Abstract: The method for the manufacture of a spoke for spoked wheels including a step of forming a head of the spoke at a longitudinal end of the shank thereof by equipment for the plastic deformation of the end of the shank, wherein the plastic deformation is obtained by maintaining the shank in relative rotation to the equipment.

Abstract: An apparatus and process for reducing variations in the profile of a sheet metal stock are shown and described. The process includes the use of two passes, each comprising two smoothing surfaces. The smoothing surfaces of each pass are mateable to define a profile between the smoothing surfaces. The profile defined between the smoothing surfaces of the first pass is substantially the inverse of the profile defined between the smoothing surfaces of the second pass. As a sheet metal is processed between the first and second passes, it is formed with the first profile and the second profile thereby reducing variations in the profile of the sheet metal.

Abstract: An apparatus and process for reducing variations in the profile of a sheet metal stock are shown and described. The process includes the use of two passes, each comprising two smoothing surfaces. The smoothing surfaces of each pass are mateable to define a profile between the smoothing surfaces. The profile defined between the smoothing surfaces of the first pass is substantially the inverse of the profile defined between the smoothing surfaces of the second pass. As a sheet metal is processed between the first and second passes, it is formed with the first profile and the second profile thereby reducing variations in the profile of the sheet metal.

Abstract: A corrugation forming apparatus includes, as forming members, a rack tool assembled to a slide table and a pinion tool which rotates with rotation of a shaft. The apparatus also includes, as a displacement synchronization mechanism, a feed rack integrally assembled to the table and a feed pinion gear in meshing engagement with the feed rack. When a handle is rotated, its rotational force is transmitted to the feed rack via the feed pinion gear, so that the rack tool moves along the axial direction, and the pinion tool rotates in synchronism with the movement of the rack tool. This enables forming of successive recesses and projections on the thin metal plate, while reducing ductile cracks and warpage.

Abstract: This invention describes both a method and apparatus to practice a method which produces a strip-like pre-material from metal using rollers which have a roll gap in which the metal strip is discontinuously rolled in successively steps between the same two rollers with the metal strip being also recalled, but the recalled section of the metal strip is shorter than the circumference of the rollers. In this manner the surface quality of the metal is improved, especially relating to stamping of coins and metals.

Abstract: A die roll 3 comprises a core part 3a which is formed of an elastic material and faces a punch part 2a of a punch roll 2. The core part 3a presses a bottom portion 4b of a drawn portion 4a of a metal material 4 and is separate from a surrounding die part 3b and is provided with a space 3c at the whole outer periphery of the core part 3a. In accordance with the above configuration, swelling is suppressed at the bottom portion 4b of the drawn portion 4a and production of large wrinkles, which is a reason for folds, can be prevented by increase of pressing areas for preventing wrinkles at both sides of the drawn portion.

Abstract: The present invention relates to a rivet setting device having an electric drive motor, at lease one rivet setting means driven by drive motor, at least one rechargeable battery for supplying power to the drive motor, and a circuit for controlling the power supply to the drive motor.

Abstract: A crimping apparatus including a crimping station having a crimping press and at least one set of crimping tools. Each crimping tool includes a wire ram, an insulation ram, an anvil unit and a separating unit. The wire ram and the insulation ram of each crimping tool are associated with a ram holder and each of the ram holders includes crimping height-adjustment means. Crimping pressure-measuring elements that are connected to a control unit are included between the crimping press and the ram holders. During a crimping process a crimping force as determined by the crimping pressure-measuring elements is compared with a preset nominal value range. When the determined crimping force is outside of the range, a corresponding correction signal is produced in the control unit, thereby effecting a corresponding correction of the crimping height-adjustment means.

Abstract: A machine and method for producing pressed items from coins, tokens, and like items. The machine includes multiple operating stations from where multiple operators can activate the machine; a press adapted to press coins, tokens, and like items delivered to it and to release pressed items therefrom; multiple collecting stations adapted to receive items that have been pressed; a gating device that delivers items to be pressed to the press in a predetermined order and in response to activation of the machine at the operating stations; and a dispenser that delivers pressed items from the press to the collecting stations in a predetermined manner.

Abstract: A pressing device 1 for joining workpieces 44, 45 has a pressing tool 3 and a motorized drive 5 for actuation of the pressing tool 3 over a pressing distance, as well as a control device 26 which has a drive control device 62 with an output control device 67 as actuator for influencing the drive 5, such that at least one setpoint profile is retained as a command variable according to which a manipulated variable, corresponding to the setpoint profile, is generated for influencing the output control device 67. The output control device 67 and the setpoint profile 79 or profiles are part of a servocontrol system.

