Abstract: The present invention increases the positional accuracy of a floating cutter unit with respect to a press upper die for main trimming. A floating cutter unit is provided with: a floating cutter for cutting scrap from a plate-shaped material, said floating cutter being attached to and used in a trimming press processing device that cuts scrap from a plate-shaped material along a trim line Tr and that additionally cuts scrap along a scrap cut line Sc; a spring that is brought into contact with the tail end surface of the floating cutter and with a holder set for holding the floating cutter so as to be movable in the direction of an axial center O, and that applies reaction force to the floating cutter; and a guide member that is attached to the holder set, brought into contact with the floating cutter, and used to guide movement in the direction of the axial center O.

Abstract: The present invention discloses a forming device for a large thin-walled part with a curved surface, which includes a punch, a blank holder, a die, a lower die plate, a first annular sleeve and second annular sleeves. The first annular sleeve is connected with first driving oil cylinders. An inner diameter of the die is greater than an outer diameter of the punch. The first annular sleeve is arranged in a gap between the punch and the die. The second annular sleeve is arranged at the bottom of the punch. The first annular sleeve is arranged outside the second annular sleeve. The second annular sleeve is connected with second driving oil cylinders. The first driving oil cylinders and the second driving oil cylinders are connected with a hydraulic system.

Abstract: A press die includes a fixed die, a first movable die, and a second movable die to cut out a product from a metal plate member, and a scrap cutter to cut scrap that is not part of the product. A fixed-die cutting blade of the fixed die is configured to have a fixed-die cutting blade relief portion formed near a base end of the protruding scrap cutter and recessed inward to the product side from the cutting line of the product. The fixed-die cutting blade relief portion includes a substantially arc-shaped cross-sectional portion corresponding to a machining radius of a machining tool for forming the scrap cutter. A first movable-die cutting blade of the first movable die has a movable-die cutting blade protrusion to cut the metal plate member inward to the product side from the cutting line of the product.

Abstract: A method and apparatus for forming a can end in a forming press including positioning a sheet of material between an upper punch assembly and a fixed base assembly; cutting a can end blank from the sheet of material; clamping a peripheral portion of the can end blank; moving the upper punch assembly to clamp a central portion of the can end blank between an upper panel punch and a lower panel punch to define a central panel section positioned below an annular inner bead die located adjacent to the lower panel punch on the fixed base assembly; and extending the upper punch assembly to form an initial annular countersink radius next to the peripheral portion of the can end blank, with a substantially undeformed intermediate area extending between the initial annular countersink radius and the annular inner bead die.

Abstract: A workpiece manufacturing apparatus includes a punch, which is provided in a lower die assembly and punches out a workpiece from an unprocessed material, and an ejector, which is provided in an upper die assembly so as to be capable of approaching and moving away from the lower die assembly. The manufacturing apparatus further includes a spring, which is provided in the upper die assembly and urges the ejector toward the lower die assembly, and a locking device, which locks the ejector with respect to the upper die assembly at a position at which the punch punches out the workpiece and releases the ejector when the die assemblies are opened. The locking device includes an actuator, which is provided in the upper die assembly and slides a slider between a locking position, at which the ejector is locked, and a releasing position, at which the ejector is released.

Abstract: In performing burring processing on a sheet-like member, the following processes are performed: a punching process of performing punching processing of the sheet-like member; a hole expansion process of performing hole expansion processing of a punched hole formed by the punching process; a re-punching process of performing punching processing again on a portion surrounding the punched hole expanded by force in the hole expansion process; and a burring process of pushing a portion surrounding a re-punched hole that is a punched hole formed by the re-punching process and forming a vertical wall.

Abstract: A hybrid stamping system for forming a work-piece includes a stamping press. The press includes first and second dies that have respective first and second die bases formed from a first material. The system also includes first and second inlays. Each inlay is formed from a second material and has opposing die and work-piece sides. The second material hardness is greater than the first material hardness. The die side of the first inlay is cast into the first base and the work-piece side of the first inlay is contoured to form one side of the work-piece. The die side of the second inlay is cast into the second base and the work-piece side of the second inlay is contoured to form another side of the work-piece. The first and second dies are mounted in the press opposite one another to form the work-piece between the first and second inlays.

