Roller Or Roller-like Tool-element Of Particular Configuration Patents (Class 72/252.5)
  • Patent number: 8474294
    Abstract: The invention concerns a rolling stand, a rolling train, and a method for rolling a stepped preprofiled metal strip. In order to guarantee that the metal strip is free of waviness in its longitudinal direction, even after individual thickness reduction of the steps, the invention proposes that the thickness reduction be carried out on a step-specific basis according to the following mathematical relationship: ?hi/hi=?hi+1/hi+1=?=constant, where ?hi represents the amount of the thickness reduction in the region of the i-th step, and hi represents the value of the resulting thickness of the metal strip 200 after rolling in the region of the i-th step.
    Type: Grant
    Filed: May 2, 2007
    Date of Patent: July 2, 2013
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Reiner Kopp, Hans-Peter Richter, Heinrich Röse
  • Patent number: 8336357
    Abstract: A roller dice device includes a pair of rolling rollers respectively including circumferential rolling grooves formed at outer circumferential surfaces thereof, a supporting portion rotatably supporting the pair of rolling rollers respectively around roller axes extending in parallel with each other, a spaced portion configured by a rolling portion, through which a rolling material moves, and formed by the circumferential rolling grooves facing each other, and a restricting portion formed at the outer circumferential surfaces of the pair of the rolling rollers and restricting displacement of the pair of rolling rollers relative to each other in the axial direction of the roller axes.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: December 25, 2012
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Akinori Hoshino, Tetsuya Morita, Hiroaki Yabui, Tomoko Hiramatsu, Hideyuki Aikyo, Nobuhisa Nakajima, Shigeharu Yamamoto, Yousuke Iguchi
  • Publication number: 20120304724
    Abstract: A method for straightening a tube by using an asymmetric roll, which has different diameters D1 (exit side), D2 (entry side) at relative maximum diameter portions, left and right roll shoulder portions, as a straightening roll of a straightener, wherein the roll shoulder having a smaller diameter is disposed to be located on the tube entry side. The straightening roll used therefor comprises roll shoulders 3a and 3b and a roll barrel portion 4, in which D1>D2 and 0.004?(D1?D2)/d?0.2 (d: outer diameter of tube to be straightened) are satisfied. Further, an aspect of the invention may define radii of curvatures of entry-side and exit-side shoulder potions in a section of the roll cut along a plane including the roll central axis, or a curve representing an outer surface of the roll barrel portion.
    Type: Application
    Filed: August 20, 2012
    Publication date: December 6, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yoshiyuki KUROIWA, Kouichi Kuroda, Tomio Yamakawa
  • Patent number: 8322178
    Abstract: Temper rolling at a total elongation percentage of 0.1% or more is performed on a steel strip using a temper rolling mill in which at least one roll stand having high roughness work rolls, the center-line averaged roughness Ra of which being in the range of 3.0 to 10.0 ?m, is provided, or at least one roll stand having bright rolls is further provided downstream of the above roll stand, and as a result, a predetermined elongation percentage, flatness, and center-line averaged roughness can be imparted even to a steel strip having a yield strength of 340 MPa or more at a rolling load approximately equivalent to that for a mild steel without using a large facility and complicated control. In particular, a high tensile-strength cold rolled steel sheet having an Ra of 0.5 to 3.0 ?m and superior die galling resistance is obtained.
    Type: Grant
    Filed: December 6, 2007
    Date of Patent: December 4, 2012
    Assignee: JFE Steel Corporation
    Inventors: Takamasa Kawai, Yukio Kimura
  • Publication number: 20120297623
    Abstract: The invention relates to a rolling tool (2) for producing crowned teeth on a gear (5) using a transverse rolling process, in particular for compressing the teeth of the gear (5) at least in some areas, comprising a tool body (6) which has tool teeth (7) projecting radially outward for meshing with the teeth of the gear (5) to be rolled, wherein at least some areas of the tool teeth (7) are concave in the axial direction in the area of the tooth flanks.
    Type: Application
    Filed: November 9, 2010
    Publication date: November 29, 2012
    Applicant: MIBA SINTER AUSTRIA GMBH
    Inventors: Horst Roessler, Juergen Buchinger, Robert Spitaler, Christian Sandner
  • Publication number: 20120291386
    Abstract: The invention relates to a formwork ribbed metal profile member assisting in the construction of metal/concrete flooring, including longitudinal edges (2, 3) defining upper (4) and lower (5) areas connected by webs (6) and comprising recessed deformations, characterized in that at least a portion of each web comprises a recessed deformation (60) defined by a continuous line which extends parallel to the longitudinal direction of the profile member, and the length of which is greater than that of said portion of the web in said longitudinal direction.