Abstract: Disclosed is a zipper for a reclosable thermoplastic bag having opposing rib and groove profiles wherein at least one of the opposing zipper profiles has an longitudinally extending part interlockable and substantially free of interdigitation with the opposing profile and wherein the part is structurally discontinuous along its length. When the rib and groove profiles are interlocked, an audible clicking sound and/or a vibratory or bumpy feel perceptible to the touch is imparted.Further disclosed is a process and apparatus for making the zipper wherein a zipper profile is extruded and indentions are formed within and along it.

Abstract: A metalworking iterative method of cold-working blanks into configurations having contiguously repeated predetermined forms wherein an advance-worked form functions to locate a succeeding form. A first portion of a blank is squeezed into a predetermined form in a forming position of a press. The predetermined form corresponds to one cycle of the reciprocal undulations of an undulated plate spring. The blank is then shifted in the feed direction of the press by a feed pitch corresponding to one undulation, thereby locating the worked first portion of the blank into a locating position of the press, meanwhile a pitch-length second portion is in the forming position. Accordingly, the accuracy of the succeeding press operation on the second portion in terms of its contiguous position relative to the worked first portion is secured.

Abstract: The present invention provides a rolling method and apparatus for manufacturing concrete-reinforcing steel bars, wherein the invention provides for obtaining various concrete-reinforcing steel bars satisfying the required specifications for knot height while using the same finishing rolls even if the diameters of the final product steel bars are different. According to the present invention, two pairs of rolls (total of four rolls) each having a roll caliber and one or more knotting round calibers are used for the final finishing pass, and the two pairs of rolls are arranged to exert rolling pressures in two orthogonal directions on a raw material S.

Abstract: A spring forming machine is provided with closed-loop feedback from sensors which monitor dimensions of the coils and heads of the spring being formed, servo motors which control wire feed speed, coil radius and pitch forming elements, and coiling direction. Video cameras form pictorial images of the spring being formed. The images are digitized and fed to a central computer, along with images from similar machines forming similar springs, which compares the signals, such as photometric images, from the different machines, which represent actual spring dimensions, with a single stored image relating to the desired dimensions, such as head shape, coil diameter, and the positions and angles of bends. Discrepancies are correlated with causation data, such as feed roll slippage or material hardness variations, and adjustment signals are sent to the machines. Machines producing errors are interrogated more frequently by the computer. Large errors or failures to respond to adjustments triggers an alarm.

Abstract: A method and device for folding a metal sheet to a well-defined angle, in which the sheet is deformed in the recess of a die through a punch being moved above the recess and pressing on the sheet, towards the die, until it reaches a well-defined end position. The movement of the punch is regulated as a function of the folding force and of the folding angle. The punch is moved in the direction of the die until it is in an end position Ya corresponding to: Ya=Yt-dYw-dYr in which Yt is a calculated position, dYw is determined through extrapolation of the course of the folding angle as a function of the position of the punch, and dYr is the correction of the position of the punch which is necessary to compensate for the spring-back of the sheet.

Abstract: An apparatus and method for manufacturing a reinforcement member wherein the reinforcement member includes a reelable steel tape being incorporated into concrete. The faces of the steel tape each include substantially rectalinear ribs arranged in at least one longitudinal row, the ribs being substantially parallel to each other and inclined with respect to the longitudinal direction of the tape. The ribs of one of the faces of the tape are symmetrical with respect to the ribs of the other of the faces of the tape in relation to the plane of the tape, parallel to the faces of the tape.

Abstract: A terminal crimping apparatus is equipped with a vertically reciprocating crimper for crimping a terminal to an exposed conductive portion of an electric wire and an anvil opposing to the crimper. The crimper is vertically reciprocated by an activation device, such as a servo-motor. The apparatus has a sensor to monitor a load applied to the activation device or to monitor the height of the crimper when the terminal is crimped. A driver control for the apparatus includes a decision section comparing the monitored load or the monitored crimper height with predetermined reference data to determine whether the terminal is correctly crimped.

Abstract: A breakthrough buffer for a mechanical press (1) includes at least one buffer body (20) disposed between punch slide (2) and lower press frame (7) to cushion punch plate (3) during breakthrough of punch (4) through a workpiece, a timing regulator (40, 70, 90) connected to each buffer body for regulating timing of buffering during breakthrough, and a control system (60) to provide a command signal to this regulator to minimize noise or vibration occurring during the breakthrough. The control system includes a controller (63) which is responsive to the output of noise sensor (61) or vibration sensor (65) during breakthrough. The buffer body can include fluid driven buffer piston (22) in a buffer cylinder (21), with the buffer piston being associated with a guidepost (5). Alternatively, the buffer body can include piston (82) which contacts the guidepost and which is fluid driven (30, 81) in opposition to spring (83).

