be driven individually or in common and are adapted to be resiliently applied against each other. Pyramidal or conical teeth of the rolls have flattened tips. The teeth of at least one roll are shaped so as to produce embossed signs in corresponding locations of the passing flat material so that the appearance of the embossed signs changes according to at least one of a viewing angle of the observer, a kind, and the position of the lighting source.

Abstract: The present invention is a crimping machine capable of forming an improved building panel that includes notched inclined side walls. The crimping machine imparts a unique design of notched inclined side walls. The crimping machine incorporates two sets of male and female crimping roller, wherein each set of crimping rollers imparts a notch in one of the inclined side walls. The crimping machine also includes a gap adjustment mechanism for simultaneously adjusting the distance between both sets of male and female crimping rollers.

Abstract: The device for embossing and/or calendering foils comprises at least one first and one second embossing roll between the flat material is passed under pressure in order to produce a pattern. The second embossing roll is followed by at least another embossing roll which cooperates with the first or the preceding embossing roll and between which the patterned flat material is passed in order to receive essentially the same pattern in a re-embossing procedure. In the case of complex treatments, it is advantageous to synchronize the embossing rolls. Particularly in the case of paper having a thin metallization, the following additional embossing roll which re-embosses the pattern allows to avoid higher contact pressures causing increased wear, and a substantially improved folding behavior is obtained.

Abstract: A crimping system comprises a frame having a plurality of plates with a clamp adjacent to the lower end. Applicator mechanisms are adapted to feed crimpable components coupled together by and releasably coupled to a carrier. A crimping mechanism has an anvil with at least one tooth and a nest with at least one recess associated with the anvil. A feeding mechanism coupled to the frame adapted to feed crimpable components between the anvil and the nest. An actuator arm coupled to the frame is adapted to move the anvil and nest toward each other.

Abstract: The invention relates to a device for embossing and/or satin-finishing a flat material, comprising at least two embossing rolls that are linked with a drive and that can be driven individually or jointly. The rolls can be elastically pressed against each other and the pyramidal teeth of the rolls have a flattened tip. In order to produce an embossed structure with variable optical effects the teeth (T2) of at least one of the rolls are adapted to provide the flat material, especially the metallized packaging foil, with a sign (L) whose aspect varies depending on the visual angle of the viewer (O) and/or kind and/or location of the source of light (LS). These teeth (T2) have, for example, a height that is inferior to that of the remaining teeth (T1). The inventive device allows not only production of special effects by embossing but also production of security features that are especially forgery-proof.

Abstract: A machine and method for corrugating a metal foil strip utilizes an enclosure defining a chamber and a controllable heat source for heating the chamber. The chamber may optionally include at least one gas that is also heated by the heat source. At least one tool set received in the chamber forms corrugations in the metal foil strip. Foil entry feeder elements supply and guide the metal foil strip from outside the chamber into the chamber and to the tool set. A drive for the tool set is mounted outside the chamber and coupled to the tool set to actuate the tool set. Foil exit delivery elements guide the strip from the tool set and out of the chamber. Where required to prevent oxidation of the foil strip, a source supplying an inert gas to the chamber at a controlled rate is used.

Abstract: A tube remover for extracting a tube from an opening in which the tube is mounted in a wall. The remover includes a nipper roll and an anvil roll, each of which is provided with a plurality of teeth formed in a radially outward facing surface of each respective roll. The teeth, which can be oriented helically in the respective surfaces, mesh and draw the tube into a nip between the two rolls. At least one of the rolls is provided with an anvil block formed in its radially outwardly facing surface. Such an anvil block cooperates with the teeth of the opposite roll to effect distressing of the tube and severing of a segment of the tube from the rest of the tube.

Abstract: The present invention is a crimping machine capable of forming an improved building panel that includes notched inclined side walls. The crimping machine imparts a unique design of notched inclined side walls. The crimping machine incorporates two sets of male and female crimping roller, wherein each set of crimping rollers imparts a notch in one of the inclined side walls. The crimping machine also includes a gap adjustment mechanism for simultaneously adjusting the distance between both sets of male and female crimping rollers.

Abstract: The present invention is a crimping machine capable of forming an improved building panel that includes notched inclined side walls. The crimping machine imparts a unique design of notched inclined side walls. The crimping machine incorporates two sets of male and female crimping roller, wherein each set of crimping rollers imparts a notch in one of the inclined side walls. The crimping machine also includes a gap adjustment mechanism for simultaneously adjusting the distance between both sets of male and female crimping rollers.

Abstract: A deformable sheet material at least partly comprising a sheet metal or metal foil which is corrugated, e.g. by rolling, in continuous waveform in two directions (A, B) substantially orthogonal to each other. The sheet material can comprise aluminum foil with a thickness between 0.005-0.4 mm designed as a ribbon or a strip which prior to the rolling is folded in the longitudinal direction where an intermediate layer, e.g. of aluminum, can be placed between the two material layers.