    Type: Application
    Filed: September 23, 2010
    Publication date: November 22, 2012
    Applicant: TUBE PROFIL EQUIPMENT - ETS JEAN MINISCLOUX
    Inventor: Francis Miniscloux
  • Publication number: 20120260711
    Abstract: Hemming dies can be mounted on the respective two clamping jigs (22) of hemming processing stages (S1, S2) each having a turn table as a main part. After the hemming dies are allocated to sub-stages (S11), roller hemming processing is performed by hemming processing robots (1A, 1B) or hemming processing robots (2A, 2B). Die storage devices (15A, 15B) for housing a plurality of hemming dies in a line are provided in neighborhood of the hemming processing stages (S1, S2). Hemming dies are changed between the die storage devices (15A, 15B) and the sub-stages (S12) of the hemming processing stages (S1, S2) by first and second die changing robots (17, 19). This makes it possible to provide a roller hemming processing system suitable for roller hemming processing in high-variety low-volume manufacturing.
    Type: Application
    Filed: September 13, 2011
    Publication date: October 18, 2012
    Inventors: Hitoshi Ikeda, Eiichi Nara
  • Publication number: 20120255336
    Abstract: One example embodiment includes a system for corrugating a metallic tape. The system includes a first gear and a second gear, where the second gear is configured to partially mate with the first gear. The system also includes a turning mechanism, where the turning mechanism is configured to turn the first gear. A metallic tape passing through the partial mating of the first gear with the second gear is corrugated.
    Type: Application
    Filed: April 6, 2011
    Publication date: October 11, 2012
    Inventor: Edward W. Chauncey
  • Patent number: 8276424
    Abstract: A pipe in which polygonization is substantially eliminated is manufactured by a reducer with a grooved roll with a groove having a groove bottom zone including the center of the groove in the roll axial direction and flange zones adjoining both sides of the groove bottom zone. The groove surface has a friction distribution in the roll axial direction such that the frictional force with respect to a material being rolled in the groove bottom zone is larger than the frictional force with respect to a material being rolled in the flange zones. This friction distribution can be achieved by working the groove surface so that the surface roughness of the groove bottom zone becomes greater than the surface roughness of the flange zones or by applying a lubricity modifier which differs with respect to amount and/or type between the groove bottom zone and the flange zones.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: October 2, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Akihito Yamane
  • Publication number: 20120186318
    Abstract: The invention relates to a device for introducing a thread into a workpiece having a cylindrical outer surface by means of thread rolling, comprising a profiling tool (7) having a profile without pitch, wherein the axis of the profiling tool is at an angle or parallel to the axis of the workpiece, wherein the profiling tool (7) is formed by a circular disk (9) rotatably mounted about the axis (8) of the disk, on the outer edge of which disk two annular, coaxial profiles (10) without pitch protrude, wherein said profiles form an annular space therebetween that corresponds in shape and dimensions to the thread profile of the thread to be created.
    Type: Application
    Filed: September 2, 2011
    Publication date: July 26, 2012
    Inventors: Bernd-Arno Behrens, Hagen Schmidt, Philipp Silberkuhl, Dietmar Schnier
  • Publication number: 20120174644
    Abstract: A machine for leveling a strip of material contains a lower stationary back plate from which extends vertical beams located on either side of a longitudinal axis. A lower stationary leveling chassis and an upper leveling chassis are provided. Each chassis contains spaced apart rollers. An upper stationary back plate is rigidly secured to the upper end of each beam, and a moving coupling device couples the upper leveling chassis to the upper back plate. A device allows a vertical translational movement of the upper leveling chassis in relation to the upper stationary back plate between a rest position where the rollers of the upper leveling chassis are moved away from rollers of the lower leveling chassis and a leveling position where rollers of the upper leveling chassis are moved towards rollers of the lower leveling chassis and the strip is forced to travel along an undulating path.
    Type: Application
    Filed: September 30, 2009
    Publication date: July 12, 2012
    Applicant: Siemens Vai Metals Technologies SAS
    Inventors: Jean-Pierre Chazal, Bernard Dumas, Vincent Philippaux
  • Patent number: 8210014
    Abstract: A flexible forming device for forming three-dimensional shaped workpieces, comprising a frame, at least two working rollers, one or more working roller driving mechanisms and one or more adjusting mechanisms, wherein the working rollers, the one or more working roller driving mechanisms and the one or more adjusting mechanisms are installed on the frame respectively. At least one of the working rollers is a flexible working roller, which is bendable and adjustable. The forming device need not use mold and can realize the continuous formation of a three-dimensional curved surface of a plate-shaped workpiece, and the gradual formation of a tube-shaped or bar-shaped three-dimensional shaped workpiece. The forming device can save manpower, material and time.