Abstract: A die tool wear monitor and analysis system identifies tooling wear, variations in the quality of the manufactured product, and undesired operational conditions within a press. A first signal indicates the angular position of a reciprocating ram and a second signal indicates the force differential present between the tooling components. The second signal is plotted relative to the first signal and defines a value of force differential for selected positions of the upper and lower tooling relative to each other. Preferred values consisting of at least one upper and one lower limit are established for each of the second signals with respect to each of the first signals. The second signal is compared to the established preferred values and when it falls beyond them, the manufacture part is ejected and/or the operation of the conversion press is terminated.

Abstract: Machine to sharpen bars to a point, especially bars to be drawn, which comprises at least one sharpening assembly and at least one assembly for displacement of the bar in relation to the sharpening assembly, the sharpening assembly (31) consisting of two counterpart rolls (11) each of which contains on the plane of positioning of the bar a groove (24) including at least two sections of reduction, means (14-15) being comprised for the circumferential positioning of the rolls (11) at the desired section of reduction, there also being included at least one rolling assembly (27a) upstream of the sharpening assembly (31) and at least one rolling assembly (27b) downstream of the sharpening assembly (31), such rolling assemblies (27) operating on the bar on a plane substantially at a right angle to the plane of reduction.

Abstract: An apparatus and method for forming precision surface shapes on shaft-like parts comprises a pair of substantially cylindrical and rotatable dies having forming surfaces located adjacent a shaft-like part therebetween. The shaft-like part is located in a size control ring according to this invention and is concentric with an axis of rotation of the size control ring. Each of the dies includes a size control surface that pressurably engages the size control ring. The size control ring is sized so that the forming surfaces are located at a predetermined forming depth in the shaft-like part when a predetermined level of preload force is applied between the size control surfaces and the size control ring. It is contemplated that the size control ring experiences elastic deflection upon application of the predetermined preload. A size adjustment mechanism is provided to vary the preload applied by the dies on the size control ring and the part.

Abstract: Disclosed is a zipper for a reclosable thermoplastic bag having opposing rib and groove profiles wherein at least one of the opposing zipper profiles has an longitudinally extending part interlockable and substantially free of interdigitation with the opposing profile and wherein the part is structurally discontinuous along its length. When the rib and groove profiles are interlocked, an audible clicking sound and/or a vibratory or bumpy feel perceptible to the touch is imparted.Further disclosed is a process and apparatus for making the zipper wherein a zipper profile is extruded and indentions are formed within and along it.

Abstract: One side of a sheet- or plate-like bank of metallic, plastic and/or other material is provided with at least one set of parallel grooves prior to being provided with an array of pyramidal and/or conical depressions. The grooves can be formed by brushes or by grinding, and the depressions can be formed by a rotary debossing tool having a peripheral surface provided with crossing transversely extending rows and circumferentially extending columns of protuberances. The treatment enhances the ability of the one side of the thus obtained sheet- or plate-like body to accept and retain a layer of lacquer, to be provided with an adherent layer of oxide or to accept a layer of adhesive prior to being bonded to a similarly treated or to an untreated second plate- or sheet-like body. The depth of the depressions can match or approximate the average depth of the grooves. The grooves can form two sets of parallel grooves, and the grooves of one set can cross the grooves of each other set at an angle of 90.+-.45.

Abstract: A method for making sectionally deformed band plate feeds by cold-rolling metal band plate feeds between work rolls wherein at least one of the work rolls has a barrel provided with a circumferential groove, a plurality of metal band plate feeds with substantially equal resistance to deformation, while overlaid one upon another, are rolled together between the work rolls to a reduction ratio of 30% or lower at one feeding operation, and the resulting metal band plate feeds are separated from each other.

Abstract: An optical metrological scale produced by a rolling method, to give a profiled upper scale surface which is imparted by an embossing roller. To prevent uneven strains, which could affect the pitch of the scale, the support roller has a similar embossing profile, so that the lower side of the scale is also given a profiled surface. The embossing roller is freely rotatable, while the support roller is driven.