Abstract: A method and apparatus for forming a heating element by corrugating a ribbon to a waveform having an amplitude based on a measured resistance per unit length of the ribbon. The amplitude of the corrugation is varied based on the measured resistance, to vary the actual path length of the heating element, shorter based on higher resistance and longer based on lower resistance. The heating element is formed to have a predetermined length dimension. The apparatus comprises a pair of intermeshed gears, with the spacing controlled in accordance with the measured resistance per unit length of the unformed ribbon.

Abstract: The present invention provides a profiling process which allows for the material sheet to be profiled so that the surface is minimally affected and only slight plastic deformation of the material occurs, and yet uniform three-dimensional structuring takes place. Additionally, the present invention allows for an improved inherent stability in the plane of the profiled material sheet to be achieved while only minimally affecting the cross-section.

Abstract: According to the invention thin sheets of foil are stiffened in a particular way by means of vault-structuring. The vault-structuring occurs either by self-organizing or following a self-organized design with a spade-shaped or drop-shaped pattern.

Abstract: Method and apparatus for producing a predetermining curvature in the flange and web of a structural member including an indexing mechanism and method for controlling the amount of curvature produced.

Abstract: A flat structure made of foil or sheet metal to be used as a heat shield, for example in motor vehicles in order to insulate the muffler against heat. The flat structure comprises at least one layer and is divided into a plurality of flat regions. Some of the flat regions are non-deformed and smooth and other flat regions are shaped from the plane of the non-deformed flat regions.

Abstract: An apparatus for producing a metal sheet with a corrugation configuration that is of a first corrugation height, wherein the sheet has transversely or at an angle relative to the corrugation configuration a microstructure having a second, substantially smaller corrugation height. The apparatus includes a device for producing the microstructure, and a pair of mutually meshing corrugation rollers that are disposed downstream of the device for producing the microstructure. Wherein the corrugation rollers have at their outer surfaces recesses which are suitably disposed and sufficiently large to receive the microstructures, so that the microstructures are not deformed by the corrugation rollers in the operation of corrugating the metal sheet.

Abstract: In order to improve a bending center comprising a bending unit, a loading device with a feed table for receiving a sheet-metal part to be inserted, and a manipulator arrangement, with which the sheet-metal part can be gripped, moved as well as rotated, in such a manner that handling of the sheet-metal part is as error-free as possible with loading times which are as short as possible it is suggested that the loading device have a sensor, with which the position of the sheet-metal part relative to a defined insertion position into the bending unit can be determined, and that the loading device have a control which controls the manipulator arrangement handling the sheet-metal part with respect to the movement in the first and second directions as well as the rotation about the axis of rotation on the basis of the position of the sheet-metal part determined by the sensor in such a manner that the manipulator arrangement inserts the sheet-metal part into the bending unit in the exactly defined insertion position.

Abstract: The present invention discloses a process to produce staggered dent profiled material sheets in response to the application of either excess pressure or underpressure. A rectangular, staggered dent-profiled structure is achieved when a material sheet, in curved form, is supported by regularly spaced-apart support elements and then excess pressure or underpressure is applied. As a result of the pressure dents appear on the material sheet in the direction of the support elements as well as by self-organization. Hexagonal dent profiled structures are generated when flexible support elements are used. The dent profiling can result from a semi-continuous or continuous operation. Segment-wise dent profiling can be achieved when the material sheet is successively bent in peripheral direction over a segment of regularly spaced-apart support elements and then dent profiled under pressure.

Abstract: A method and arrangement of making helical springs from a wire, includes a winding machine for coiling the wire strand to a finished spring. Disposed upstream of the winding machine is a wire gage for measuring a diameter of the wire strand at a predetermined spot of a conical section of the advancing wire strand and producing a control signal commensurate with the registered diameter. The winding machine includes a cutting tool which is actuated in response to the registered control signal, with a new spring coiling cycle being initiated at the same time.

Abstract: A method and apparatus for continuously forming corrugated sheet material in which corrugations are oriented at an oblique angle to side edges of the sheet material. The apparatus includes a pair of corrugating gear rollers supported for rotation on respective first and second parallel axes, the corrugating gear rollers having meshing linear teeth parallel to the first and second axes and providing a corrugating nip. At least one of the first and second gear rollers are movable toward and away from the other of said gear rollers to position the teeth in respective conditions of corrugating and released meshing engagement at the corrugating nip. The sheet material is directed to the corrugating nip along a path at an oblique angle to the axes of the corrugating gear rollers and the corrugating gear rollers are driven to corrugate the sheet material while the teeth are alternated between conditions of corrugating and released meshing engagement at the corrugating nip.

Abstract: An apparatus for roll forming convoluted springs in which a tempered steel strip is fed between a pair of forming rolls which produce a continuous convoluted steel strip. A compression mechanism downstream of the pair of forming rolls compresses the continuous convoluted steel strip to set the angular relationship of the adjacent legs of the convoluted steel strip. A cut-off mechanism disposed downstream of the compression mechanism device severs from the convoluted strip individual convoluted springs having a predetermined number of convolutions and desired spring characteristics.