    Type: Grant
    Filed: February 9, 2007
    Date of Patent: July 3, 2012
    Assignee: Jilin University
    Inventors: Mingzhe Li, Zhiqing Hu, Zhongyi Cai, Wenzhi Fu, Chunguo Liu, Zhen Sui, Xiangji Cui, Yushan Deng, Gang Sun, Xiangji Li
  • Patent number: 8210015
    Abstract: A method for rolling plate or strip in a rolling stand with work rolls supported on backup rolls or on intermediate rolls with backup rolls, wherein the adjustment of the roll gap profile is carried out by axial shifting of pairs of rolls provided with curved contours. The adjustment of the roll gap profile is carried out by at least two pairs of rolls, which have differently curved contours and can be axially shifted independently of each other and whose different contours are calculated by splitting the resultant desired roll gap profiles that describe the roll gap profile into at least two different desired roll gap profiles and are transferred to the pairs of rolls.
    Type: Grant
    Filed: November 22, 2004
    Date of Patent: July 3, 2012
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Günter Kneppe, Wolfgang Rohde, Sabine Rohde, legal representative
  • Patent number: 8191392
    Abstract: [PROBLEMS] To provide a roll, a rolling mill and rolling method capable of not only effectively correcting the plate crown of a material to be rolled but also reducing the edge drop and preventing a roll from damage caused by the increase of the local line pressure between the rolls. [MEANS FOR SOLVING PROBLEMS] A roll crown is formed by a continuous curve having a local maximum point and a local minimum value point where the central region held between the local maximum point and the local minimum point represents one function and the end region from the local maximum point to the nearer roll end represents another function having an inclination of steeper gradient (or having a radius decreasing more sharply toward the roll end) than that of the extension of the function in the central region.
    Type: Grant
    Filed: May 1, 2007
    Date of Patent: June 5, 2012
    Assignee: JP Steel Plantech Co.
    Inventor: Tenehiro Kikkawa
  • Patent number: 8163040
    Abstract: A method for manufacturing a cylindrical battery includes allowing a cylindrical battery case (5) with a bottom to contain an electrode plate group, carrying out a groove-forming processing on an outside periphery of an opening of the battery case, disposing a sealing plate in the opening of the battery case through a gasket, and crimping and sealing the end of the opening of the battery case.
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: April 24, 2012
    Assignee: Panasonic Corporation
    Inventor: Kazutaka Teramoto
  • Publication number: 20120003783
    Abstract: A lead foil loop formation tool includes a pair of rollers.
    Type: Application
    Filed: June 28, 2011
    Publication date: January 5, 2012
    Inventor: Richard S. Malik, JR.
  • Publication number: 20120000264
    Abstract: A sheet of cold rolled material having on both of its surfaces rows of projections and rows of depressions, the projections on one surface corresponding with the depressions on the other surface, the relative positions of the projections and depressions being such that lines drawn on a surface of the sheet between adjacent rows of projections are non-rectilinear, the sheet having a base gauge G, wherein each projection has a substantially continuous region of peak plastic strain at, toward or about its apex and/or is thinned by no more than 25% of its base gauge G. Methods of forming the sheet material and tools for forming the sheet material are disclosed.
    Type: Application
    Filed: July 1, 2011
    Publication date: January 5, 2012
    Applicant: HADLEY INDUSTRIES OVERSEAS HOLDINGS LIMITED
    Inventors: Geoffrey Thomas Deeley, Roy Humpage, Michael Castellucci
  • Publication number: 20110302982
    Abstract: A roll forming machine includes a frame supporting a conical drive roll rotatable on a fixed axis, and a conical pinch roll rotatable and movable transversely and angularly toward and away from the drive roll. Transversely movable and angularly adjustable forming rolls are disposed on opposite sides of the pinch and drive rolls, operable to selectively bend a workpiece frictionally held between the pinch and drive rolls and moved by their counter-rotation. The drive and pinch rolls rotate the workpiece about a transverse axis as they move the workpiece through the machine, enabling a consistent and accurate bending of workpieces to desired conical geometries. The machine can employ elongate drive and pinch rolls with guides to selectively place the workpieces along the rolls, to controllably vary the ratio of small-end to large-end radii in shaped pieces. Alternative versions feature a single forming roll, and rolls that alternatively serve the pinching and forming functions.
    Type: Application
    Filed: June 14, 2010
    Publication date: December 15, 2011
    Inventor: Ammon W. Weaver, JR.
  • Publication number: 20110272252
    Abstract: Flighting for screw conveyors of improved construction and resulting in better wear characteristics and carrying capacity is provided through the use of cold roll manufacturing and a roller which forms the flighting with a shape which moves some of the material being conveyed away from the outside peripheral edge of the flighting and thereby distributes wear over a larger portion of the surface of the flighting.
    Type: Application
    Filed: May 4, 2010
    Publication date: November 10, 2011
    Applicant: UNIFLYTE, INC.
