Abstract: A reconfigurable flying cutting, notching and shaping machine operates upon a workpiece traveling along a generally linear axis of motion. The machine supports one or more flying tools upon one or more splined shafts and provides bearings for travel along a splined shaft in a direction of movement parallel to the direction of work travel. Rotation of the splined shaft is coupled through a double-acting cam to move one or more flying cutting tools transversely to the splined shaft.

Abstract: A machine for creping sheet material such as paper, textiles, metal foils, or plastic, comprises a driving drum, and a pressing plate for pressing a length of sheet material against the drum to drive the material lengthwise in the machine direction, and a retarding member arranged to contact the lengthwise-driven sheet material to cause it to crepe. The pressing plate has a plurality of pressure application points or areas distributed across the width of the sheet material on the drum, the pressure application points or areas being associated with pneumatic cylinders for applying different pressures to different parts of the material across its width according to a given pressure profile. The pneumatic cylinders can be arranged in groups to provide an adjustable pressure profile across the material wherein the pressures applied at the opposite edges of the material and at intermediate parts of the material are adjustable independently of one another.

Abstract: The method of forming self-attaching female fasteners by rolling a continuous metal strip including a central pilot portion having parallel sides and flange portions on opposed sides, severing at least the pilot portion and cold forming the rectangular pilot portion into a cylindrical end portion. Wing-shaped radial portions are formed in the pilot portion which may be severed or remain for anti-rotation features. The strip may remain continuous, wherein the severed pilot portions are spread and the flange portions are thinned or the strip may be severed into discrete fasteners. The female fasteners thus include generally cylindrical pilot portions and rectangular flange portions which may include rolled grooves.

Abstract: A rotary forming apparatus of the type having a pair of central rotors, and one or more die carriers swingably mounted on the rotors, for repeatedly forming a sheet metal work piece moving along a linear path, rotor bearing supports for supporting the rotors at least at one end thereof, die carrier guides on the die carriers at an end thereof adjacent to the rotor bearing supports, and, at least two cam plates adjacent to each the rotor bearing support, for guiding the die carriers guides.

Abstract: An apparatus in which wave windings with a defined number of waves are cut from a continuously formed wave winding band. In forming with a wire guide, the wave winding band is laid in alternation around the outer side faces of forming protrusions, offset from one another on the circumference of two disks. The two disks can be driven to rotate. In the angular range in which the wave winding band is driven on the circumference of the disks or roller, the spacing between one forming protrusion of one row and the next forming protrusion in the other row is increased by such an amount that the outer side faces of the forming protrusions form the winding heads of the wave windings. The wave windings cut from the wave winding band are introduced into radially outwardly open slots of a lamination packet or a rotorlike transfer tool.

Abstract: A die roll 3 comprises a core part 3a which is formed of an elastic material and faces a punch part 2a of a punch roll 2. The core part 3a presses a bottom portion 4b of a drawn portion 4a of a metal material 4 and is separate from a surrounding die part 3b and is provided with a space 3c at the whole outer periphery of the core part 3a. In accordance with the above configuration, swelling is suppressed at the bottom portion 4b of the drawn portion 4a and production of large wrinkles, which is a reason for folds, can be prevented by increase of pressing areas for preventing wrinkles at both sides of the drawn portion.

Abstract: A die roll 3 comprises a core part 3a which is formed of an elastic material and faces a punch part 2a of a punch roll 2. The core part 3a presses a bottom portion 4b of a drawn portion 4a of a metal material 4 and is separate from a surrounding die part 3b and is provided with a space 3c at the whole outer periphery of the core part 3a. In accordance with the above configuration, swelling is suppressed at the bottom portion 4b of the drawn portion 4a and production of large wrinkles, which is a reason for folds, can be prevented by increase of pressing areas for preventing wrinkles at both sides of the drawn portion.

Abstract: Apparatus and method for reducing vibration in a mill stand. The apparatus comprises a roll (4) positioned upstream or downstream of the mill stand (1) and over which the strip material (2) being rolled is passed. The vibration control apparatus comprises an inertia element in the form of a flywheel (7) connected to the roll (4) by a stiffness element in the form of a compliant shaft (6). The components (6) and (7) form a mechanical system which can be tuned in such a way as to introduce a speed fluctuation at the roll (4) which exactly matches the speed fluctuation of the strip material as it enters the roll bite. Both the inertia element (7) and stiffness element (6) can take other forms: for example, the stiffness element could be a flexible drive belt or belts; the inertia element could be a shaft about which the roll (4) rotates, via a stiffness element.