Abstract: A pressing and stripping apparatus for punch die includes a base, a pressing and striping plate, an A-type pillar, a first bolt, an elastic or pressure element, a stripping bolt, a second bolt, a die-mounting bolt, a B-type pillar, a locating pin, a cylindrical guide column, a third bolt, an outer supporting frame, and a square guide column; wherein the pressing and stripping plate is movably connected to the base via the stripping bolt, wherein the pressing and stripping plate reciprocates along the axial direction of the stripping bolt while working, and the elastic or pressure element is provided between the pressing and stripping plate and the base. The push rod used with the pressing and stripping apparatus for the punch die is a column, one end thereof is a polygonal blind hole, and the other end thereof is a stepped shaft with parallel threads. This arrangement can achieve a common pressing and stripping apparatus, making the punch die easy to be disassembled.

Abstract: The present invention concerns a process and an apparatus for positioning blanks in a tool provided with at least one die, at least one locating device for centring the lamination and at least one stripper element for separating the blank from the locating device. The locating device has an engaging portion having shape and dimensions so as to engage the contour of a centring hole placed inside the profile of the lamination obtained as final product and having the shape of a portion previously blanked.

Abstract: A plate-type workpiece part ejector tool includes an upper tool portion and a lower tool portion. The upper tool portion includes a tool body, and a plurality of cutting tools that carried by the tool body. Each of the cutting tools includes a guide body having a punch. The lower tool portion has a single ejection opening. The ejection opening has at least one counter-cutting edge. The cutting tools are accommodated in the tool body so as to be movable relative to the lower tool portion, such that each of the cutting tools is optionally alignable with the counter cutting-edge.

Abstract: A shear punching die assembly having first and second die units in which a material is punched to form a work while the material is clamped between the first and second die units is taught that preferably include a main punch contained in the first die unit and having a cross-sectional shape corresponding to a shape of the work, an ejector contained in the second die unit and positioned axially opposite to the main punch, an ejector biasing member normally biasing the ejector toward the main punch, an ejector retaining device that is capable of acting on the ejector when the first and second die units are in a closed condition, thereby retaining the ejector in a predetermined position, and an ejector releasing device that is capable of acting on the ejector retaining device when the first and second die units are opened over a desired distance, thereby releasing the ejector.

Abstract: A method of cutting scrap trimmed from a workpiece as well as the stamping die and scrap cutter assembly include a die having a cutting edge. An insert is coupled to the die and is moveable between first and second positions. The insert includes a cutting edge aligned with the die cutting edge when in the first position. A scrap cutter includes a cutting edge aligned with another edge of the insert. A biasing member maintains the insert at the first position during a trimming operation when the cutting edges of the insert and the die trim the scrap from the workpiece. The insert is driven toward the second position when the cutting edge of the scrap cutter cuts the scrap.

Abstract: A shear punching die assembly having first and second die units in which a material is punched to form a work while the material is clamped between the first and second die units is taught that preferably include a main punch contained in the first die unit and having a cross-sectional shape corresponding to a shape of the work, an ejector contained in the second die unit and positioned axially opposite to the main punch, an ejector biasing member normally biasing the ejector toward the main punch, an ejector retaining device that is capable of acting on the ejector when the first and second die units are in a closed condition, thereby retaining the ejector in a predetermined position, and an ejector releasing device that is capable of acting on the ejector retaining device when the first and second die units are opened over a desired distance, thereby releasing the ejector.

Abstract: A plate-type workpiece part ejector tool includes an upper tool portion and a lower tool portion. The upper tool portion includes a tool body, and a plurality of cutting tools that carried by the tool body. Each of the cutting tools includes a guide body having a punch. The lower tool portion has a single ejection opening. The ejection opening has at least one counter-cutting edge. The cutting tools are accommodated in the tool body so as to be movable relative to the lower tool portion, such that each of the cutting tools is optionally alignable with the counter cutting-edge.