    Inventors: Robert Wynnobel, Andrew Wilton
  • Publication number: 20110265537
    Abstract: The present invention relates to a roll (26) for rolling a long semifinished article (18). The roll is rotatable about an axis of rotation (r) and comprises: a groove (44) able to reproduce a nominal arc (h) of the outer profile of the semifinished article; and a groove plane (?) which intersects, perpendicularly with respect to the axis of rotation, the roll along its smaller section. The roll is asymmetrical with respect to the groove plane (?). The invention also relates to a rolling station (22) and a continuous rolling mill (20) which comprise a plurality of such rolls. Finally, the invention relates to a method for reconditioning these rolls.
    Type: Application
    Filed: January 15, 2010
    Publication date: November 3, 2011
    Inventors: Paolo Marin, Marcello Pacher, Giuseppe Vigo, Alberto Bregante
  • Publication number: 20110223067
    Abstract: An exhaust gas treatment device is disposed in an exhaust gas treatment system and comprises a rolled metal cylinder of corrugated metal sheet having longitudinally extending passages extending axially from an inlet end to an outlet end and a conduit disposed between layers of the rolled metal cylinder and configured for circulation of a heat transfer medium therethrough, the conduit extending axially and radially the rolled metal cylinder.
    Type: Application
    Filed: March 9, 2010
    Publication date: September 15, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventor: John R. Bucknell
  • Publication number: 20110212368
    Abstract: The invention relates to a rolled electrode for a storage battery, wherein the electrode (10) is of substantially plate-like design and has a frame (12, 13, 15, 17) with a grid (16) arranged therein. A contact lug (14) for connecting the electrode to a battery pole is also provided on the frame (12, 13, 15, 17). Electrodes of this type are used, for example, in lead-acid storage batteries for vehicles, for example as a starter battery. The intention is to specify an electrode with improved electrical and mechanical properties and also possible ways of producing said electrode. To this end, the frame (12, 13, 15, 17) and/or the contact lug (14) in the electrode according to the invention have/has a greater thickness than the grid (16) arranged therein, at least in specific regions. A machine for producing such an electrode and a production method are also specified.
    Type: Application
    Filed: October 28, 2009
    Publication date: September 1, 2011
    Inventor: Peter Streuer
  • Patent number: 8007922
    Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: August 30, 2011
    Assignee: TDY Industries, Inc
    Inventors: Prakash K. Mirchandani, Alfred J. Mosco, Eric W. Olsen, Steven G. Caldwell
  • Publication number: 20110195266
    Abstract: A seamless, embossed or cast substrate is formed using a seamless sleeve having a seamless surface relief formed thereon and configured to slide over an cylindrical base in an embossing or casting assembly. The substrate is a flat web, foil, or film of, for example, paper, polyester, polypropylene, metal or other elongated flat material. The surface relief can be applied through interfering ablation, non-interfering ablation, ink jet printing, or other techniques wherein a seamless surface relief is formed onto the seamless sleeve. A method of making a seamless, embossed or cast substrate includes expanding a diameter of a seamless sleeve having a seamless surface relief formed thereon, sliding the expanded seamless sleeve onto a cylindrical base, allowing the diameter of the seamless sleeve to contract around the cylindrical base, and conveying a substrate through the embossing or casting assembly and embossing or casting the seamless surface relief into the substrate.
    Type: Application
    Filed: December 6, 2010
    Publication date: August 11, 2011
    Applicant: Illinois Tool Works
    Inventors: Louis M. Spoto, Dean J. Randazzo, Matthew J. Deschner, William A. Herring, Shannon K. Crawford-Taylor, Suwit Sangkaratana, Paul R. Jelonek, Alan J. Varacins
  • Publication number: 20110192209
    Abstract: A sheet of cold rolled material having on both of its surfaces rows of projections and rows of depressions, the projections on one surface corresponding with the depressions on the other surface, the relative positions of the projections and depressions being such that lines drawn on a surface of the sheet between adjacent rows of projections are non-rectilinear, the sheet having a base gauge G, wherein each projection has a substantially continuous region of peak plastic strain at, toward or about its apex and/or is thinned by no more than 25% of its base gauge G. Methods of forming the sheet material and tools for forming the sheet material are disclosed.
    Type: Application
    Filed: April 14, 2011
    Publication date: August 11, 2011
    Applicant: HADLEY INDUSTRIES OVERSEAS HOLDINGS LIMITED
    Inventors: Geoffrey Thomas Deeley, Roy Humpage, Michael Castellucci
  • Patent number: 7992418
    Abstract: A sheet of cold rolled material having on both of its surfaces rows of projections and rows of depressions, the projections on one surface corresponding with the depressions on the other surface, the relative positions of the projections and depressions being such that lines drawn on a surface of the sheet between adjacent rows of projections are non-rectilinear, the sheet having a base gauge G, wherein each projection has a substantially continuous region of peak plastic strain at, toward or about its apex and/or is thinned by no more than 25% of its base gauge G. Methods of forming the sheet material and tools for forming the sheet material are disclosed.