Abstract: A revolution center line (C) of a roll (R) is made eccentric with respect to an axis (L) of an elliptic tube (1). The eccentric amount &egr; is set such that when the revolution radius of the roll (R) is gradually reduced from a state in which the roll (R) is not in contact with any part of the elliptic tube (1), the roll (R) contacts one (4) of the two protuberances (4, 4) which is located on the opposite side to the eccentric direction generally earlier than any other part of the eccentric tube (1). The roll (R) is revolved and reciprocally moved in a direction of the revolution center line (C). At least at one end portion of the reciprocal movement, the roll (R) is moved towards the revolution center line (C) side. By repeating this procedure, the roll (R) is press contacted with the first-mentioned protuberance (4) so as to crush it for elimination.

Abstract: A tool (40) for imprinting a pattern in a has a handle (42). A stamp (44), connected to the handle (42), has a pattern (54) formed on a face (52) of the stamp (44). The face (52) of the stamp (44) forms a concave surface.

Abstract: A rotary apparatus (20) for rotary forming of a web workpiece (12) and having a rotatable first roll unit (32) and corresponding rotatable second roll unit (34), a first die support (46) carried by the first roll unit (32), having a leading edge (51) and a trailing edge (52) respective to rotation of the first roll unit (32), a second die support (46) carried by the second roll unit (34), having a leading edge (51) and a trailing edge (52) respective to rotation of the second roll unit (34), the first and second roll units (32, 34) receiving a web workpiece (12) in a forming plane between the first and second roll units (32, 34), and in which each die support (46) includes a first part (46a) carried by the respective roll unit and including the leading and trailing edge and a second part (46b) having a platen surface for mounting a die, the second part (46b) being mounted on the first part (46a) for reciprocal motion transverse to the leading and trailing edges (51, 52).

Abstract: A rotary apparatus (20) for rotary forming of a web workpiece (12) and having a rotatable first roll unit (32) and corresponding rotatable second roll unit (34), a first die support (46) carried by the first roll unit (32), having a leading edge (51) and a trailing edge (52) respective to rotation of the first roll unit (32), a second die support (46) carried by the second roll unit (34), having a leading edge (51) and a trailing edge (52) respective to rotation of the second roll unit (34), the first and second roll units (32, 34) receiving a web workpiece (12) in a forming plane between the first and second roll units (32, 34), and in which each die support (46) includes a first part (46a) carried by the respective roll unit and including the leading and trailing edge and a second part (46b) having a platen surface for mounting a die, the second part (46b) being mounted on the first part (46a) for reciprocal motion transverse to the leading and trailing edges (51, 52).

Abstract: In an impact rolling apparatus the axes of roller heads are arranged substantially perpendicularly relative to the longitudinal axis of the workpiece. Accordingly, a displacing of the material at the workpiece proceeds predominantly tangentially perpendicularly to the longitudinal axis of the workpiece, caused by the impact effect of the impact rollers mounted at the roller heads. By this arrangement of the roller heads impact rolling operations can be performed close to a shoulder of the workpiece and marked steps thus maintaining the advantages over the known impact rolling method at which the displacement of the material proceeds predominantly in the direction of the longitudinal axis of the workpiece.

Abstract: An apparatus for crimping a terminal includes a crimper vertically reciprocating to crimp electric terminals to conductors of a striped wire, and anvil opposing the crimper, and an operating mechanism for vertically reciprocating the crimper. The operating mechanism has a piston-crank apparatus to vertically reciprocate a ram attached to the crimper and a servo-motor connected to a circular plate in the piston-crank mechanism by way of a reduction gear. The operating mechanism also has a control device that stops the servo-motor for a given time period when the crimper is positioned at its lowest position to prevent spring-back of the crimper material.