Abstract: A solder preform for use to attach an electronic component to a substrate. The preform is for placement by a pick-and-place machine using a vacuum nozzle which picks the preform from a preform holder. Each of the sides of the preform configured to function as a vacuum side pick up surface has an enlarged planar surface area. Methods for forming such solder preforms are also disclosed.

Abstract: A spline member manufacturing apparatus includes a shaving punch, a shaving die, a spline punch, and a stripper. The stripper supports a first surface of a base plate portion and an outer circumferential surface of a boss portion. The shaving punch is advanced relatively, while a material and the stripper are being pressed so that cutout portions are formed in an outer circumference portion of the base plate portion by the shaving punch and the shaving die. The shaving punch is further advanced relatively while the outer circumferential surface of the base plate portion is held by the shaving die, so that a spline portion is formed by inserting the spline punch along the inner circumferential surface of the boss portion.

Abstract: A punch and die tool for cutting a slug from a sheet of material that is retained in the opening of the die and does not adhere to or follow the punch on its upward stroke, and a method for retaining a slug in a die, are disclosed. The die is formed with one or more irregularities or grooves on the edge of the die face so that the slug cut by the operation of the punch and die will have a burr on its edge. The burr causes the slug to lodge in the inside surface of the die and prevents the slug from following the punch on its upward stroke.

Abstract: A method and tool for forming convexities (3, 4) in a plate body (1), which plate body (1) comprises a main face (2) and a plurality of side edges. The plate body (1) is inserted between two tool halves (11, 12), which are brought together and interact to press a first set of convexities (3) in a first direction relative to the main face (2) of the plate body (1) and a second set of convexities (4) in a second, opposite direction relative to the main face (2) of the plate body (1). The convexities (3, 4) are formed along a straight line across the plate body (1) between two of the side edges thereof.

Abstract: A connecting rod is formed by cold forging in a single pressing cycle at a good accuracy without separately preparing a large-end cap, to thereby reduce the manufacturing cost. A double-action type of forging apparatus is made up of an upper die, a lower die, and a large-end portion punch and a small-end portion punch, both being movably provided in each of the dies. The upper die is closed to the lower die while forging a preform, to thereby roughly form a connecting rod. Then, the large-end portion punch and the small-end portion punch are protruded into a forming space between both the upper and lower dies to forge the parts to be pierced, thereby filling underfilled parts with material. Then, the large-end portion punch and the small-end portion punch on the side of the upper die are pushed out of the forming space to reach the lower die. The underfills left in the parts to be pierced are blanked or punched away to form a large-end hole and a small-end hole.

Abstract: A carrierless progressive die system and method for improving part quality and reducing cost. A strip of sheet material advances between a plurality of die stations along a continuous planar surface of a die lifter and stripper pad combination formed or assembled as a single piece. The width of the sheet material is substantially the same as the width of a finished part and its outer edge portions are maintained structurally rigid during operations at the various die operations by providing centrally positioned lances between die stations and holes at the distal ends of the lances which prevent propagation of the lances during stretching and forming of the sheet material.

Abstract: A method for making an electrical connector of the bus and post type includes connecting the posts to the bus with respective locking pins so that the posts extend outwardly from the bus. Each locking pin engages a lower open end of a post and extends into and engages a respective opening in the bus. Each locking pin may be expanded radially outwardly to securely engage adjacent portions of the bus and post. Accordingly, strong mechanical and electrical connection is established between the bus and the posts. Expanding each locking pin outwardly may be achieved by impacting at least one end face of each locking pin. In some embodiments, each post further has an upper open end in communication with the open lower end to define a central bore.