    Type: Grant
    Filed: April 14, 2011
    Date of Patent: August 9, 2011
    Assignee: Hadley Industries Overseas Holdings Limited
    Inventors: Geoffrey Thomas Deeley, Roy Humpage, Michael Castellucci
  • Publication number: 20110174040
    Abstract: A process is disclosed for producing metal-based, high-aspect-ratio microscale structures (HARMs), for example microchannels in a heat exchanger. The preferred manufacturing method operates in a continuous mode, and employs low-temperature rolling of metals. A process is disclosed for bonding metal microchannel sheets or plates to flat metal sheets or plates to form single-, double-, and multiple-layered microchannel structures. The process can operate at much lower temperatures than prior methods of compression microscale molding of metals, at room temperature or even lower.
    Type: Application
    Filed: January 14, 2011
    Publication date: July 21, 2011
    Inventors: Wen Jin Meng, Fanghua Mei
  • Publication number: 20110138871
    Abstract: This circular rolling mill (1), used for shaping annular workpieces (100), comprises a pair of rollers, an inner one (12) and an outer one (10), capable of working (F1+F2) the radial inner (102) and outer (101) faces of a workpiece, and a pair of conical rollers, an upper one (22) and a lower one (20), capable of working (F4+F5) the front faces (103, 104) of the workpiece, and also means (66) for moving some of these rollers (22) with respect to a frame (41) of the rolling mill (1). The means for moving at least one of the rollers (22) comprise at least one pinion (54, 55) and at least one rack (26, 28) which is secured to a member for the movement (F3) of the roller. This pinion (54, 55) is rotated by the output shaft of an electrically operated geared motor (66) mounted on a support (72) which is articulated with respect to the frame about the axis (X56) parallel to the axis of rotation of the pinion.
    Type: Application
    Filed: March 20, 2009
    Publication date: June 16, 2011
    Inventors: Guy Vinzant, Alain Kaczorek
  • Patent number: 7921688
    Abstract: Roll forming a round tube to a square tube without applying excessive load to the raw tube scheduled portions to become corner portions and shoulder portions. This invention structures the curvature of the rotation axis direction of the forming roll surface in a way that in relation to other raw tube locations (straightening precedes for the raw tube locations adjacent to the corner portion scheduled locations of the square tube. It disposes stands of four-direction roll structure at the forming roll stand furthest upstream and furthest downstream sides and disposes stands of upper-lower and left-right two-direction roll structure between the upstream and downstream roll stands, and by adopting forming roll with a structure having a curvature for constricting the raw tube locations to become the shoulder portions adjacent to the corner portions of the square tube at a smaller curvature than that constricting the raw tube portions to become the side portion centers of the square tube cross section.
    Type: Grant
    Filed: December 27, 2004
    Date of Patent: April 12, 2011
    Assignee: Nakata Manufacturing Co., Ltd.
    Inventors: Feizhou Wang, Tomoyasu Nakano, Manabu Kiuchi
  • Patent number: 7913531
    Abstract: The invention provides a roll profile for work rolls for both shape control and free ruled rolling. Each of the work rolls has a tapered end. The curve of respective tapered end is a quartic curve represented by a formula y(x)=a0+a1x+a2x2+a3x3+a4x4, x?[0,Le], y(x)?[0,He]. It is possible to partially eliminate the asymmetric deformation due to the difference between abrasion of the upper and lower rolls. Further, closed type abrasion of conventional roll is changed into open type abrasion and box shaped abrasion of conventional roll is eliminated, which eliminating “cat ear” hole and fulfilling the requirements of free ruled rolling.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: March 29, 2011
    Assignee: Angang Steel Company Limited
    Inventors: Haodong Huang, Xianlin Chen, Anrui He, Lin Zhao, Xiaochun Sha, Xu Yang, Xin Chen, Yanqiang Xu, Pusheng Ma, Xiaobo Guo, Haoran Dong, Shengtian Wu
  • Publication number: 20110003113
    Abstract: This invention pertains to a process for producing shaped components from high-strength and ultra high-strength steels with tensile strengths >780 MPa, wherein a steel sheet-metal strip is fed to a roll-forming installation and in the roll-forming installation is passed through roll stands and deformed by means of deformation rollers acting on the steel sheet, and wherein to avoid hydrogen embrittlement in plastically deformed regions of the deformed steel sheet-metal strip compressive stresses are introduced by stamping and/or upset-forging and/or overbending and bending-back or by machining the strip edges.