Abstract: A rotary apparatus (10) for forming materials such as sheet metal has upper and lower rotary members (12,14) rotating in unison on opposite sides of a moving strip of material, at least one die support (30,32) movably supported on each rotary member for carrying forming die means (34,36), each die support being movable in a semi-rotary manner relative to its rotary member, a first pair of guide pins (40,44) located at opposite ends of each die support and offset from one another towards the leading and trailing edges respectively, first guides (50,52,54,56) for the first pairs of guide pins located at respective ends of each rotary member, second pairs of guide pins (42,46) on each die support, located at opposite ends, and offset from one another towards the trailing edge and leading edge respectively, second guides (60,62,64,66) located at each end of each rotary member, the second guides engaging the second pairs of pins at a point just before the die supports close, and during closure of the die supports,

Abstract: Process for the production of a toothed rack via cold forming, the rack produced thereby, and an apparatus for practicing the process. The cold formed rack workpiece shows multiple traces of cold forming in the toothing direction. During the production process, the workpiece, in the apparatus, is moved transversely to the axis of the rolling head, relative to the rotatably driven rolling head. Rolls, having forming ribs, are rotatably journalled within the rolling head, along at least one helical line, with the rolls rotating with the rolling head in a planetary manner. Thereby, each roll performs, in quick sequence, single rolling steps that overlap each other in the feed direction of the apparatus slide. Therein, the tooth space form-type forming ring ribs engage the workpiece.

Abstract: An apparatus and method is provided for controlling the temperature of dies and workpiece throughout a deformation process. Dies are capable of receiving external current to resistively heat the workpiece and dies during the deformation operation, the external current being modulated by feedback temperature readings taken from the workpiece. External current may be provided from a homopolar generator capable of producing pulsed dc current at controllable intervals and magnitudes simultaneously through the dies and workpiece.

Abstract: A rolling method and apparatus permits a long metal blank to be rolled across the width thereof at a high rolling speed. According to one specific embodiment of the method and apparatus, a sun roller is mounted to a machine stand, and a set of planetary rollers is mounted for rolling movement around the sun roller. The long metal blank is rolled between the sun roller and the set of planetary rollers by feeding it in the direction of the center line axes through the sun roller and the set of planetary rollers. The method and apparatus provide a planetary cross-rolling process that may proceed in a successive manner. According to another specific embodiment of the method and apparatus, a sun roller is rotatably mounted to a machine stand, and a set of planetary rollers is mounted for engaging and rolling around the sun roller. A back-up housing is mounted to the machine stand and is also mounted around the set of planetary rollers.

Abstract: A method for creating a registered pattern on a metal coil includes providing a pattern applicator roll and a drive motor for rotating the roll, moving the coil into contact with the applicator roll to permit it to create a pattern sequentially on the moving strip from the coil, measuring the pattern length and comparing the same with the desired pattern length, and adjusting the speed of rotation of the pattern applicator roll if the measured pattern length departs from the desired pattern length by a predetermined amount. Preferably, coil line speed is also monitored. A microprocessor may be used to effect the comparison between the desired pattern length and the actual pattern length. Apparatus for creating a registered pattern on a metal coil includes a pattern applicator roll which has the strip from the coil moved into contacting relationship therewith, an appropriate drive motor to drive the roll, and apparatus for monitoring coil line speed, pattern length and motor speed.

Abstract: On a turret (30) which can be driven in rotation about a central axis (A), a plurality of expanding mandrels (42) are arranged all around the central axis (A). They are each essentially composed of a supporting member (44) which is secured to the turret (30) and defines an expanding-mandrel axis (B), a plurality of segmental bars (52) which are arranged all round the expanding-mandrel axis (B) and are guided on the supporting member (44) for radial adjustment, and a wedge (70) which is displaceable along the expanding-mandrel axis (B) to spread the segmental bars (52) apart. The wedges (70) are displaceable in succession, by a common actuating member, during one revolution of the turret (30). The actuating member is a central cam member (18) on which each of the wedges (70) is supported at least during a portion of each revolution of the turret (30) corresponding to the distance between two adjacent expanding mandrels (52).