Abstract: A workpiece blanking apparatus has a die, a pad for holding a plate of metal on the die, a blanking punch for depressing the plate on the die downwardly of the die to blank a workpiece out of the plate, and a counterpunch vertically movably disposed in the die in confronting relationship to the blanking punch and movable downwardly with the workpiece blanked by the blanking punch. A counterpunch urging device normally urges the counterpunch upwardly, and a holding mechanism holds the counterpunch in a lowered position after the workpiece is blanked by the blanking punch until the blanking punch is spaced from the workpiece, the pad is spaced from the plate, and the blanking punch and the pad are lifted to a predetermined position. The holding mechanism releases the counterpunch in the lowered position and allows the counterpunch to displace the workpiece out of the die when the blanking punch and the pad are lifted to the predetermined position.

Abstract: Forming tools includes an upper holder; a lower holder; a punch having a punch body which can be attached to/detached from the upper holder and the lower holder; an ejector being disposed movably in a vertical direction around a convex portion provided on a face of the punch body; a resilient unit for urging the ejector, the resilient unit being provided on a back face of the punch body; a die having a die body which can be attached to/detached from the upper holder and the lower holder, the die body being provided with a concave portion for performing forming work on a workpiece in cooperation with the convex portion; another ejector for pushing out a forming-worked portion of the workpiece from the concave portion, the another ejector being provided movably in a vertical direction within the die body; and another resilient unit for urging the another ejector, the another resilient unit being provided on the die body.

Abstract: A collar hole die for forming a hole in brass headers used in radiators with a collar around the periphery of the hole. The collar hole die includes a body with top and bottom faces, and an outer side. The body has a center bore extending therethrough between the top and bottom faces of the body. The top face of the body has an annular extent upwardly extending therefrom around the outer periphery of the center bore. The annular extent has an upper, inner and outer portions. The inner portion of the annular extent has an annular inner recess therearound adjacent the upper portion of the annular extent.

Abstract: A die-punch machine capable of directly supplying a machining oil to an end section of a punch and to a workpiece to be machined. A first member holds the punch, and a second member is capable of relatively moving to and away from the first member. A die is held by the second member, wherein a front end section of the punch is capable of inserting into the die. A stripper plate provided between the first member and the second member, is connected to the first member, and has a clearance thereto and a through-hole, wherein the clearance is shortened. The front end section of the punch projects from a face of the stripper plate, which is on the second member side, through the through-hole so as to go into the die when the first member and the second member mutually get close. An oil path for introducing machine oil is formed in the stripper plate, one end of the oil path is opened on an inner face of the through-hole.

Abstract: A workpiece engaging apparatus includes a drive having a linearly reciprocal drive member. Two pairs of arms are arranged in opposed, inverted relationship with respect to each other and are pivotally connected at one end to the drive. Each arm has a cam formed therein. The cams in each of the pairs of arms are identically constructed, but the cams in one pair are disposed in opposed, inverted relationship with respect to the cams in the opposed pair of arms. Cam follower members mounted on the linear drive member engage the cams during reciprocal movement of the drive member to pivot the pairs of arms between an open, spaced-apart position and a closed workpiece engaging position. Each of the cams includes a first arcuate shaped first end portion which smoothly merges into a substantially linear second end portion.

Abstract: A progressive bead forming metal die for forming beads in a metal gasket is constituted by a bead-forming die disposed between a hole punch die and an outer profile punch die. The bead-forming die comprises a pair of upper and lower inner bead boundary base blocks supported by upper and lower holders for pressing a desired bead shape and inner-bead flat sections, a stripper disposed so as to slide along the outer surface of the upper inner bead boundary base block, a die secured in contact with the other surface of the inner bead boundary base block and disposed facing the stripper, a stopper disposed between the stripper and the upper holder to press-form an out-bead flat section between and by the stripper and the die when the upper and lower inner bead boundary base blocks are brought into press contact with each other, and an elastic member for urging the stripper toward the die.