    Type: Application
    Filed: December 4, 2008
    Publication date: January 6, 2011
    Applicants: VOESTALPINE KREMS GMBH, KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Gerhard Lengauer, Robert Wurzer, Christoph Bauernberger, Franz Weitz, Christoph Dockner, Kenichi Watanabe, Yasuhiro Hayashida, Masayoshi Okumura, Hiroki Nakayama
  • Publication number: 20100294012
    Abstract: A rolling mill, including: a casting device that casts molten metal to form a slab with a predetermined width; a pair of finishing milling rolls that shape the slab by rolling; and a movement device capable of moving the finishing milling rolls along respective axis directions thereof, in which a contour of a peripheral surface of each of the finishing milling rolls has a shape in which a first contour and a second contour are overlapped, the first contour including: edge regions with a shape in accordance with an average value of thickness variation in edge portions so as to make uniform a rolling reduction in a width direction for the slab with an edge thickness equal to the average value; and a central region that is interposed between the edge regions, and the second contour including edge regions which have an inclination angle steeper with respect to the axis direction than a central region so that the distance between facing edge portions of one of the pair of finishing milling rolls and the other of t
    Type: Application
    Filed: February 6, 2009
    Publication date: November 25, 2010
    Inventors: Katsumi Nakayama, Hisashi Honjou
  • Publication number: 20100242561
    Abstract: A roll-flanging tool, including a bearing structure comprising a connection means, by means of which the tool can be connected via a connection plane to an actuator which can be moved spatially. A first arm and a second arm are spread apart from each other and connected to each other in a connection portion which comprises the connection means. A first flanging roller is mounted on an end of the first arm which faces away from the connection plane, such that it can be rotated about a first rotational axis which extends along the first arm and pierces the connection plane. A second flanging roller is mounted on an end of the second arm which faces away from the connection plane, such that it can be rotated about a second rotational axis. The first rotational axis intersects or crosses a perpendicular dropped onto the second rotational axis, in or on the roll-flanging tool.
    Type: Application
    Filed: May 30, 2008
    Publication date: September 30, 2010
    Applicant: EDAG GmbH & Co., KGaA
    Inventors: Stefan Reith, Detlef Todzey, Albert Ritz
  • Patent number: 7757531
    Abstract: Rolling stand for producing rolled strip, which includes work rolls, which are supported on backup rolls or intermediate rolls and backup rolls. The work rolls and/or the backup rolls and/or the intermediate rolls can be axially shifted relative to one another. The barrel length (L) of each intermediate roll in a six-high rolling stand or of each work roll in a four-high rolling stand has a cylindrical roll barrel section (Z) and a convexly curved roll barrel section (R(x)), such that the transition point from the cylindrical to the curved roll barrel section, calculated from the cylindrical end of the roll barrel, is in the range of L/2?x<L. The curved contour, which extends towards opposite ends of the two rolls over a portion of the barrel, is described by a polynomial R(x)=ao+ . . . anxn, where n?5.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: July 20, 2010
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Jürgen Klöckner, Thorsten Bode, Ludwig Weingarten
  • Publication number: 20100170315
    Abstract: An assembly for press forming a deformable material including: a first die array including a plurality of dies, the first die array defining a first die profile; a second die array that is complementary with the first die array and including a plurality of dies, the second die array defining a second die profile that is complementary with the first die profile; and a drive for driving at least one of the first die array and the second die array; wherein in use the plurality of dies of the first die array and the plurality of dies of the second die array sequentially engage the deformable material along a processing length to deform the deformable material to a predetermined profile.
    Type: Application
    Filed: December 1, 2009
    Publication date: July 8, 2010
    Applicant: The University of Queensland
    Inventors: Paul Anthony Meehan, William J.T. Daniel, Shichan Ding
  • Patent number: 7726164
    Abstract: An arrangement in connection with supporting a press roll which press roll includes a support shaft extending through a rotating roll shell in the axial direction and being supported using at least one bearing element in at least one bearing point to a support frame, such as a bearing block, and which arrangement includes a torque support for preventing the rotation of the support shaft. At least one torque support has been arranged to at least one of the bearing points inside a bearing housing or equivalent.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: June 1, 2010
    Assignee: Vaahto Oy
    Inventor: Erkki Aho
  • Publication number: 20100095723
    Abstract: An embodiment of the present invention is a method of shape forming vessels, the method comprising selecting a pathway to index the vessel across an operation wheel, indexing the vessel, controlling rotational indexing direction of the vessel across selected pathway, and operating on the vessel as the vessel is indexed across the operation wheel along selected pathway. Other embodiment include shaping by contouring length of the vessel, applying decoration to the vessel, wherein the decoration is added at a precise location based in part on reference to the registration spot, and using a controller to select the pathway based in part on desired shape of the vessel.