Abstract: There are disclosed a method and apparatus for forming a sinuous lead wire (30) used for efficiently obtaining U-shaped lead wires (5) which serve as a lead wire material for a ceramic capacitor (1) having two terminal lead wires (3, 4). For forming such sinuous lead wire, first and second pin series (23, 24, 70, 71) are used which comprise respective pluralities of pins (21, 22, 63, 64) arranged with an equal pitch and which are arranged in two rows shifted by a half pitch from each other. Each pin series is moved in such a manner that each pin in one series enters between two adjacent pins in the other series. As a result of such pin movement, a material lead wire disposed between the first and second pin series is sinuously deformed.

Abstract: In this rolling mill, a rolling action is brought about by work rolls acting as opposing pairs arranged equiangularly at the periphery of rotating rolling units distributed symmetrically about the material to be rolled. The axes (10') of the work rolls (10, 11) are parallel with the axis (40) of the rotating unit that carries them, and each work roll (10) is a solid of revolution consisting of two truncated cones (12, 13) axially joined by their equal minor bases and forming a rounded "waist" in the plane V perpendicular to the axis (10') of the work rolls. The invention is applicable to non-flat metal products whatever their cross-sectional shape. With quadrangular products, the invention assures well-finished radius corners with no chance of twisting.

Abstract: A mechanism for bending a coplanar family of straight wires into zig-zags comprises deflector rollers for feeding the family of wires longitudinally in parallel with one another, bars adapted to be displaced transversely to the wires and carrying wire deflector pins, and a control device for moving the bars alternately in opposite directions transversely of the wires. In order to avoid sliding of the wires against the deflector pins during the bending operation, each bar is hinged to the one ends of at least two parallel bearer arms of equal length and pivotally supported about axes running perpendicular to the plane of bend. During each bending operation only one bar at a time can be displaced transversely by means of the control device to carry out a working stroke.

Abstract: An apparatus used for the paper clip making machine downstream of the cutting machine comprises, a set of conveyors including continuous belt continuous chains, transferring wheels for advancing the cut wires, pieces of magnet properly located on the conveyors for attracting and arraying the cut wire in a proper orientation, three annular members spaced apart and mounted for rotation on the same axis, each of the annular members having a plurality of forming die member on the rim thereof for receiving and engaging cut wires, three segmented ring members of different lengths provided along the circumferences of corresponding annular members, ramming means provided at two sides of the annular member assembly adapted to exert bending forces on cut wires in the direction parallel to the axis of the annular member, the die members intermittently rising from the rim of the annular member to cooperate with the ramming means to bend the cut wires about the segmented ring members.

Abstract: A cold rolling method wherein the workpiece is advanced along its lengthwise axis and rotated in pulsating fashion, in accordance with a sinusoidal-like rotational speed-time diagram, while its surface is machined during briefly effective individual rolling or generating operations by means of generating rolls seated in roller or rolling heads. Each rolling operation is accomplished when the rotational speed of the workpiece is at the lower reversal region of the aforementioned diagram. The cold rolling machine comprises a worm gear for rotating the workpiece together with its clamping or chucking device, the worm gear being seated upon the chucking device. The related worm is mounted in a displaceable carriage. This carriage is moved to-and-fro by an eccentric drive or equivalent structure, and the action of the worm is superimposed upon the worm gear and there is formed the sinusoidal-like course of the rotational speed as a function of time.

Abstract: The invention relates to apparatus for making a heat-insulated structural section assembly for use in window and door frames consisting of at least two structural metal sections transversely connected to each other by at least one heat-insulating bar and including at least one pressure roller which is adapted to apply pressure against a flange on the structural section in order to hold the heat-insulating bar firmly in place. The improvement resides in the provision of oblique, parallel grooves in the peripheral surfaces of said pressure roller, oriented at an acute angle to the direction of rotation of the pressure roller.

Abstract: Apparatus for preparing leads of electrical components, such as transistors or the like, having a carrier plate rotatable about a fixed axis of rotation, at least one tool set arranged at the periphery of the carrier plate, said tool set including a stationary tool and a tool pivotable about a pivot axis that is parallel to the fixed axis of rotation, and a fixed cam disk. The pivotable tool, during rotation of the carrier plate, is controlled by an operating cam section of the fixed cam disk so as to move from an open position into a closed position, and the cam disk has a further, opening cam, section for controlling the pivotable tool so as to move from the closed position into the open position.