Abstract: A press having a work positioning carriage for moving a workpiece horizontally along relatively transverse X and Y axes to position different areas of a workpiece at a work station. Lower forming tools are fixed at the work station and a lower stripper is mounted for vertical movement relative to the lower forming tools. Upper press tools are mounted on the press ram and operative when the ram is moved downwardly to force the workpiece downwardly over the lower forming tools and depress the lower stripper. The lower stripper is yieldably biased upwardly to raise the workpiece off the lower press tools when the upper press tools are raised. A work carrier is mounted for horizontal movement by the work positioning carriage and the work carrier has a workpiece support that is vertically movable relative to the work carrier.

Abstract: In order to stress relieve exposed portions of plastic welds, and thereby reduce susceptibility of such welds to solvent-induced crazing and cracking, the welded parts are formed with flanges extending outwardly therefrom. These flanges are at least partially joined during welding, their adjoining surfaces providing at least a portion of the welded joint. After welding, the flanges are compressed in a direction transverse to their adjoining welded surfaces, the compression being of sufficient magnitude to exceed the yield strength of the flanges, thereby relieving stresses in the exposed portion of the welds. The flanges may be sheared, as by a blade which provides both transverse compressive forces and compressive forces in the direction of the adjoining welded surfaces. The flanges may be sheared through, so as to enable the sheared off end to be removed, or the shearing may penetrate only through the weld zone, providing a notch, but leaving the flanges in place.

Abstract: Starting from a pre-heated bar, there is sheared-off first a portion (41) which, in a first forming stage of the machine, is formed into a tier shaped pressed article. In the second forming stage, the pressed article is further formed so that it has an inner ring (J), an outer ring (A) arranged co-axially to this and a radial annular web (S) connecting the two rings (J,A). The sheared-off outer ring (44) is therefore ejected in the next to last stage, while in the last working stage the inner ring (45) separated from the outer ring is subjected to further working. This last working stage involves stamping out a waste piece (35) and shearing-off an annular web (38). It is also possible to carry out a forming operation in this last working stage to upset the remaining inner ring (22a).

Abstract: Fine die stamping of workpieces from sheet metal is effected by clamping the workpiece between a die plate and guide plate, supporting the portion of the material to form the article by an ejector which is displaced along with the punch, and driving the supported portion of the material into a hole in the die plate having flanks tapered away from the guide plate and punch so that swaging occurs on the separated portion with or upon its separation from the balance of the workpiece material.

Abstract: A method and apparatus for forming end panels or shells for two-piece cans includes incorporation of the tooling necessary to form the panel within a double acting press. The tooling includes a fluid actuated hold down sleeve, carried by the outer slide of the press, which is capable of being moved into holding engagement with the metal from which the panel is formed. The inner slide of the press carries a punch which is movable into forming engagement with the metal and the outer slide carries tooling which is capable of blanking the metal against a cut edge carried by the fixed lower platen of the press. The chuck wall of the end panel is then preliminarily formed by the action of the punch drawing the blank around the fixed radius of a die core member fixedly carried by the bottom press platen.

Abstract: A method of making double reverse corrugated material includes feeding the material between an upper die and a lower die. Each of the dies have laterally spaced projections and a stripper positioned in the spaces between the projections of the die. One die is moved toward the other die to form the corrugations in the material. One die is moved away from the other die while both strippers and the other die are maintained substantially fixed with respect to each other. The stripper associated with the moving die is then moved with respect to the other die and the stripper associated with the other die is then moved with respect o the other die to strip the formed double reverse corrugated material from the dies. The formed material is then moved out from between the dies.

Abstract: Apparatus and method for making a transition plate for a mine roof truss from a strip of metal includes a die set having a first and second station. In the first station the strip of metal is bent downwardly at its sides, a notch is sheared in both sides of the strip and two holes are pierced through the strip. In the second station the transition plate is completed by bending the leading portion of the strip into an "M" shaped saddle portion, the strip is sheared transversely and bent downwardly at its trailing end.