Abstract: A method of producing a profiled plate in a metal alloy by rolling the plate through a four high mill, the work rolls having pockets to accommodate the thicker portion of the plate, the work rolls rolling the plate and discharging it on the side opposite the side into which it was fed.

Abstract: There is disclosed an apparatus for assembling the electron-emissive part of cathode comprising a porous base metal penetrated with an electron-emissive material and a thin metal plate for covering the base metal. The apparatus comprises a pair of cylindrical rolls for rotating in the direction opposite to each other with contacting to each other, and at least a pair of depressions each formed in one of the peripheries of the rolls for receiving respectively and complementarily the opposite portions of the electron-emissive part.

Abstract: A method and machine for forming internal enhancement ribs in heat exchanger pipe or tubing comprises a mandrel which is supported within the tubing and a plurality of opposed rotary dies which have their axes perpendicular to the tube axis so that they rotate in the direction parallel to the tube axis. The rotary dies have a circumferential contact portion that has a concave arcuate profile. In one embodiment, the circumferential surface is scalloped with a succession of axially raised portions. In another embodiment, the rotary die carries a plurality of circumferential rollers.

Abstract: A method of making a rock bolt (1) with a thread on a section thereof comprising the steps of; providing a metal bar of circular or near circular cross-section having a diameter which is substantially equal to the pitch diameter of the thread to be provided thereon; passing the bar in a single pass between a pair of rolls (8, 9) to pinch the bar at intervals to cold form protrusions (2) spaced from one another in staggered formation on opposite sides of the bar along a selected section thereof; displacing one or more of said rolls (8, 9) away from the other at a selected time to ensure that said protrusions are formed only on said selected section of bar; straightening the bar in its cold condition; and cold rolling in a thread (4) with said pitch diameter on a further selected section of the bar which is free of the said protrusions.

Abstract: In the production of a hot-rolled steel bar, such as a concrete reinforcing bar, a continuous thread is formed on the bar. The thread is arranged so that an anchoring or connecting member with a female thread can be screwed onto the male thread formed on the bar. Initially, first ribs are hot rolled on the bar surface with the ribs located on opposite sides of the bar and extending only for a portion of the circumference of the bar. Immediately following the formation of the first ribs, second ribs are hot rolled extending between and interconnecting the first ribs whereby the first and second ribs form a continuous thread. The ribs are formed in a unit made up of adjacent roll stands, each containing two rolls, the axes of the rolls in one stand are offset by 90.degree. to the axes of the rolls in the other stand. The rolls are interconnected so as to move together. The rolls in each roll stand form a roll gap with shaped surfaces on the rolls for defining the partial ribs forming the continuous thread.

Abstract: Apparatus for applying a pinch mark to a wire (10) at a selected target position along the length of the wire. The apparatus operates in response to a first signal (MARK) indicating that the target position is at a known upstream location. The apparatus includes pinch means (44) including dies (54,56) mounted for movement to and from a pinch station along the wire path. The apparatus includes coupling means responsive to the first signal for causing the dies to move to the pinch station when the target position is at the pinch station. The coupling means may comprise a servo motor (60), control means (70) for driving the servo motor at a selected speed with respect to the wire speed, and engagement means (62,64) responsive to the first signal for coupling the dies to the servo motor such that the dies and the target position arrive at the pinch station at the same time and traveling at the same speed. The dies thereby exert a minimum lengthwise force on the wire.

Abstract: In this rolling mill, a rolling action is brought about by work rolls acting as opposing pairs arranged equiangularly at the periphery of rotating rolling units distributed symmetrically about the material to be rolled. The axes (10') of the work rolls (10, 11) are parallel with the axis (40) of the rotating unit that carries them, and each work roll (10) is a solid of revolution consisting of two truncated cones (12, 13) axially joined by their equal minor bases and forming a rounded "waist" in the plane V perpendicular to the axis (10') of the work rolls. The invention is applicable to non-flat metal products whatever their cross-sectional shape. With quadrangular products, the invention assures well-finished radius corners with no chance of twisting.

Abstract: An apparatus, for forming fins for heat exchangers, comprising a pair of rolls which are provided, on the outer peripheral surfaces thereof, with grooves of a pattern corresponding to the shape of the fins to be formed therebetween and which form them by pressing the fins from opposite sides thereof with the aid of the synchronous rotation of the rolls to give smooth curved outer surfaces thereon, characterized in that the grooves on the rolls are formed so that each groove may be composed of a bottom portion having a substantially arcuate shape and a tapered portion converging from the outer peripheral surface toward the bottom portion of the roll as viewed in section, and at least one roll of the pair of rolls is provided with an urging means for pressing the aforesaid roll against the other roll at a constant pressure.