    Type: Application
    Filed: October 12, 2009
    Publication date: April 22, 2010
    Applicant: The Coca-Cola Company
    Inventors: Katherine W. Allen, Ruth Karina Espinel, Alejandro Jose Santamaria, Scott C. Biondich, John E. Adams, Gopalaswamy Rajesh, H. Brock Kolls
  • Publication number: 20100095729
    Abstract: A can rounding system and method that uses arms that are able to maintain cans in a concentric arrangement during the welding process. The arms enable the can rounding system to maintain the concentric positions in order to achieve improved circular dimensions and increase the overall efficiency in the construction of cylindrical and conical structures, such as wind towers.
    Type: Application
    Filed: April 2, 2009
    Publication date: April 22, 2010
    Applicant: SMI & HYDRAULICS, INC.
    Inventors: David Schrunk, Mitch Groen
  • Publication number: 20100084266
    Abstract: The invention relates to a method for roughening the surface of a metal sheet used as electrode support in industrial electrochemical applications, and an electrode made by such method. Mechanical roughening is imparted by skin-passing the sheet between two rollers of a rolling mill, at least one of which is patterned according to a predetermined profile to be transferred by compression to the surface of the metal sheet.
    Type: Application
    Filed: December 10, 2009
    Publication date: April 8, 2010
    Applicant: Industrie De Nora S.p.A.
    Inventor: Dino Floriano Di Franco
  • Publication number: 20100084501
    Abstract: A roller dice device includes a pair of rolling rollers respectively including circumferential rolling grooves formed at outer circumferential surfaces thereof, a supporting portion rotatably supporting the pair of rolling rollers respectively around roller axes extending in parallel with each other, a spaced portion configured by a rolling portion, through which a rolling material moves, and formed by the circumferential rolling grooves facing each other, and a restricting portion formed at the outer circumferential surfaces of the pair of the rolling rollers and restricting displacement of the pair of rolling rollers relative to each other in the axial direction of the roller axes.
    Type: Application
    Filed: September 28, 2009
    Publication date: April 8, 2010
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Akinori HOSHINO, Tetsuya Morita, Hiroaki Yabui, Tomoko Hiramatsu, Hideyuki Aikyo, Nobuhisa Nakajima, Shigeharu Yamamoto, Yousuke Iguchi
  • Publication number: 20100064755
    Abstract: The invention describes a method of machining a toothing (7) on an outer circumference (6) or an inner circumference of a work piece (2) made of pressed and sintered powder metal, by means of a rolling process carried out on the toothing (7) with two rotating section rolling wheels (8) which section toothing (13) engaging in the toothing of work piece (2). The two section rolling wheels (8) are rotatably arranged in a common support frame (10) with an at least approximately constant distance between their section rolling wheel axles (9).
    Type: Application
    Filed: March 21, 2008
    Publication date: March 18, 2010
    Inventors: Johannes Koller, Helmut Pamminger, Horst Roessler, Guenther Winterbacher
  • Publication number: 20100031724
    Abstract: A rolling mill stand for production of rolled strip or sheet metal has working rolls which are supported on supporting rolls or on intermediate rolls and supporting rolls. The working rolls and/or intermediate rolls are arranged in the rolling mill stand so as to be displaceable axially with respect to one another. Each working and/or intermediate roll has a curved barrel contour which runs over the entire effective barrel length and can be described by a trigonometric function. The two barrel contours of adjacent rolls complete one another in a complementary way, in the unloaded state, solely in one specific relative axial position of the rolls of the pair of rolls, so that inhomogeneities in the load distribution along the contact line of two adjacent rolls are to be minimized.
    Type: Application
    Filed: June 13, 2007
    Publication date: February 11, 2010
    Inventors: Alois Seilinger, Markus Widder
  • Publication number: 20100031725
    Abstract: A pipe in which polygonization is substantially eliminated is manufactured by a reducer with a grooved roll with a groove having a groove bottom zone including the center of the groove in the roll axial direction and flange zones adjoining both sides of the groove bottom zone. The groove surface has a friction distribution in the roll axial direction such that the frictional force with respect to a material being rolled in the groove bottom zone is larger than the frictional force with respect to a material being rolled in the flange zones. This friction distribution can be achieved by working the groove surface so that the surface roughness of the groove bottom zone becomes greater than the surface roughness of the flange zones or by applying a lubricity modifier which differs with respect to amount and/or type between the groove bottom zone and the flange zones.
    Type: Application
    Filed: August 7, 2009
    Publication date: February 11, 2010
    Inventor: Akihito YAMANE
  • Publication number: 20100024507
    Abstract: A roll coupled to a separately manufactured axle rotates together with the axle in order to perform a rolling process. The roll includes an inner cylindrical surface, an outer cylindrical surface and both side faces, and at least one key way provided on at least one of the side faces is arranged adjacent to the inner cylindrical surface rather than said outer cylindrical surface, The key way is in a concave curved shape and is a portion of a spherical surface or of an ellipsoidal surface.