Abstract: A progressive fin die having means for preventing metal particle buildup around the punch with the means stripping the workpiece from the punch. A plurality of draw punches are arranged with decreasing diameters in a row. A ram is movable to and from the draw punches and includes a plurality of draw bushings. Movement of the ram toward the draw punches results in the punches forming bonnets in the workpiece positioned between the punches and bushings. Spring biased stripper rods extend through the bushings and are operable to force the workpiece from the bushings. A compound pierce and straightening station includes a hollow pierce bushing mounted to the frame for receiving a pierce punch movable to and from the frame by a ram. A straightening bushing encircles the pierce punch and is externally engageable with the bonnet formed by the draw punches. A stripper bushing is slidably mounted to the pierce punch and is disposed between the straightening bushing and the pierce punch.

Abstract: A hydraulic punch press having a base adapted to receive a workpiece and a cylinder axially disposed opposite to the base. The cylinder includes a first and second piston slidable defining within its interior, a first chamber formed between the surface of said first piston and one end of said cylinder and a second chamber formed between the first and second pistons. The pistons have coaxial rods extending outwardly of the other end of the cylinder in opposition to said base. The rod of the first piston extends axially through the rod of said second piston and carries at its end a tool while the rod of the second piston is tubular and is adapted to carry at its end holding means for the workpiece blank.

Abstract: A small percussion cap making tool consisting of a Cutter and a Cutting Block. The Cutter is multi-toothed with an internal forming cone, a shoulder to release the finished caps and a cap exit passage. The Cutting Block has a guide for the Cutter, a material feeding slot and a centered mandrel that works in conjunction with the Cutter's forming cone to form the percussion caps. The percussion cap material is placed in the feeding slot and the Cutter is driven downward. On the downward stroke the material is wrinkled, cut, folded and formed into a percussion cap. Extraction of the Cutter from the Cutting Block pulls the cap free of the mandrel so it can be retrieved from the cap exit passage in the Cutter. The percussion cap may then be charged with a priming mixture and used.

Abstract: Apparatus is provided for piercing and flanging a metal workpiece. The apparatus includes a punch and a back-up die with the punch driven by a hydraulic ram. The punch, die, and ram are mounted on a frame which is movably carried by a main support. A workpiece support is affixed to the main support and positions the workpiece between the punch and the die. The ram moves the punch toward and away from the workpiece relative to the frame and also causes the frame to move relative to the workpiece. This arrangement enables the punch and die to seek operative positions relative to the workpiece without the necessity of the workpiece being precisely positioned. The punch and die are also designed to be reversed to provide the opposite operation on the workpiece, if desired.

Abstract: A method of producing heat exchanger fins, comprising the steps of perforating an aperture of a small diameter in a predetermined portion of a sheet material, while simultaneously forming a perpendicularly projecting cylinder of a diameter smaller than that of the flanged aperture to be ultimately formed, and machining said perpendicularly projecting cylinder into a flange of a predetermined dimension by simultaneous burring and ironing operations using a punch of a predetermined size.

Abstract: A progressive fin die having means for preventing metal particle buildup around the punch with the means stripping the workpiece from the punch. A plurality of draw punches are arranged with decreasing diameters in a row. A ram is movable to and from the draw punches and includes a plurality of draw bushings. Movement of the ram toward the draw punches results in the punches forming bonnets in the workpiece positioned between the punches and bushings. Spring biased stripper rods extend through the bushings and are operable to force the workpiece from the bushings. A compound pierce and straightening station includes a hollow pierce bushing mounted to the frame for receiving a pierce punch movable to and from the frame by a ram. A straightening bushing encircles the pierce punch and is externally engageable with the bonnet formed by the draw punches. A stripper bushing is slidably mounted to the pierce punch and is disposed between the straightening bushing and the pierce punch.

Abstract: Apparatus for piercing and coining a metal workpiece is provided. The apparatus includes a punch and a back-up die which accomplish the piercing, and a coining die located around the punch and movable with respect thereto to accomplish the coining. The punch and coining die are driven by a hydraulic ram which enables the overall apparatus to be relatively compact as compared to most heavy-duty dies and is adaptable for use at a station in a machine which also performs other operations on the workpiece. The workpiece is held precisely in position by a plurality of locators including adjustable fingers which contact and position the workpiece.