Abstract: A method of fabricating sheet metal is described wherein a simulated opening for a threaded fastener is formed in sheet metal solely by roll forming a U-shaped loop segment in the sheet metal and then creating a simulated opening therein by crimping the sheet metal around a pin removably inserted in the loop segment. The simulated opening or hole is of sufficient depth to accommodate the entire length of the fastener and is formed without any drilling or punching operations.

Abstract: The present invention relates to a cold pilger rolling mill and a method and means for manufacturing tubes with externally and/or internally thickened portions by reducing the tubes over a mandrel by means of grooved rolls which are mounted in a reciprocating roll stand. The invention provides several different varying diameter grooves on the rolls, which grooves can be brought into play one after the other by rotation of the rolls through an adjustment of the toothed racks on which the rolls are mounted. Consequently, at least one groove is provided for the rolling out of the required cross-section of most of the tube and a second groove is provided for the rolling of a thickened portion of the tube. It is essential that a smoothing zone is associated with each groove, and a zone for rotating and advancing the tube is associated with at least one of the grooves.

Abstract: Apparatus for reducing the cross sectional area of a wire comprises stabilizing means arranged to receive the wire and to limit extrusion thereof in a direction transverse to its length and movable projecting means for engaging the wire while restrained by the stabilizing means so as to effect a deformation of the wire and a concomitant reduction of its cross sectional area.

Abstract: A swaging machine for tight-swaging of end pieces (42) on a wire (44), cable, metal bar or metal filament having two with rolling grooves provided rolls (34,36) being freely rotatably mounted on two shaft journals secured to a base support. The machine is provided with a pulling device (54,56) that is securable by coupling means to the end piece when this end piece member is put in between the rolls and that can be controlled by an hydraulic driving unit (16) preferably for pulling the end piece between the rolls.

Abstract: Improved metallic rod product which substantially reduces die wear in wire drawing operations, and which provides other advantages during manufacturing. The exterior surface of the rod product is intentionally provided with a predetermined rough texture having certain characteristics, rather than the smooth bright surface conventionally imparted to metallic rod product intended for subsequent drawing into wire. Certain textured surface characteristics of the rod product reduce wear on the first few wire drawing dies by entraining lubricant as the rod moves through the dies, and carry the entrained lubricant into the dies, while at the same time avoiding some common wire drawing defects such as flakes and slivers. The textured-surface rod thus reduces frictional wear of the drawing dies, so that less force is required to draw the rod product through the dies and the useful life of the drawing dies is increased.

Abstract: Improved metallic rod product which substantially reduces die wear in wire drawing operations, and which provides other advantages during manufacturing. The exterior surface of the rod product is intentionally provided with a predetermined rough texture having certain characteristics, rather than the smooth bright surface conventionally imparted to metallic rod product intended for subsequent drawing into wire. Certain textured surface characteristics of the rod product reduce wear on the first few wire drawing dies by entraining lubricant as the rod moves through the dies, and carry the entrained lubricant into the dies, while at the same time avoiding some common wire drawing defects such as flakes and slivers. The textured-surface rod thus reduces frictional wear of the drawing dies, so that less force is required to draw the rod product through the dies and the useful life of the drawing dies is increased.

Abstract: In a method and apparatus for producing sheets or plates by hot rolling slabs in a number of passes, the slabs are alternately deformed more strongly and less strongly between a pair of rolls at least in one pass, and when the slabs are less strongly deformed, a condition according to which .alpha.' is equal to or smaller than .rho. is observed, while when the slabs are more strongly deformed, a condition according to which .rho. is smaller than .alpha. smaller than 2 .rho. is observed, .alpha. and .alpha.' being the angles of engagement and .rho. being the angle of friction, and differences in thickness in longitudinal direction of the slabs are levelled out in a subsequent pass.

Abstract: The invention is concerned with a reinforcing rod for concrete and a rolling tool for making the rod. The rod has several cold rolled serpentine shaped ribs distributed around its periphery and extending generally in the axial direction.

Abstract: Continuous-strip process for improving ironing operations in the manufacture of drawn and ironed container bodies having a bottom wall and unitary sidewall. Strip surfaces are treated, in final cold reduction operations for flat rolled container stock, to produce sculptured surfaces with fine line impressions to hold lubricant on the exterior surface of the sidewall during ironing and to reduce intimate surface contact with the ironing mandrel on the interior surface. Electroplated protective coatings are not reflowed in order to maintain the surface indentations.