    Type: Application
    Filed: January 17, 2007
    Publication date: February 4, 2010
    Applicant: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Kil Sung Kim
  • Publication number: 20100024508
    Abstract: A system and method for producing flat tubes is described and illustrated. The flat tubes can be produced from at least one strip of endless band material having at least one wall part and an inner part formed with corrugations on a roller train provided with roller pairs, with the strip running in a longitudinal direction through the rollers and being shaped. The inner part of the flat tube can be formed with corrugations placed between the shaped wall parts, after which the closure of the flat tube is carried out. Production of the flat tubes can include forming spaced apart band thinning lines running in the longitudinal direction of the strip, and forming corrugation peaks and corrugation troughs at the band thinning lines.
    Type: Application
    Filed: August 3, 2009
    Publication date: February 4, 2010
    Inventors: Frank Opferkuch, Daniel Borst, Martin Ploppa, Werner Zobel, Jens Nies, Andreas Stolz, Dieter Merz, Siegfried Eisele
  • Publication number: 20090314047
    Abstract: A rolling mill stand for the production of rolled strip or sheet metal includes working rolls which are supported on respective supporting rolls or on intermediate rolls which are supported on supporting rolls. At least one of the rolls having a barrel contour which runs over the entire effective barrel length and can be described by a non-linear function. The barrel contour of this at least one roll having chamfers in at least one of the marginal regions of its longitudinal extent and the chamfers forming a corrected barrel contour in these marginal regions, so that inhomogeneities in the load distribution along the contact line of two adjacent rolls, and in particular in the region of the edges of the strip, are minimized.
    Type: Application
    Filed: June 13, 2007
    Publication date: December 24, 2009
    Inventors: Alois Seilinger, Markus Widder
  • Publication number: 20090301158
    Abstract: According to the invention, folding a sheet edge at high folding speed with no faults may be achieved, wherein a conically contoured folding roller is used with an inclined attitude to the direction of movement thereof, firstly engaging the edge of the sheet for folding with the front region of the largest diameter thereof and then continuously folding the edge of the sheet until contact is made with the limiting part of the sheet component continuously over the conical region until the region of the smallest diameter thereof is reached.
    Type: Application
    Filed: May 22, 2007
    Publication date: December 10, 2009
    Inventor: Mario Hermann
  • Patent number: 7624609
    Abstract: A cold rolling process for impressing a pattern on a surface of a sheet metal article involves passing the sheet article through a pair of rolls and engaging a patterning feature with isolated areas of a surface of the sheet article, at a localized pressure to plastically deform at least the surface of the sheet article. A rolling pressure is maintained on other areas of the sheet article that is less than the bulk elastic yield strength of the metal. A cold rolling apparatus is also described having a pair of rolls, each with partially cylindrical outer surfaces. The rolls have a gap between the cylindrical parts. One of the rolls has a localized surface region that is displaced relative to the surface of the roll. When the localized region is brought near the other roll, a spacing exists that is narrower than the gap. One of the rolls has a localized patterning feature that aligns with the localized surface region to impress a pattern into the sheet article.
    Type: Grant
    Filed: November 2, 2007
    Date of Patent: December 1, 2009
    Assignee: Novelis Inc.
    Inventors: Melville Douglas Ball, John Anthony Hunter, Gary J. Smith
  • Patent number: 7614272
    Abstract: A prespray processing method includes preparing a work surface for spray coating, roughing the work surface by pressing a tool against the work surface, having a material of the work surface displaced thereon to form a depression thereinto, and keeping the material of the work surface unremoved therefrom.
    Type: Grant
    Filed: September 16, 2005
    Date of Patent: November 10, 2009
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Takashi Sekikawa, Masahiko Iizumi, Takashi Ogino, Kimio Nishimura, Eiji Shiotani, Hideo Takahashi
  • Publication number: 20090242183
    Abstract: An apparatus for manufacturing a heat exchanger tube includes an extruding means for extruding an aluminum preform in the shape of a tube; and a pair of compression rollers, each provided above and below the aluminum tube for compressing a central portion of the aluminum tube in the lengthwise direction of the aluminum tube, and having a disc-like shape. The present invention can process a heat exchanger tube without changing the shape of a die of the extruding means. As a result, excessive stress that may be applied to the die is prevented, and a heat exchanger tube is manufactured safely. And, an integrated two parallel-row tube with a connection portion according to the present invention provides simple assembly of a heat exchanger and a larger heat radiation area to increase a heat radiation efficiency.
    Type: Application
    Filed: March 20, 2009
    Publication date: October 1, 2009
    Inventors: Jong-Seo Yoon, Youn-Hak Shin