Abstract: A rolling machine for reducing the cross-sectional dimensions of an elongate workpiece, such as a steel billet, has two pairs of alternately operating rolls, each of which is journalled in an individual roll carrier. Each carrier is rotated about a carrier axis which is inclined at an angle of about 45.degree. to the axis of rotation of the roll journalled in the carrier. The carrier axes form the sides of a square around the passline which is normal to the plane in which the carrier axes are located. As the carriers rotate the two pairs of rolls alternately sweep over the workpiece and intermittently contact and reduce the workpiece in directions which are mutually at right angles. To avoid the formation of sharp edges to the rolled workpiece, either each roll is collared to enclose a workpiece edge, or each carrier additionally carries an edger roll which rounds that edge.

Abstract: A machine which converts a strand of wire into a body of meandering shape has two carriers which rotate about parallel axes and respectively carry annuli of pins. One annulus of pins surrounds the other annulus of pins, and each pin of one annulus is adjacent to a pin of the other annulus. When the carriers rotate, neighboring pins of the two annuli move toward each other during one-half of each orbital movement about the respective axes and away from each other during the other half of each orbital movement. A looping device winds the wire alternately about the oncoming pins of the inner and outer annuli while the neighboring pins move away from each other whereby the wire is converted into a meandering body and the wire portions between successive pins are stretched to assume a predetermined shape. The meandering body is stripped off the pins while the neighboring pins move nearer to each other.

Abstract: Apparatus for treating lengthwise traveling material has a material driving member provided with alternating grooves and lands extending parallel to the direction of drive of the material, presser means to press the material against the lands, and a retarder member downstream of the presser member for deflecting the material away from the driving member, the retarder member having an edge portion extending across the path of travel of the material provided with teeth extending into the driving member grooves with clearance from the groove walls, and intervening slots receiving therethrough the lands of the driving member with clearance from the slot walls. The construction avoids snagging of the material by, or diving of the material under, the retarding member, and wear of the retarder member.

Abstract: Gas turbine engine blades and single-die cavities are dynamically balanced on a rotor, transferred to a neutral atmosphere heated chamber and rotated. The centrifugal force distributes sufficient stress on both the blade's platform and airfoil to correct critical geometrical characteristics by creep forming in a relatively short time. The process is not affected by the blade surface irregularities, which cause die damage in conventional opposed-die forming due to high stress concentrations.

Abstract: A roll working apparatus for use in forming, pressing, punching, shearing, etc., comprising a pair of rolls on each surface of which a plurality of male or female impression portions having dissimilar form or configuration, a work-feeding means for selectively supplying a work to the working position of any one specific pair of the impression portions once per each rotation of the rolls, and a phase (or timing) adjusting means for the selective feeding of the work, in order to enjoy the merit of carrying out a desired process of production, without doing troublesome and time-consuming change of the rolls, only by adjusting the phase adjusting means and, if necessary, work-feeding means.

Abstract: A process for continuous and repetitive production of discrete articles of a desired cross-section from a deformable material can be effected by introducing the material into a moving passageway, causing the material to be drawn along the passageway by frictional drag, and, by blocking the passageway, compressing the material and causing it to enter into successively presented chambers shaped to produce articles of the desired configuration. Optionally the articles can be ejected from said chambers to enable the latter to be re-used. Apparatus for performing this process is also disclosed.

Abstract: This invention relates to an improved wire forming apparatus of the type wherein a pair of rotatable wheels are disposed alongside of each other, a plurality of pins are secured to each of the wheels about the periphery thereof, and mounting means rotatably support the wheels in such a manner that their axes of rotation are angularly disposed to each other. The improvement herein comprises looping means disposed adjacent to the peripheries of the rotatable wheels, the looping means being discontinuously rotatable about a central axis. The central axis of the looping means is offset from and parallel to a plane defined by the plurality of pins secured to either of the wheels about the periphery thereof. The looping means intermittently engage a strand of wire and impart an undulatory configuration thereto.

Abstract: An apparatus for contacting and bending preselected pin fins of a finned-tube heat exchanger to preselected locations. First and second toothed wheels positioned on opposed sides of respective first and second pin fin rows bend the pins in response to moving a finned tube through a base opening. A wheel contacts the finned tube between the rows of pin fins and urges the tube into forcible engagement with a base.