Abstract: A stud for use in partitioning is formed by passing plain sheet material between a pair of rolls (18, 19), each having projections, to form projections at both of the opposite surfaces of the material and then roll-forming the material to a channel, the positions of the projections and recesses at each surface of the material being such that lines drawn on a surface of the material between adjacent rows of projections and depressions are not rectilinear.

Abstract: A corrugating machine has a top reel and a bottom reel, each with roller bars that intermesh with each other so that sheet metal that is passed therebetween can be corrugated in a uniform manner. The roller bars deform the sheet stock into the corrugations, but prevent marring of the precoated finish on the sheet metal.

Abstract: A device for measuring an angle in a workpiece piece which includes a base; a pair of feelers which are movable relative to the base and each of which has an active surface for contacting a respective portion of the workpiece piece during the measurement; a thrust mechanism for bringing the active surfaces of said feelers into contact with the respective portions of the workpiece piece being measured; and a sensor mechanism for detecting the positions of the feelers relative to the base.

Abstract: Forming rollers having a tooth tip concave portion at the tip of a tooth tip portion, a tooth bottom convex portion at a bottom of a tooth bottom portion and louver cutter at an oblique line portion between the tooth tip portion and the tooth bottom portion. A radius of an arc-shaped portion of the tooth tip concave portion at front side of rotational direction is set to be larger than a radius of an arc-shaped portion of the tooth tip concave portion at a rear side of the rotational direction. A radius of an apex portion of the tooth tip portion at the front side is set to be smaller than a radius of an apex portion of the tooth tip portion at the rear side and louver cutter at the oblique line portion is formed to have a predetermined interval from the apex portions of tooth tip portion. Therefore, flat folded portions having substantially the same curvature at both shoulder portions thereof horizontal are formed.

Abstract: In a heat exchanger, an inner fin is formed from a thin plate of aluminum alloy having a corrugated cross-section in a widthwise direction. The inner fin includes multiple crest surfaces extending parallel to one another in a lengthwise direction and multiple trough surfaces extending parallel to one another in the lengthwise direction. The crest surfaces and the trough surfaces are connected together by inclined surfaces. The crest surfaces have concavities which are shifted relative to one other in the lengthwise direction of the fin so that the concavities formed in adjacent crest surfaces are not aligned with one another in the widthwise direction. The inner fin inserted into the tube partitions the passages which communicate with each other through the concavities.

Abstract: Embossing a web between unmatched male and female embossing elements, wherein the sidewall slope of the female element is different than the sidewall slope of the male element, provides an embossed web having markedly improved embossing pattern definition and, in the case of roll products, greater roll bulk at equivalent roll firmness. The unmatched male and female embossing elements are preferably made by laser engraving rubber embossing rolls.

Abstract: Machines for producing, processes for producing, and a process for designing tooling to bend longitudinally cyclically variable cross-section members from sheet material are provided. The products are for specific applications, and are produced in machines by processes in which a plurality of sets of rollers with mating non-axisymmetric surfaces are specifically designed and mounted in an accurately spaced serial array for bending sheet material passing therethrough a predetermined amount, concurrently in the longitudinal and transverse directions, depending on the shape of the product to be formed and the ductility, strength and stiffness of the sheet material.

Abstract: Three metal foils are simultaneously fed in opposing relationship through a machine which automatically fabricates a sheet metal sandwich structure therefrom. The foils are first tensioned in aligned opposing relationship. The center sheet is then fed through a pair of free floating gear shaped corrugator tools which form corrugations or undulations therein. Adhesive is then applied to the inner surfaces of the two outer foils and the three foils passed through a pair of drums which press the foils together between opposing metal bands and provide uniform heat thereto through the bands to effect curing of the adhesive. The foils are further pressed together between the bands by means of air diaphragms or bladders which provide hydraulically controlled clamping force thereto. Finally, the sandwich structure thus formed is trimmed and cut to form boards of the desired width and length.

Abstract: A catalytic converter includes a metal honeycomb catalyst support which is anchored in a canister so that it cannot telescope or blow out. The honeycomb catalyst support is made by folding a strip of metal back and forth upon itself. The lines of folding are inclined to the perpendicular to the axis of the strip. The repeating sequence of the inclinations is left, right, right, left, etc. Folding the strip in this manner produces a honeycomb that has a taper in both of two directions so that it can be anchored in the canister. The canister has a taper which coincides with the taper of the honeycomb. The invention also includes a method and apparatus for making crease lines on the strip, so that the strip can be folded.

Abstract: For embossing a metal foil the same is passed between two similarly toothed rollers positioned so that the teeth of each roller engages the teeth of the other. A high-quality embossing is obtained which may be kept practically constant over long periods of operation. The rollers are mutually synchronized such that only one of these rollers need be coupled with a driving mechanism. The other roller is free and may easily be removed, replaced or adjusted in order to vary the force by which it is pressed against the foil and the driven roller respectively.

Abstract: To produce an I-section (1) rolled in one piece, of which part (9) of the web (3) is corrugated, the section is passed between two rolls having an increased diameter over a portion of length, and it is subsequently passed between two rollers having a structured surface, so as to carry out a continuous uniform folding.